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The design was executed based on the Guidelines for Developers: Sewage Trearment Plants (1998) V Practice for Design and Installation of Sewerage Systems (1991) Project Title
Your consulting firm has been appointed to design a waste water treatment plant for a new housin Based on the following data, design a suitable activated sludge treatment plant PROPOSED HOUSING SCHEME Data Bungalow Semi-detached house Double storey terrace Single storey terrace Mosque(2000 people) Day-school (1000 students) Units 50 300 500 1500 1 1 Person 1000 1000
1. Calculation of Population Equivalent (PE) Population Equivalent (PE) = 50(5) + 300(5) + 500(5) + 1500(5) + 1(1000)(0.2) + 1(1000)(0.2) = 12150
2. Design of Dry Weather Flow & Flow Rate Water consumption rate, q Dry weather flow, DWF = = = = Peak factor, F p = = = = 0.23 0.230 12150 2794.50 0.032 4.7p -0.11 4.7 12.15 ^ (-0.11) 3.57 F p DWF m3 / capita.day m3 / day m3 / s
= = Minimum flow rate, Q min = = = = 3. Design of Sewer Pipe Design criteria Pipe type Manning coeficient, n Slope Flow in sewer d /D = = = = =
m3 / day m /s
3
m3 / day m3 /s
From the Manning formula chart, when d/D = 0.70, q /Q full = 0.85 v /V full = 1.14 Determination of sewer diameter For maximum flow rate, Q p 0.116/Q full Q full Using Manning's equation, Q full 0.136 0.136 0.136 D Choose design diameter, D design = = = = = = V full A 1/n R 2/3 S 1/2 A 1/n (D /4)2/3 S 1/2 D 2/4 D 8/3 (1/n ) (1/4)2/3 (1/600)1/2 /4 0.431 m 0.6 m
= = =
m /s m3 / s
Check for maximum velocity in sewer system; V full = 1/n R 2/3 S 1/2 = 1/0.010 (0.6/4)2/3 (1/600)1/2 m/s = 1.156 v max /V full = 1.14
= = = =
m/s m3 / s
From the Manning formula chart, when Qmin/Qfull = 0.067, d/D = 0.18 vmin/Vfull = 0.53 vmin = 0.53 1.156 = 0.613 m/s 0.6m/s < Vmin < 1.0m/s
4 Design of Primary Screen Based on the design, the Population Equivalent, PE = 12150 Design Requirements Clause 5.2.2, Table 5.2 a) Primary screen shall be automatically raked. b) Automatic conveyor is required to transfer screenings to skips. c) Screen motor shall be located above the high water level and access provided for maintenance. Design criteria: Raking method Clear spacing, S Slope to the vertical Freeboard Storage periods of screenings Width of blade, B Depth of chamber, D Ratio of width : length Velocity at the feed channel Velocity at screen face = = = = = = = = = = Mechanically Raked 25 mm 45 200 mm 7 days 15 mm 0.8 m 1:3 1 m /s 1 m /s
(i) Quantity of screening collected in 7 days: From figure 5.3 (Guidelines for developers ), for clear spacing of 25mm, Maximum quantity of screenings collected Quantity of screening in 7days = = = 38/1x106 m3/m3 of sewage
= (ii) Chamber design Width of chamber, W = = = = = = = = = = = = = = = = = 3x2 x Width of tank, W Length of tank, L Volume of tank, V = = = = = =
2.65
m3
(B+S) / S Q p / VD (15 + 25) / 25 0.116 / (1.0 0.8) 0.23 m W / (B+S) 230 / (15 + 25) 6 blades N (B +S) 6 (10 + 25) 231 mm 0.23 m 0.8 + 0.20 1.00
Number of blades, N
Height of chamber, T
Quantities of screenings in 7 days / Depth o 2.654 / 1.0 2.650 m2 1:3 3x2 2.650 0.94 1.00 m 31 3.00 m 3 x 1 x (0.8 + 0.2) 3.00 m
5 Design of Pump Station Based on the design, the Population Equivalent, PE = 12150 Design Requirements Clause 5.3.2, Table 5.3 Design parameters for unit 10000 < PE < 20000 (Option 2) Design criteria:
Max. flow rate, Q p Type of station Number of pumps (all identical and work sequentially) Pump design flow Retention time at Qave, t Pass through openings Suction & discharge openings Pumping cycle Lifting device Depth of tank, D Ratio of width : length (i) Determining Pump Station tank dimension Pump design flow = = = = = = = = = = = = = = = = =
= = = = = = = = = = =
0.116 m3/s Wet well & dry well 4 (2 sets), 1 duty, 1 assist, per set (100% standby) each at 0.5Q p 30 75 100 6 to 15 2 1:2 mins mm mm / hour Mechanical m
Volume of tank, V
0.5Qp each 0.5 0.116 x 4 0.231 m3/s Qp x t 0.231 30 60 415.80 m3 V/D 415.68 / 2 207.90 m2 1 to 2 2x 207.90 10.20 10 10 2 10 20
Ratio of width : length Let width, W = x, Length, L = 2x, Surface area of tank, As 2x x x Width of tank, W Length of tank, L
2
m m m
(ii) Checking the tank designed; Volume of tank, V = = = = LWD 20 10 2 400 V/Q
m3
Detention time, t
( < 30mins )
Based on the design, the Population Equivalent, PE = 12150 Design Requirements Clause 5.4.2, Table 5.4 Design parameters for PE > 10000 Design criteria: Max. flow rate, Q p Clear spacing, S Raking method Screening storage period Slope to the vertical Freeboard Width of Blade, B Depth of chamber,D Ratio of width : length Velocity at screen face, V (i) Design of chamber Width of chamber, W = = = = = = = = = = = = = = (B+S) / S Q p / VD (15+12) / 12 0.115 / (1 0.80) 0.32 m 0.40 m 0.20 m = = = = = = = = = = 0.116 12 Automatic 7 45 200 15 0.8 1:3 1 days mm mm m m/s m3/s mm
Choose W is divided into 2 because the design requires 2 tanks Number of blade, N
W / (B+S) 0.20 / (0.015+0.012) 7 blades N (B + S) 7 (0.015 + 0.012) 0.20 m D + Freeboard 0.80 + 0.20 1.00 m
Height of chamber, T
Based on the design, the Population Equivalent, PE = 12150 Design Requirements Clause 5.5.4, Table 5.5 Design parameters for PE > 10000 Design criteria: Grit removal Chamber type Max. flow rate, Q p Detention time at Qp, t Horizontal velocity, Vh Ratio of depth : width Ratio of length : width Estimated grit quantity (i) Determining the dimension of tank; Volume of tank, V = = = = Qp t 0.116 5 60 34.65 m3 17.33 m3 = = = = = = = = Mechanical (Conveyor) Aerated or vortex type 0.116 m3/s 5 mins 0.20 m/s 1:2 2:1 m3 / 103 m3 of sewage 0.03
Quantity of tanks used is 2, therfore V is divided into 2 Chamber dimension Let depth = D, width = W, length = L D:W L:W L:W:D Volume of tank, V
= = = =
Length of tank, L
= = = = = = = = = = =
m m
m3
Surface area, As
m2
QP / As 9979.27 / 32 311.85 m3/m2/day QP / Ah 0.116 / (2 4) 0.01 m/s V / Qp 64/(0.115 60) 9.24 mins
Horizontal velocity, Vh
Detention time, t
8 Design of Grease Chamber Based on the design, the Population Equivalent, PE = 12150 Design Requirements Clause 5.5.4, Table 5.6 Design parameters for PE > 10000 Design criteria: Grease removal Max. flow rate, Q p Detention time at Qp, t Storage before disposal Ratio of depth : width Ratio of length : width (i) Determining tank dimension Volume of tank, V = = Qp t 0.116 5 60 = = = = = = Mechanical (conveyor) 0.116 m3/s 5 7 1:2 2:1 mins days
34.65 17.33
m3 m3
Chamber dimension: Let depth = D, width = W, length = L D:W L:W L:W:D Volume of tank, V
= = = =
Length of tank, L
= = = = = = = = = = =
m m
m3
Detention time, t
9 Design of Balancing tank Based on the design, the Population Equivalent, PE = 12150 Design Requirements Clause 5.6, Table 5.7 Design criteria: Max. flow rate, Q p = 0.116 m3/s
Volume of tank, V Detention time at Qp, t Mixing power requirements Aeration Size of tube diffusers medium pore Dead water depth Depth of tank, D Ratio of width : length (i) Determining tank dimension Volume of tank, V
= = = = = = = =
hours at Qp hours
= = =
Let depth = D, width = W, length = L Surface area of tank, As = = = = LW V/D 623.70 / 3 207.90
m2
2 balancing tanks are designed because of the large dimension. Let width = W, length = L W:L Let W = x, L = 3x, 2 3x2 x Choose width of tank, W Length of tank, L
= = = = =
m m m
m3
Volume of 2 tanks,V
2.12
hours
Based on the design, the Population Equivalent, PE = 12150 Design Requirements Clause 5.7, Table 5.8 Design criteria: Tank type Maximum flow rate, Q p Dry weather flow, Qave Detention time at Qp, t Surface overflow rate at Qp Weir loading rate at Qp Upward flow rate at Qp Ratio of length : width Depth of tank, D BOD5 influent Suspended solids (SS) influent Sludge Production Assume: Percentage removal of sludge Specific gravity of sludge Storage period of sludge,t Dry mass = = = = = = = = = = = Rectangular Tank 0.116 m3 / s 0.032 2 30 200 2 3:1 3 250 300 m3 / s hours m3 / m2 / day m3 / m / day m / hour m mg / L mg / L
= = = = = = = = = = =
75 1.03 1
% day
DWF SS % removal of sludge 2794.50 0.300 0.75 628.76 kg/day 1.03 1000 1030
Density of sludge,
kg/m3
Since the storage period of sludge, t = 1 day, therefore, volume for storage of sludge Vsludge = 0.610 1 = 0.610 m3
(ii) Determining tank dimension Volume of tank, V = = = = = = (Qp t ) + Vsludge (0.116 2 60 60 ) + 0.610 832.22 m3 V/D 832.22 / 3 277.41
m2
The dimension is large, therefore, 2 tanks are designed. Ratio of length : width Let width = W, length = L W = x, L = 3x (x)(3x)(2) 6x2 x Width of tank, W Length of tank, L
=
3:1
= = = = = =
m m m m
m3
Volume of 2 tanks,Vtotal
2 (L W D) 2 (24 8 3) 1152 m3 V / Qp 576 / (0.116 / 2 ) / 3600 2.76 hours V / Qp 1152 / (0.116 3600) 2.76 hours Qp / As (0.116) / (8 24 2)
( > 2 hours)
( > 2 hours)
= = Horizontal velocity, Vh = = = = = =
0.0003 25.99
m3 / m2 / s m / m / day
3 2
(iv) Quality Control In primary sedimentation tank, Assume: Total removal of suspended solid influent Total removal of BOD5 influent Suspended solid remains in the influent BOD5 remains in the influent
= = = = = =
11 Design of Biological Treatment System Based on the design, the Population Equivalent, PE = 12150 Design Requirements Clause 5.8, Table 5.9 Type of biological treatment system - Extended Aeration Activated Sludge (EAAS) Design criteria : Number of tanks Dry weather flow, Qave BOD5 influent Suspended solid influent, SS Mixed liquor suspended solid, MLSS Oxygen requirements F : M ratio Ratio of return activated sludge, QR/Q Sludge age = = = = = = = = = = 2 0.032 250 75 xa 3000 2 0.1 0.25 > 20
m3 / s mg / L mg / L
Dissolved oxygen level in tank BOD5/BODL (Domestic) Coefficient of bacteria growth, y Coefficient of bacteria death, kd Rate of microorganism growth, u Hydraulic retention time (HRT) Aerator loading Min. mixing requirement Recirculation ratio, QRAS/QINFLOW Depth of tank, D Ratio of length : width (i) Determining tank dimension Ratio of return activated sludge, QR/Q Return activated sludge, QR Total inflow rate, Qin
= = = = = = = = = = =
= = = = = = = = = F:M = = = =
0.25 0.032 0.25 0.0081 Qave + QR 0.032 + 0.0081 0.040 Qave - QR 0.032 - 0.0081 0.024 (Qin So)/(V xa)
Sludge flow, Qw
Volume of tank,
3 tanks designed - 3m in depth each Ratio of length : width Let width = W, length = L W = x, L = 2x 2(x)(2x)(3) 12x2 x Width of tank, W Length of tank, L = 2: 1
= = = = = =
m m
32.00
LWD 32 16 3 1536.00
m3
Volume of 2 tanks,V
2 (L W D) 2 (32 16 3) 3072.00 m3 (Qin So)/(V xa) 0.040 24 60 60 250/1000)/(1536 3000/1000) 0.09 V / Qin 1536 / (0.040 60 60) 21.10 hours (Qin So) / V (0.040 24 60 60 250 / 1000) / 1536 5 3 0.28 kgBOD /m .day 1 / yu - kd 1 / (0.40 x 0.35) - 0.1 25 days (V MLSS) / (c SS) (1536 3) / (25 x 0.75 ) 245.76 m3 / day 245.76 x 2 491.52
F:M
Detention time, t
Aerator Loading
Sludge age, c
m3 / day
y / (1+kdc) (DWF x So) 0.40 / (1 + (0.1 25) (2794.50 x 0.25) 79.84 kg / day (DWF x S0) / (BOD5 / BODL) - 1.42Px (2794.50 x 0.25) / 0.68 - 1.42 (79.84) 914.02 kg/day
Oxygen requirement, O2
= =
= = =
12 Design of Secondary Sedimentation Based on the design, the Population Equivalent, PE = 12150 Design Requirements Clause 5.9, Table 5.14 The design parameters is based on PE > 5000. Automatic scrapping and desludging devices will be equipped as the design is a rectangular tank. Design criteria: Min. number of tanks Tank configuration Maximum flow rate, Qp Dry weather flow, Qave Minimum hydraulic retention time (HRT) at Qp Minimum side water depth Surface overflow rate at Qp Solids loading rate at Qp Solids loading rate at Qave Weir loading rate at Qave Mixed liquor suspended solid, MLSS BOD5 influent Suspended solid influent, SS Depth of tank, D Ratio of length : width (i) Formation of sludge Assume: Percentage removal of sludge Specific gravity of sludge Storage period of sludge, t Dry mass
=
= = = = = = =
50 1.03 1
% day
DWF SS % removal of sludge 2794.5 0.75 x 0.5 kg/day 1047.94 1.03 1000
Density of sludge,
1030
kg/m3
Since the storage period of sludge, t = 1 day, therefore, volume for storage of sludge Vsludge = 1.017 1 = (ii) Determining tank dimension Volume of tank, V = = = = = = (Qp t ) + Vsludge (0.116 2 3600 ) + 1.017 832.62 m3 V/D 832.62 / 2.5 333.05 1.017 m3
m2
The dimension is large, therefore, 2 tanks are designed. Ratio of length : width = 3 : 1 Let width = W, length = L W = x, L = 3x (x)(3x)(2) 6x2 x Width of tank, W Length of tank, L
= = = = = =
m2 m2 m m m
m3
Volume of 2 tanks,V
= = = = = =
V / Qp 480 / (0.116 / 2) / 3600 2.32 hours V/Qp 960 / (0.115 60 60) 2.32 hours = = = = Qp/As (0.115 / 2)/(8 24) 0.000299479 m3/m2.s 25.88 m3/m2.day
= = = = = = = = =
Qave MLSS/As (0.032 24 60 60 1600 / 1000) / (24 11.52 kg/m2.day Qavg (DWF) / Perimeter 0.032 x 2794.5 / (24+8) 2.7945
(iv) Quality Control In secondary clarifiers, Design is based on Clause 5.12.3, Table 5.6 (Extended Aeration) Assume: Total removal of suspended solid influent Total removal of BOD5 influent Suspended solid remains in the effluent BOD5 remains in the effluent
= = = = = =
Thus, standard A has been achieved for both parameters in the effluent.
13 Design of Sludge Drying Bed Based on the design, the Population Equivalent, PE = 12150 Design Requirements Clause 5.12.3, Table 5.17 The design parameters is based on PE > 2000. Drying bed must be designed to support mechanical/machine lift. The design should be based on one full time working shift only. The drying bed is designed to handle a maximum of 7 days continuous feed with the next feed being after a minimum of 21 days from the last feed The sludge from primary sedimentation and secondary clarifier are disposed and dried at the sludge drying bed. Design criteria: Type of stabilisation Minimum hydraulic retention time (HRT) Detention time, t Depth of sludge bed, D Sludge formed at primary sedimentation tank Sludge formed at secondary clarifiers Density of sludge, Ratio of width : length (i) Determining tank dimension Total dry weight, W = = = = = = = = = = 628.76 + 1047.94 1676.70 kg/day 1676.70 / 1030 1.63 m3 / day 1.63 7 11.40 V/D 11.40 / 0.3 37.98 2:1 = = = = = = = =
Flow of sludge, Qs
Volume of sludge, Vs
m3
Surface Area, As
m2
= = =
= = =
5 25 10
m m
m3
m2
FLOW DIAGRAM OF S
Grease Chamber 8m x 4m x 2m
Sludge Dry
NTHRAN RAJA KUMARAN 115647 OL OF CIVIL ENGINEERING - WASTEWATER ENGINEERING GE TREATMENT PLANT DESIGN PROJECT /2013 ACADEMIC SESSION
Trearment Plants (1998) Volume IV and MS1228: Code of Sewerage Systems (1991)
nt plant for a new housing scheme in Bayan Baru, Penang. d sludge treatment plant for this project.
P.E (recommended) per house per house per house per house per person per student Total
)(0.2) + 1(1000)(0.2)
m3 / capita.day
D > 0.2m
O.K!
O.K!
O.K!
for maintenance.
m3/m3 of sewage
torage period
ll & dry well uty, 1 assist, per set % standby) at 0.5Q p min = 30mins min = 75mm min = 100mm 6 to 15 / hour
chanical
( < 30mins )
O.K!
max = 12mm
.115 / (1 0.80)
12)
O.K!
( < 0.20 m / s )
O.K!
( > 3 mins )
O.K!
min = 3 mins
( > 3 mins )
O.K!
( > 1.5hours )
O.K!
ngular Tank
m3 / m2 / day m3 / m / day 100 < WLR < 200 1.2 - 2.0 m / hour
removal of sludge
ity of sludge
( > 2 hours)
O.K!
( > 2 hours)
O.K!
O.K!
( < 0.015m / s)
O.K!
% %
min = 2 tanks
2 mg / L
kg / m / day
O.K!
O.K!
O.K!
(> 20 days)
O.K!
rectangular tank.
removal of sludge
( > 2 hours)
O.K!
( > 2 hours)
O.K!
m3/m2.day
( < 30m3/m2.day )
O.K!
kg/m2.day
O.K!
kg/m2.day
O.K!
% %
Ambient anaerobic digestion with good mixing facility days days mm kg / day kg / day kg / m3
( < 450mm)
Grit Chamber 8m x 4m x 2m
Secondary Sediment
Pump Station