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Lavender International: Visual Testing Assessments: Module 11-1

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Lavender International Online Assessments: Visual Testing: Module 11-1: Principles & Theory of Method Copyright 2000. Lavender International Online Assessments are copyrighted and may only be used for personal use. Your use of the assessments signifies your acknowledgement of this fact and full understanding of the website Terms and Conditions. 1. What term is used to decribe the emission of visible light which has a longer wave length than the incident radiation upon a body? j Photo Emission k l m n j Conduction k l m n j Fluoresecence k l m n j Luminosity k l m n 2. If the focus of an object focuses beyond the retina of a specific inspector, the inspector is said to have what type of vision? j Long sight k l m n j Short sight k l m n j Hypermetropia k l m n j 20/20 vision k l m n j Long sight and Hypermetropia k l m n 3. From what minimum distance are far vision examinations carried out?

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j 1 metre k l m n j 30 feet k l m n j 15 feet k l m n j 6 metres k l m n 4. Which of the following colour vision deficiencies relates to green lacking j Protanopia k l m n j Deuetanopia k l m n j Trainopia k l m n j Tetratanopia k l m n 5. How far from the retina would the ideal eyeglass plane be? j 17 mm k l m n j 30 mm k l m n j 21 mm k l m n j 10 mm k l m n

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Lavender International: Visual Testing Assessments: Module 11-1


6. What is the name given to ultraviolet radiation below 185 nm which is absorbed by air? j Vacuum k l m n j Non-existent k l m n j Short-wave k l m n j Electrolux k l m n

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7. Which of the following most closely a grey body by exhibiting very nearly uniform emissuity? j Electric arc from TIG gun k l m n j A carbon filament in the visible region k l m n j Tungsten filament k l m n j Xenon short arc search light k l m n 8. What is the maximum angle from normal for acrrying out visual inspection? j 30 degrees k l m n j 45 degrees k l m n j 60 degrees k l m n j 80 degrees k l m n 9. As the human eye becomes older which region of wavelength becomes increasingly more absorbed? j Blue k l m n j Green k l m n j Yellow k l m n j Red k l m n 10. What term is used to determine acuity measurements with a moving target? j Reserve vision acuity k l m n j Saccadic movement k l m n j Moving vision acuity k l m n j Kinetic vision acuity k l m n 11. Which colours are recommended in particluar for the work areas in which high noise levels and heavy physical exertion are common? j Yellow k l m n j Blue k l m n j Orange k l m n j Red k l m n 12. Which of the following will reduce the glare from a light source? j Reduce the angle between light source and eye k l m n j Increase the light source k l m n j Reduce the background light around the glare source k l m n j Increase the angle between light source and eye k l m n

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Lavender International: Visual Testing Assessments: Module 11-1

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j Reduce the background light around the glare source and increase the angle between k l m n light source and eye j None of the above reduces glare k l m n 13. What is the velocity of all fomrs of radient energy travelling in a vacuum? j 299793 miles per second k l m n j 3 x 10 6 metres per second k l m n j 299793 kilometres per second k l m n j 186282 kilometres per second k l m n 14. When using direct visual examination what size black line on an 18 percent neutral grey flat uniform background is usually considered acceptance for a single line detection test? j 750 microns k l m n j 1000 microns k l m n j 30 mil k l m n j 50 mil k l m n j 750 microns and 30 mil k l m n 15. Dirt on the surface of an item to be visually inspected can cause which of the following? j Mask actual flaws k l m n j Obstruct Vision k l m n j Create false indications k l m n j Mask actual flaws and create false indications k l m n j Any of the above k l m n 16. When viewing a test surface from around 300 mm what is the best resolution of two objects on that surface which can be expected? j 0.18 mm k l m n j 0.09 mm k l m n j 0.007 inch k l m n j 0.27 inch k l m n 17. Generally what is the minimum white light intensity which should be used for critical examinations detect fine details? j 1000 lux k l m n j 300 ftc k l m n j 500 lux k l m n j 150 ftc k l m n 18. Which of the following would be a correct definition of the nanometer? j 10 x 10-9 meters k l m n j 1 x 10 -8 meters k l m n j 10 x 10-10 meters k l m n j 10 x 10-8 meters k l m n

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Lavender International: Visual Testing Assessments: Module 11-1

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19. Which of the following laws state that light flux striking a surface at angles other than normal is distributed over a greater area? j Lambert cosine law k l m n j Inverse square law k l m n j Cosine cubed law k l m n j Boyles law k l m n 20. Which of the following equations shows the lambert cosine law? j E = (I cos3 theta) / a 2 k l m n j E = I / d2 k l m n j E = (I / d2) cos theta k l m n j E = (I 2 / d) cos theta k l m n > Check Your Answers

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Here are your corrections: 1. Fluoresecence 2. Long sight and Hypermetropia 3. 6 metres 4. Deuetanopia 5. 21 mm 6. Vacuum 7. A carbon filament in the visible region 8. 60 degrees 9. Blue 10. Kinetic vision acuity 11. Blue 12. Increase the angle between light source and eye 13. 299793 kilometres per second 14. 750 microns and 30 mil 15. Any of the above 16. 0.09 mm 17. 500 lux 18. 10 x 10-10 meters 19. Lambert cosine law 20. E = (I / d2 ) cos theta

Lavender International: Visual Testing Assessments: Module 11-2

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Lavender International Online Assessments: Visual Testing: Module 11-2: Equipment & Materials Copyright 2000. Lavender International Online Assessments are copyrighted and may only be used for personal use. Your use of the asessments signifies your acknowledgement of this fact and full understanding of the website Terms and Conditions. 1. A Goniometer is a type of which of the following measuring devices? j Radiometer k l m n

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j Photometer k l m n j Refelectometer k l m n j Photomultiplier Tube k l m n 2. An electron microscope can be used to study structures down to a sensitivity of which of the following? j Wavelength of visible light k l m n j 10 angstroms k l m n j Wave length of infra red radiation k l m n j Wave length of uv-c radiation k l m n

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3. What type of magnifier lens is housed in a simple surface comparator? j Triplet x 50 k l m n

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j Doublet x 10 k l m n j Doublet x 3.5 k l m n j Triplet x 10 k l m n 4. Which type of microscope uses the wavelength light as a unit of measure for surface contours and characteristics? j Interference microscope k l m n j Polarizing microscope k l m n j Phase contrast microscope k l m n j Metallographic wide field microscope k l m n 5. The fibres which are used in the image guide of a videoboroscope need to be kept in which of the following bundles? j Incoherent bundle 30 microns diameter k l m n j Coherent bundle 30 microns diameter k l m n j Coherent bundle 9 microns diameter k l m n j Incoherent bundle 9 microns diameter k l m n

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Lavender International: Visual Testing Assessments: Module 11-2

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6. The contrast rings which are attached to the electrical cord on a rigid boroscope serve which of the following purposes? j Viewing at 90 degrees to the forward direction k l m n j 360 degrees rotation of the scope k l m n j Greater depth of field k l m n j Help hold the lens system rigid k l m n 7. For what purposes are neutral density filters used? j Transmission of electromagnetic waves below a set threshold k l m n j To block out radiation except for visible wavelength k l m n j Transmission of electromagnetic waves above a set threshold k l m n j To attenuate a light level from a source which is difficult to control k l m n 8. Which of the following filter types smooths abrupt transitions in an image to give a better picture? j Low pass spatial filter k l m n j High pass spatial filter k l m n j Media spatial filter k l m n j Neutral density filter k l m n 9. The topography of a fracture surface can be replicated and analysed using cellulose acetate tape with a transition electron microscope up to what maximum magnification? j 10000 x k l m n j 50000 x k l m n j 500 x k l m n j 25000 x k l m n 10. Which of the following acids which could be used to etch the surface of metals need to be contained within inert plastic containers? j Hydrochloric acid k l m n j Suplhuric acid k l m n j Nitric acid k l m n j All of the above k l m n 11. Which of the following detection devices works on the principle that change in resistance of the cell can be detected? j Photo emissive k l m n j Charged coupled device k l m n j Photo conductive k l m n j Photo voltaic k l m n 12. Which of the following films would require the least light? j 400 A.S.A. k l m n j 1000 A.S.A. k l m n j 200 A.S.A. k l m n

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Lavender International: Visual Testing Assessments: Module 11-2


j 100 A.S.A. k l m n 13. Which of the following could be measured with a cambridge weld guage? j Excessive re-inforcement k l m n j Weld preparation angle k l m n j Undercut k l m n j All of the above k l m n j Excessive re-inforcement and Undercut only k l m n 14. Which of the following would calculate the theoretical throat? j Leg length x 1.41 k l m n j Leg length x 0.707 k l m n j Leg length / 1.14 k l m n j Leg length / 0.707 k l m n

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15. When using light emitting diodes on a video borocsope to produce a black and whit image, which colour is most likely to be used due to response and intensity? j Blue k l m n j Yellow k l m n j Red k l m n j Green k l m n 16. Which of the following cameras would be the preferred choice for operation within a high radiation environment? j Charge couple device k l m n j Vidicon tube k l m n j Orthicon tube k l m n j Metal oxide semiconductor k l m n 17. Which of the following replicating materials would be best used to produce an impression of a relatively rough surface? j Cellulose acetate k l m n j Clay k l m n j Silicone rubber k l m n j All could be used k l m n 18. What is the replica called which is made from the first cast of an impression such as footprint? j Single stage k l m n j Second stage k l m n j Positive k l m n j Negative k l m n j Single stage and second stage k l m n j Positive and Negative k l m n 19. If a replica made from cellulose acetate is to be viewed under a scanning electron microscope with

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Lavender International: Visual Testing Assessments: Module 11-2


which of the following materials are the replicas coated to prevent electron charging? j Nickel k l m n j Cobalt k l m n j Gold k l m n j Iron k l m n j Nickel and Cobalt k l m n 20. In which of the following forms are temperature indicatiing materials available? j Pellets k l m n j Crayon stick k l m n j Organic liquids k l m n j All forms above are available k l m n > Check Your Answers

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> Contact Us Lavender International , Unit 7, Penistone Station, Sheffield, S36 6HP , United Kingdom Telephone: + 44 (0) 1226 765 769 Fax: + 44 (0) 1226 760 707

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Here are your corrections: 1. Photometer 2. 10 angstroms 3. Triplet x 10 4. Interference microscope 5. Coherent bundle 9 microns diameter 6. 360 degrees rotation of the scope 7. To attenuate a light level from a source which is difficult to control 8. Low pass spatial filter 9. 50000 x 10. Nitric acid 11. Photo conductive 12. 1000 A.S.A. 13. All of the above 14. Leg length x 0.707 15. Red 16. Vidicon tube 17. Silicone rubber 18. Positive and Negative 19. Gold 20. All forms above are available

Lavender International: Visual Testing Assessments: Module 11-3

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Lavender International Online Assessments: Visual Testing: Module 11-3: Product Technology Evaluation & Interpretation Level III Copyright 2000. Lavender International Online Assessments are copyrighted and may only be used for personal use. Your use of the asessments signifies your acknowledgement of this fact and full understanding of the website Terms and Conditions. 1. When considering steel which of the following determines the elastic deflection under loading? j Carbon content k l m n

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j Components section k l m n j Iron content k l m n j All of the above k l m n 2. Which of the following steels would have the steepest gradient within the elastic range of stress / strain curve? j 0.1% carbon steel k l m n j 0.5% carbon steel k l m n j 1.2% carbon steel k l m n j All would have the same gradient k l m n

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3. Which of the following metals do not usually conform to Hooks Law within the elastic range? j Gray cast iron k l m n

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j Sintered metals k l m n j Mild steel k l m n j All the above k l m n j Gray cast iron and sintered metals only k l m n 4. When inspecting two stationary surfaces which are in intimate contact with each other a brown debris is observed. If the materials in contact are ferrous based what mechanism could have caused this type of wearing? j Adhesive wear k l m n j Gouging wear k l m n j Fretting wear k l m n j Erosive wear k l m n 5. Which type of wear is caused by particles under high pressure cutting small grooves on a surface at low speeds? j Grinding wear k l m n j Abrasive wear k l m n j Erosive wear k l m n

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Lavender International: Visual Testing Assessments: Module 11-3


j Gouging wear k l m n

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6. Hadfields steel is a material used in the production of bucket teeth and rock crushers due to its resistance against gouging wear. What type of material is it made from?? j Ferritic mangenese steel k l m n j Austentic mangenese steel k l m n j Martensitis molybdenum steel k l m n j Austenitic molybdenum steel k l m n 7. On inspection of a diesel engine cylinder line numerous small pits were observed ranging in size from a pin head to approximately 3 mm in diameter. The pits seem to be located in clusters and on subsequent inspection other liners show similar indications. What is the most likely reason for the production of such pitting?? j Contact fatigue k l m n j Galvanic corrosion k l m n j Cavitation fatigue k l m n j Fretting wear k l m n 8. Which of the following metals would be most anodic with respect to galvanic corrosion?? j Platinum k l m n j Magnesium k l m n j Zinc k l m n j Aluminium k l m n 9. Which of the following could describe stress corrosion cracking? j Brittle fracture k l m n j Transgranular fracture k l m n j Intergranular fracture k l m n j All of the above k l m n j Brittle fracture and transgranular fracture only k l m n 10. The following is a definition: An equilibrium condition between the mechanism's of work hardening and recovery when metal is stretching under tension. Which of the following is correct?? j Primary creep k l m n j Secondary creep k l m n j Tertiary creep k l m n j None of the above k l m n 11. Heat checks are caused by which of the following mechanisms? j Cyclic mechanical stress k l m n j Cyclic thermal stress k l m n j Both of the above k l m n j Heat checks are not stress related k l m n 12. Delta ferrite which occurs in pure iron at temperatures between 1390 degrees celsius and 1534

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Lavender International: Visual Testing Assessments: Module 11-3


degrees celsius has which of the following crystalline structures? require the least light? j Body centred tetragonal k l m n j Face centred cubic k l m n j Body centred cubic k l m n j Hexagonal close packed k l m n 13. Hardenability is a function of which of the following? j Carbon content k l m n j The ease which martensite forms k l m n j Chromium content k l m n j Carbon content and the ease which martensite forms k l m n 14. Which of the following conditions could occur due to drawing of a metal? j Floppers / ridges k l m n j Fluting k l m n j Stretcher stains k l m n j Orange peel surface k l m n j Floppers / ridges and fluting k l m n j Stretcher stains and orange peel surface k l m n

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15. Which of the following tests is most likely to be carried out to determine if babbited material has seperated from its backing within a pump? j Radiography k l m n j Ultrasonics k l m n j Magnetic particle k l m n j Liquid penetrant k l m n j Any of the above k l m n 16. Which of the following would be considered filler metal properties for braze material? j Liquids above 250 degrees celsius solidus below base metal k l m n j Liquids above 840 degrees celsius solidus below base metal k l m n j Liquids above 670 degrees celsius solidus below base metal k l m n j Liquids above 450 degrees celsius solidus below base metal k l m n 17. When using shielded metal arc welding in the vertical position which of the following induces metal transfer? j Gravity k l m n j Gas expansion k l m n j Electromagnetic forces k l m n j All the above k l m n j Gas expansion and electromagnetic forces only k l m n 18. When procedural sampling methods are used what is the correct term for a sampling process where every seventh item is tested?

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Lavender International: Visual Testing Assessments: Module 11-3


j Random partial samples k l m n j Specific partial sampling k l m n j Specific compelete smapling k l m n j Partial sampling k l m n

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19. Simultaneous carburization and oxidation of nickel chromium stainless steels may give rise to type of attack? j Sensitization k l m n j Crevice corrosion k l m n j Green rot k l m n j Cavitation fatigue k l m n 20. Which of the following colour film speeds would be used when there is a need to observe very fine detail on the final print? j 16 din k l m n j 25 asa k l m n j 1000 asa k l m n j 31 din k l m n > Check Your Answers

> Contact Us Lavender International , Unit 7, Penistone Station, Sheffield, S36 6HP , United Kingdom Telephone: + 44 (0) 1226 765 769 Fax: + 44 (0) 1226 760 707

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Here are your corrections: 1. Components section 2. All would have the same gradient 3. Gray cast iron and sintered metals only 4. Fretting wear 5. Grinding wear 6. Austentic mangenese steel 7. Cavitation fatigue 8. Magnesium 9. All of the above 10. Secondary creep 11. Cyclic thermal stress 12. Body centred cubic 13. The ease which martensite forms 14. Stretcher stains and orange peel surface 15. Liquid penetrant 16. Liquids above 450 degrees celsius solidus below base metal 17. Gas expansion and electromagnetic forces only 18. Specific partial sampling 19. Green rot 20. 25 asa

Lavender International: Visual Testing Assessments: Module 11-4

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Lavender International Online Assessments: Visual Testing: Module 11-4: Using Specific Applications In Various Industrial Sectors Level III Copyright 2000. Lavender International Online Assessments are copyrighted and may only be used for personal use. Your use of the asessments signifies your acknowledgement of this fact and full understanding of the website Terms and Conditions. 1. When checking for imperfections on rolled slabs which of the following viewing techniques will give the sharpest image? j Television image from a vidicon k l m n j Television image from a charged coupled device k l m n j Photographic image k l m n j Television image from a vidicon and television image from a charged coupled device k l m n 2. When referring to ASME XI to what type of inspection does VT-2 relate? j Mechanical and structural conditions k l m n j Leakage from pressure retaining components k l m n j Presence of surface corrosion k l m n j All of the above k l m n

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3. When using a camera for visual inspection within an extremely high radiation area whichof the following types would be chosen? j Vidicon tube k l m n j Charged coupled device k l m n j Metal oxide semi conductor k l m n j Orthicon tube k l m n 4. Which of the following refers to the perfect valve when in the closed position? j Allows a volume of fluid less than 5 fluid ounces per hour to leak through k l m n j Allows a volume of fluid less than 1 litre per 24 hour period to leak through k l m n j Permits no fluid to leak through k l m n j There is no such a thing as a perfect valve k l m n 5. What is the first step when carrying out an in service test of a valve? j Check all surfaces for products of corrosion k l m n j Review all pervious inspection records k l m n j Completely dismantle the value taking care to label all parts correctly k l m n j Check seals for leakages k l m n 6. When checking bolts within a pressure vessel using remote visual techniques how good should the

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Lavender International: Visual Testing Assessments: Module 11-4


resolution be? j Able to resolve a 1.75 mm black line on 18% neutral gray card k l m n j Able to resolve a wire 1 mm in diameter from the viewing distance k l m n j Equivalent to that attainable by direct methods k l m n j With remote visual techniques only a sharp focus is required k l m n

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7. The following is a standard definition: An apparantly random positioning of metallic flakes that creates an accidental pattern. Which of the following is correct? j Mottle k l m n j Flake texture k l m n j Theology pattern k l m n j Blotch k l m n 8. One way of stopping corrosion on the high strength steel spoiler torsion bars used within an aircrafts wing is to fill the bore surrounding the torsion bar with a polysulphide sealant. How is the integrity of the seal then verified? j Using direct visual inspection k l m n j Using liquid penetrant inspection k l m n j Using indirect visual insepction k l m n j Using radiography k l m n 9. Leak testing can be carried out using which of the following detection mediums? j Ammonia gas k l m n j Water k l m n j Fluorescent dye k l m n j All of the above k l m n 10. To aid contrast when looking for surface breaking faults magnetic particle inspection may be required. Which of the following light sources would be used to view daylight fluorescent magnetic particles? j Sodium vapour lamp k l m n j Sun light k l m n j White fluorescent tubes k l m n j All the above k l m n j Sun light and white fluorescent tubes only k l m n j Sodium vapour lamp and white fluorescent tubes only k l m n 11. The viewing of two photographs through a stereoscope to see a 3 dimensional image is known as which of the following? j Photon geometry k l m n j Photogrammentry k l m n j Twin stereosonic viewing k l m n j Three dimensional photography enhancement k l m n 12. Which of the following materials could be visually examined using briefringence techniques??

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Lavender International: Visual Testing Assessments: Module 11-4


j Glass k l m n j Solder joints k l m n j Austenitic stainless steel k l m n j Ferritic stainless steel k l m n j All the above k l m n j Austenitic stainless steel and ferritic stainless steel k l m n 13. Which of the following type of seal would be classed as the premium seal to be used? j Gasket seal k l m n j Interference seal k l m n j Metal to metal seal k l m n j Intimate mating seal k l m n j All would be classed as premium seals k l m n

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14. Which of the following techniques would highlight surface cracks consistent with impact damage on the surface of a composite material? j Highlighting with alcohol k l m n j Use a high power torch k l m n j Highlighting with an inking dye k l m n j All the above k l m n j Use a high power torch and highlighting with an inking dye k l m n j Highlighting with alcohol and use a high power torch k l m n 15. When performing visual inspection on microelectronic component dice which compromise wafer thin semiconductive substrates on to which components are diffused which type of handling process should be used? j Plastic coated tweezers k l m n j Rubber gloves k l m n j Vacuum tweezers k l m n j All the above k l m n j Rubber gloves and vacuum tweezers k l m n 16. On close inspection of a joint which has been soldered it is observed that the solder has not compeletly joined the two materials. The solder seems to have retracted forming beads leaving a coloured residual film behind. What would this condition be referred to as? j Non wetting k l m n j De wetting k l m n j In adequate penetration k l m n j All the above k l m n j Both non wetting and de wetting k l m n 17. When looking at the cost of running a video system incorporating a camera which of the following camera systems would use the least power therefore making it the most economical? j Change coupled device k l m n j Vidicon tube k l m n j Charge injection device k l m n

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Lavender International: Visual Testing Assessments: Module 11-4


j Metal oxide semi-conductor k l m n

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18. When carrying out inspection on drill pipe connections some of the threads appear to have been insufficiently machined whilst in production leaving behind a dark carburised surface. What is the name given to such threads? j Black oxidised threads k l m n j Black oil country tubular threads k l m n j Black crested threads k l m n j Coupling non sealing threads k l m n j Black headed threads k l m n 19. If a simple magnifier has a focal length of 0.0125 metre what would be its magnification factor? j 200 k l m n j 20 k l m n j 20000 k l m n j 2000 k l m n 20. When carrying out a routine a visual inspection of a dismantled circulating water pump what material should be used to clean any rubber bearings? j Water k l m n j Acetone k l m n j Tricloethane k l m n j All the above k l m n j Water and Acetone only k l m n > Check Your Answers

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9/19/2001

Here are your corrections: 1. Photographic image 2. Leakage from pressure retaining components 3. Vidicon tube 4. Permits no fluid to leak through 5. Review all pervious inspection records 6. Equivalent to that attainable by direct methods 7. Mottle 8. Using radiography 9. All of the above 10. Sun light and white fluorescent tubes only 11. Photogrammentry 12. Glass 13. Metal to metal seal 14. All the above 15. Vacuum tweezers 16. De wetting 17. Metal oxide semi-conductor 18. Black crested threads 19. 20 20. Water

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