CANAL AND ALLIED WORKS

Length of air hose for drilling for each jack hammer Cost of 25 mm dia 50 m air hose @ Rs: 150.00 / Rm Life of air hose Use rate of 25 mm dia air hose per hour ( cost / life ) RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 5 6 7 Perticulars Unit Rm Hour kg Nos Nos Rm LS Quantity 108.00 17.00 28.50 8.00 75.00 120.00 2.00 UNIT :

: 50 m Rs: 7500.00 : 800 hours Rs: 9.38 92.00 cum Rate in Rs. 22.67 9.38 45.00 5.50 10.00 8.00 30.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 2448.00 244.80 159.38 1282.50 44.00 750.00 960.00 60.00 5948.68 59.49 594.87 297.43 6900.46

Use rate of Jack hammer drill rod 1.5 m Reconditioning charges @ 10 % Use rate of 50 m air hose 2 Nos. Explosive small dia. (Kelvex-220 ) Ordinary detonators Electric detonators Fuse coil Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1 2 3 4 5

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour

Quantity 2.20 2.20 0.25 0.25 6.60 6.60 8.50 8.50 17.00 17.00 1%

Shovel 0.85 cum capacity Fuel / energy charges Angle dozer 90 hp Fuel / Energy charges Tippers 5 cum capacity 3 Nos. Fuel / Energy charges Air compressor 8.5 cmm ( diesel ) 1 Nos Fuel / Energy charges Jack hammers 2 Nos. Fuel / Energy charges Add for small Tools and Plants @

Rate in Rs. 1199.00 605.00 1154.00 423.00 271.00 208.00 202.00 619.00 14.00 5.00 Total Rs: Rs: Contd

Amount in Rs. 2637.80 1331.00 288.50 105.75 1788.60 1372.80 1717.00 5261.50 238.00 85.00 14825.95 148.26

B. MACHINERY ( Contd ) : Sl No Description

Unit

Quantity

Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No

Rate in Rs. Contd Rs: Rs: Rs:

Amount in Rs. 815.61 741.30 16531.11

Description

Unit

Quantity

Rate in Rs.

Amount in Rs.

20

CANAL AND ALLIED WORKS

1 2 3 4 5 6 7 8 9 10 11 12

Crew for Shovel Crew for Dozer Crew for Tipper Crew for Air compressor Crew for Jack hammer Maistry Blaster Helper blaster Crowbarman Stone breaker Heavy mazdoor Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for Contractor's Overheads @

Hour Hour Hour Hour Hour Day Day Day Day Day Day Day

2.20 0.25 6.60 8.50 17.00 1.00 1.00 1.00 1.00 1.00 2.00 2.00

1% 10% 15% 5% Total cost of Labour :

77.50 77.50 56.70 72.10 111.90 141.50 147.00 141.50 141.50 146.00 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs:

170.50 19.38 374.22 612.85 1902.30 141.50 147.00 141.50 141.50 146.00 264.00 261.00 4321.75 43.22 432.17 648.26 216.09 5661.49

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour Add for other enabling works @ Total cost for 1.20% 92.00 cum Rate per cum

Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs:

6900.46 16531.11 5661.49 29093.06 349.12 29442.18 320.00

II. By using waggon drills for drilling : Assume 12.70 m width of excavation at bench level and 5.40 m depth of cutting in hard rock. Assume side slopes of 0.25 horizontal to 1 vertical. 1. Drilling and Blasting: Consider drilling by Waggon drill and mucking by combination of Shovel and Tippers. For good fragmentation to facilitate easy loading by 0.85 cum capacity shovel the bench height to burden ratio shall be more than 3. The burden ( distance of hole from free face of excavation ) is considered at 20 times diameter of hole and spacing of holes is considered at 1.25 times burden.

Burden distance for 100 mm dia holes ( 0.10 x 20 ) Spacing of holes at 1.25 times burden ( 0.10 x 20 x 1.25 ) Grid spacing of holes for 100 mm dia Waggon drill holes Consider 3 burden distance for excavation per blast. Depth of drilling per hole Effective depth of pull considering 10 % sub-drilling Rate of drilling in hard rock per hour by Waggon drill Rate of drilling per hour with 50 min per hour working ( 12 x 50 / 60 ) 12.70 m

: 2.00 m : 2.50 m : 2.00 x 2.50 m : say : : : 6.00 m 5.40 m 12.00 m 10 m

21

CANAL AND ALLIED WORKS

1 5.40 m 0.25 10.00 m 12.70 m

1 5.40 m 0.25

2.0 m 2.5 m 6.00 m

Free face SKETCH SHOWING DRILLING & BLASTING PATTERN Sectional area of excavation ( 12.70+10.00 ) x 0.5 x 5.40 Length of canal for excavation ( 3 x 2.00 ) Quantity of excavation for 6.0 m length ( 61.29 x 6.00 ) No. of blast holes in 3 rows (2x5+1x6+2x4) Length of drilling for 24 holes ( 11 x 6 + 13 x 6.2 ) Drilling for secondary blasting for 5% qty @ 0.6 m / cum No.of blast holes for secondary blasting @ 0.6 m / hole ( 11 / 0.6 ) Consider 2 waggon drills for drilling holes. Time for drilling 147 m for 2 Waggon drill @ 10 m / hour Consider 368 cum hard rock excavation for rate analysis.

: : : : say : : :

61.29 sqm 6.00 m 368 cum 24 holes 147 m 11.00 m 18 holes

: 7.33 hours

2. Disposal of excavated rock : Capacity of shovel bucket Capacity of shovel bucket under heaped condition Capacity of tipper Lead for disposal of excavated rock rock Speed for loaded tipper under canal excavation condition Speed for empty tipper under canal excavation condition Turning and unloading time Shovel digging and loading cycle per bucket In-situ qty / bucket for 40 % bulkage of hard rock ( 1 / 1.40 ) In-situ qty per load for 40 % bulkage of hard rock ( 5 / 1.40 ) Number of buckets per load ( 3.57 / 0.71 ) Ideal cycle time for loading 5 buckets ( 5 x 45 / 60 )

: : : : : : : : : : say : :

0.85 cum 1.00 cum 5.00 cum Upto 1 km 15 km / hr 15 km / hr 2.00 min 45 sec 0.71 cum 3.57 cum 5 buckets 3.75 min

22

CANAL AND ALLIED WORKS

The ideal cycle time for shovel requires spotting of a tipper within 3.75 minutes near the shovel. However, in practice for dam or canal excavation the space available may not permit positioning of tippers on either side of the shovel. Generally one tipper has to move after loading to position next tipper for loading. Assuming one loading cycle extra, the corrected cycle time for shovel will be ( 6 x 45 / 60 ) 4.50 min Round trip cycle time for tipper: Cycle time of shovel for digging & loading : 4.50 min Time for (av ) 0.75 km haulage under load ( 0.75 x 60 / 15 ) : 3.00 min Time for turning and un-loading : 2.00 min Time for average 0.75 km return trip ( 0.75 x 60 / 15 ) : 3.00 min Time for turning and spotting : 0.50 min Total : 13.00 min No.of tippers to match corrected cycle time of shovel (13.00 / 4.50) say : 2.9 Nos Output of tipper / hr with 50 min working / hr ( 50 x 3.57 / 13.00 ) : 13.73 cum Output of 2.7 tippers per hour ( 13.73 x 2.9 ) : 39.80 cum Out of the total blasted rock some residual muck at the bed needs to be removed by deploying manual labour. Assume residual muck at bed at 0.10 cum / sqm of bed area. Quantity of muck to be disposed by shovel ( 368 - 0.1 x 60 ) : 362 cum Time required for disposal of 362 cum ( 362 / 39.80 ) say : 9 hours For levelling 362 cum muck in dump yard deploy 1 dozer for : 1.00 hour Quantity of muck to be disposed by manual labour ( 368 - 362 ) : 6 cum 3. Requirement of materials : 100 mm dia TC bit : 147 m drilling Extension rods with sleeve : 147 m drilling Jack hammer drill rod : 11 m drilling Quantity of Explosive @ 0.5 kg / cum for 368 cum : 184.00 kg Consider 20 % high strength ANFO booster for priming ANFO. : 37.00 kg Consider 80 % ANFO mixed with diesel oil for colunm. : 147.00 kg Diesel oil @ 180 ml per kg of ANFO : 27.00 ltrs Quantity of Explosive @ 0.2 kg / cum for secondary blast : 4 kg Ordinary detonators for secondary blasting : 18 Nos. Detonating cord for 24 holes in 3 rows : 210 Rm. Detonating fuse coil for secondary blasting : 20 Rm 4. Requirement of machinery : Deploy 0.85 cum capacity shovel for 9 hours for digging and loading 362 cum. Deploy 3 tippers 5 cum capacity for 9 hours for disposal of 362 cum. Deploy 2 air compressors 8.5 cmm capacity for 7.5 hours.

Deploy 2 waggon drills for 7.5 hours for drilling main blast holes. Deploy 1 air compressor 8.5 cmm capacity for 1 hour. Deploy 2 jack hammers for 1 hour for drilling secondary blast holes. Deploy 1 angle dozer for 1 hour for levelling muck in dump area. 5. Requirement of workforce ( other than machinery crew ) : Deploy 1 Crowbarman, 1 Stone breaker for 1 day for levelling bed. Deploy 2 heavy and 2 light mazdoors for disposal of 9 cum residual muck at bed level. Deploy 1 blaster and 1 blasting helper for loading and blasting. Deploy 1 maistry. 6. Use rate of materials : Cost of T.C bit 100 mm dia @ Rs: 9615.00 / Each Rs: 9615.00 Life of drill bit for drilling in hard rock : 80 m Use rate of T.C bit per Rm drilling ( Cost / Life ) Rs: 120.19 Cost of extn rod with sleeve 4.5 m @ Rs: 3300.00 / Rm Rs: 14850.00

23

CANAL AND ALLIED WORKS

Life of extension rod Use rate of extension rod per Rm drilling ( Cost / Life ) Cost of 1.5 m drill rod @ Rs: 3400.00 / Each Life of drill rod for drilling in hard rock with reconditioning Use rate of drill rod per Rm drilling ( Cost / Life ) Length of air hose for drilling for each jack hammer Cost of 50 m air hose 25 mm @ Rs: 150.00 / Rm Life of air hose Use rate of air hose per hr ( Cost / Life ) Cost of 50 m air hose 50 mm dia @ Rs: 197.00 / Rm Life of air hose Use rate of air hose per hr ( Cost / Life ) RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 5 6 7 8 9 10 11 12 Perticulars Unit Rm Rm Rm Hour Hour kg kg ltr kg Nos Rm Rm LS Quantity 147.00 147.00 11.00 15.00 2.00 37.00 147.00 27.00 4.00 18.00 210.00 20.00 5.00 UNIT :

: Rs: Rs: : Rs: : Rs: : Rs: Rs: : Rs:

1500 m 9.90 3400.00 150 m 22.67 50 m 7500.00 800 hours 9.38 9850.00 800 hours 12.31

368.00 cum Rate in Rs. 120.19 9.90 22.67 12.31 9.38 50.00 32.00 40.00 45.00 5.50 8.00 8.00 30.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 17667.56 1455.30 249.33 24.93 184.69 18.75 1850.00 4704.00 1080.00 180.00 99.00 1680.00 160.00 150.00 29503.57 295.04 2950.36 1475.18 34224.14

Use rate of T.C bit 100 mm dia Use rate of Extension rod with sleeve Use rate of Jack hammer drill rod 1.5 m Reconditioning charges @ 10 % Use rate of air hose for waggon drill Use rate of 25 m air hose for JH 2 Nos High strength ANFO booster ANFO Diesel oil Explosive small dia ( Kelvex-220 ) Ordinary detonators D-cord Detonating fuse coil Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1 2 3 4 5 6

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour

Quantity 27.00 27.00 9.00 9.00 1.00 1.00 16.00 16.00 15.00 15.00 2.00 2.00

Tippers 5 cum capacity Fuel / Energy charges Shovel 0.85 cum capacity Fuel / Energy charges Angle dozer Fuel / Energy charges Air compressor 8.5 cmm ( diesel ) Fuel / Energy charges Waggon drill Fuel / Energy charges Jack hammer Fuel / Energy charges

Rate in Rs. 271.00 208.00 1199.00 605.00 1154.00 423.00 202.00 619.00 216.00 9.00 14.00 5.00

Amount in Rs. 7317.00 5616.00 10791.00 5445.00 1154.00 423.00 3232.00 9904.00 3240.00 135.00 28.00 10.00

24

CANAL AND ALLIED WORKS

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7 8 9 10 11 12 13

Total Rs: Rs: Rs: Rs: Rs:

47295.00 472.95 2153.30 2364.75 52286.00

Description

Unit Hour Hour Hour Hour Hour Hour Day Day Day Day Day Day Day

Quantity 27.00 9.00 1.00 16.00 15.00 2.00 1.00 1.00 1.00 1.00 1.00 2.00 2.00

Crew for Tipper Crew for Shovel Crew for Dozer Crew for Air compressor Crew for Waggon drill Crew for Jack hammer Maistry Blaster Helper blaster Crowbarman Stone breaker Heavy mazdoor Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for Contractor's Overheads @

1% 10% 15% 5% Total cost of Labour :

Rate in Rs. 56.70 77.50 77.50 72.10 89.50 111.90 141.50 147.00 141.50 141.50 146.00 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 1530.90 697.50 77.50 1153.60 1342.50 223.80 141.50 147.00 141.50 141.50 146.00 264.00 261.00 6268.30 62.68 626.83 940.25 313.42 8211.47

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour

Rs: Rs: Rs: TOTAL Rs:

34224.14 52286.00 8211.47 94721.61

Add for other enabling works @ Total cost for

1.20% 368.00 cum Rate per cum Assuming use of Jack hammers & Waggon drills in 50 : 50 ratio Rate per cum Rate approved per cum SECTION: CANAL AND ALLIED WORKS. YEAR : 2010-11

Rs: Rs: Rs: Rs: Rs:

1136.66 95858.27 260.50 290.00 290.00 ITEM No: 6.b

ITEM: Excavation in hard rock of all toughness including boulders above 0.6 m diameter(0.113 cum) by approved controlled blasting methods by using delay detonators and controlling flying of rock fragments by suitable muffling arrangements for canals, cut-off trench of embankments, filter / catch water drains, other appurtenent structures etc., adopting only jack hammer holes and minimising damage to side slopes in water prism by adopting any one or combination of line drilling / pre-splitting / smooth blasting techniques, cost of all materials, machinery, labour, placing excavated rock neatly in approved dump area as directed etc., complete with initial lead

25

CANAL AND ALLIED WORKS

upto 1 km and depth of cut upto 18 m below ground level. Note: For depth of cut more than 18 m below ground level increase the basic rate by 5 %. DATA: Work requires: - use of delay detonators to reduce ground vibrations. - covering blasting area with chain link mesh or waste conveyor belts or waste tyres and sand bags to prevent flying of rock fragments during blasting. 10.80 m 8.4 m

1 0.25 10.175 m 1.2 m -1.0 m All detonators in this row are 150 ms delay type All detonators in this row are 125 ms delay type All detonators in this row are 100 ms delay type All detonators in this row are 75 ms delay type All detonators in this row are 50 ms delay type All detonators in this row are 25 ms delay type All detonators in this row are 0 ms delay type Free face SKETCH SHOWING DRILLING & BLASTING PATTERN

1.25 m

Assume 10.80 m width of canal at the bench level and 1.25 m average depth of cutting. Assume side slopes of 0.25 horizontal to 1 vertical. Generally, the length of canal bench to be excavated per blast shall not be more than 7 m to avoid tight muck pile requiring higher digging time for shovel. Sectional area of excavation ( 10.80 + 10.175 ) x 0.5 x 1.25 : 13.11 sqm Consider 7 burden distance for excavation per blast. Number of rows considered : 7 No. Length of canal for 7 rows ( 7 x 1.00 ) : 7.00 m Quantity of excavation for 7 m length ( 13.11 x 7.00 ) say : 92.00 cum 1. Drilling and Blasting: Consider drilling by Jack hammers and mucking by combination of Shovel and Tippers. The burden ( distance of hole from free face of excavation ) is considered at 25 to 30 times dia of hole and spacing of holes is considered at 1.20 to 1.25 times burden. Burden distance for 32 mm dia jack hammer holes ( 0.032 x 30 ) say : 1.00 m Spacing of holes ( 0.032 x 30 x 1.25 ) : 1.20 m Grid spacing of holes for 32 mm dia jack hammer holes : 1.00 x 1.20 m Depth of drilling per hole : 1.40 m

26

CANAL AND ALLIED WORKS

Effective depth of pull considering 10 % sub-drilling Rate of drilling by jack hammer in hard rock per hour Rate of drilling per hour with 50 min / hour working ( 6 x 50 / 60 ) No.of holes in 7 rows @ 1.2 m interval ( 4 x 8 + 3 x 9 + 16 ) Length of drilling for 75 holes @ 1.4 m per hole ( 75 x 1.4 ) Add drilling for secondary blasting for 5% quantity @ 0.6 m / cum

Time for drilling 108 m for 2 jack hammers ( 108 / 2 / 5 ) Drilling and Blasting pattern : Pattern of holes : Staggered Hole initiation : Bottom Initiation system : Short delay detonators Delay system : 25 ms interval Initiation pattern : Straight line row by row 2. Muffling arrangements: For controlling flying of rock fragments during blasting consider covering the blasting area with 20 guage 50 x 50 mm chain link mesh and sand bags. 10 % extra area of wire mesh is considered for overlaps. Area of chain link mesh for controlled blast area ( 12 x 8 x 1.1) say : 106 sqm No.of 30 to 40 kg sand bags at 1 per hole ( 75 x 1 ) : 75 Nos Add 20 % extra for edges : 15 Nos Total : 90 Nos 3. Disposal of excavated rock : Quantity of excavation ( in-situ ) : 92.00 cum Capacity of shovel bucket : 0.85 cum Capacity of shovel bucket under heaped condition : 1.00 cum Capacity of tipper : 5.00 cum Lead for disposal of excavated rock rock : Upto 1 km Speed for loaded tipper under canal excavation condition : 15 km / hr Speed for empty tipper under canal excavation condition : 15 km / hr Turning and unloading time : 2.00 min Shovel digging and loading cycle per bucket : 45 sec In-situ qty / bucket for 40 % bulkage of hard rock ( 1 /1.40 ) : 0.71 cum

: : say : : : say : Total : :

1.25 m 6.00 m 5m 75 Nos 105 m 3m 108.00 m 10.80 hours

In-situ qty per load for 40 % bulkage of hard rock ( 5 /1.40 ) : 3.57 cum Number of buckets per load ( 3.57 / 0.71 ) say : 5 buckets Ideal cycle time for loading 5 buckets ( 5 x 45 / 60 ) : 3.75 min The ideal cycle time for shovel requires spotting of a tipper within 3.75 minutes near the shovel. However, in practice for dam or canal excavation the space available may not permit positioning of tippers on either side of the shovel. Generally one tipper has to move after loading to position next tipper for loading. Assuming one loading cycle extra, the corrected cycle time for shavel will be ( 6 x 45 / 60 ) 4.50 min Round trip cycle time for tipper: Cycle time of shovel for digging & loading : 4.50 min Time for (av ) 0.75 km haulage under load ( 0.75 x 60 / 15 ) : 3.00 min Time for turning and un-loading : 2.00 min Time for average 0.75 km return trip ( 0.75 x 60 / 15 ) : 3.00 min Time for turning and spotting : 0.50 min Total : 13.00 min No.of tippers to match corrected cycle time of shovel ( 13.00 / 4.50) : 2.9 Nos Output of tipper / hr with 50 min working / hr ( 50 x 3.57 / 13.00 ) : 13.73 cum Deploy 0.9 cum shovel and 3 tippers for disposal of excavated rock.

27

CANAL AND ALLIED WORKS

4.

5.

6.

7.

Output of 1 shovel & 3 tippers per hour ( in-situ qty ) ( 13.73 x 2.9 ) : 39.80 cum Out of the total blasted rock some residual muck at the bed needs to be removed by deploying manual labour. Assume residual muck at bed at 0.10 cum / sqm of bed area. Quantity of muck to be disposed by shovel ( 92 - 0.1 x 70 ) 85 cum Time for disposal of 85 cum by shovel ( 85 / 39.80 ) : 2.2 hours For levelling 85 cum muck in dump yard deploy 1 dozer for : 0.25 hour Quantity of muck to be disposed by manual labour ( 92 - 85 ) 7 cum Requirement of materials : Jack hammer drill rod : 108 m drilling Quantity of Explosive ( Kelvex-220 ) at 0.3 kg / cum ( 92 x 0.3 ) : 27.60 kg Add for secondary blasting @ 0.2 kg / cum ( 92 x 0.05 x 0.2 ) : 0.90 kg Total : 28.50 kg Ordinary detonators for secondary blasting 8 holes of 0.6 m each : 8 Nos. Electric short delay detonators @ 1 per hole for main blast : 75 Nos Detonating fuse coil : 120 Rm 50 x 50 mm chain link wire mesh 119 sqm Sand bags 0.025 cum 90 Nos Requirement of machinery : Deploy 0.85 cum capacity shovel for 2.2 hours for digging and loading 85 cum. Deploy 3 tippers 5 cum capacity for 2.2 hours for disposal of 85 cum. Deploy 1 air compressor 8.5 cmm capacity for 11 hours. Deploy 2 jack hammers for 11 hours for drilling. Deploy 1 angle dozer for 0.25 hour for levelling muck in dump area. Requirement of workforce ( other than machinery crew ) : Deploy 1 Crowbarman, 1 Stone breaker for 1 day for levelling bed. Deploy 2 heavy and 2 light mazdoors for disposal of 9 cum residual muck at bed level and for other miscellaneous works. Deploy 1 blaster and 1 blasting helper for loading and blasting. Deploy 1 maistry. Use rate of materials : Cost of drill rod 1.5 m long @ Rs: Rs: 3400.00 / Each Rs: 3400.00 Life of drill rod for drilling in hard rock with reconditioning : 150 m

Use rate of drill rod per Rm drilling ( cost / life ) Length of air hose for drilling for each jack hammer Cost of 25 mm dia 50 m air hose @ Rs: 150.00 / Rm Life of air hose Use rate of air hose per hr ( cost / life ) Cost of wire mesh @ Rs: 150.00 / sqm less salvage value at 10 % Add for replacement of damaged mesh @ 10 % Life of wire mesh with 25 % replacement each use Use rate of wire mesh / use / sqm ( cost / life ) Cost of empty cement bag per No. @ Rs: 1.50 / Each Cost of sand / bag for 0.025 cum @ Rs: 154.00 / cum Add for 1 km lead/loading/unloading charges for 0.015 cum Filling charges @ 2 heavy mazdoors per 100 bags / day Total cost per bag Life of sand bag Use rate of sand bag / use / bag ( cost / life )

Rs: : Rs: : Rs: Rs: Rs: Total Rs: Rs: Total Rs: : Rs: Rs: Rs: Rs: Rs: Rs: : Rs:

22.67 50 m 7500.00 800 hours 9.38 150.00 -15.00 135.00 13.50 148.50 3 uses 49.50 1.50 3.85 2.12 2.64 10.11 1 use 10.11

28

CANAL AND ALLIED WORKS

RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 5 6 7 8 9 Perticulars Unit Rm Hour sqm Nos kg Nos Nos Rm LS Quantity

UNIT :

92.00 cum Rate in Rs. 22.67 9.38 49.50 10.11 45.00 5.50 18.00 8.00 30.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 2448.00 244.80 206.25 5247.00 910.13 1282.50 44.00 1350.00 960.00 60.00 12752.68 127.53 1275.27 637.63 14793.10

Use rate of Jack hammer drill rod 1.5 m Reconditioning charges @ 10 % Use rate of 50 m air hose 2 Nos. Use rate of wire mesh Use rate of sand bag Explosive small dia. (Kelvex-220 ) Ordinary detonators Electric short delay detonators Fuse coil Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

108.00 22.00 106.00 90.00 28.50 8.00 75.00 120.00 2.00

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1 2 3

Description

Unit Hour Hour Hour Hour Hour Hour

Quantity 2.20 2.20 0.25 0.25 6.60 6.60

Shovel 0.85 cum capacity Fuel / Energy charges Angle dozer 90 hp Fuel / Energy charges Tippers 5 cum capacity 3 Nos. Fuel / Energy charges

Rate in Rs. 1199.00 605.00 1154.00 423.00 271.00 208.00 Contd

Amount in Rs. 2637.80 1331.00 288.50 105.75 1788.60 1372.80

B. MACHINERY ( Contd ) : Sl No Description

Unit

Quantity

4 5

Air compressor 8.5 cmm ( diesel ) 1 No Fuel / Energy charges Jack hammers 2 Nos. Fuel / Energy charges

Hour Hour Hour Hour

11.00 11.00 22.00 22.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3

Rate in Rs. Contd 202.00 619.00 14.00 5.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 2222.00 6809.00 308.00 110.00 16973.45 169.73 972.86 848.67 18964.71

Description

Unit Hour Hour Hour

Quantity 2.20 0.25 6.60

Crew for Shovel Crew for Angle dozer Crew for Tipper

Rate in Rs. 77.50 77.50 56.70

Amount in Rs. 170.50 19.38 374.22

29

CANAL AND ALLIED WORKS

4 5 6 7 8 9 10 11 12

Crew for Air compressor Crew for Jack hammer Maistry Blaster Helper blaster Crowbarman Stone breaker Heavy mazdoor Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for Contractor's Overheads @

Hour Hour Day Day Day Day Day Day Day

11.00 22.00 1.00 1.00 1.00 1.00 1.00 2.00 2.00

1% 10% 15% 5% Total cost of Labour :

72.10 111.90 141.50 147.00 141.50 141.50 146.00 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs:

793.10 2461.80 141.50 147.00 141.50 141.50 146.00 264.00 261.00 5061.50 50.61 506.15 759.22 253.07 6630.56

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour Add for other enabling works @ Total cost for 1.20% 92.00 cum Rate per cum Rate approved per cum YEAR : 2010-11

Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs:

14793.10 18964.71 6630.56 40388.37 484.66 40873.03 444.00 444.00 ITEM No: 7

SECTION: CANAL AND ALLIED WORKS.

ITEM: Providing impervious hearting embankment with selected soil from approved borrow areas in layers of 250 to 300 mm before compaction including cost of all materials, machinery, labour,

all operations such as excavation, sorting out, transporting, spreading in layer of specified thickness, breaking clods, sectioning, watering, compacting each layer to density control of not less than 95 percent or as stipulated by power roller etc., complete with initial lead upto 1 km and all lifts. DATA: Capacity of shovel bucket Capacity of shovel bucket under heaped condition Capacity of tipper Lead for conveyance of soil Speed for loaded tipper under haul road condition Speed for empty tipper under haul road condition Turning and unloading time Shovel digging and loading cycle per bucket 1. Quantity of embankment : In-situ qty / bucket for 15 % bulkage of soil In-situ quantity per load for 20 % bulkage of soil Number of buckets per load Cycle time for loading 8 buckets Round trip cycle time for tipper: Ideal cycle time of shovel for digging & loading Time for 1km haulage under load : : : : : : : : ( 0.58 / 1.15 ) ( 5.0 / 1.2 ) ( 4.00 / 0.50 ) ( 8 x 20 / 60 ) : : say : say : 0.50 cum 0.58 cum 5.00 cum Upto 1 km 20 km / hr 25 km / hr 2.00 min 20 sec 0.50 cum 4.00 cum 8 buckets 2.67 min

( 60 / 20 )

: 2.67 min : 3.00 min

30

CANAL AND ALLIED WORKS

: 2.00 min : 2.40 min : 0.50 min : 10.57 min No.of tippers to match corrected cycle time of shovel (10.57 / 2.67) : 4 Nos Output of tipper / hr with 50 min working / hr ( 50 x 4.00 / 10.57 ) : 18.92 cum Output for 4 tippers per day ( 4 x 18.92 x 8 ) say : 605 cum The in-situ dry density of soil in borrow area will be generally less than dry density of compacted embankment. Therefore, the rolled embankment quantity will be slightly less than the borrow area in-situ quantity. The extent of shrinkage in quantity depends on the degree of compaction. For 95 % density control of embankment a shrinkage factor of 5 % may be assumed. Quantity of embankment considering 5 %shrinkage ( 605 x 0.95 ) : 575 cum Qty of soil for computing royalty charges @ 1.6 t / cum ( 575x1.6 ) : 920 tonnes 2. Stripping of borrow area : Generally borrow area is stripped once in a week for 6 days requirement of soil. Area to be stripped assuming 2.0 m depth of cut ( 605 x 6 / 2.0 ) : 1815 sqm Depth of stripping : 0.25 m Qty of stripping with 5 % extra area ( 1815 x 1.05 x 0.25 ) : 476 cum Output of dozer per hr with 50 min / hr working for stripping : 100 cum Time required for stripping 476 cum ( 476 / 100 ) : 4.76 hours Consider 6 hours including time for levelling stripped siol / dozer shifting time. Time required for stripping for one day embankment work 575 cum : 1.00 hour 3. Collection of soil for embankment : Deploy one 0.50 cum capacity shovel for 8 hours for digging and loading soil. Deploy 4 tippers of 5.00 cum capacity for 8 hours to convey soil to embankment area. 4. Spreading soil in 250 to 300 mm layer : Quantity of loose soil to be spread ( 605 x 1.20 ) : 726 cum Output of dozer for levelling per hour : 250 cum Time required for levelling 726 cum ( 726 / 250 ) say : 3.00 hours ( 60 / 25 )

Time for turning and un-loading Time for 1 km return trip Time for turning and spotting

5. Watering : Generally soil in the borrow area will be in moist condition. In the beginning of the season no watering may be necessary and in summer months about 8 to 10 percent watering may be needed to maintain the soil moisture within OMC plus or minus 3 percent limit. Assuming seasonal average of 4 to 5 percent watering by weight, daily requirement of water for 575 cum of embankment will be about 5 tanker loads of 8000 ltrs each. Deploy 8000 ltr capacity water tanker for 5 hours daily for watering before rolling. Deploy 5 hp pump for 2.5 hours. 6. Compaction : Soil collected for embankment layer gets compacted to some extent during levelling. Generally 8 to 10 passes of vibratory pad foot roller is adequate for achieving specified density control of 95 percent. Effective length of roller drum : 1.90 m Speed of roller per hour : 4.0 km Thickness of layer : 0.3 m Number of roller passes to achieve specified density control : 9 Nos Output of roller / hr with 50 min / hr working and 75 % effenciancy ( 1.9 x 4000 x 0.3 x 0.75 / 9 ) x 50 / 60 say : 160 cum Time for rolling 726 cum loose soil in embankment layer ( 726/160) say : 4.5 hours 7. Sorting out / sectioning / labour for testing etc : Assume 2 heavy and 2 light mazdoors. RATE ANALYSIS UNIT : 575.00 cum

31

CANAL AND ALLIED WORKS

A. MATERIALS: Sl No 1

Perticulars NIL

Unit

Quantity 0.00 0.00 1% 10% 5%

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add Royalty charges on 920 t soil @

Rs:

10.00 / tonne Total cost of Materials :

Rate in Rs. 0.00 0.00 Total Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 0.00 0.00 0.00 0.00 0.00 0.00 9200.00 9200.00

B. MACHINERY: Sl No 1 2 3 4 5 6

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour

Quantity 4.00 4.00 8.00 8.00 32.00 32.00 2.50 2.50 5.00 5.00 4.50 4.50

Angle dozer Fuel / Energy charges Shovel 0.50 cum capacity Fuel / Energy charges Tippers 5.00 cum capacity 4 Nos. Fuel / Energy charges Pump 5 hp ( diesel ) Fuel / Energy charges Water tanker 8000 ltr Fuel / Energy charges Vibratory pad foot roller 8 tonne Fuel / Energy charges

Rate in Rs. 1154.00 423.00 725.00 330.00 271.00 208.00 7.00 55.00 268.00 208.00 1130.00 715.00 Contd

Amount in Rs. 4616.00 1692.00 5800.00 2640.00 8672.00 6656.00 17.50 137.50 1340.00 1040.00 5085.00 3217.50

B. MACHINERY ( Contd ) : Sl No Description

Unit

Quantity

Sundries

LS

2.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7 8 9

Rate in Rs. Contd 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 60.00 40973.50 409.74 1544.30 2048.68 44976.21

Description

Unit Hour Hour Hour Hour Hour Hour Day Day Day

Quantity 4.00 8.00 32.00 2.50 5.00 4.50 2.00 2.00 2.00

Crew for Dozer Crew for Shovel Crew for Tipper Crew for Pump Crew for Water tanker Crew for Roller Maistry Heavy mazdoor Light mazdoor

Rate in Rs. 77.50 77.50 56.70 35.80 56.70 90.60 141.50 132.00 130.50

Amount in Rs. 310.00 620.00 1814.40 89.50 283.50 407.70 283.00 264.00 261.00

32

CANAL AND ALLIED WORKS

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for Contractor's Overheads @

1% 10% 15% 5% Total cost of Labour :

Total Rs: Rs: Rs: Rs: Rs: Rs:

4333.10 43.33 433.31 649.97 216.66 5676.36

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour Add for other enabling works @ Total cost for 1.20% 575.00 cum Rate per cum Rate approved per cum YEAR : 2010-11

Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs:

9200.00 44976.21 5676.36 59852.57 718.23 60570.80 105.00 105.00 ITEM No: 8

SECTION: CANAL AND ALLIED WORKS.

ITEM: Providing semi-pervious / pervious casing embankment using soil from approved borrow area in layers of 250 to 300 mm before compaction including cost of all materials, machinery, labour, all operations such as excavation, sortingout, transporting, spreading in layer of specified thickness, breaking clods, sectioning, watering, compacting to density control of not less than 95 percent or as stipulated by power roller etc., complete with initial lead upto 1 km and all lifts. DATA: Capacity of shovel bucket : 0.50 cum

Capacity of shovel bucket under heaped condition Capacity of tipper Lead for conveyance of soil Speed for loaded tipper under haul road condition Speed for empty tipper under haul road condition Turning and unloading time Shovel digging and loading cycle per bucket 1. Quantity of embankment : In-situ qty per bucket for 15 % bulkage of soil In-situ quantity per load for 20 % bulkage of soil Number of buckets per load Cycle time for loading 8 buckets Round trip cycle time for tipper: Ideal cycle time of shovel for digging & loading Time for 1km haulage under load Time for turning and un-loading Time for 1 km return trip Time for turning and spotting

: : : : : : : ( 0.58 / 1.15 ) ( 5.0 / 1.2 ) ( 4.00 / 0.50 ) ( 8 x 30 / 60 )

0.58 cum 5.00 cum Upto 1 km 20 km / hr 25 km / hr 2.00 min 30 sec

: 0.50 cum say : 4.00 cum say : 8 buckets say : 4.00 min

: 4.00 min : 3.00 min : 2.00 min ( 60 / 25 ) : 2.40 min : 0.50 min Total : 11.90 min No.of tippers to match corrected cycle time of shovel (11.90 / 4.00) : 3 Nos Output of tipper / hr with 50 min working / hr ( 50 x 4.00 / 11.90 ) : 16.80 cum Output for 3 tippers per day ( 3 x 16.80 x 8 ) say : 403 cum The in-situ dry density of soil in borrow area will be generally less than dry density of compacted embankment. Therefore, the rolled embankment quantity will be slightly less than the borrow ( 60 / 20 )

33

CANAL AND ALLIED WORKS

2.

3.

4.

5.

area in-situ quantity. The extent of shrinkage in quantity depends on the degree of compaction. For 95 % density control of embankment a shrinkage factor of 5 % may be assumed. Quantity of embankment considering 5 % shrinkage ( 403 x 0.95 ) say : 385 cum Qty of soil for computing royalty charges @ 1.6 t / cum ( 385x1.6 ) : 616 tonnes Stripping of borrow area : Generally borrow area is stripped once in a week for 6 days requirement of soil. Area to be stripped assuming 2.0 m depth of cut ( 403 x 6 / 2.0 ) : 1209 sqm Depth of stripping : 0.20 m Quantity of stripping with 5 % extra area ( 1209 x 1.05 x 0.20 ) : 254 cum Output of dozer per hr with 50 min / hr working for stripping : 70 cum Time required for stripping 254 cum : 3.60 hours Consider 4.5 hours including time for levelling stripped siol / dozer shifting time. Requirement of dozer for one day work 403 cum say : 0.75 hours Collection of soil for embankment : Deploy one 0.50 cum capacity shovel for 8 hours for digging and loading soil. Deploy 3 tippers of 5.00 cum capacity for 8 hours to convey soil to embankment area. Spreading soil in 250 to 300 mm layer : Quantity of loose soil to be spread ( 403 x 1.20 ) : 484 cum Output of dozer for levelling per hour : 250 cum Time required for levelling 484 cum say : 2.00 hours Watering : Generally soil in the borrow area will be in moist condition. In the beginning of the season no watering be may necessary and in summer months about 8 to 10 percent watering may be needed to maintain the soil moisture within OMC plus or minus 3 percent limit. Assuming seasonal average of 4 to 5 percent watering by weight, daily requirement of water for 385 cum of embankment will be about 4 tanker loads of 8000 ltrs each.

Deploy 8000 ltr capacity water tanker for 4 hours daily for watering before rolling. Deploy 5 hp pump for 2 hours. 6. Compaction : Soil collected for embankment layer gets compacted to some extent during levelling. Generally 8 to 10 passes of vibratory pad foot roller is adequate for achieving specified density control of 95 percent. Effective length of roller drum : 1.90 m Speed of roller per hour : 4.0 km Thickness of layer : 0.3 m Number of roller passes to achieve specified density control : 9 Nos Output of roller / hr with 50 min / hr working and 75 % effenciancy ( 1.9 x 4000 x 0.3 x 0.75 / 9 ) x 50 / 60 say : 160 cum Time for rolling 484 cum loose soil in embankment layer say : 3 hours 7. Sorting out / sectioning / labour for testing etc : Assume 2 heavy and 2 light mazdoors. RATE ANALYSIS A. MATERIALS: Sl No 1 Perticulars NIL Unit Quantity 0.00 0.00 1% 10% UNIT : 385.00 cum Rate in Rs. 0.00 0.00 Total Rs: Rs: Rs: Amount in Rs. 0.00 0.00 0.00 0.00 0.00

Add for small Tools and Plants @ Add for Contractor's Profit @

34

CANAL AND ALLIED WORKS

Add for Contractor's Overheads @ Add Royalty charges on 616 t soil @

Rs:

5% 10.00 / tonne Total cost of Materials :

Rs: Rs: Rs:

0.00 6160.00 6160.00

B. MACHINERY: Sl No 1 2 3 4 5 6 7

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour LS

Quantity 2.75 2.75 8.00 8.00 24.00 24.00 2.00 2.00 4.00 4.00 3.00 3.00 2.00

Angle dozer 90 hp Fuel / Energy charges Shovel 0.50 cum capacity Fuel / Energy charges Tippers 5.00 cum capacity 3 Nos. Fuel / Energy charges Pump 5 hp ( diesel ) Fuel / Energy charges Water tanker 8000 ltr Fuel / Energy charges Vibratory pad foot roller 8 tonne Fuel / Energy charges Sundries

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery :

Rate in Rs. 1154.00 423.00 725.00 330.00 271.00 208.00 7.00 55.00 268.00 208.00 1130.00 715.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 3173.50 1163.25 5800.00 2640.00 6504.00 4992.00 14.00 110.00 1072.00 832.00 3390.00 2145.00 60.00 31895.75 318.96 1194.23 1594.79 35003.72

C. LABOUR: Sl No 1 2 3 4 5 6 7 8 9

Description

Unit Hour Hour Hour Hour Hour Hour Day Day Day

Quantity 2.75 8.00 24.00 2.00 4.00 3.00 2.00 2.00 2.00

Crew for Dozer Crew for Shovel Crew for Tipper Crew for Pump Crew for Water tanker Crew for Roller Maistry Heavy mazdoor Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for Contractor's Overheads @

1% 10% 15% 5% Total cost of Labour :

Rate in Rs. 77.50 77.50 56.70 35.80 56.70 90.60 141.50 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 213.13 620.00 1360.80 71.60 226.80 271.80 283.00 264.00 261.00 3572.13 35.72 357.21 535.82 178.61 4679.48

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour Add for other enabling works @ Total cost for 1.20% 385.00 cum

Rs: Rs: Rs: TOTAL Rs: Rs: Rs:

6160.00 35003.72 4679.48 45843.20 550.12 46393.32

35

CANAL AND ALLIED WORKS

Rate per cum Rate approved per cum SECTION: CANAL AND ALLIED WORKS. YEAR : 2010-11

Rs: Rs:

121.00 121.00 ITEM No: 9

ITEM: Providing hearting / casing embankment with homogeneous soil from approved borrow areas in layers of 250 to 300 mm before compaction including cost of all materials, machinery, labour, all operations such as excavation, sorting out, transporting, spreading in layer of specified thickness, breaking clods, sectioning, watering, compacting each layer to density control of not less than 95 percent or as stipulated by power roller etc., complete with initial lead upto 1 km and all lifts. DATA: Capacity of shovel bucket Capacity of shovel bucket under heaped condition Capacity of tipper Lead for conveyance of soil Speed for loaded tipper under haul road condition Speed for empty tipper under haul road condition Turning and unloading time Shovel digging and loading cycle per bucket 1. Quantity of embankment : In-situ qty / bucket for 15 % bulkage of soil In-situ quantity per load for 20 % bulkage of soil Number of buckets per load : : : : : : : : ( 0.58 / 1.15 ) ( 5.0 / 1.2 ) ( 4.00 / 0.50 ) 0.50 cum 0.58 cum 5.00 cum Upto 1 km 20 km / hr 25 km / hr 2.00 min 22 sec

: 0.50 cum : 4.00 cum say : 8 buckets

: 2.93 min : 3.00 min : 2.00 min ( 60 / 25 ) : 2.40 min : 0.50 min Total : 10.83 min No.of tippers to match corrected cycle time of shovel (10.83 / 2.93) : 3.7 Nos Output of tipper / hr with 50 min working / hr ( 50 x 4.00 / 10.83 ) : 18.47 cum Output for 3.7 tippers per day ( 3.7 x 18.47 x 8 ) say : 547 cum The in-situ dry density of soil in borrow area will be generally less than dry density of compacted embankment. Therefore, the rolled embankment quantity will be slightly less than the borrow area in-situ quantity. The extent of shrinkage in quantity depends on the degree of compaction. For 95 % density control of embankment a shrinkage factor of 5 % may be assumed. Quantity of embankment considering 5 % shrinkage ( 547 x 0.95 ) : 520 cum Qty of soil for computing royalty charges @ 1.6 t / cum ( 520x1.6 ) : 832 tonnes 2. Stripping of borrow area : Generally borrow area is stripped once in a week for 6 days requirement of soil. Area to be stripped assuming 2.0 m depth of cut ( 547 x 6 / 2 ) : 1641 sqm Depth of stripping : 0.25 m Qty of stripping with 5 % extra area ( 1641 x 1.05 x 0.25 ) : 431 cum Output of dozer per hr with 50 min / hr working for stripping : 100 cum Time required for stripping 431 cum : 4.3 hours Consider 5 hours including time for levelling stripped siol / dozer shifting time. Requirement of dozer for one day embankment work 547 cum say : 0.80 hour 3. Collection of soil for embankment : ( 60 / 20 )

Cycle time for loading 8 buckets Round trip cycle time for tipper: Ideal cycle time of shovel for digging & loading Time for 1km haulage under load Time for turning and un-loading Time for 1 km return trip Time for turning and spotting

( 8 x 22 / 60 )

say : 2.93 min

36

CANAL AND ALLIED WORKS

Deploy one 0.50 cum capacity shovel for 8 hours for digging and loading soil. Deploy 4 tippers of 5.00 cum capacity for 8 hours to convey soil to embankment area. 4. Spreading soil in 250 to 300 mm layer : Quantity of loose soil to be spread ( 547 x 1.20 ) : 656 cum Output of dozer for levelling per hour : 250 cum Time required for levelling 656 cum say : 2.60 hours 5. Watering : Generally soil in the borrow area will be in moist condition. In the beginning of the season no watering may be necessary and in summer months about 8 to 10 percent watering may be needed to maintain the soil moisture within OMC plus or minus 3 percent limit. Assuming seasonal average of 4 to 5 percent watering by weight, daily requirement of water for 520 cum of embankment will be about 5 tanker loads of 8000 ltrs each. Deploy 8000 ltr capacity water tanker for 5 hours daily for watering before rolling. Deploy 5 hp pump for 2.5 hours. 6. Compaction : Soil collected for embankment layer gets compacted to some extent during levelling. Generally 8 to 10 passes of vibratory pad foot roller is adequate for achieving specified density control of 95 percent. Effective length of roller drum : 1.90 m Speed of roller per hour : 4.0 km Thickness of layer : 0.3 m Number of roller passes to achieve specified density control : 9 Nos Output of roller / hr with 50 min / hr working and 75 % effenciancy ( 1.9 x 4000 x 0.3 x 0.75 / 9 ) x 50 / 60 say : 160 cum

Time for rolling 656 cum loose soil in embankment layer 7. Sorting out / sectioning / labour for testing etc : Assume 2 heavy and 2 light mazdoors. RATE ANALYSIS A. MATERIALS: Sl No 1 Perticulars NIL Unit Quantity 0.00 0.00 1% 10% 5% Rs: 10.00 / tonne Total cost of Materials : UNIT :

say : 4.1 hours

520.00 cum Rate in Rs. 0.00 0.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Amount in Rs. 0.00 0.00 0.00 0.00 0.00 0.00 8320.00 8320.00

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add Royalty charges on 832 t soil @

B. MACHINERY: Sl No 1 2 3 4

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour

Quantity 3.40 3.40 8.00 8.00 32.00 32.00 2.50 2.50

Angle dozer Fuel / Energy charges Shovel 0.50 cum capacity Fuel / Energy charges Tippers 5.00 cum capacity 4 Nos. Fuel / Energy charges Pump 5 hp ( diesel ) Fuel / Energy charges

Rate in Rs. 1154.00 423.00 725.00 330.00 271.00 208.00 7.00 55.00

Amount in Rs. 3923.60 1438.20 5800.00 2640.00 8672.00 6656.00 17.50 137.50

37

CANAL AND ALLIED WORKS

5 6 7

Water tanker 8000 ltr Fuel / Energy charges Vibratory pad foot roller 8 tonne Fuel / Energy charges Sundries

Hour Hour Hour Hour LS

5.00 5.00 4.10 4.10 2.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7

268.00 208.00 1130.00 715.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

1340.00 1040.00 4633.00 2931.50 60.00 39289.30 392.89 1490.32 1964.47 43136.98

Description

Unit Hour Hour Hour Hour Hour Hour Day

Quantity 3.40 8.00 32.00 2.50 5.00 4.10 2.00

Crew for Dozer Crew for Shovel Crew for Tipper Crew for Pump Crew for Water tanker Crew for Roller Maistry

Rate in Rs. 77.50 77.50 56.70 35.80 56.70 90.60 141.50 Contd

Amount in Rs. 263.50 620.00 1814.40 89.50 283.50 371.46 283.00

C. LABOUR ( Contd ) : Sl No Description

Unit

Quantity

8 9

Heavy mazdoor Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for Contractor's Overheads @

Day Day

2.00 2.00

1% 10% 15% 5% Total cost of Labour :

Rate in Rs. Contd 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 264.00 261.00 4250.36 42.50 425.04 637.55 212.52 5567.97

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour Add for other enabling works @ Total cost for 1.20% 520.00 cum Rate per cum Rate approved per cum YEAR : 2010-11

Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs:

8320.00 43136.98 5567.97 57024.95 684.30 57709.25 111.00 111.00 ITEM No: 10

SECTION: CANAL AND ALLIED WORKS.

ITEM: Providing impervious hearting embankment with soil from approved dump areas in layers of 250 to 300 mm before compaction including cost of all materials, machinery, labour, all operations such as re-excavation, sorting out, transporting, spreading in layer of specified thickness, breaking clods, sectioning, watering, compacting each layer to achieve density

38

CANAL AND ALLIED WORKS

control of not less than 95 percent or as stipulated by power roller etc.,complete with initial lead upto 1 km and all lifts. DATA: Capacity of shovel bucket : 0.50 cum Capacity of shovel bucket under heaped condition : 0.58 cum Insitu qty / bucket for 10 % bulkage of soil in dump area : 0.53 cum Capacity of tipper : 5.00 cum Lead for conveyance of soil : Upto 1 km Speed for loaded tipper under haul road condition : 20 km / hr Speed for empty tipper under haul road condition : 25 km / hr Turning and unloading time : 2.00 min Digging of unsettled soil in dump area will be faster compared to borrow area in view of relatively loose condition of soil. Assume a digging & loading cycle time at 80 % of borrow area. Shovel digging and loading cycle per bucket ( 20 x 0.8 ) : 16 sec 1. Quantity of embankment : In-situ quantity per load for 10 % bulkage of soil ( 5.0 / 1.1 ) say : 4.54 cum Number of buckets per load ( 4.54 / 0.53 ) say : 8 buckets Cycle time for loading 8 buckets ( 8 x 16 / 60 ) say : 2.13 min Round trip cycle time for tipper: Ideal cycle time of shovel for digging & loading : 2.13 min Time for 1km haulage under load ( 60 / 20 ) : 3.00 min

2. 3.

4.

5.

: 2.00 min : 2.40 min : 0.50 min Total : 10.03 min No.of tippers to match corrected cycle time of shovel (10.03 / 2.13) : 4.7 Nos Output of tipper / hr with 50 min working / hr ( 50 x 4.54 / 10.03 ) : 22.60 cum Output for 4.7 tippers per day ( 4.7 x 22.60 x 8 ) say : 850 cum The output worked out above is the insitu quantity in dump area with 10 % bulkage factor. The in-situ dry density of soil in borrow area will be generally less than dry density of compacted embankment. Therefore, the rolled embankment quantity will be slightly less than the borrow area in-situ quantity. The extent of shrinkage in quantity depends on the degree of compaction of embankment. For 95 % density control of embankment a shrinkage factor of 5 % is assumed for use of borrow area soil. Further, as the insitu density of soil in dump area will be less compared to natural ground due to bulkage of soil in dump area, for applying the shrinkage foctor it is necessary to convert the insitu dump area quantity to equivalent borrow area quantity by applying bulkage factor. Equivalent borrow area quantity for 10% bulkage ( 850 / 1.1 ) 773 cum Qty of compacted embankment for 5 % shrinkage ( 773 x 0.95 ) : 734 cum Qty of soil for computing royalty charges @ 1.6 t /cum ( 734 x 1.6 ) : 1175 tonnes Stripping of borrow area : Since soil is from dump area no stripping is involved. Collection of soil for embankment : Deploy one 0.50 cum capacity shovel for 8 hours for re-excavation and loading soil. Deploy 5 tippers of 5.00 cum capacity for 8 hours to convey soil to embankment area. Spreading soil in 250 to 300 mm layer : Quantity of loose soil to be spread ( 850 x 1.10 ) : 935 cum Output of dozer for levelling per hour : 250 cum Time required for levelling 935 cum say : 4.00 hours Watering : Generally soil in the dump area will be in moist condition. In the beginning of the season no ( 60 / 25 )

Time for turning and un-loading Time for 1 km return trip Time for turning and spotting

39

CANAL AND ALLIED WORKS

watering may be necessary. However, in summer months as the loose soil looses moisture at faster rate compared to borrow area about 10 to 12 % watering may be needed to maintain the soil moisture within OMC plus or minus 3 percent limit. Assuming seasonal average of 5 to 6 percent watering by weight, daily requirement of water for 734 cum of embankment will be about 8 tanker loads of 8000 ltrs each. Deploy 8000 ltr capacity water tanker for 8 hours daily for watering before rolling. Deploy 5 hp pump for 4 hours. 6. Compaction : Soil collected for embankment layer gets compacted to some extent during levelling. Generally 8 to 10 passes of vibratory pad foot roller is adequate for achieving specified density control of 95 percent. Effective length of roller drum : 1.90 m Speed of roller per hour : 4.0 km Thickness of layer : 0.3 m Number of roller passes to achieve specified density control : 9 Nos Output of roller / hr with 50 min / hr working and 75 % effenciancy ( 1.9 x 4000 x 0.3 x 0.75 / 9 ) x 50 / 60 say : 160 cum Time for rolling 935 cum soil in embankment layer say : 6.00 hours 7. Sorting out / sectioning / labour for testing etc : Assume 2 heavy and 2 light mazdoors.

RATE ANALYSIS A. MATERIALS: Sl No 1 Perticulars NIL Unit Quantity

UNIT :

734.00 cum Rate in Rs. 0.00 0.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Amount in Rs. 0.00 0.00 0.00 0.00 0.00 0.00 11750.00 11750.00

0.00 0.00 1% 10% 5% 10.00 / tonne Total cost of Materials :

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add Royalty charges on 1175 t soil @ Rs:

B. MACHINERY: Sl No 1 2 3 4 5 6 7

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour LS

Quantity 4.00 4.00 8.00 8.00 40.00 40.00 4.00 4.00 8.00 8.00 6.00 6.00 2.00 1%

Angle dozer Fuel / Energy charges Shovel 0.50 cum capacity Fuel / Energy charges Tippers 5.00 cum capacity 5 Nos. Fuel / Energy charges Pump 5 hp ( diesel ) Fuel / Energy charges Water tanker 8000 ltr Fuel / Energy charges Vibratory pad foot roller 8 tonne Fuel / Energy charges Sundries Add for small Tools and Plants @

Rate in Rs. 1154.00 423.00 725.00 330.00 271.00 208.00 7.00 55.00 268.00 208.00 1130.00 715.00 30.00 Total Rs: Rs:

Amount in Rs. 4616.00 1692.00 5800.00 2640.00 10840.00 8320.00 28.00 220.00 2144.00 1664.00 6780.00 4290.00 60.00 49094.00 490.94

40