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5,000
10,000 [kVA]
Meets IEEE - 519 - 1992 Best for High Torque Best for Energy Saving
Features
High Efficiency High efficiency of the inverter. Multi-level control output voltage and current are very close to sinusoidal wave. No input and output harmonic filters required. Sensor Less Vector Control By the sensor less vector control, accuracy of speed control is 0.5% and also constant torque control is possible. Synchronous motor (SM) can operated without speed sensor and flux sensor. (Existing SM can also operated.) High Reliability The automatic restart function maintains continuous operation in the case of instantaneous power failure up to 2 seconds. Existing motor can be operated since output wave form is near to sine wave. Inrush current is very small by the pre-charging function. Voltage fluctuation does not affect the inverter. Cost Reduction Output transformer is not necessary because the IGBT inverter is multiple connected with IGBT unit in series and output medium voltage for driven motor directly. The IGBT inverter operates the existing motor as reuse.
IGBT inverter V1 V2 V9 IM
W1
W2
W9
E Pre-charge Supply
External Precharging
Control Unit PWM
(Pulse width modulation)
Control cabinet
Hitachi uses its Patented external pre-charging circuit and pre-charging is done by separate power supply. The other method is to use a pre-charging circuit with each Cell Inverter. Comparing between the two pre-charging methods, the external pre-charging method is very simple and reduces the parts count. This reduces input inrush current, eliminates need for special switchgear & cable.
3
th
The phase shifted multi-winding transformer reduces current harmonics to the power supply well below the levels permitted under IEEE 519-1992 guidelines.
THD (up to 49 = 1.27%)
HIVECTOL - HVI - E
3.3 kV-49th Harmonics 3.57% 6.6 kV-49th Harmonics 1.27% 11 kV-49th Harmonics 0.87%
0 2 3 4 5 7 11 13 17 19 23 25 29 31 35 37 41 43 47 49
Output Voltage
Output Current
Multiplexed mode operation generates stepped voltage output which approximates sine waveforms. This allows the direct inverter to be used not only with new inverter motors, but also with existing standard motors as well.
Output waveform are very smooth resulting in reduction of electrical and mechanical stresses of the motor.
Speed FB
U phase current FB
Overload Torque
In case of instantaneous power failure up to 2 seconds, the automatic restart function maintains continuous operation. The coasting motor can be reaccelerated to the reference speed automatically.
Patented circuit of VFD periodically rotates switching level of each cell so that the stresses of all cells are leveled. This ensures equal heat dissipation. It helps to bring high reliability. Hitachi transmission scheme of the switching signal can easily achieve this rotation.
VFD
Routine checkup and maintenance services possible without taking shut down.
Controller unit
Simulation model Electrical signal
Inverter Motor
Machine
Easy to install
Minimum installation area
Front Access Maintenance Reduced front maintenance space as minimum 1,400 mm. Separated Transformer Installation Outdoor oil-immersed type transformer or indoor dry type transformer is possible to install separately with inverter pannel. Line-up Arrangement Back to wall installation and back to back installation is possible.
(unit:mm) Wall
Inverter
Wall
User friendly
Easy Analysis Diagnostics and Maintenance The operator touch-screen panel with a large LCD is easy to view and operate. Operator can see various kinds of helpful information such as the operation status and alarm information
100%
50%
100% 52 0% SPEED 50 %
Fault
0%
CURRENT 100 %
Interlock Next
Monitor
Over Current
RELAY OUTPUT
DO0 DO1 DO2 DO3 DO4
Monitor Fault Interlock I/O Monitor Fault Interlock I/O Monitor Fault Interlock Next
I/O Status
Interlock
Malfunction
Output maximum frequence [Hz] Input voltage for cell DC voltage of cell Input voltage Input frequency Power supply for control Pre-charge power supply Voltage fluctuation [V] [V]
Ac2, 400V / 3,000V / 3,300V / 4,160V / 6,000V / 6,600V / 10,000V / 11,000V 50/60 [Hz] Ac100 / 110 / 200 / 220V 1phase (Standard) or DC 100 / 110V (Option) Ac400 / 440V (Standard) AC200 / 220V or other low voltage (Option) 3 phase Within 10% (Working without fault although the output power become lower) Within 5% (Guarantee output power), Supports higher window -30% fluctuation on request. Within 5% 500 C Cubicle type (Oil-immersed transformer as option) IP21 (Higher degrees of protection as option) Medium voltage multi - level IGBT inverter Sensor less vector control / vector control with sensor (Option) 2 quadrant operation Natural deceleration 3.3kHz 1%~100% speed 700V 945V 0.5% at 100% speed without sensor, 0.1% at 100% speed with sensor (Option ) 100% continuous / 125% 60sec / 110% continuous / 110% 60sec Approximately 97% (Including transformer) Analog : 0 ~ 10V 4~20mA (Option: Field network, DeviceNet / Profibus) Detected output AC side Detected DC over voltage of each cell Detected power drop of each cell Comparing drive frequency with voltage / current feed back Detected current flow into earthing resistor Detected at quaternary voltage of multiplex winding transformer HIVECTOL - HVI - E : 125% 60sec HIVECTOL - HVIT - E : 150% 60sec Detected by thermal and MCCB trip Indicate until mail DC voltage to 50V Indication bar chart on graphic panel Indication on graphic panel Read out to the maintenance tool Upper or Bottom 300 mt. - more on request Option (Need UPS power supply) Option Option IEC / JIS / JEC / JEM
(*1) The output rated voltage shall be guaranteed within the above mentioned voltage fluctuation. when the voltage drop over the guaranteed voltage id depend on the transformer impedances and so on. (*2) This specification is designed for-pole standard motors. (*3) DeviceNet is trademark of Open DeviceNet Associate (ODVA), Inc.
Plot No. SM 3 & 4 , Sanand GIDC - II , Industrial Estate, Bol Village, Sanand - 382 110, Gujarat, India. Tel : +91 2717 678777, Fax : +91 2717 678999 Email : contact@hitachi-hirel.com, Web : www.hitachi-hirel.com Branches : Ahmedabad - Bangalore - Chennai - Delhi - Hyderabad - Kolkata - Mumbai - Pune