SINUMERIK ShopMill

Short Description 01.98

PROGRAM
Volume model Abort

Top view

END

art_27_ 5 1 SHOP MILL_P art_27_ 5 2 Face milling 3 U_PR T=FACE OFIL CUTTE R F0.4/Z 4 Path S400m milling X0=-100 5 Path milling T=CUTTER 25 F0.2/Z 6 Path S300m T=CUTTER milling X0=0 Z1= 40ink 25 F0.2/Z S30 7 Circula 0m X0= T=CUTTER r pocket 0 Z1=40i 25 F0.2/Z nk 8 SHOP S300m X0=0 Z1= T=CUTTER MILL_2 7_C1 -40 25 F0.2/Z 9 Solid S200m machinin X0=0 Y0= g 0 Z0=0 10 Rema T=CUTTER ining ma terial 25 F1250/ 11 Solid min S20 T=CUTTER machinin 00U Z0= g 0 20 F1250/ 12 Circula min S20 T=CUTTER 00U Z0= r pocket 0 20 13 Circula T= r pocket SHOPMILL_PART_27_1 14 End of progra T= P m

SHOPMIL L_P

PROGRAM

Details time
Tool >

Update Machine from here

Straight

Simulation

>

Circle center Circle radius

>

>

PROGRAM

END

Straight Circle

Drill

Milling

Contour milling

RP SC Z0abs Z1abs

Program header Blank: Ref. Point 1 X0 100.000 Y0 100.000 Z0 5.000 Ref. point 2 X1 100.000 Y1 100.000 Z1 75.000

Abort abs abs abs abs abs abs

Dimension: mm Tool axis: Z Return plane: RP 100.000 abs Safety distance: SC 1.000 ink Mach. sense of rot.: Sync.mill.

Accept Straight Circle Drill Milling Contour milling Misc. Simula tion Machine from here

Overview of Pushbuttons
Calls the Basic menu
Alarm Tool Offset Program Program Manager

Contents
Fetch tool Set reference point Measure workpiece Measure tool Create new program Open existing program Insert new block Edit block Tool change for one cycle Use tool for several cycles Tool change for simple traversing movements Simple drilling Interlinked drilling Reuse of positions with other tools Pocket, pin, groove and face milling Pockets, pins and grooves at several positions Create contour Mill contour Mill contour axis Mill contour axis with islanding Simulate program with graphic View workpiece cuts in 3D Zoom view Copy, paste, delete block Find block Switch from program to processing Select program for machining Correct program Block search Trace program run on screen Change screen display

Calls the "Messages/alarms" area Calls the "Tools/Offset" area Calls the "Program" area Calls the "Program manager" area

Manual

Calls the "Manual machine" area Calls the "Auto machine" area

Auto

Calls the expanded editor Cursor control

Switch between alternative parameters Accept single values/Call a selection Edit input fields Change sign Change screen view Acknowledge messages/alarms

Cancel Alternat. Accept

Close input forms without accepting values Switch between alternative parameters Close input mask and accept values

Operating areas

Basic menu
Manual machine Auto machine Program Messages alarms Tools zero point Program manager CNC ISO

Manual

Channel Reset WKS Position [mm] T,F,S 1 T WZ 10.000 0.000 F 0.000 0.000 S 0.000
0% 100%

M MANUAL

Operating areas Manual machine

Abort

MESSAGES
No. 107066 NCK 107059 NCK 105017 NCK D1 P1 115% save 0 120% P2 save
200%

Messages/alarms
Time 21:40:41:73 13.02.96 21:45:15:92 13.02.96 22:03:32:12 13.02.96 Message/alarm With dwell time only M functions are allowed! Transfer of traversing program cancelled! Selection only possible after enable or during reset!

Alarm

X Y Z
Y P3 P4

45. 917 18. 500 28. 367

Workpiece edge Base zero pt. Pos. 1 X0 0.000 abs Y0 0.000 abs Base zero pt. X0 0.000 Y0 0.000 0 0.000 Positioning Face milling

P3 save P4 save

P1 P2 X T,S,M...

Base zero Measure Measure point Workpiece Tool

Settings

Auto

Channel Reset WKS Position [mm] SHOPMILL_PART_27_S T,F,S 1 T WZ 10.000 0.460 F 0.400 S 0.000 0.000
0% 100%

M AUTO

Auto machine

Directory
Name D1 115% 0 120%
200%

Program manager
Size 138 76 243 64 106 Date 13.02.96 19.02.96 01.02.95 09.02.97 23.08.97 Run program New

Program Manager

X Y Z
P

45. 917 18. 500 28. 367

1 SHOPMILL_Part_27_S 2 Face milling 3 U_PROFIL 4 Path milling 5 Path milling 6 Path milling 7 Circular pocket

GEHAEUSE GETRIEBEDECKEL GETRIEBEHEBEL-GROSS LAGERSCHALE VERGASER_FLANSCH

Copy

Delete T=FACE CUTTER F0.4/Z S400m X0=-100 T=CUTTER25 F0.2/Z S300m Z0=0 Z1=40ink T=CUTTER25 F0.2/Z S300m Z0=0 Z1=40ink T=CUTTER25 F0.2/Z S300m Z0=0 Z1=-40 T=CUTTER25 F0.2/Z S200m X0=0 Y0=0 Z0=0 Dry run Dry run feed Condit. stop Single block Off Record Program correct. Programs Contours Read out 0 Read in Rename

SEARCH

Block search

Program

PROGRAMM

Program
Tool T=FACE CUTTER F0.4/Z S400m X0=-100 T=CUTTER25 F0.2/Z S300m Z0=0 Z1=40ink T=CUTTER25 F0.2/Z S300m Z0=0 Z1=40ink T=CUTTER25 F0.2/Z S300m Z0=0 Z1=-40 T=CUTTER25 F0.2/Z S200m X0=0 Y0=0 Z0=0 T=CUTTER25 F1250/min S2000U Z0=0 T=CUTTER20 F1250/min S2000U Z0=0 T=CUTTER20 F1250/min S3000U Z0=0 T=CUTTER25 F0.2/Z S200m X0=0 Y0=0 T=CUTTER10 F0.2/Z S200m X0=0 Y0=0 Circle center Circle radius Helix Polar Straight 2 Face milling 3 U_PROFIL 4 Path milling 5 Path milling 6 Path milling 7 Circular pocket 8 SHOPMILL_27_C1 9 Solid machining 10 Remaining material 11 Solid machining 12 Circular pocket 13 Circular pocket

SHOPMILL_PART_27_5 1 SHOPMILL_PART_27_5

Tool list Loc Typ Tool identifier 17 120 WZ17 18 120 WZ18 19 120 WZ19 20 120 EMPTY 21 120 EMPTY 22 120 CUTTER10 23 200 DRILL20 24 200 M8 25 120 EMPTY 26 200 DRILL6_6 27 220 CENTERER 28 120 CUTTER20 29 120 CUTTER25 30 120 FACE CUTTER Tool list Tool wear DP 1st cutting edge Length Radius 1 0.000 0.000 1 1 4 3 1 1 1 1 1 1 0.000 0.000 0.000 0.000 77.020 63.890 0.000 50.678 97.800 78.370 Zero offset 0.000 0.000 0.000 0.000 5.000 10.000 4.000 0.000 3.300 10.000 10.000 12.500 37.000 118.0 90.0 3 3 4 180.0 180.0 0 Angle N 0 0 0 0 0 3 1 2

TOOLS

Tools
Delete tool

Tool Offset

Load

1 116.910

1 102.450

2nd cutt. edge Sort magazine Tool type

END

14 End of program Machine command Machine from here

1 107.530

Straight Circle

Drill

Milling

Contour milling

Misc.

Simulation

Magazine

Set up
Fetch tool 1 Press
Manual

Measure workpiece and

T,S,M...

1 Approach tool 2 Press

Manual

2 Call up tool list 3 Select tool

26 27 28 200 220 120 DRILL6_6 CENTERER CUTTER20

Tool Offset

and

Measure tool Edge

3 Select type of measurement e.g. 4 Select reference axis

X Y Z

4 Press
T F S

To manual
D1 0.000 mm/min 1000 rpm

DRILL6_6

Tool is inserted

5 Enter values

7 8 9 4 5 6 1 2 3 0

Press

to change tool

Press

Calculate zero point

Set reference point 1 Approach reference point 2 Press

Manual

Measure tool 1 Approach known machine reference point 2 Press

Position [mm]

and

Base zero point

WKS

Manual

and

3 Select axis

Measure tool Length manual Radius manual

X Y Z

45.917 18.500 28.367

3 Select type of measurement e.g.

7 8 9 4 Enter reference value 4 5 6 1 2 3 0

4 Enter value of reference point

7 8 9 4 5 6 1 2 3 0
Calculate radius Calculate length

5 Start calculation

Create program
Create new program 1 Call program manager with 2 Press
New
Program Manager

Insert new block

i Precondition: Existing program is open.

1 Select insert line (line after which the step is to be inserted)
12 13 END 14 Circular pocket Circular pocket End of program 14 U_PROFIL

3 Enter program name and press

OK

to accept

4 Parameterize program header

Program header Blank: Reference point 1 X0 -100.000 abs Y0 -100.000 abs

2 Select machining mode e.g.:

Drill Deep hole drilling >

7 8 9 4 5 6 1 2 3 0

Press

Accept

Open existing program 1 Call program manager with 2 Select program

Program Manager

3 Enter machining parameters

7 8 9 4 5 6 1 2 3 0

Program Name LARGE GEAR LEVEL BEARING SHELL

Press

Accept

Edit block

i Precondition: Existing program is open.

1 Select block

and press

END

and press 2 Make changes and press

Accept

to confirm

Program tool change

Tool change for one cycle 1 Call cycle , e.g.
Program

Tool change for simple traversing movements and position cursor at "T" 1 2 Select Press
Program

Drill

Deep hole drilling

and
>

Straight Circle

Deep hole drilling T F S

Tool

mm/min rpm
Tool Offset

3 Position cursor at "T"

Tool T S DR D1 rpm

2 3

Call up tool list with Select tool

26 200 Drill6_6 27 220 CENTERER 28 120 CUTTER20

4 Call up tool list with 5 Select tool

27 28 29 220 120 120 CENTERER CUTTER20 CUTTER25

Tool Offset

Press

Add to program

Deep hole drilling T Drill6_6 D1 F 0.000 mm/min S 1000 rpm

Tool is inserted

Use tool for several cycles 1 Call cycle, e.g.

Program

Milling

Pocket

Circular > pocket

Press
Tool T S DR

Add to program

Do not make entries in the T.F.S field

Circular pocket T F V 10 11 12 13 14 Remaining material Solid machining Circular pocket Circular pocket Center T=CENTERER T=CUTTER20

CUTTER20 1000 rpm 0.100

D1

7 Program traversing movements, e.g. a straight line or a circle

The tool and cutting data last used are automatically selected.

i Any necessary changes only have to be

made in the block containing the tool.

Drilling
Simple drilling 1
18 19 Deep hole drilling 001: Positions

2 Machining sequence
1. Center 2. Center 3. Deep hole drilling 4. Deep hole drilling 001: Positions 002: Full hole circle 001: Positions 002: Full hole circle

2 Call

Program

and

Drill

3 Select 4 Select 5 Select 6 Select 7 Select

Center

>

enter parameters and accept enter parameters and accept

3 Select

Center Drill Deep hole Drilling Bore Thread Thread cutting >

Deep hole drilling > Positions

>

enter parameters and accept enter parameters and accept

4 Enter parameters and press

Accept

to confirm
Positions

i Up to 20 machining steps and positions

can be interlinked. Reuse positions with different tools

5 Press 6 Select

>

12 13 14 15 16 17 18 19

Center 001: Positions 002: Full hole circle Deep hole drilling Thread cutting Repeat pos. Deep hole drilling Repeat pos.
Repeat position >

7 Enter parameters and press

Accept

to confirm

001: Positions 001: Positions

Interlinked drilling "Drilling" cycle is selected, i Precondition: for example 1

12 13 14 15 Center Deep hole drilling 001: Positions 002: Full hole circle

2 (

Press
Drill

must be selected)

3 Enter position number and press

Accept

to confirm

Milling
Pocket, pin, groove and face milling 1 Call
Program

Enter parameters and press

Accept

and

Milling

to confirm
Drill

2 Select milling cycle

Face milling Pocket Pin Groove >

6 7 8

Switch to Select

area

Positions

>

3 Enter parameters and press

Accept

to confirm

Select position pattern

Pockets, pins and grooves at various positions 1 N15 N20 Right pocket 001: Full hole circle

Enter parameters and press

Accept

to confirm

A pocket is milled at each position in the hole circle. 2 Call

Program

i Positions and obstacles have the same

effect on milling as for drilling.

Milling Milling and and Pocket Pin Groove >

3 Select milling cycle

4 Parameters
Machining: Single pos. X0 0.000 abs Y0 0.000 abs Z0 0.000 abs W 5.000

with
Alternative

switch to

Machining: Pos. pattern

50.000

Contours
Create contour 1 2 Call
Program

and
>

Contour milling

Press

Path milling

>

6 Enter parameters and press

Accept

Press

New contour

to confirm

3 Enter name of contour and press

contour can be machined several i The times in succession (e.g. for finishing) Contour pocket milling 1
8 9 SHOPMILL_27_C1 Solid machining

OK

to accept

4 Enter start point and press

Accept

to confirm

10 Remaining material 11 Solid machining

5 Program the contour elements in steps

END

2 Principle
1. Create contour 2. Program tool

3 Machining sequence
1. Solid machining 2. Remaining material 3.Solid machining

Accept each element with

Accept

4 Create or paste closed contour 5 Press

Solid machining>

6 Accept finished contour with

Accept

6 Enter parameters and press

Accept

to confirm
Remaining material >

Mill contour path 1

3 4 5 U_PROFIL Path milling Path milling

7 Press

if the first tool could not fully machine the pocket.

contour can be machined several i The times in succession. Milling contour pocket with islanding 1 Create or paste pocket contour 2 Create or paste island contour (directly after pocket contour)
3 4 5 POCKET_27_C ISLAND_27_C1 Solid machining

2 Principle
1. Create contour 2. Program the tool

3 Machining sequence
1. Path milling 2. Path milling

4 Create or add contour

3 See "Contour milling" for further steps

Simulation
Simulate program run with graphic 1 Call
Program

View workpiece cuts in 3D 1 2 3 Call the 3D view with Press

Details

and

Simulation

The simulation is started automatically. 2 Change view: Press

Y1

Position the cutting planes with

z x y

Top view

to switch to top view

50

0 Z1

x y

-50 -50 -100 -100 -50 0 50 X1

x y

Press
Z1

to switch to 3D view 4 Press

-50 Y1

0
Z1 Y1 X1

-100 -100 0

X1

Z1

The +Cursor marks the cutting planes Use the keys to shift the cutting planes

Update cut after modification with

Update

Zoom view (2D views only) 1 2 Press

Details

Call the 3D view with

Select zoom center (+ cursor) with

Z1 Y1 X1

(the 3D view shows the current machining status no dynamic update!)

Press

Zoom +

or

Zoom -

Edit program
Copy, paste, delete block Search block

i Precondition: Existing program is open.

1 Call extended editor 2 Select desired block
6 7 8 Path milling Circular pockets SHOPMILL_27_C1

i Precondition: Existing program is open.

1 Call extended editor 2 3 Press
Search

Enter search data and press

OK

to confirm

3 Press
2 3 4 5 6

Mark

to select several blocks

Switch from program to machining

Face milling U_PROFIL Path milling Path milling Path milling

Copy

i Precondition: Existing program is open.

1 Select block at which machining is to start
6 7 8 Path milling Circular pocket SHOPMILL_27_C1
Machine from here

4 Press Press

to copy the selection to delete the selection (it is also copied) to insert the copied selection

Cut

2 Press

Press

Insert

i The blocks are always inserted after the cursor!

12 13 END 14 Circular pocket Circular pocket End of program 14 U_PROFIL

i You can also copy and insert blocks

from one program to another. Press
Program Manager

to change the program

Install program
Select program for machining 1 Call the program manager 2 Select program
Programs Name GEAR LEVER_LARGE BEARING SHELL
Run program
Program Manager

Block search Program is run in the i Precondition: "Auto machine" area. 1 Select search destination
6 Path milling Circular pocket SHOPMILL_27_C1

with or 2 3 4 Press
Search

7 8

3 Press

Block search

Correct program Program is run in the i Precondition: "Auto machine" area. 1 Stop program sequence 2 Press
Program Offset

Prepare machine Start program Note: Tool changes are considered only if the tool is entered in the destination block.

Trace machining on screen and press

3 Select block with

i Precondition: Program is running.

1 Press
Z1

Record

4 Enter changes and press

-50

Accept

to confirm
Machine from here

Y1

5 Press

to continue machining

i Machining is continued at the block

-100 -100 0

X1

Z1

selected when the editor was exited. 2

Workpiece machining is displayed simultaneously on screen. Switch view with See "Graphic simulation" for details of cut display and zoom functions
Top view

Tips & Tricks

Change screen view 1 Toggle between list view and Grundmen program graphics (program overview)
SHOPMILL_PART_27_9 10 Remaining material 11 Solid machining 12 Circular pocket 13 Circular pocket 14 Center 15 001: Positions 16 Obstacles 17 002: Full hole circle 18 Deep hole drilling 19 Repeat pos. 20 Deep hole drilling 21 Drill 22 Repeat pos. 23 Thread drilling 24 Repeat pos. 25 End of program PMILL_PART_27_9
100

T=CUTTER20 F1250/min S2000U Z0=0 T=CUTTER20 F1250/min S3000U Z0=0 T=CUTTER25 F0.2/Z S200m X0=0 Y0=0 T=CUTTER10 F0.2/Z S200m X0=0 Y0=0 T=CENTERER F0.5/U S1000U Z1=3ink Z0=-40 X0=85 Y0=85 X1=85 Y1=0 X2=85 Z0 Z0=-20 X0=0 Y0=0 R40 N8 T=DRILL6_6 F0.5/U S1000U Z1=54ink 002: Full hole circle T=DRILL6_6 F0.5/U S1000U Z1=32ink T=DRILL20 F500/min S1000U 001: Positions T=M8 )1.25mm S500U Z1=30ink 002: Full hole circle

50

-50

-100

END

-100

-50

50

100

2 Toggle between programming graphics and help display (input form)

SHOPMILL_PART_15 P Reduction fact. infeed Deep hole drilling D1 T DRILL6_6 0.000 mm/min F S 1000 rpm Z1 D DF DT
-20

END
0

Shaft

32.000 ink 15.000 1.000 0.000 s

The publication was produced with Designer 6.0 The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, included rights created by patent grant or registration of a utility model or design, are reserved. Siemens AG 1998. All rights reserved.

-10 Z -20 0 20

PMILL_PART_15

Reduction fact. infeed Deep hole drilling D1 T DRILL6_6 0.000 mm/min F 1000 rpm S Z1 D DF DT Shaft 32.000 ink 15.000 1.000 0.000 s

Other functions not described in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing. We have checked that the contents of this document correspond to the hardware and software described. Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical. The information contained in this document is, however, reviewed regularly and any necessary changes will be included in the next edition. We welcome suggestions for improvement. Subjects to changes without prior notice. Order No. 6FC5298-2AD30-0BP0 Printed in Germany

END

Z0 D U Z1

Suggestions/Corrections
SIEMENS AG A&D MC V5 P. o. Box 3180 D91050 Erlangen
(Fax 09131/981145)

Contents
Fetch tool Set reference point Measure workpiece Measure tool Create new program Open existing program Insert new block Edit block Tool change for one cycle Use tool for several cycles Tool change for simple traversing movements Simple drilling Interlinked drilling Reuse of positions with other tools Pocket, pin, groove and face milling Pockets, pins and grooves at several positions Create contour Mill contour Mill contour axis Mill contour axis with islanding Simulate program with graphic View workpiece cuts in 3D Zoom view Copy, paste, delete block Find block Switch from program to processing Select program for machining Correct program Block search Trace program run on screen Change screen display

From Name
Company/Dept.

Address Telephone/Telefax: SINUMERIK 810D/840D ShopMill Short Description

Order No.: Edition: 6FC5298-2AD30-0BP0 01.98

Suggestions and/or corrections

Tips & Tricks

Auto Machine

Program

Manual Machine

Siemens AG Automatisierungs- und Antriebstechnik Motion Control Systems P. o. Box 3180, D91050 Erlangen
Siemens AG 1998 All Rights Reserved Subject to change without prior notice

Siemens Aktiengesellschaft

Order No.: 6FC5298-2AD30-0BP0 Printed in the Federal Republic of Germany

GWE-570093101673/100559 01981.0