Technical documentation for AKO Three-way temperature regulator selfactuated DN 150

MAN Diesel SE Material no: 11-62012-0118 AKO Regelungstechnik GmbH & Co. KG Type series: 226G0121-150-043
Temperature range: 43C 54C

Contents: Technical data and use Mounting and servicing instructions Spare parts list 2 3 5

Version 1.0 from 04/12/06

1/5

AKO Temperature Regulator selfactuated

BT226G0121-000

AKO Three-Way Temperature Regulator Type Series 226G0121 with manual override
deliverable sizes: 40, 50, 65, 80, 100, 125, 150 mm

Technical Data
Material: - Body - Inner Parts Thermostat Operation Temperature Operation Pressure adm. Differential Pressure Nominal Pressure Connection Manual override
deliverable temperature ranges: 05 - 15C 32 - 41C 43 - 54C 66 - 74C 14 - 26C 35 - 43C 51 - 60C 68 - 78C 77 - 85 C 79 - 88 C 88 - 99 C 93 - 103 C 102 - 113 C

A
Installation: The installation can be done selectively as follows: as divider as mixing valve path A: from motor path C: from cooler path B: to bypass path B: from bypass path C: to cooler path A: to motor The pathes have been marked on the connections. Temperature regulator may be installed in all positions.

nodular cast iron GGG 40 SS/Ms 237.0120-xxx bis 120 C up to 16 bar up to 16 bar PN 16 Flange DIN 2533 E

20 - 30C 37 - 47C 57 - 66C 71 - 79 C 82 - 93 C 27 - 37C 39 - 50C 62 - 71C 74 - 82 C 85 - 96 C

AKO Temperature Regulators are suitable for the stabilization of Temperatures of media (e. g. water, oils, etc.) and are even applicable as dividing units or mixing valves. Depending on their construction they are distinguished by their low need of maintenance, particular operating convenience and resistance to pressure. A replacement of innerparts is possible on the spot without having to remove the regulating valve from the piping. A faulty assembly can be excluded. The temperature regulators could be assembled in each fitting position. AKO Temperature Regulators are being equiped with easily replaceable internal wax-filled thermostats that absorb the temperaure of the medium surrounding them at the measurement point namely into expansion and thus a change in path or length (the valve stroke). AKO Temperature Regulators do not require any auxiliary energy. At rising temperature and on excess of the opening temperature, the tube slide is being lifted off of the valve seat and opening path A to C, with the path A to B locking simultaneously in the same ratio. The change is being performed in proportion to the change of temperature of the passing medium. Manual Override: In order to meet the security demands of the classification societies for greater safety, the manual override was installed. It is not intended for setting the temperature when the regulating valve runs automatically. The manual resetting facility makes it possible to use the control valve as a manual change-over valve. The taper can be brought into any desired position by means of an adjusting screw, so that any operating temperature can be set by observing the thermometer.
EL order-no. b g D K L h 226G0121-040 226G0121-050 226G0121-065 226G0121-080 226G0121-100 226G0121-125 226G0121-150 T 30 40 50 65 80 100 125 150 150 165 185 200 220 250 285 88 102 122 138 158 188 212 18 20 20 22 24 26 26 102 150 165 171 217 241 254 172 165 146 138 155 212 212 178 225 254 267 403 489 489 110 125 145 160 180 210 240 4x18 4x18 4x18 8x18 8x18 8x18 8x22 DN D g b h T EL K L pieces of thermostats 1 1 2 2 4 6 8 kg 13,0 17,0 26,0 30,0 45,0 67,0 83,0

AKO Regelungstechnik GmbH & Co KG Porschestrae 16 D-51381 Leverkusen Tel.: +49 (0) 2171 / 3944-0 Fax: +49 (0) 2171 / 3944-29 eMail: info@akomail.de Web: http://www.ako-regelungstechnik.de

2/5

AKO Temperature Regulator selfactuated

BT226G0121-000

Mounting and sevicing instructions AKO Three-Way Regulator with interior thermostat
Type Series 226.0120, 226.0121, 226.0126, 226.0128, 226.0129 226.0143, 226.0220, 226.0221, 226.0225, 226.0226 226.0232, 226.0228, 226.0320, 226.0321,226.0420 226.0421, 226.0425, 226.0428, 226.0433,226.0921 226.1121, 227.0420, 227.0430, 227.0421, 227.0520, 227.0521

Standard

with manual override

1. General
AKO Thermostats can be used in all branches of industry where systems which need to be cooled need to be controlled. AKO Thermostats ensure a great degree of operational security, have proven to be resistant to faults and are especially service friendly. The AKO Thermostats require no auxiliary energy whatsoever.

2. Application
AKO Thermostats of the series described are suitable to keep the temperatures of a medium constant (e.g. water, oils etc.) and can be used as dividers or mixing valves. They are characterised by the fact that they are relatively maintenance free, are very service friendly and that they are not sensitive to pressure. The inner parts can be exchanged immediately without having to disassemble the regulating valve from the pipe.

3. Funktion
AKO Thermostats are equipped with interior, easily exchangeable thermostats which register the temperature of the medium surrounding them at the measuring point (point of installation) and convert it into another physical dimension, namely extension and therefore into a change in distance or length (the valve stroke). With increasing temperature and exceeding the opening start temperature, the tubular slider is lifted off the seat of the valve and opens the path from A to C, at the same time and in the same ratio the path from A to B is closed. The change in path occurs proportionally to the change in temperature of the medium flowing through. The descriptions A, B and C have been cast on the housing of the thermostat. The thermostats can be installed in every position.

4. Emergency manual adjustment

The thermostats described here are partly equipped with an emergency manual adjustment in order to comply with the safety requirements - especially those of the classification companies. This emergency manual adjustment is not to be used for adjustment during automatic operation. If the thermostat fails, the control valve can be used as a manually operated three-way valve via the emergency manual adjustment and therefore can be set in any position until the thermostat can be repaired or replaced.

5. Operation of the emergency manual adjustment On delivery, the adjusting screw of the manual adjustment is secured in the starting position with a counter nut. If the thermostat fails, this counter screw is released and the adjusting screw is adjusted in a clockwise direction using

AKO Regelungstechnik GmbH & Co KG Porschestrae 16 D-51381 Leverkusen Tel.: +49 (0) 2171 / 3944-0 Fax: +49 (0) 2171 / 3944-29 eMail: info@akomail.de Web: http://www.ako-regelungstechnik.de

3/5

AKO Temperature Regulator selfactuated

BT226G0121-000

the offset screw driver DIN 911 which is included in delivery. In doing so the tubular slider above the pressure plate is opened to the cooling path (C), and at the same time the short circuit path (B) is throttled. Between both end positions any position of the tubular slider is possible so that whilst monitoring the thermometer the operating temperature can be reached. You must make sure that after every adjustment the counter nut is fastened tightly again. When installing a new thermostat the adjusting screw must be put back into its original position so that the path to the cooler (C) is not mechanically opened first, as this gap cannot be closed again by the automatic system.

6. Installation
6.1 6.2 6.3 6.4 Rinse the pipes well before the control valve is installed. Remove the connecting stoppers for the device from the input and output openings of the valve Do not over tension and twist the control valve when connecting it to the pipes The control valve is inserted 6.41 To regulate the outgoing temperature of the medium as a flow divider or flow separator A B C from the motor to the motor (by-pass) to the cooler

6.4.2 To regulate the input temperature of the medium as flow joiner or mixer, for example C B A from the cooler from the motor (by-pass) to the motor

The path descriptions A, B and C have been cast on the housing 7. Maintenance AKO Thermostats are virtually maintenance free. However, if the medium contains pollutants or deposits occur in the control valve it may be necessary to clean the control valve at large intervals.

8. Exchanging a thermostat
8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 Close the valve off to all sides and remove all pressure (Watch the temperature!) Loosen the screws M 8 (4 Pc. each per cover) and remove them. Take off the cover (s) Pull out the thermostats (at the brackets). Check the interior of the housing for any dirt and if necessary clean it. Insert the new thermostat (s). Check the o-ring of the cover, if necessary renew this o-ring. Put the cover back on and tighten the screws M8. Open the closing valve If you have changed a thermostat with a different temperature range, please also change the nameplate of the valve

AKO Regelungstechnik GmbH & Co KG Porschestrae 16 D-51381 Leverkusen Tel.: +49 (0) 2171 / 3944-0 Fax: +49 (0) 2171 / 3944-29 eMail: info@akomail.de Web: http://www.ako-regelungstechnik.de

4/5

AKO Temperature Regulator selfactuated

BT226G0121-000

Ersatzteilliste / spare list - E226G0121-150

Temperaturbereiche Teil-Nr. 237.0120-xxx temperature ranges part-no. 237.0120-xxx 05 - 15 C 14 - 26 C 20 - 30 C 27 - 37 C 32 - 41 C 35 - 43 C 37 - 47 C 39 - 50 C 43 - 54 C 51 - 60 C 57 - 66 C 62 - 71 C 66 - 74 C 68 - 78 C 71 - 79 C 74 - 82 C 77 - 85 C 79 - 88 C 82 - 93 C 85 - 96 C 88 - 99 C 93 - 103 C 102 - 113 C

Pos.

Stck pc. 1 8 8 8 32 1 8

Benennung description Ventilgehuse komplett valve housing complet Ventildeckel komplett valve cover complet Dehnstoff-Thermostat komplett wax-thermostat complete Fhrungskorb komplett guiding ring complete Skt. Schraube Screw Sechskantschraubendreher 5 DIN 911 offset screwdriver 5 DIN 911 Dichtungssatz komplett complete set of sealing

Ersatz-Teil-Nummer part-number 110.0150-100K-755 111.0076-002K-755 237.0120-xxx-0 (siehe Tabelle oben) 112.0058-003K-540 0172-1001-633 5012-0001-600 140.0121-001K-840

1 2 3 4 5 6 7

AKO Regelungstechnik GmbH & Co KG Porschestrae 16 D-51381 Leverkusen Tel.: +49 (0) 2171 / 3944-0 Fax: +49 (0) 2171 / 3944-29 eMail: info@akomail.de Web: http://www.ako-regelungstechnik.de

5/5