PARTS GUIDE MANUAL

JUNE 2008

DF-612 A0EY

INFORMATION FOR PARTS GUIDE MANUAL

To find correct Parts No., refer to the HOW TO MAKE THE BEST USE OF THIS MANUAL in the following page.

HOW TO MAKE THE BEST USE OF THIS MANUAL

1 When you order, please check the proper figures beforehand that are on Our Parts Guide Manual, and order with the appropriate figures. 2 For screws, Nuts, Washers, retaining rings and Pins which are used in this model, one letter is shown on the Standard parts column of Parts list and exploded diagrams. 3 In order to maintain safety of the product, some specific parts composed of this product are set up as "essential safety parts". 4 The assigned parts number for the "essential safety parts" is indicated as "SP00-****". When replacing these parts, follow precautions for disassembling and installing which are listed in the Service Manual. Do not use any parts that are not set up as 5 means that there are exclusive parts for each destination. Please check the appropriate destination when you order.

6 Revision Mark Marked as on the illustration shows that the revision has been made.

7 All rights reserved. (any reprints or quotations are prohibited.) Use of this parts guide manual should be strictly supervised to avoid disclosure of confidential information.

06/13/2008

CONTENTS
No.
1 2 3 4 5 6 7 8 9

DESCRIPTION
EXTERNAL PARTS FRAME SECTION TRAY SECTION PAPER TRANSPORT SECTION DRIVE SECTION PAPER TAKE-UP SECTION MIDDLE GUIDE SECTION REGIST GUIDE SECTION ACCESSORY PARTS P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13

PAGE No.

DF-612

INDEX
Parts No. 1166 1095 01 1166 1255 01 4015 1105 01 4015 1105 01 4551 2046 01 A0EY PP00 00 A0EY PP00 00 A0EY PP01 00 A0EY PP01 00 A0EY PP01 00 A0EY PP01 00 A0EY PP02 00 A0EY PP02 00 A0EY PP04 00 A0EY PP05 00 A0EY PP06 00 A0EY PP07 00 A0EY PP08 00 A0EY PP09 00 A0EY PP0A 00 A0EY PP0B 00 A0EY PP0C 00 A0EY PP0D 00 A0EY PP0E 00 A0EY PP0F 00 A0EY PP0G 00 A0EY PP0H 00 A0EY PP0K 00 A0EY PP0M 00 A0EY PP0N 00 A0EY PP0P 00 A0EY PP0Q 00 A0EY PP0R 00 A0EY PP0S 00 A0EY PP0T 00 A0EY PP0U 00 A0EY PP0V 00 A0EY PP0W 00 A0EY PP0X 00 A0EY PP0Y 00 Page No. 1-3 11-3 8-10 9-7 7-22 9-2 11-2 7-5 8-13 9-4 11-15 8-11 9-8 1-4 8-24 5-7 7-17 5-6 3-10 2-6 6-4 2-2 8-1 12-3 8-15 7-16 7-21 7-19 10-5 8-14 7-2 7-4 7-6 5-1 2-3 3-11 1-5 1-1 4-8 4-7 Parts No. A0EY PP10 00 A0EY PP11 00 A0EY PP12 00 A0EY PP13 00 A0EY PP14 01 A0EY PP16 00 A0EY PP17 00 A0EY PP18 00 A0EY PP19 00 A0EY PP1A 00 A0EY PP1B 00 A0EY PP1C 00 A0EY PP1D 00 A0EY PP1E 00 A0EY PP1F 00 A0EY PP1G 00 A0EY PP1H 00 A0EY PP1K 00 A0EY PP1M 00 A0EY PP1N 00 A0EY PP1P 00 A0EY PP1Q 00 A0EY PP1R 00 A0EY PP1S 00 A0EY PP1U 00 A0EY PP1V 00 A0EY PP1W 00 A0EY PP1X 00 A0EY PP1Y 00 A0EY PP1Y 00 A0EY PP20 00 A0EY PP21 00 A0EY PP22 00 A0EY PP23 00 A0EY PP24 00 A0EY PP25 00 A0EY PP26 00 A0EY PP27 00 A0EY PP28 00 A0EY PP29 00 Page No. 4-2 4-1 11-7 3-6 6-6 8-8 6-5 7-14 3-1 8-16 8-18 3-9 7-20 5-4 5-3 2-5 4-3 3-5 3-4 3-3 4-5 10-4 3-2 10-1 10-14 6-9 12-1 2-9 7-18 8-12 7-9 4-13 3-12 1-9 1-7 7-7 7-12 7-3 1-2 2-4 Parts No. A0EY PP2A 00 A0EY PP2B 00 A0EY PP2C 00 A0EY PP2D 00 A0EY PP2E 01 A0EY PP2F 00 A0EY PP2G 00 A0EY PP2H 00 A0EY PP2K 00 A0EY PP2M 00 A0EY PP2N 00 A0EY PP2P 01 A0EY PP2Q 01 A0EY PP2R 00 A0EY PP2S 00 A0EY PP2T 00 A0EY PP2U 00 A0EY PP2V 00 A0EY PP2W 00 A0EY PP2X 00 A0EY PP2Y 00 A0EY PP30 00 A0EY PP31 00 A0EY PP32 00 A0EY PP33 00 A0EY PP34 00 A0EY PP35 00 A0EY PP36 00 A0EY PP37 00 A0EY PP38 00 A0EY PP39 00 A0EY PP3A 00 A0EY PP3B 00 A0EY PP3C 00 A0EY PP3D 00 A0EY PP3E 00 A0EY PP3F 00 A0EY PP3G 00 A0EY PP3H 00 A0EY PP3H 00 Page No. 13-6 4-10 11-8 11-9 6-3 10-15 8-2 8-5 8-7 4-6 4-11 11-4 11-10 11-16 11-11 11-1 3-7 9-6 9-1 10-10 8-4 9-5 9-3 6-7 11-12 11-6 6-8 10-13 10-8 8-3 10-7 3-8 12-2 10-3 10-6 10-11 4-4 10-2 1-6 8-20 Parts No. A0EY PP3K 00 A0EY PP3M 00 A0EY PP3N 00 A0EY PP3P 00 A0EY PP3Q 00 A0EY PP3S 00 A0EY PP3T 00 A0EY PP3U 00 A0EY PP3V 00 A0EY PP3W 00 A0EY PP3X 00 A0EY PP3Y 00 A0EY PP40 00 A0EY PP41 00 A0EY PP42 00 A0EY PP43 00 A0EY PP44 00 A0EY PP45 00 A0EY PP46 00 A0EY PP47 00 A0EY PP48 00 A0EY PP49 00 A0EY PP4A 00 A0EY PP4B 00 A0EY PP4C 00 A0EY PP4D 00 A0EY PP4E 00 A0EY PP4F 00 A0EY PP4G 00 A0EY PP4H 00 A0EY PP4J 00 A0EY PP4K 00 A0EY PP4M 00 A0EY PP4N 00 A0EY PP4P 00 A0EY PP4Q 00 A0EY PP4R 00 A0EY PP4S 00 A0EY PP4T 00 A0EY PP4U 00 Page No. 11-14 10-12 11-5 8-19 8-17 5-2 5-5 2-1 8-9 8-6 7-8 7-15 8-21 7-10 11-13 7-13 1-10 1-8 4-9 10-9 7-1 7-11 6-2 6-1 4-21 9-9 2-13 2-12 2-14 5-11 4-18 4-19 4-12 1-15 1-14 7-26 2-11 4-14 2-7 3-14 Parts No. A0EY PP4V 00 A0EY PP4W 00 A0EY PP4X 00 A0EY PP51 00 A0EY PP52 00 A0EY PP53 00 A0EY PP54 00 A0EY PP55 00 A0EY PP56 00 A0EY PP57 00 A0EY PP58 00 A0EY PP58 00 A0EY PP58 00 A0EY PP58 00 A0EY PP58 00 A0EY PP58 00 A0EY PP58 00 A0EY PP59 00 A0EY PP5A 00 A0EY PP5B 00 A0EY PP5C 00 A0EY PP5C 00 A0EY PP5C 00 A0EY PP5D 00 A0EY PP5E 00 A0EY PP5F 00 A0EY PP5G 00 A0EY PP5H 00 A0EY PP5J 00 A0EY PP5K 00 A0EY PP5M 00

1/1
Page No. 2-10 1-11 6-11 4-16 6-10 5-10 4-15 4-17 3-13 4-20 1-12 3-15 5-8 6-12 7-24 8-22 10-16 8-23 7-25 7-23 1-13 2-8 5-9 13-1 13-2 13-3 13-4 13-5 13-7 2-15 2-16

DF-612

EXTERNAL PARTS
P.4-21

P1

12 1

14 15 2 14 11 12 5 6 P.5-7

PS10

10 2 12 12 13 13
DFCB

10 10 10 9 8 8 8

3 2

4 8 7

P.3

DF-612

EXTERNAL PARTS
Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. A0EY PP0W 00 A0EY PP28 00 1166 1095 01 A0EY PP04 00 A0EY PP0V 00 A0EY PP3H 00 A0EY PP24 00 A0EY PP45 00 A0EY PP23 00 A0EY PP44 00 A0EY PP4W 00 A0EY PP58 00 A0EY PP5C 00 A0EY PP4P 00 A0EY PP4N 00 Holder Screw 3x10 SWITCH PWB Assy Holder Cushion Hinge Unit Screw 4x8 Hinge Unit Screw 4x12 Sheet Screw 3x10 Screw 3x8 Screw Screw Description Destinations Class C D C I C C C D C D C D D D D QTY 1 3 1 1 1 1 1 4 1 4 1 4 2 2 1

Page. 1
Standard parts

DF-612

EXTERNAL PARTS

P2

1 8

7 7

7 15 3 9 7 10 10 11 6 16

7
FM1

4 7

12 7

REAR

7 14 13

DF-612

EXTERNAL PARTS
Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No. A0EY PP3U 00 A0EY PP0C 00 A0EY PP0T 00 A0EY PP29 00 A0EY PP1G 00 A0EY PP0A 00 A0EY PP4T 00 A0EY PP5C 00 A0EY PP1X 00 A0EY PP4V 00 A0EY PP4R 00 A0EY PP4F 00 A0EY PP4E 00 A0EY PP4G 00 A0EY PP5K 00 A0EY PP5M 00 Cover Front Cover Rear Cover Screw 3x8 Label Jam Instruction Mat Screw 3x10 Screw 3x8 Wire Harness Assy Screw Fun Motor Rear Cover Rear Cover Filter Sheet Sheet Description Destinations Class C C C D C C D D C D C C C C C C QTY 1 1 1 1 1 1 10 1 1 2 1 1 1 1 1 1

Page. 2
Standard parts

DF-612

FRAME SECTION

Top View

Bottom View
15 10

15

15

15

P3

11

2 1

14 3 13 7 8 8 8 8 12

5 6 7

DF-612

FRAME SECTION
Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. A0EY PP19 00 A0EY PP1R 00 A0EY PP1N 00 A0EY PP1M 00 A0EY PP1K 00 A0EY PP13 00 A0EY PP2U 00 A0EY PP3A 00 A0EY PP1C 00 A0EY PP09 00 A0EY PP0U 00 A0EY PP22 00 A0EY PP56 00 A0EY PP4U 00 A0EY PP58 00 Sheet Sheet Sheet Sheet Sheet Sheet Roller Holder Stopper Roller Assy Cover Stamp Harness Stamp Magnet Screw 3x12 Screw 3x10 Description Destinations Class C C C C C C C C C C C D D D D QTY 5 2 1 1 1 1 2 4 1 1 1 1 1 1 4

Page. 3
Standard parts

DF-612

TRAY SECTION

P4
21 2 3 5 19 18 4 6 1

17

13

14 16 15
PS5

7 12 12
PS6 PS4

8 9
PS3

10 11

20 20 20 20

20

DF-612

TRAY SECTION
Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part No. A0EY PP11 00 A0EY PP10 00 A0EY PP1H 00 A0EY PP3F 00 A0EY PP1P 00 A0EY PP2M 00 A0EY PP0Y 00 A0EY PP0X 00 A0EY PP46 00 A0EY PP2B 00 A0EY PP2N 00 A0EY PP4M 00 A0EY PP21 00 A0EY PP4S 00 A0EY PP54 00 A0EY PP51 00 A0EY PP55 00 A0EY PP4J 00 A0EY PP4K 00 A0EY PP57 00 A0EY PP4C 00 Regulating Plate Regulating Plate Label Max Level Bracket Label DH Tray Tray Holder Photo Interrupter Sheet Tray Cover Photoreflector Harness Earth ground Ground Plate Gear Neutralizing Brush Sheet Sheet Screw 3x8 Tray Assy Description Destinations Class C C C D C C C C C C C I D D D C C C C D C QTY 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 5 1

Page. 4
Standard parts

DF-612

PAPER TRANSPORT SECTION

7 1 C P.7 B P.7 A P.6 2 3 4 P.8 8 10 P.10

P5

5 8 9 10

11

SD2

DF-612

PAPER TRANSPORT SECTION

Key 1 2 3 4 5 6 7 8 9 10 11 Part No. A0EY PP0S 00 A0EY PP3S 00 A0EY PP1F 00 A0EY PP1E 00 A0EY PP3T 00 A0EY PP08 00 A0EY PP06 00 A0EY PP58 00 A0EY PP5C 00 A0EY PP53 00 A0EY PP4H 00 Top Cover Cushion Label Document Instruction Label Scale Belt Guide Assy Conveyance Unit Screw 3x10 Screw 3x8 Shaft Label Danger Description Destinations Class C C C C C C C D D D D QTY 1 1 1 1 1 1 1 3 1 2 1

Page. 5
Standard parts

DF-612

PAPER TRANSPORT SECTION

P6
P.5 A

7 8
PS7

8 12

4 5

PS9

12

10

6 3 6 11 12 P.12-3 12

DF-612

PAPER TRANSPORT SECTION

Key 1 2 3 4 5 6 7 8 9 10 11 12 Part No. A0EY PP4B 00 A0EY PP4A 00 A0EY PP2E 01 A0EY PP0B 00 A0EY PP17 00 A0EY PP14 01 A0EY PP32 00 A0EY PP35 00 A0EY PP1V 00 A0EY PP52 00 A0EY PP4X 00 A0EY PP58 00 Guide Guide Arm Sensor Assy Roller Roller Gear 15T Arm Lever Guide plate Guide Screw 3x10 Description Destinations Class C C C C C C C C C C C D QTY 1 1 1 1 1 2 1 2 1 1 1 4

Page. 6
Standard parts

DF-612

DRIVE SECTION

Front View
P.5 B 1 2

P7

PLB

5 6

Rear View
13 14 12 6

7 23 8 23 11 10
M2

26

26

8 24 25 24 25 23

SD1

15 5 17 22 20 18
CL3 CL2

21

16

19 23

23

M1

C P.5

DF-612

DRIVE SECTION
Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part No. A0EY PP48 00 A0EY PP0P 00 A0EY PP27 00 A0EY PP0Q 00 A0EY PP01 00 A0EY PP0R 00 A0EY PP25 00 A0EY PP3X 00 A0EY PP20 00 A0EY PP41 00 A0EY PP49 00 A0EY PP26 00 A0EY PP43 00 A0EY PP18 00 A0EY PP3Y 00 A0EY PP0G 00 A0EY PP07 00 A0EY PP1Y 00 A0EY PP0K 00 A0EY PP1D 00 A0EY PP0H 00 4551 2046 01 A0EY PP5B 00 A0EY PP58 00 A0EY PP5A 00 A0EY PP4Q 00 PWB Assy LED Gear 21/72T Collar Pulley E ring Pulley Motor band Clutch Solenoid CUSHION Timing Belt 164L Bushing Tension Spring Torque Limiter Gear 16/22T Motor Assy Clutch Gear 16/39T Gear 18/28T Gear 16T SCREW Screw 3x6 Screw 3x10 Screw 3x4 Screw 2x6 Description Destinations Class C C C C D C C D C C C C C C C C C C C C C C D D D D QTY 1 1 1 1 4 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 2 2 2

Page. 7
Standard parts

DF-612

PAPER TAKE-UP SECTION

22 1 2
PS2 PS1

P8

3 P.9-9

4 23 23 23 5 23 21 11 19 6 7 20 19 18 17 16 18 17 16 23

23

8 9

10 11 12 13
CL1

15

16

14

24

DF-612

PAPER TAKE-UP SECTION

Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. A0EY PP0D 00 A0EY PP2G 00 A0EY PP38 00 A0EY PP2Y 00 A0EY PP2H 00 A0EY PP3W 00 A0EY PP2K 00 A0EY PP16 00 A0EY PP3V 00 4015 1105 01 A0EY PP02 00 A0EY PP1Y 00 A0EY PP01 00 A0EY PP0N 00 A0EY PP0F 00 A0EY PP1A 00 A0EY PP3Q 00 A0EY PP1B 00 A0EY PP3P 00 A0EY PP3H 00 A0EY PP40 00 A0EY PP58 00 A0EY PP59 00 A0EY PP05 00 Sensor Assy Lever Torsion Spring Tension Spring Lock Arm Cushion Lock Arm Sheet Plate Spring BEARING E ring Clutch E ring Gear 18/25T Guide Roller Holder Pressure Spring Holder Cushion Clutch Screw 3x10 Screw 3x12 Harness Description Destinations Class C C C C C C C C D D D C D C C C C C C C C D D D QTY 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 3 2 2 2 1 1 1 6 1

Page. 8
Standard parts

DF-612

PAPER TAKE-UP SECTION

P9

1 9

2 7 4 3

5 6 7 8

DF-612

PAPER TAKE-UP SECTION

Key 1 2 3 4 5 6 7 8 9 Part No. A0EY PP2W 00 A0EY PP00 00 A0EY PP31 00 A0EY PP01 00 A0EY PP30 00 A0EY PP2V 00 4015 1105 01 A0EY PP02 00 A0EY PP4D 00 Pick-up Roller E ring Gear 18/22T E ring Gear 22T Feed Roller BEARING E ring Roller Assy Description Destinations Class C D C D C C D D C QTY 1 2 1 1 1 1 2 2 1

Page. 9
Standard parts

DF-612

MIDDLE GUIDE SECTION

Top View

Bottom View
16 16 11 1 3 1 2 4 7 6 8 9 8 16 10 10 16 12

P 10

P.11 13 14

13

REAR

REAR
15

DF-612

MIDDLE GUIDE SECTION

Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No. A0EY PP1S 00 A0EY PP3G 00 A0EY PP3C 00 A0EY PP1Q 00 A0EY PP0M 00 A0EY PP3D 00 A0EY PP39 00 A0EY PP37 00 A0EY PP47 00 A0EY PP2X 00 A0EY PP3E 00 A0EY PP3M 00 A0EY PP36 00 A0EY PP1U 00 A0EY PP2F 00 A0EY PP58 00 Sheet Sheet Sheet Label Middle Gear 17T Bushing Shaft Bushing Separation Roller Pressure Spring Holder Plate Spring Pressure Spring Sheet Guide Screw 3x10 Description Destinations Class C C C C C C C C B C D D C C C D QTY 2 1 1 1 1 1 1 2 1 2 1 1 2 1 1 4

Page. 10
Standard parts

DF-612

MIDDLE GUIDE SECTION

Bottom View
1 3 4 6 5 2

P 11

16 8 7 13 15

10 3

14 11

REAR
12

13

DF-612

MIDDLE GUIDE SECTION

Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No. A0EY PP2T 00 A0EY PP00 00 1166 1255 01 A0EY PP2P 01 A0EY PP3N 00 A0EY PP34 00 A0EY PP12 00 A0EY PP2C 00 A0EY PP2D 00 A0EY PP2Q 01 A0EY PP2S 00 A0EY PP33 00 A0EY PP42 00 A0EY PP3K 00 A0EY PP01 00 A0EY PP2R 00 Arm E ring BUSHING Arm Pressure Spring Gear 18T Sheet Roller Shaft Arm Arm Gear 18T Bushing Plate Spring E ring Arm Description Destinations Class C D C C C C C C D C C C C D D C QTY 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1

Page. 11
Standard parts

DF-612

REGIST GUIDE SECTION

P 12 Top View
3 D D

Bottom View

PS8

DF-612

REGIST GUIDE SECTION

Key 1 2 3 Part No. A0EY PP1W 00 A0EY PP3B 00 A0EY PP0E 00 Photo Reflector Sheet Guide Assy Description Destinations Class C C C QTY 1 1 1

Page. 12
Standard parts

DF-612

ACCESSORY PARTS

P 13

2 3 3

DF-612

ACCESSORY PARTS
Key 1 2 3 4 5 6 7 Part No. A0EY PP5D 00 A0EY PP5E 00 A0EY PP5F 00 A0EY PP5G 00 A0EY PP5H 00 A0EY PP2A 00 A0EY PP5J 00 Claning Material Holder Cleaner Pad Ferritecore Label Cleaner Screw 3x10 Screw 3x6 Description Destinations Class C C C C C C C QTY 1 1 2 1 1 2 1

Page. 13
Standard parts

DF-612

MAINTENANCE LIST
The items with no Page/Key numbers are not handled as spare parts.
No. 1 DF-612 Section PM Parts Description Separation Roller Maintenance Cycle (K=1,000) QTY Replace 1 100K *1 Parts No. A0EYPP4700 Destinations Page/Key P10-9 Note

1/1

*1: Actual durable cycle is the life counter value.

DF-612

DESTINATION
Destination No. A B C D E F F1 F2 G1 G2 H I J K D1 D3 A1 A2 JAPAN JAPAN USA, CANADA EUROPEAN TYPE S.E ASIA TYPE OCEANIA TYPE PHILIPPINES SAUDI ARABIA SAUDI ARABIA C.S AMERICA C.S AMERICA TAIWAN JORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, CAMEROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA, TUNISIA, IVORY COAST, MOROCCO CHINA KOREA A0EY-0Y1 A0EY-0Y1 A0EY-0Y1 A0EY-0Y0 A0EY-0Y1 A0EY-0Y1 A0EY-0Y1 A0EY-0Y1 THAILAND, SRI LANKA, SINGAPORE, MALAYSIA, HONG KONG, PAKISTAN, INDIA, BANGLADESH, INDONESIA AUSTRALIA, NEW ZEALAND A0EY-0Y0 A0EY-0Y1 A0EY-0Y1 A0EY-0Y1 Destinations V Hz Model No. A0EY-0Y0

DF-612