Professional Documents
Culture Documents
in the operation of mobile loading cranes and for all this have to produce it too, in a different way. Because more than ever theres a demand for more efficiency for better business. better performance at lower cost. In a nutshell:
Whether heavy-haul tractors to transport up to 250 tonnes or trucks with a crane. MAN trucks lead the field in efficiency. Innovative MAN technologies are at the back of enhanced efficiency. Torquey comfor instance. The MAN TipMatic gear change mon-rail engines give you more power for less fuel reduces the pressure on the driver, eases the load gent assistants and safety systems add to the advantages: more transport safety, lower fuel
When the load is that bit wider, longer, higher or heavier, you have to call in the people who think big. Perfectly trimmed for the purpose, MAN heavywhere it goes.
least, the many special-to-segment solutions and customized details of MAN vehicles contribute to efficiency in transport ex works: experience it for yourself. achieving maximum economies and reliability. MAN
Whenever a heavy load has to be moved, there is always a stationary or mobile crane somewhere close at hand. Equipment like this is always needed to shift the cargo on and off the low loader or the wagon-carrying trailer. Today, cranes are indispensin many sectors of industry and commerce. Trucks with front-mounted or rear-mounted cranes transport tree-trunks to sawmills, carry building materials to sites and generally make light of weighty duty cranes. . matters as crane tippers or platforms for heavy-
gross weight: The 8x4/4 truck-tractor with its 500 kW (680 hp) common-rail diesel V8 engine is a powerhouse with impressive 2,700 Nm torque, with
The most striking feature is the equipment rack additional radiator designed to make sure that
mounted behind the cab. It carries the powerful water and oil never lose their cool. Also there is the fuel tank, which on these trucks has a capacity of 960 litres to put more range into heavy-duty transport. There are other options too, including a very powerful, engine-driven 3-stage hydraulic system (20 l/min, 40 l/min or 100 l/min) with load-sensing technology.
enough left over to shift the heaviest loads. Just as sensational is the combination of the automated 12-speed MAN TipMatic gearbox with a torque converter clutch and integral primary retarder. A pulling away and precise manoeuvring even in
configuration that allows virtually wear-free, smooth difficult conditions. Depending on preference and MAN TipMatic manually with the toggle lever on
the particular situation, the driver can also work the the steering column.
A powerful two-cylinder air compressor is available for operations with high compressed-air requirecylinder air compressor for the very highest requirements. ments. In addition, there is also an auxiliary single-
All MAN tractor units for heavy-duty transport come straight off our series-production assembly lines: no post-assembly add-ons or modifications, no
patchwork, no half-way measures. Instead, perfect solutions directly ex-works, precision-matched to your requirements. No matter whether you order a TGX or a TGS, your truck is configured exactly the way you need it ready for use. As well as that, every MAN tractor unit is thoroughly checked out
by our Technical Testing specialists to make sure it is sound and healthy absolutely free of risks and side-effects. Our heavy-duty tractor units are fully
documented and comply with the standard-series components. So take it easy on the heavy side of life: let MAN take the load.
class up to 160 tonnes is the enormous diversity of through to the all-wheel 6x6, 8x6 and 8x8 versions for optimum traction. Power comes from the innovative common-rail diesel engines with 353 kW the same power plants that demonstrate their (480 hp), 397 kW (540 hp) and 500 kW (680 hp), tremendous pulling power and reliability again and city radiator is sized for 160 tonnes and retarder operation. The powertrain incorporates the 16-speed manual gearbox in combination with
2-plate clutch and Intarder or a 12-speed MAN and integral primary retarder.
In the weight category up to 90 tonnes, MAN offers a choice of first-class options. Outstanding 3- and 8x4, high-traction all-wheel versions as 4x4 and 4-axle configurations with twin-axle unit as 6x4 and 6x6, with either permanent or driver-engaged allwheel drive, and the 2-axle and 3-axle units with weight category up to 50 tonnes. Allowing for leading or trailing axle, often the first choice in the limited climbing ability, they can occasionally be
tonnes. The MAN HydroDrive is becoming increaIrrespective of whether its a two-axle vehicle as
singly more interesting in the class up to 90 tonnes. 4x4H or a three-axle vehicle as 6x4H/4 with steered leading axle thanks to the additional driven front and economy are achieved at a low weight and axle, the highest levels of traction, manoeuvrability with compact dimensions. Whichever TGX or TGS
model you choose: high-tech like MAN BrakeMatic with sustained-action-brake management is available, along with the automated 12-speed MAN TipMatic transmission as an option.
works includes everything that is good and useful. The extras for heavy-duty transport underscore MANs well-founded expertise in this sector.
Vehicle equipment n
Common-rail diesels with 353 kW (480 hp), 397 (540 hp) and 500 kW (680 hp))
n n
Interfaces for pneumatics, hydraulics and electrics Engine-driven 3-stage hydraulic system with load-sensing technology
Attachment plate in combination with steel bumper for mounting a register coupling
n n n n n n n
Illuminated auminium toolbox Ladder to work platform Halogen priority light Worklights Reinforced rear cross-member for trailer coupling, normal height and extra-low WSK440 torque converter clutch with retarder and MAN TipMatic transmission Support plate for swan neck
n n
Fifth-wheel coupling with sliding device Double, reinforced end cross-member for standard and heavy-duty couplings in normal and low position
Equipment rack with additional radiator (water/air, oil/air) and fuel tank behind the cab
Hydraulic-fluid reservoir
Compressor on V8 engine
Variable-displacement pump
A tough job.
Hauling logs from forest to sawmill is hard work, made harder by difficult routes and the sheer weight of the load. Unsurfaced forest paths, gravel tracks and narrow, winding bends are the norm, but when they clear the forest these trucks have
in length. That means manoeuvring a tractor-trailer combination with a total length of 27 metres along narrow forest tracks and twisting roads. The solution: MAN TGX and TGS chassis, teamed up with self-steering dollies. The tractor units have the front-axle ratings to cope with heavy cranes and
to join the normal traffic on main roads and motorpower on the flat. And theres the load itself: de-
ways too. Climbing ability is crucial, so too is pulling pending on the type of wood, the length, diameter and moisture content of the logs, the differences in weight can be considerable. And of course there is always the centre of gravity inevitably high in a load of this nature and the high front-axle load imposed when the loading crane swings over the perfect solutions from MAN.
this job. The alternative to a chassis are the MAN unit for swivel bogey. Powerful engines, high-
semi-trailer tractors with trailer or interchangeable convenience transmissions and rear-axle drive, all-wheel drive or MAN HydroDrive , the driverengaged hydraulic front-axle drive, provide the challenges of logging.
10
11
n Roof recess for loading crane n Digital axle load display in cab for air-sprung axles n ECAS control for safe propping for crane work off vehicles with air suspension n Two off-gearbox PTOs for high hydraulic power and speedy crane work n KSM interface for external data interchange n Halogen priority light n Worklights
articulated train with rear loading crane is built for the job. This is where the 3-axle TGXs and TGSs really come into their own. They come in a 6x6 all-wheel-drive version, a 6x4 with tandem-axle
lower tyre wear and high manoeuvrability. And of course chassis units with front-mounted loading crane are also hard at work in transporting cutlength logs. 2- and 3-axle semi-trailer tractors round off the
MAN range. If the customer needs extra traction, drive is a compelling choice. the MAN HydroDrive driver-engaged front-axle
12
13
ers: an MAN with front- or rear-mounted crane easily handles the A to Z of construction materials, from abutment sections and aluminium strip through to zinc-phosphate cement and Z-section steel, even when the boundary conditions are far from easy. The specific weight and volume of the various
materials vary widely, and pallet sizes and stacking that means: in terms of payload and body dimensions, everything has to be optimised to suit load materials. With MAN you can rest assured: the solution is right. weight and the space required by the construction
14
15
combine highly economical operation with practical come ex-works with the spaces for the outriggers, simplifies installation and reduces costs. The pen-
sturdiness and reliability. The TGX and TGS chassis so the crane can easily be mated to the frame. That dulum movement of the axles can be restricted for
mobile cranes to ensure that the tyres do not come lated-jib cranes MAN offers front crane supports
into contact with the superstructure. And for articuand reinforced frames ex-works. Equipped in this way, the truck makes for even more versatility for the crane to operate though its entire slewing lowered roof.
16
17
n Outriggers in front of the cab and frame reinforcements n Digital axle load display in cab for air-sprung axles n Worklights n Crane tipper with optimised space for outriggers etc.
spaces for crane, outriggers and shackle attachment. The front-axle loads are optimised within the weight aggregate for the various truck weight
fork or gripper system: loading cranes are always a efficiency by significantly cutting down on loading and unloading times and on manpower.
18
19
the driver. Drivers who take their place here are not find their way around. All the controls are clearly
just extremely comfortable but can also immediately arranged and easy to reach. The height and inclination of the steering wheel are variably adjustable, more space for getting into, out of or across the and the steering wheel itself swings up to provide cab. The many useful details such as the washable interior door panelling, the easy-care fittings, the compressed-air connection that turns cleaning into such a simple job and the headlight washer been forgotten.
signed for optimum vision and safety. The driver now has a view of the areas right in front of the vehicle and the potentially dangerous area when no longer any blind spot. The rear window (with curtain) also contributes to the best visibility all round the vehicle, ideal for manoeuvring.
20
21
MAN PriTarder
MAN, the inventor of HydroDrive , has in the meantime expanded the range and now offers a unique variety of versions from two-axle to four-axle vehi-
all-wheel drive go into action. They are available as by two-speed MAN transfer cases with on-road
with a highly efficient primary braking system that is absolutely unique. The combination of EVBec engine brake and water retarder means that enormous braking power of up to 600 kW is already produced at low driving speeds. The MAN
4x4, 6x6, 8x6 and 8x8 versions. Power is distributed and off-road ratios. Planetary axles with greater
for more traction and safety when driving into or out of unpaved construction sites and dirt roads, on slopes and slippery roads. The selectable hydrosta-
ground clearance, differential locks, drum brakes vehicles. The MAN TGM is fitted with electronic
and stabilisers are also fitted in the all-wheel-drive differential lock management. Electronic transfer
tic front-wheel drive gives you the driving power you need in all these situations, forwards and in reverse. engaged, the sustained-action brake also acts on the front axle, thus stabilising the vehicle.
increases payload by up to 64 kg while doubling the service life of the service brake linings. The retarder management BrakeMatic and easily MAN PriTarder is integrated into the electronic operated by a steering column switch. In trucks
ment. This helps the driver to operate the vehicle as the road conditions require in terms of traction, and eases the strain on the power train. In the TGS and locks is electronically monitored. TGX too the engaging and disengaging of differential
HydroDrive can also be engaged while driving and under load by turning the rotary switch. As far as fuel consumption and wear and tear are concerned, it is comparable to a conventional rear-wheel drive and weighs only slightly more. The design height remains unchanged, which means: easy access, low overall height, low centre of gravity and thus optimal driving stability.
with all-wheel drive or MAN HydroDrive in particuput to optimum use on unpaved roads or off-road, as in these vehicles it acts on all driven wheels.
22
23
and all-wheel-drive builds to suit requirements for higher ground clearance and larger angles of approach.
ble with trapezoidal suspension. Parabolic suspena very comfortable matter and is second only to air
Steering brake.
Take the sharpest bends. With the steering brake function activated, the rear wheels on the inside of the bend are braked, depending on how far the steering wheel is turned. This considerably
One of MANs specialities is construction air susconstruction vehicles of medium-high build and all-wheel-drive build. With lifting and lowering
which is available for the 6x4 vehicles with tandem axles, is activated by pressing a button and functions at speeds up to 30 km/h. EasyStart.
equipment fitted as standard, it has a load-carrying capacity of up to 13 tonnes per rear axle. This is ideal for tough work (margin for overload) and in load condition thanks to the electronic levelling load and the road. Steel bumper.
difficult terrain. Advantages: a smooth ride in any system ECAS, easier on the vehicle, the body, the
MAN EasyStart has arrived. The start assistant for slopes makes things easy for the driver. When the brake pedal is released, the brake pressure is maintained for a second so that the driver can
change to the accelerator and the vehicle can move off without jolting, with low wear and without rolling back. EasyStart is available for the TGS and TGX with MAN TipMatic .
but also integrates itself elegantly into the TGS/TGX design. A modified version of this bumper is available too with preparation for fitting an attachment plate are also available for the TGL and TGM ranges as special equipment.
Hill-climbing brake.
The hill-climbing brake for the TGM 4x4 acts pneumatically on all four wheels, holding the truck reliably and under the drivers control for stopping and moving off on hills. As opposed to systems that use spring-loaded cylinders to brake only the brake cant slip.
Chassis module
n Wheelbase and overhang modifications n Relocation of axles n Installation of additional axles (rigid or steered, lifting or fixed)
specific solutions, e.g. special axle configurations For this please also note our special brochure MAN Modification Competence.
Cab module
n Inclined roofs to take cooling equipment or for car transporters
n Roof cut-outs for long timber cranes, turntable ladders or drilling platforms
n Flat roofs
24
25
Active roll stabilisation CDC and high-load roll stabilisation. With active roll stabilisation, dampers and ride
height are automatically regulated by means of CDC (Continuous Damping Control). This prevents the thus makes driving safer. For vehicles with high development of rolling or pitching movements and centres of gravity high-load roll stabilisation with Lane guard system LGS. that the side inclination is effectively reduced. Brake system MAN BrakeMatic
stray from the lane without activating a flasher, they are warned by an acoustic signal. Depending on the direction in which the driver has strayed, the loudspeaker on the left- or right-hand side emits
The most important distance is the braking distance. To guard against unpleasant surprises, the electro
nic brake system MAN BrakeMatic , which includes ABS and ASR, ensures shorter braking distances. Coupling force control, which guarantees optimal to a perfectly harmonious train, shorter braking
luminance of the long-lasting xenon lamps results in a wide stretch of road being illuminated. Illumination in this area is bright and homogeneous without blinding the incoming traffic.
stands correctly. LGS increases the drivers awareness of staying in the lane, thus preventing many a dangerous situation.
matching of the trailer or semitrailers brakes, leads distances and equalisation of the brake pad wear pad service lives.
ESP sensors constantly monitor the driving dynamics. If there is a risk of skidding or overturning, individual wheels are braked and if necessary engine torque
Compensatory braking when tractor is oversteered.
and keeps it safely in the lane. The electronic stability program is available as special equipment for solo vehicles, while TGS/TGX semitrailer tractors as standard.
in the accelerator or brake pedal. ACC can be used at speeds of 25 km/h and above and helps the driver to be more relaxed when operating the vehicle.
26
27
2056
2240
2240
2650
1550
2056
2785
C cab
1240
1385
1569
1645
1620
Cab Vehicle series TGL TGM TGS C cab Crew cab L cab
2005 (2005) 2005
The innovative MAN common-rail engines move state-of-the-art 4-, 6- and 8-cylinder propulsion
more than just wheels. They drive progress. The units develop more power and burn less fuel, have a compellingly low power/weight ratio and built-in durability. They offer outstanding torque and superb pulling power, right from the low end of the
MAN has developed innovative exhaust systems to meet statutory Euro 5 limits, and to offer engines that meet the even stricter EEV standard.
260
M cab LX cab
2056 2240 2145
gas recirculation, oxidising catalytic converter and two-stage turbocharging with intercooling. This
2056 2056
2056
2240 2240
2240
1770 1550
2240
2145
2650
2056
749
rpm range. If you want to move things in a big way MAN engines are exactly the drive you need.
frees up additional space on the chassis. Nor does the SCR technology MAN AdBlue mean any en-
largement of exhaust silencer dimensions compared to Euro 3. The space available on the chassis and peting solutions. payload figures of the vehicles are better than com-
1880 1620
2280 2785
2280
M cab
L cab
LX cab
575
1925
1385 1240
1645 1569
1645
1385
1385
1645
1620
590
923
1665
260
260
260
260
2200 (2125)
2256
D0834 110 kW (150 hp) 132 kW (180 hp) 162 kW (220 hp) D0836 184 kW (250 hp) 213 kW (290 hp) 250 kW (340 hp) D2066 235 kW (320 hp) 265 kW (360 hp) 294 kW (400 hp) 324 kW (440 hp) D2676 353 kW (480 hp) 397 kW (540 hp) D2868 500 kW (680 hp) * **
2440
2056 2256
2200
2240 2440
2056 2256
2240 2440
2240
1770 2145
2145
790
2145
2056
2145
2280
2005 (2005)
2145
XL cab
XLX cab
XXL cab
575 740
1025
580
1925 2200
1385 1875
1665 2100
690923
1645 1660
100 260
1645 1975
1385 1560
100 260
100 260
2256
2200 (2125)
2440
2256
2145
2440
2440
2145
2145
790
2256
790 (705)
790 (705)
2200 (2125)
2200
590 790
2280
2280
2280
* with 2700 Nm for heavy-duty tractor units. ** with 3000 Nm for semitrailer tractors for long-haul transport.
29
28
18.XXX 26.XXX 26.XXX 26.XXX 28.XXX 26.XXX 33.XXX 41.XXX 41.680 18.XXX 26.XXX 33.XXX 18.XXX 26.XXX 33.XXX 35.XXX 41.XXX 35.XXX 41.XXX
4x2 6x2/2 6x2/4 6x-2 6x-2 6x4 6x4 8x4/4 8x4/4 4x4H 6x4H/4 6x6H 4x4 6x6 6x6 8x6 8x6 8x8 8x8
TGX/TGS TGX/TGS TGX/TGS All-wheel drive TGS TGS TGS TGS TGS TGS TGS
28.XXX 6x4-4 LA
* Depending on axle type and axle ratio, up to 90 t gross train weight for occasional use, subject to restricted climbing capability ** Depending on axle type and axle ratio, up to 180 t gross train weight for occasional use, subject to restricted climbing capability
33.XXX 6x4 26.XXX 6x4 33.XXX 6x4 33.680 6x4 26.XXX 6x6 33.XXX 6x6 26.XXX 6x6H
26.XXX 6x4H-2 LA
30
31
D111.3472/E kr 08121 Printed in Germany Text and illustrations not binding. Subject to changes in the course of technical progress.
www.mantruckandbus.com