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Concrete Mix Design (as per IS 10262: 2009)

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Nameofwork: NameofClient: NameofContractor: A 1 a) b) c) d) e) f) g) h) i) j) k) l) m) A 2 a) b) c) d) StipulationsforMixDesign Gradedesignation Typeofcement Maximumnominalsizeofaggregate(mm) MinimumCementContent(kg/m3) MaximumCementContent(kg/m ) Maximumwatercementratio DesiredSlump(mm) Exposurecondition Higherworkabilityrequired(duetoplacementbyconcrete pump,congestedreinforcementetc.) DeviationsfromQualityControlConditionsmentionedin "Note"ofTable1IS102622009 Typeofaggregate Waterreducingadmixtureused? Superplasticizerused? Testdataformaterials Cementused Specificgravityofcement Chemicaladmixture Specificgravityof: 1)Coarseaggregate 2)Fineaggregate 3)Chemicaladmixture GradingofFineaggregate Targetstrengthformixproportioning f'ck=fck+1.65s where: f'ck=targetaveragecompressivestrengthat28days, fck=characteristiccompressivestrengthat28days,and s=standarddeviation
3

Engineer
EEProvincialDivision,PWDB&RLudhiana RHGConstruction

M25 PPCasperIS14891Flyashbased 20 300 450 0.50 50 Moderate(forRCC) No No SubangularAggregate No Yes

PPCasperIS14891Flyashbased 2.82 Superplasticizer 2.66 2.66 1.145 Zone3

e) A 3

Standarddeviation(N/mm2)asperTable1ofIS102622009: 4.0 AdoptedStandarddeviation(N/mm2): Therefore,targetstrength(N/mm ): A 4

2

SDasperTable1 31.6

A 5

Selectionofwatercementratio MaximumwatercementratioasperTable5ofIS456: 0.5 Userdefinedmaximumwatercementratio: Adoptwatercementratio 0.47 Selectionofwatercontent MaximumWaterContent(inKgpercumofconcrete)asper 186.00 Table2ofIS102622009 EstimatedWaterContent(inKgpercumofconcrete)asper 176.00 Table2ofIS102622009afterapplyingcorrectionsfortype ofaggregateused&desiredSlump(butbeforeapplying correctionforuseofchemicaladmixure. %agereductioninwatercontentduetouseofwater reducingadmixture: %agereductioninwatercontentduetouseof Superplasticizer Calculatedwatercontentinkgpercumofconcrete(after applyingcorrectionforuseofadmixtures): AdoptedWaterContentinkgpercumofconcrete: Calculationofcementcontent 3 CalculatedCementContent(kg/m )= WaterContent/WaterCementRatio):

0 10 158.40 158.40 337.02

A 6

A 7

337.02 AdoptedCementContent(kg/m 3)= Proportionofvolumeofcoarseaggregateandfineaggregatecontent VolumeofCoarseAggregateperunitvolumeofTotal Aggregate: 0.64 CalculatedVolumeofCoarseAggregateperunitvolumeof TotalAggregate(aftercorrectionforWaterCementRatio): Desirable%agereductionincoarseaggregateproportionfor concreterequiringhigherworkability: CalculatedVolumeofCoarseAggregateperunitvolumeof TotalAggregate(afteradjustmentforHigherworkability Requirements): Adoptedproportionofvolumeofcoarseaggregateperunit volumeofTotalAggregate:

0.646 0

0.646 0.646

A8 a) b) c) d)

Volumeoffineaggregatecontent Mixcalculationsperunitvolumeofconcrete: Volumeofconcrete(m3) Volumeofcement(m ): (Massofcement/Specificgravityofcement)x1/1000 Volumeofwater(m3): (Massofwater/Specificgravityofwater)x1/1000 Dosageofwaterreducingadmixture(%bymassof cementetiousmaterial)

3

0.35 1 0.120 0.158 0

e)

f) g) h) A 9

3 0.000 Volumeofwaterreducingadmixture(m ): (Massofwaterreducingadmixture/Specificgravityofwater reducingadmixture)x1/1000 DosageofSuperplasticizer(%bymassofcementetious 1 material) 3 0.003 VolumeofSuperplasticizer(m ): (MassofSuperplasticizer/SpecificgravityofSuperplasticizer )x1/1000 3 0.719 Volumeofallaggregate(f)m : 1bcde Massofcoarseaggregate(kg)=fxvolumeofcoarse 1243.151 aggregatexspecificgravityofcoarseaggregatex1000 Massoffineaggregate(kg)=fxvolumeoffineaggregatex 669.389 specificgravityoffineaggregatex1000 MixproportionsforAdoptedMix 3 345.00 Cement(kg/m )

Water(kg/m3) Fineaggregate(kg/m ) Coarseaggregate(kg/m ) Waterreducingadmixture(kg/m ) Superplasticizer(kg/m ) Watercementratio

3 3 3 3

158.40 670.00 1238.00 0.00 3.37 0.46

Note: Aggregateshouldbeusedinsaturatedsurfacedrycondition.Ifotherwise,whencomputingthe requirementofmixingwater,allowanceshallbemadeforthefree(surface)moisturecontributedbythe fineandcoarseaggregates.Ontheotherhand,iftheaggregatearedry,theamountofmixingwater shouldbeincreasedbyanamountequaltothemoisturelikelytobeabsorbedbytheaggregates. Necessaryadjustmentsarealsorequiredtobemadeinmassofaggregate.