Client:

Job Number:
Title:
Item Number:
Pumps Required:
Pump Type:
Motors:

By:
Checked:
Date:
Service:
Operating:
Spare:
Family: Single Suction 3550 rpm
Stages: Single-Stage

ENTER UNSHADED AREAS / WHITE BLOCKS

Pump Data
Temperature
150 F
sg
S.G.
1
mu
Viscosity
1 cP
vp
Vapor pressure
3.7 psia
Pt
Tank pressure
-2.0 psig
12.7 psia
Norm Liq.Lev. to TL
0 ft

HL
Q
W
Hf,s
Ps

TL to GRADE

3 ft

CL to GRADE

3 ft

Net liquid height

Volumetric flowrate
Mass flowrate
Suction

0.06 psi

Suction pressure

12.6 psia

NPSHA
NPSHR (by vendor)
NPSHR, Min (est)
Frictional losses:
Hf,d
Pipe
Orifices
Exchangers
Filters
Misc equipment losses

20.6 ft
ft
3.6 ft

1.17 psi
psi
psi
psi
psi
psi

Control valve

18.8 psi

Contingency

2.0 psi

Control Valve
Is there a Control Valve?
Rated Cv
Delta P
Assumed dP, 10% disch
Assumed dP, 50% losses

LL

TL

Y
psi
18.8 psi
0.6 psi

Horsepower
HP delivered to fluid
CL
GRADE

0 ft
6 gpm
3,003 lb/hr

Head loss, friction

<- valid only for 60Hz Centrifugal

<-

Pump efficiency

0.52

BHP required
Suggested motor HP

1.2 hp
3 hp

Motor efficency (100% load)

Power factor (100% load)
Maximum Suction (design only)
Pt,max Max tank P (PSV set pt+10%)
HL,max Max liquid level
Ps,max

Max suction pressure

0.6 hp

80 %
86

16.5 psig
0 ft

16.4 psig
31.1 psia

Discharge
Destination Pressure Required
Static head
Total friction losses [D41]
Pd,req

Req'd discharge pressure

100.0
15.0
6.5
66.36

psig
ft
psi
psi

172.9 psig

TDH

187.5 psia
174.9 psi

TDH

404.0 ft

Minimum bypass diameter

0.137 in
Worksheet by RJS

Total Friction Loss

21.92 psi

Nominal bypass diameter (sch 40)

0.125 in

Worksheet by RJS

Client: text
Project: text
Item: text

Page:
Revision:
Date:
Prepared by:
Checked by:

2 of 2
0

Calc Title
Calculations

K values for fittings and valves

Pipe Properties
Nominal diameter
Schedule
Inner diameter
Length of pipe
Absolute roughness

Type
4.000 in
40
4.026 in
100 ft
0.00015

Fluid
Viscosity
Specific gravity
Density
Q
W
Velocity

1
1
62.4
300.0
150,209
7.56

cP
lb/cf
gpm
lb/hr
fps

Straight Pipe
Re, =(6.31*W)/(d*mu)
235,424
---intermediate calc for f.f.
0.0002
Friction factor (Chen eq.)
0.018
Delta P (psi / 100 ft of pipe)
2.10 psi/100ft
Pressure Drop
Pipe
2.10 psi
Fittings & Valves
2.93 psi
Misc. Elements
psi
Other
psi

Total pressure drop

Equivalent Length

L/D
Valves

16

Qnty

Gate
Ball
Plug
Globe (type I)
Globe (type II)
Angle (type I)
Angle (type II)
Butterfly, 2-8"
Butterfly, 10-14"
Butterfly, 16-24"
Lift Check
Swing check

8
3 2
18
340
55
150
55
45
35
25
600
Flow
100 1
Turbulent
Fittings
90 elbow, std
30 5
90 elbow, LR
20
45 elbow, std
16
Close Return Bend
50
Tee branch
60 2
Tee run
20 2
Special (see below)
Sum of K values:

0.11

1.83
2.75

2.20
0.73
7.62

5.03 psi
239 ft

K values for special fittings & valves (see Crane 410, p. A-26, for def. of d1, d2, and theta)
Type
Contraction
Enlargement
Reduced Gate Valve
Reduced Globe/Angle Valve
Reduced Ball Valve

d1 (in)

d2 (in)

beta

L/D

theta (degrees)

K'

K''

340

Sum of K values:

0.00

Client: text
Project: text
Item: text

Page:
Revision:
Date:
Prepared by:
Checked by:

2 of 2
0

Suction Piping
Calculations
Pipe Properties
Nominal diameter
Schedule
Inner diameter
Length of pipe
Absolute roughness
Fluid
Viscosity
Specific gravity
Density
Q
W
Velocity
Straight Pipe
Re, =(6.31*W)/(d*mu)
---intermediate calc for f.f.
Friction factor (Chen eq.)
Delta P (psi / 100 ft of pipe)
Pressure Drop
Pipe
Fittings & Valves
Pipe Entrance
Strainer

K values for fittings and valves

1.500 in
10
1.682 in
25 ft
0.00015
1
1
62.4
6.0
3,004
0.87

cP
lb/cf
gpm
lb/hr
fps

11270
0.0015
0.0317
0.11 psi/100ft
0.03 psi
0.03 psi
0.00 psi
psi

Type
Valves:
Gate
Ball
Plug
Globe (type I)
Globe (type II)
Angle (type I)
Angle (type II)
Butterfly, 2-8"
Butterfly, 10-14"
Butterfly, 16-24"
Lift Check
Flow
Swing check
Turbulent Fittings:
90 elbow, std
90 elbow, LR
45 elbow, std
Close Return Bend
Tee branch
Tee run
Special (see below)

L/D

Qnty

8
3
18
340
55
150
55
45
35
25
600
100

0.25

30
20
16
50
60
20

2.85

1
1

1.90
0.63
0.13

Sum of K values:

Total pressure drop

10

5.76

0.06 psi

K values for special fittings & valves (see Crane 410, p. A-26, for def. of d1, d2, and theta)
Type
Contraction
Enlargement
Reduced Gate Valve
Reduced Globe/Angle Valve
Reduced Ball Valve

d1 (in)
8

d2 (in)
10

beta
0.80

L/D

K''
0.13

K
0.13

Sum of K values:

0.13

theta (degrees)
60

K'
0.15

340

Client: text
Project: text
Item: text

Page:
Revision:
Date:
Prepared by:
Checked by:

2 of 2
0

Discharge Piping
Calculations
Pipe Properties
Nominal diameter
Schedule
Inner diameter
Length of pipe
Absolute roughness
Fluid
Viscosity
Specific gravity
Density
Q
W
Velocity
Straight Pipe
Re, =(6.31*W)/(d*mu)
---intermediate calc for f.f.
Friction factor (Chen eq.)
Delta P (psi / 100 ft of pipe)
Pressure Drop
Pipe
Fittings & Valves
Pipe Entrance & Exit
Other

K values for fittings and valves

1.000 in
80
0.957 in
50 ft
0.00015
1
1
62.4
6.0
3,004
2.68

cP
lb/cf
gpm
lb/hr
fps

19,808
0.0011
0.030
1.80 psi/100ft
0.90 psi
0.27 psi
0.00 psi
psi

Type
Valves:
20
Gate
Ball
Plug
Globe (type I)
Globe (type II)
Angle (type I)
Angle (type II)
Butterfly, 2-8"
Butterfly, 10-14"
Butterfly, 16-24"
Lift Check
Flow
Swing check
Turbulent Fittings:
90 elbow, std
90 elbow, LR
45 elbow, std
Close Return Bend
Tee branch
Tee run
Special (see below)

L/D
8
3
18
340
55
150
55
45
35
25
600
100
30
20
16
50
60
20

Qnty

0.18

1.43

1
2

1.78
1.19
1.00

Sum of K values:

Total pressure drop

5.58

1.17 psi

K values for special fittings & valves (see Crane 410, p. A-26, for def. of d1, d2, and theta)
Type
Contraction
Enlargement
Reduced Gate Valve
Reduced Globe/Angle Valve
Reduced Ball Valve

d1 (in)

d2 (in)

beta

100

0.01

L/D

theta (degrees)

K'

K''

180

2.60

1.00

1.00

Sum of K values:

1.00

340

vortex

When a liquid flows into a nozzle at the bottom of a vessel, the liquid
above the nozzle often circulates in a clockwise/counter-clockwise direction.
Once the liquid has started rotating, a vortex can form down the center, and a
mixture of phases in the vessel flows through the nozzle. This sometimes results
in loss of pump suction (if the upper phase is a gas) orin por settling (if the
upper phase is a liquid). A device called a vortex breaker or anti-ortex
baffle can be placed in the vessel above the nozzle to prevent vortex formation.
Method A: for liquids not thoroughly disengaged from vapor
Nozzle diameter
2.000 in
16
sch
40
Nozzle ID
2.067 in
Nozzle area
0.023 ft2
W
7,479 lb/hr
sg
0.910
cfs
0.037 ft3/s
gpm
16 gpm
H
0.5 ft
Required ht above nozzle

Page 8

Nom dia
0.125
0.250
0.375
0.50
0.75
1.00
1.25
1.5
2.0
2.5
3.0
3.5
4
5
6
8
10
12
14
16
18
20
22
24
26
30
34
36
42

OD
0.405
0.540
0.675
0.840
1.050
1.315
1.660
1.900
2.375
2.875
3.500
4.000
4.500
5.563
6.625
8.625
10.75
12.75
14
16
18
20
22
24
26
30
34
36
42

STD (40S)
t
ID
0.068 0.269
0.088 0.364
0.091 0.493
0.109 0.622
0.113 0.824
0.133 1.049
0.140 1.380
0.145 1.610
0.154 2.067
0.203 2.469
0.216 3.068
0.226 3.548
0.267 3.966
0.258 5.047
0.280 6.065
0.322 7.981
0.365 10.020
0.375 12.000
0.375 13.250
0.375 15.250
0.375 17.250
0.375 19.250
0.375 21.250
0.375 23.250
0.375 25.250
0.375 29.250
0.375 33.250
0.375 35.250
0.375 41.250

XS (80S)
t
ID
0.095 0.215
0.119 0.302
0.126 0.423
0.147 0.546
0.154 0.742
0.179 0.957
0.191 1.278
0.200 1.500
0.218 1.939
0.276 2.323
0.300 2.900
0.318 3.364
0.337 3.826
0.375 4.813
0.432 5.761
0.500 7.625
0.500 9.750
0.500 11.750
0.500 13.000
0.500 15.000
0.500 17.000
0.500 19.000
0.500 21.000
0.500 23.000
0.500 25.000
0.500 29.000
0.500 33.000
0.500 35.000
0.500 41.000

5
t

0.065
0.065
0.065
0.065
0.065
0.083
0.083
0.083
0.083
0.109
0.109
0.109
0.134
0.156

ID
--------0.920
1.185
1.530
1.770
2.245
2.709
3.334
3.834
4.334
5.345
6.407
8.407
10.482
12.438
-----------------------

10
t
0.049
0.065
0.065
0.083
0.083
0.109
0.109
0.109
0.109
0.120
0.120
0.120
0.120
0.134
0.134
0.148
0.165
0.180
0.250
0.250
0.250
0.250
0.250
0.250

ID
0.307
0.410
0.545
0.674
0.884
1.097
1.442
1.682
2.157
2.635
3.260
3.760
4.260
5.295
6.357
8.329
10.420
12.390
13.500
15.500
17.500
19.500
21.500
23.500
--0.312 29.376
-------

20
t

0.250
0.250
0.250
0.312
0.312
0.312
0.375
0.375
0.500

ID
------------------------------8.125
10.250
12.250
13.376
15.376
17.376
19.250
--23.250
--29.000
-------

30
t

0.277
0.307
0.330
0.375
0.375
0.438
0.500
0.562
0.625

ID
------------------------------8.071
10.136
12.090
13.250
15.250
17.124
19.000
--22.876
--28.750
-------

40
t
0.068
0.088
0.091
0.109
0.113
0.133
0.140
0.145
0.154
0.203
0.216
0.226
0.237
0.258
0.280
0.322
0.365
0.406
0.438
0.500
0.562
0.593

ID
0.269
0.364
0.493
0.622
0.824
1.049
1.380
1.610
2.067
2.469
3.068
3.548
4.026
5.047
6.065
7.981
10.020
11.938
13.124
15.000
16.876
18.814
--0.687 22.626
-----------

60
t

0.406
0.500
0.562
0.593
0.656
0.750
0.812
0.968

221978291.xls.ms_office

ID
------------------------------7.813
9.750
11.626
12.814
14.688
16.500
18.376
--22.064
-----------

80
t
0.095
0.119
0.126
0.147
0.154
0.179
0.191
0.200
0.218
0.276
0.300
0.318
0.337
0.375
0.432
0.500
0.593
0.687
0.750
0.843
0.937
1.031

ID
0.215
0.302
0.423
0.546
0.742
0.957
1.278
1.500
1.939
2.323
2.900
3.364
3.826
4.813
5.761
7.625
9.564
11.376
12.500
14.314
16.126
17.938
--1.218 21.564
-----------

100
t

0.593
0.718
0.843
0.937
1.031
1.156
1.281
1.531

ID
------------------------------7.439
9.314
11.064
12.126
13.938
15.688
17.438
--20.938
-----------

120
t

0.438
0.500
0.562
0.718
0.843
1.000
1.093
1.218
1.375
1.500
1.812

ID
------------------------3.624
4.563
5.501
7.189
9.064
10.750
11.814
13.564
15.250
17.000
--20.376
-----------

140
t

0.812
1.000
1.125
1.250
1.438
1.562
1.750
2.062

ID
------------------------------7.001
8.750
10.500
11.500
13.124
14.876
16.500
--19.876
-----------

160
t

0.187
0.218
0.250
0.250
0.281
0.343
0.375
0.438
0.531
0.625
0.718
0.906
1.125
1.312
1.406
1.593
1.781
1.968
2.343

ID
------0.466
0.614
0.815
1.160
1.338
1.689
2.125
2.624
--3.438
4.313
5.189
6.813
8.500
10.126
11.188
12.814
14.438
16.064
--19.314
-----------

XX
t

0.294
0.308
0.358
0.382
0.400
0.436
0.552
0.600
0.674
0.750
0.864
0.875

ID
------0.252
0.434
0.599
0.896
1.100
1.503
1.771
2.300
--3.152
4.063
4.897
6.875
---------------------------

VP estimation by Reidel's correlation

T (F)

T (R)

Tb (F)

Tb (R)

Tc (F)

Tc (R)

Isobutane

100.00

560.00

10.74

470.74

274.96

734.96

Ethene

100.00

560.00

154.79

614.79

48.56

Ammonia

100.00

560.00

-27.99

432.01

270.40

Benzene

100.00

560.00

176.16

636.16

552.22 1012.22 0.55 0.63

710.40

Toluene

100.00

560.00

231.13

691.13

605.57 1065.57 0.53 0.65

595.50

Component

Parameter
T
Tb

Definition
Temperature
Normal boiling temperature

Tc

Critical temperature

Tr

Tbr

Pc (psia)

Zc

alpha

rhs

0.76 0.64

529.10

0.205

6.702

0.633

0.859

508.56

1.10 1.21

731.10

0.938

-19.614

-0.043

0.857

730.40

0.77 0.59 1636.00 0.212

7.100

0.594

0.891

0.206

6.862

5.180

2.349

0.196

7.109

6.460

2.774

Equation

Tr

Reduced temperature

Tr = T/Tc

Tbr

Reduced boiling temperature

Tbr = Tb/Tc

Pc

Critical Pressure

Zc
alpha
B
rhs
Pv

Compressibility factor
Riedel factor
Riedel Eq. parameter
r.h.s. of Riedel Eq.
Vapor Pressure

Ref. Perry's 5th ed.

0.371-0.0343*log(Pc)/(Tc/Tb-1)
p. 3-229, Eq. 3-20
0.9076*(1+Tbr*ln(Pc)/(1-Tbr))
p. 3-246, Eq. 3-117
36/Tr-35-Tr^6+42*ln(Tr)
p. 3-246, Eq. 3-109
0.118*B-7*log(Tr)+(alpha-7)*(0.0364*B-log(Tr)
p. 3-246, Eq. 3-108
Pc/10^(rhs)
p. 3-246, Eq. 3-108

221978291.xls.ms_office

Pv (psia)
73.17
101.60
210.11
3.18
1.00

Instructions

Company name used on sheets: -

Page 11