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Group 3: Ma Yijia
A0078069R
Originally made of chicle, a natural latex Replaced by butadiene-based synthetic rubber Properties of Chewing Gum Rubber: Non-toxicity Inert to human saliva with kinds of enzyme With viscosity around 1 Pa*s at 37 0C
Isobutylene
Isoprene
Isoprene as a diene, provides the extra double bond that cross-link and inert polymer chains
Step 2:Halogenation
Reactants: Butyl rubber and bromine Advantages:
Extruding
Coating
Cooling
Extruding Stage
Create objects with a fixed cross sectional area
Pumps material at a specific temperature and pressure while mixing it and exposing it to shear forces
Extruding Stage
Three zones
Feed: Ensure that enough material is fed to the screw Compression: Material is heated and kneaded Two sub zones : -plasticizing zone -intensive kneading zone Metering: Feed die (restricted opening) with material
Feed Section
Flights cause volume to be restricted and increase the resistance of movement of the gum material Spaces between screw flights get filled and become compressed
Plasticizing
Frictional and additional hear cause temperature rises to 700C Sugars and flavors absorbed
Compression
Intensive kneading of gum
Metering
Final kneading of the Gum Around 500C High pressure drives flavors into the gum and allows for the gum to be forced out of the die
Steam
T>Tb
At Room Temperature Steam Leaves the Product Moisture Content decreases Structure Solidifies
Stick Gum and Pillow Gum Extrusion Large sheets to be cut and scored
Coating Stage
Huge kettles/Pans filled with cooled gum and coating with: Gum Arabic (or other binder/glue agent) Sugar Coated until required crunch is achieved (around 80 coats)
Packaging Stage
Quality Control
Individual pieces of gum are separated and lined up so that they can be packaged
References
Made How. (2014) How Products are Made. [Online]. http://www.madehow.com/Volume-1/Chewing-Gum.html Extruders N.D. Frame, "Chewing Gum," in The Technology of Extrusion Cooking. USA: Aspen, 1993, pp. 225-226. Leszek Moscicki, Extrusion-Cooking Techniques: Applications, Theory and Sustainability. Weinheim, Germany: Wiley-VCH, 2011. University of Georgia Food Science and Technology FDST 4060. (2010, May) Extruders. [Online]. http://server.fst.uga.edu/kerr/FDST%204060/pdf%20files/14%20Extruder.pdf Aruna Y Kumari, "Theory Study Material Extrusion Technology," Food Science and Technology, ACHARYA N. G. RANGA AGRICULTURAL UNIVERSITY,. Mixer Winkworth Group. Winkworth Explains the Chewing Gum Process. [Online]. www.winkworthgroup.com SEPOR Group. Double Shaft Sigma Mixers.