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Instrumentation and Process Control

INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531

System shown with optional equipment.

GENERAL DESCRIPTION
The Lab-Volt Instrumentation and Process Control Training System introduces students to a wide range of industrial processes (temperature, pressure, flow, and level) as well as with their instruments and control. The use of modern equipment coupled with a complete training program helps students to get the theoretical and practical knowledge that is mandatory to work in the process control industry. The modularity of this energy-efficient system allows the instructor to select specific equipment as a function of the training objectives without going over budget. Several configurations are available for a single workstation. Adding optional equipment can increase the number of these configurations. The Instrumentation and Process Control Training System features two workstations: the Process Workstation and the Instrumentation Workstation. The system can accomodate a single team of students for the temperature experiments and up to two teams for the pressure, flow, and level experiments if the second-team add-on is used. One controller from the 3539 Series is required for each team working on the system. A wide choice of optional equipment is available. Refer to the charts below for details on the general structure of the Instrumentation and Process Control Training System.

(732) 938-2000 / 800-LAB-VOLT, FAX: (732) 774-8573, E-MAIL: us@labvolt.com (418) 849-1000 / 800-LAB-VOLT, FAX: (418) 849-1666, E-MAIL: ca@labvolt.com INTERNET: http://www.labvolt.com

INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531


TABLE OF CONTENTS General Description . . . . . . . . . . . . . . . . . . . . . . . . . 1 List of Student Manuals . . . . . . . . . . . . . . . . . . . . . . 7 List of Equipment Pressure/Flow/Level Basic System 3531-A or -B . . . . . . . . . . . . . . . . . . . . . . 10 List of Equipment Temperature Basic System 3531-0 or -1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 List of Equipment Controllers . . . . . . . . . . . . . . . 21 Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . 22 Module Description . . . . . . . . . . . . . . . . . . . . . . . . . 27 Personal Computer Minimum Requirements . . . . . 56

Structure of the Instrumentation and Process Control Training System

Structure of the Instrumentation and Process Control Training System

INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531


Process Workstation The Process Workstation is the hub of the different processes to be investigated by the students. It consists of a double-sided mobile workstation equipped with two 60-liter (16-gal) tanks, up to four centrifugal pumps, a Rotameter, a Drip Tray (Front), an Instrumentation Mounting Pipe, Ball Valves, and Process Supports. Up to two groups of students can work at the same time on Pressure/Flow/Level experiments, one group on each side of the Process Workstation. This can be done if the Pressure/Flow/Level option is selected and if the Second Team Add-on, Model 3530-H or -K (HART) is ordered (3530-J or - L for FOUNDATION Fieldbus). To configure the system for hands-on training, the students have to install the appropriate instruments as described in the student manuals. The student manuals cover both the theory and practice of measurement, control, and troubleshooting of temperature, pressure, flow, and level processes. installed on the Instrumentation Workstation. The workstation aims to recreate the widespread industrial practice of separating the process environment from the instruments and controllers and it limits the risk of exposing such equipment to contact with water. The Electrical Unit provides power for the instruments used on the Instrumentation and Process Control Training System. It includes a lockable power switch and a 24 V dc power supply. The design of the Electrical Unit allows cutoff of both the electric and pneumatic power using either an emergency button or the lockable power switch. The teaching material includes a complete lockout/tagout procedure explaining how to lock the power switch. This procedure is similar to the procedure used in industry to lock and unlock electrical equipment. Like the Process Workstation, the Instrumentation Workstation is a double-sided mobile workstation. Two groups of students can work at the same time on the system, one group on each side. The Instrumentation Workstation also features a retractable shelf.

Process Workstation shown with optional equipment.

The dimensions of the Process Workstation (excluding any device installed on it) are: 1.73 m x 0.80 m x 1.83 m (5'8'' x 2'8'' x 6'0''). Instrumentation Workstation The Instrumentation Workstation is designed to house the Electrical Unit and the Pneumatic Unit as well as other electrical equipment such as the variable speed drives. Devices such as controllers, PLCs, Color Paperless Recorder, and Touch Screen Graphic Terminals must be

Instrumentation Workstation shown with optional equipment.

The dimensions of the Instrumentation Workstation (excluding any device installed on it) are: 0.68 m x 1.18 m x 1.89 m (2'3'' x 3'10'' x 6'2'').

Temperature Process System This system is designed to feature the equipment required to complete the measurement, control, and troubleshooting exercises for temperature processes. It includes a Heating/Cooling Unit, a Brazed Plate Heat Exchanger, a three-way control valve, a thermocouple, an RTD (Resistance Temperature Detector), and a temperature transmitter. The temperature transmitter can support either the HART or the FOUNDATION Fieldbus communication protocols. A variety of optional heat exchangers is available for advanced training in temperature process control: C a Gasketed Plate Heat Exchanger C a Shell and Tube Heat Exchanger (1 pass) C a Shell and Tube Heat Exchanger (4 pass) Pressure, Flow, and Level Process System This system includes the equipment required to complete the measurement, control, and troubleshooting exercises for the pressure, flow, and level processes. This system features two differential-pressure transmitters supporting the HART communication protocol, a digital pressure gauge, a pneumatic control valve, a color paperless recorder, a rotameter, and a Venturi tube. Transmitters supporting other communication protocols such as FOUNDATION Fieldbus are available on request. A wide variety of optional equipment is available for advanced training in pressure, flow, and level process control: C a Column (Small Diameter) C an Orifice Plate C a Pitot Tube C an Electromagnetic Flow Transmitter (HART) C a Vortex Flow Transmitter (HART) C a Coriolis Flow Transmitter (HART) C a Paddle Wheel Flow Transmitter C an Ultrasonic Level Transmitter (HART) C an Ultrasonic Flow Transmitter (HART) C a Radar Level Transmitter (HART) C a Guided-Radar Level Transmitter (HART) C a Vibrating Fork Level Switch C a Conductivity Level Switch C a Capacitive Level Transmitter (HART) C a Float Switch C a Pressure Switch (with Analog Output) C a Pressure Transmitter (HART) Most models are also available in a FOUNDATION Fieldbus-compliant version. Consult the descriptions for details.

Optional Valves Lab-Volt offers a selection of pneumatic control valves to upgrade your system. The valves come with a current-topressure converter (if required). Among the valves available are: C Pneumatic Control Valves with different Digital Positioners (Three-Way Valve versions also available) C a Pneumatic Control Valve with Positioner (Three-Way Valve version also available) C Electric Control Valve (Three-Way Valve version also available) C a Vee-Ball Control Valve C a Solenoid Valve C a Ball Valve Controllers Lab-Volt also offers a wide selection of controllers such as: C Industrial PID Controllers (Ethernet or Modbus) C Programmable Logic Controllers (with Ethernet communications, Analog I/O, programming software, and Communication Cable) SCADA / DCS Software Two SCADA software programs are available for the system: Wonderware Development Studio (including InTouch) and FactoryTalk View Studio (from Rockwell Software). Both software programs come with an interface specially designed for the Instrumentation and Process Control Training System. An OPC server for the Foxboro controller is also available. Calibration Instrumentation An accurate calibration device is an essential addition to the system. It allows calibration and maintenance of the transmitters, current to pressure converter, gauges, and control valves. Four different calibration packages are available. A basic version makes it possible to perform the required calibration and a second version includes more advanced equipment. Three other calibration kits are each designed to act as configurator and sophisticated tools to calibrate the smart devices over the HART and/or the FOUNDATION Fieldbus communication protocols. Other devices Other devices are also available to enhance the system. These devices allow the students to explore more technologies and communication protocols used in the industry. Among the optional devices available are: C a Signal Tower C Touch Screen Graphic Terminal (available in two sizes) C an additional Pumping Unit

INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531


Smart devices: HART and FOUNDATION Fieldbus Many components of the Instrumentation and Process Control Training System feature a transmitter which is able to communicate via one of two communication protocols: HART or FOUNDATION Fieldbus. The HART protocol enables communication between devices by superimposing digital signals on top of the existing 4-20 mA outputs. The Fieldbus protocol is like a Local Area Network (LAN) for smart devices. Most of these devices can usually be configured manually via their alphanumeric display and/or pushbuttons, but it is much quicker and more efficient to use a communication link to configure them remotely from a computer. The HART apparatuses can be connected to a computer using the HART Software Configurator (Model 46982-0 or -B). Fieldbus devices can be configured from a computer with the FOUNDATION Fieldbus Software Configurator (Model 46982-A or -B). Calibration kits are available for each of the two communication protocols. A Software Configurator compatible with the selected communication protocol is strongly suggested and is even mandatory for some specific transmitters. Troubleshooting Troubleshooting of industrial process equipment is an integral part of the learning process. This is why the Instrumentation and Process Control Training System features many tools to help instructors devise troubleshooting exercises for the students. Faults can be inserted in most devices: Controllers, PLCs, Valves, Transmitters, etc. Three different methods to insert faults exist: C Local Fault Insertion is done by accessing the fault panel on a particular device to activate faults as required. C Remote Calibration Fault is performed by changing the calibration parameters of a device from the instructor's computer over either the HART or the Fieldbus communication protocol (requires the appropriate modules). C Remote Fault Insertion is done by remotely modifying the state of I/O relays on a controller or a PLC from a computer or from a Touch Screen Terminal. Pressure and Flow Compressed Air An instrumentation and process control system for compressed air is also available as an add-on to the 3531 system. Measurement and control experiments related to pressure and flow of compressed air can be done with the following devices: C Air Tanks C Air Rotameter C Orifice Plate for air C Solenoid Valve for air C Pneumatic Control Valve for air Boiler Simulation (Water / Air) The Boiler Simulation system is an inherently safe boiler simulator which is not pressurized and works with water at room temperature. The key features of a boiling process are replicated with a controlled flow of air injected at the base of a process column containing a controllable level of water. Up to three elements and three control loops (2 PID loops and 1 calibrator) are involved in the control of the level of water in the drum of the boiler. The boiling process is recreated by regulating the flow of air injected in the column while operating a second pump which drains the column to simulate evaporation of water. The Boiler Simulation system is a synthesis of many industrial control notions and involves multiple control loops as well as feedforward and cascade control. The Boiler Simulation is an add-on to the Instrumentation and Process Control Training System and may include a pump and a drive if required. The boiler system can only be used by one team at a time. A controller with a minimum of three inputs and two PID loops capable of both cascade and feedforward control and a 4-20 mA calibrator are also necessary. As both cascade and feedforward control schemes are used, the advanced P/F/L add-on (Model 3530-M0) is required and it is assumed that the students are familiar with these topics beforehand.

Simulation of boiling water in the Process Column.

Advanced Process Control - Temperature The inclusion of this add-on (Model 3531-2 or -3) to the Process Control Training system offers the possibility to perform a set of advanced temperature control experiments. The main feature resides in the use of

electromagnetic flowmeters and RTDs coupled to the energy manager to obtain precise energy balances. Advanced Process Control - Pressure/Flow/Level The inclusion of this add-on (Model 3530-M) to the Process Control Training system offers the capability to perform a set of advanced process control experiments. The experiments include feedforward control, ratio control, split-range control, and the control of second-order processes. The add-on includes a small-diameter column, an upper tank, an orifice plate, a pneumatic control valve, and some accessories. Optional system add-ons The Instrumentation and Process Control Training System can also be equipped with optional add-ons such as: C pH and Conductivity add-ons. To obtain information on the capabilities and models available, please refer to the companion datasheet for the 3532 system (88164).

Air requirements The Instrumentation and Process Control Training System requires a reliable source of compressed air from either a central air supply or a portable unit. Your central air supply or your portable unit must be able to deliver air at a minimal flow of 110 l/min (4 CFM) with a pressure of 620 kPa (90 PSI). Compressed air units are available from your Lab-Volt representative. Model 6410-BX is a portable unit which is well suited to the system.

LIST OF STUDENT MANUALS


CORE MANUALS - Temperature The four core manuals on temperature processes cover the following topics: Basic use of the system and its devices, introduction to temperature measurement and instruments, RTDs and thermocouples, basics of thermodynamics and heat transfer mechanisms, heat exchangers, temperature process control, and energy balances. Familiarization with the Instrumentation and Process Control Training System - Temperature (86008-E0) C Process Workstation C Instrumentation Workstation C Electrical Unit C AC Drive and Pumps C Emergency Push-Button C Pneumatic Unit C Trend Recorder C Heating/Cooling Unit C Temperature Probes and Transmitter C Brazed Plate Heat Exchanger C Three-Way Pneumatic Valve C Accessories C Basic Setup C I.S.A. Standard and Instrument Symbols Temperature Process Measurement (86009) C Introduction to Measurement C Measuring Instruments C Temperature Measurement Definitions of Temperature, Energy, Scales, and Thermodynamics RTDs and Thermocouples C Heat Exchanges Heat Transfer Mechanisms Basic Thermal Energy Transfer Setup Temperature Process Control (86010) C Dynamic Characteristics of a Process C Feedback Control Tuning and Control of a Temperature Loop Trial and Error Method Ultimate Period Method Ziegler-Nichols Method C Troubleshooting Guided Process Troubleshooting Heat Exchangers and Advanced Temperature Measurement (86011) C Familiarization with the Energy Manager C Heat Exchangers
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INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531


Brazed Plate Heat Exchanger Gasketed Plate Heat Exchanger - Optional Shell-and-Tube Heat Exchanger (Single Pass) Optional Shell-and-Tube Heat Exchanger (Four Passes) Optional An optional CD-ROM (85980-A0) includes the core temperature manuals and many other manuals. See the complete content of the CD in the list of equipment. CORE MANUALS - Pressure, Flow, and Level Familiarization with the Instrumentation and Process Control Training System - Pressure, Flow, and Level (86004-E0) C Process Workstation C Instrumentation Workstation C Electrical Unit C AC Drive C Emergency Push-Button C Pneumatic Unit C Trend Recorder C Process Column, Wet Reference Leg, and Bubbler C Digital Pressure Gauge C Differential-Pressure Transmitter C Three-Valve Manifold C Solenoid Valve C Pneumatic Control Valve C Venturi Tube C Rotameter C Accessories C Basic Setup C I.S.A. Standard and Instrument Symbols Measurement - Pressure, Flow, and Level (86005) C Introduction to Measurement C Measuring Instruments C Pressure Measurement Pressure Measurement Pressure Loss C Flow Measurement Flowmeters Centrifugal Pumps C Level Measurement Differential-Pressure Level Meters Bubblers Wet Reference Leg Process Control - Pressure, Flow, and Level (86006) C Dynamic characteristics of a process C Process control Tuning and control of a pressure loop (trial and error method) Tuning and control of a flow loop (ultimate period method) Tuning and control of a level loop (Ziegler-Nichols method) Cascade control, level-flow C Troubleshooting Guided Process Troubleshooting (Typical plant startup after a shutdown) Non-Guided Process Troubleshooting Advanced Process Control - Pressure, Flow, and Level (86007) C Feed forward control C Ratio control C Split range control C 2nd order interacting processes C 2nd order non-interacting processes An optional CD-ROM (85980-A0) includes the core pressure/flow/level manuals and many other manuals. See the complete content of the CD in the list of equipment. CORE MANUALS - AIR - Pressure and Flow The three core manuals on air processes cover the following topics: Basic use of the system and its devices, introduction to the measurement of air pressure and flow, introduction to the associated instruments, air tanks, control of air pressure and flow. Familiarization with the Instrumentation and Process Control Training System - Air (85987-E0) C Introduction to the Training System C Electrical Unit C Emergency Push-Button C Pneumatic Unit C Trend Recorder C Rotameter C Digital Pressure Gauge C Differential-Pressure Transmitters C Orifice (Air) C Solenoid Valve C Pneumatic Control Valve C Air Tanks C Muffler Assembly C Accessories C I.S.A. Standard and Instrument Symbols

Measurement - Air (85988) C Introduction to Measurement C Measuring Instruments C Pressure Measurement Introduction to Fluid Mechanics Pressure Sensing devices Pressure Loss C Flow Measurement Elements of Fluid Dynamics Flowmeters Process Control - Air (85989) C Dynamic Characteristics of a Process C Feedback Control Tuning and Control of a Pressure Loop and a Flow Loop Trial and Error Method Ultimate Period Method Ziegler-Nichols Method C Troubleshooting Guided Process Troubleshooting An optional CD-ROM (85980-A0) includes the core air manuals and many other manuals. See the complete content of the CD in the list of equipment.

CORE MANUALS pH and Conductivity The three core manuals on pH and conductivity processes cover the following topics: Basic use of the system and its devices, introduction to pH and conductivity measurement, pH probes, conductivity probes, ion-exchange resins, basics chemistry, as well as pH and conductivity process control. The optional Conductivity Process Add-On System is required to complete the conductivity exercises of the core manuals. Familiarization with the Instrumentation and Process Control Training System pH and Conductivity (86012-E0) Measurement pH and Conductivity (86013) Process Control pH and Conductivity (86014)

OPTIONAL MANUALS Calibration Package (85984) Human-Machine Interfaces - FactoryTalk View (85985-E0) Human-Machine Interface - InTouch (85986-E0) Electromagnetic Flow Transmitter (85990) Ultrasonic Level Elements (85991) Radar and Guided-Radar Level Transmitters (85992) Boiler Simulation (85993) Vortex Flow Transmitter (85994) Coriolis Flow Transmitter (85995) Primary Flow Elements (85996) Ultrasonic Flow Transmitter (85997) Paddlewheel Flow Transmitter (85998) Capacitive Level Transmitter (85999) Switches (86000) Control Valves (86001-E0) FOUNDATION Fieldbus Device Configuration (86002) ControlLogix and CompactLogix Programmable Logic Controllers (86030-E0) PLC MicroLogix 1100 (86032) PID Controller Foxboro (86033) PID Controller Honeywell (86034) HART Device Configuration (86050) FOUNDATION Fieldbus Networking (89454-E0) An optional CD-ROM (85990-A0) includes many optional manuals. See the complete content of the CD in the list of equipment.

INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531

Content dependency structure of the Lab-Volt manuals for the 3531 system

LIST OF EQUIPMENT PRESSURE/FLOW/LEVEL BASIC SYSTEM 3531-A or -B


PRESSURE/FLOW/LEVEL PROCESS HART, MODEL 3531-A1
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Emergency Switch Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5926-A0 Digital Pressure Gauge (High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46761-B0 Process Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46801-F0 Instrumentation Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46900-F0 Column (Large Diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46901-00 Rotameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46910-00 Venturi Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46911-00 Differential-Pressure Transmitter (HART, High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46920-00 Differential-Pressure Transmitter (HART, Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46921-00 Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46950-B0 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46951-00 Electrical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46970-B0 Pneumatic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46971-A0 Color Paperless Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46972-00 AC Drive (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46975-A0 Instrumentation Mounting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46990-00 Process Supports Pressure/Flow/Level/Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46991-C0 Drip Tray (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46992-B0 Piping and Accessories - Pressure/Flow/Level Basic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46993-E0 Familiarization with the Instrumentation and Process Control System Pressure/Flow/Level User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86004-E0 Measurement - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86005-00 Measurement - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86005-10 Process Control - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86006-00 Process Control - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86006-10

1 2

This model needs a controller Model 3539-XX to be fully functional. The ordering numbers showm apply to the English 120-V version. Other versions are available.

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LIST OF EQUIPMENT PRESSURE/FLOW/LEVEL BASIC SYSTEM 3531-A or -B (contd)


PRESSURE/FLOW/LEVEL PROCESS FOUNDATION FIELDBUS, MODEL 3531-B3
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Emergency Switch Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5926-A0 Digital Pressure Gauge (High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46761-B0 Process Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46801-F0 Instrumentation Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46900-F0 Column (Large Diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46901-00 Rotameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46910-00 Venturi Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46911-00 Differential-Pressure Transmitter (FOUNDATION Fieldbus, High Range) . . . . . . . . . . . . . . . . . . . 46920-A0 Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) . . . . . . . . . . . . . . . . . . . . 46921-A0 Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46950-B0 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46951-00 Electrical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46970-B0 Pneumatic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46971-A0 Color Paperless Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46972-00 AC Drive (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46975-A0 Instrumentation Mounting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46990-00 Process Supports Pressure/Flow/Level/Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46991-C0 Drip Tray (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46992-B0 Piping and Accessories - Pressure/Flow/Level Basic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46993-E0 Familiarization with the Instrumentation and Process Control System Pressure/Flow/Level User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86004-E0 Measurement - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86005-00 Measurement - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86005-10 Process Control - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86006-00 Process Control - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86006-10

PRESSURE/FLOW/LEVEL PROCESS SECOND TEAM ADD-ON TO 3531-A HART, MODEL 3530-K


QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Emergency Switch Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5926-A0 Digital Pressure Gauge (High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46761-B0 Column (Large Diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46901-00 Rotameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46910-00 Venturi Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46911-00 Differential-Pressure Transmitter (HART, High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46920-00 Differential-Pressure Transmitter (HART, Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46921-00 Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46950-B0 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46951-00 Color Paperless Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46972-00 Instrumentation Mounting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46990-00 Process Supports Pressure/Flow/Level Add-on, 2nd team . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46991-G0 Drip Tray (Back) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46992-C0 Piping and Accessories (2nd team) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46993-A0 Familiarization with the Instrumentation and Process Control System Pressure/Flow/Level User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86004-E0 Measurement - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86005-00 Measurement - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86005-10 Process Control - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86006-00 Process Control - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86006-10

This model needs a PLC controller Model 3539-XX and the FOUNDATION Fieldbus PLC add-on (3539-9) to be fully functional.

11

INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531 LIST OF EQUIPMENT PRESSURE/FLOW/LEVEL BASIC SYSTEM 3531-A or -B (contd)
PRESSURE/FLOW/LEVEL PROCESS SECOND TEAM ADD-ON TO 3531-B FOUNDATION FIELDBUS, MODEL 3530-L
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Emergency Switch Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5926-A0 Digital Pressure Gauge (High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46761-B0 Column (Large Diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46901-00 Rotameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46910-00 Venturi Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46911-00 Differential-Pressure Transmitter (FOUNDATION Fieldbus, High Range) . . . . . . . . . . . . . . . . . . . 46920-A0 Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) . . . . . . . . . . . . . . . . . . . . 46921-A0 Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46950-B0 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46951-00 Color Paperless Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46972-00 Instrumentation Mounting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46990-00 Process Supports Pressure/Flow/Level Add-on, 2nd team . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46991-G0 Drip Tray (Back) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46992-C0 Piping and Accessories (2nd team) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46993-A0 Familiarization with the Instrumentation and Process Control System Pressure/Flow/Level User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86004-E0 Measurement - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86005-00 Measurement - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86005-10 Process Control - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86006-00 Process Control - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86006-10

PRESSURE/FLOW/LEVEL ADVANCED PROCESS CONTROL ADD-ON, MODEL 3530-M


QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1

Column (Small Diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Upper Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orifice Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piping and Accessories (Advanced) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Advanced Process Control - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . Advanced Process Control - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . .

46902-00 46903-00 46912-00 46950-B0 46952-00 46993-G0 86007-00 86007-10

PRESSURE/FLOW/LEVEL ADVANCED PROCESS CONTROL SECOND TEAM ADD-ON, MODEL 3530-N


QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1

Column (Small Diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orifice Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piping and Accessories (Advanced) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Advanced Process Control - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . Advanced Process Control - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . .

46902-00 46912-00 46950-B0 46952-00 46993-G0 86007-00 86007-10

12

LIST OF EQUIPMENT PRESSURE/FLOW/LEVEL BASIC SYSTEM 3531-A or -B (contd)


TEMPERATURE PROCESS ADD-ON HART, MODEL 3531-C
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Pumps Add-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pumping Unit (Add-on) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brazed Plate Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heating/Cooling Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-Type Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Platinum RTD 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Three-Way Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC Drive (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drip Tray (Back) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piping and Accessories Temperature Add-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Distribution Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Familiarization with the Instrumentation and Process Control System - Temperature User Guide Measurement - Temperature Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement - Temperature Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Temperature Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Temperature Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46904-A0 46904-B0 46905-00 46908-00 46916-00 46917-00 46940-00 46955-B0 46975-C0 46975-D0 46992-C0 46993-J0 46997-00 86008-E0 86009-00 86009-10 86010-00 86010-10

TEMPERATURE PROCESS ADD-ON FOUNDATION FIELDBUS, MODEL 3531-D


QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Pumps Add-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pumping Unit (Add-on) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brazed Plate Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heating/Cooling Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-Type Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Platinum RTD 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature Transmitter (FOUNDATION Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Three-Way Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC Drive (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drip Tray (Back) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piping and Accessories Temperature Add-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Distribution Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Familiarization with the Instrumentation and Process Control System - Temperature User Guide Measurement - Temperature Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement - Temperature Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Temperature Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Temperature Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46904-A0 46904-B0 46905-00 46908-00 46916-00 46917-00 46940-A0 46955-B0 46975-C0 46975-D0 46992-C0 46993-J0 46997-00 86008-E0 86009-00 86009-10 86010-00 86010-10

ADVANCED TEMPERATURE PROCESS ADD-ON HART, MODEL 3531-2


QTY DESCRIPTION ORDERING NUMBER
2

3 1 1 1 1 1 1

Platinum RTD 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic Flow Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) . . . . . . . . . Energy Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories (Temperature, Advanced) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Exchangers and Advanced Temperature Measurement - Temperature Student Manual . . Heat Exchangers and Advanced Temperature Measurement - Temperature Instructor Guide . .

46917-00 46922-00 46922-10 46974-00 46993-D0 86011-00 86011-10 13

INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531 LIST OF EQUIPMENT PRESSURE/FLOW/LEVEL BASIC SYSTEM 3531-A or -B (contd)
ADVANCED TEMPERATURE PROCESS ADD-ON FOUNDATION FIELDBUS, MODEL 3531-3
QTY DESCRIPTION ORDERING NUMBER
2

3 1 1 1 1 1 1

Platinum RTD 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic Flow Transmitter (FOUNDATION Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced Temperature) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Energy Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories (Temperature, Advanced) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Exchangers and Advanced Temperature Measurement - Temperature Student Manual . . Heat Exchangers and Advanced Temperature Measurement - Temperature Instructor Guide . .

46917-00 46922-A0 46922-B0 46974-00 46993-D0 86011-00 86011-10

BOILER SIMULATION (WATER/AIR) ADD-ON (WITHOUT AIR ADD-ON) HART, MODEL 3531-K
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1 1

Pumping Unit (Add-on) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orifice Plate (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotameter (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Differential-Pressure Transmitter (HART, Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC Drive (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46904-B0 46914-00 46915-00 46921-00 46951-A0 46953-00 46975-A0 85993-00 85993-10

BOILER SIMULATION (WATER/AIR) ADD-ON (WITHOUT AIR ADD-ON) FOUNDATION FIELDBUS, MODEL 3531-L
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1 1

Pumping Unit (Add-on) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orifice Plate (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotameter (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) . . . . . . . . . . . . . . . . . . . . Solenoid Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC Drive (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46904-B0 46914-00 46915-00 46921-A0 46951-A0 46953-00 46975-A0 85993-00 85993-10

BOILER SIMULATION (WATER/AIR) ADD-ON (WITHOUT AIR ADD-ON) HART, MODEL 3531-M
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1

Orifice Plate (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotameter (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Differential-Pressure Transmitter (HART, Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46914-00 46915-00 46921-00 46951-A0 46953-00 85993-00 85993-10

14

LIST OF EQUIPMENT PRESSURE/FLOW/LEVEL BASIC SYSTEM 3531-A or -B (contd)


BOILER SIMULATION (WATER/AIR) ADD-ON (WITHOUT AIR ADD-ON) FOUNDATION FIELDBUS, MODEL 3531-N
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1

Orifice Plate (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotameter (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) . . . . . . . . . . . . . . . . . . . . Solenoid Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46914-00 46915-00 46921-A0 46951-A0 46953-00 85993-00 85993-10

BOILER SIMULATION (WATER/AIR) ADD-ON (WITH AIR ADD-ON) HART, MODEL 3531-P
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1

Differential-Pressure Transmitter (HART, Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46921-00 Boiler Simulation Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85993-00 Boiler Simulation Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85993-10

BOILER SIMULATION (WATER/AIR) ADD-ON (WITH AIR ADD-ON) FOUNDATION FIELDBUS, MODEL 3531-Q
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1

Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) . . . . . . . . . . . . . . . . . . . . 46921-A0 Boiler Simulation Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85993-00 Boiler Simulation Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85993-10

BOILER SIMULATION (WATER/AIR) ADD-ON (WITH AIR ADD-ON) HART, MODEL 3531-R
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1

Pumping Unit (Add-on) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Differential-Pressure Transmitter (HART, Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC Drive (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46904-B0 46921-00 46975-A0 85993-00 85993-10

BOILER SIMULATION (WATER/AIR) ADD-ON (WITH AIR ADD-ON) FOUNDATION FIELDBUS, MODEL 3531-S
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1

Pumping Unit (Add-on) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) . . . . . . . . . . . . . . . . . . . . AC Drive (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46904-B0 46921-A0 46975-A0 85993-00 85993-10

15

INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531 LIST OF EQUIPMENT PRESSURE/FLOW/LEVEL BASIC SYSTEM 3531-A or -B (contd)
PRESSURE/FLOW AIR PROCESS ADD-ON, MODEL 3533-A
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1 1 1 1 1 1 1

Air Tank (Large) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Tank (Small) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Muffler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orifice Plate (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotameter (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrumentation Mounting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piping and Accessories (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Familiarization with the Instrumentation and Process Control System - Air User Guide . . . . . . . Measurement - Air Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement - Air Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Air Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Air Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46906-00 46906-A0 46907-00 46914-00 46915-00 46951-A0 46953-00 46990-00 46993-B0 85987-E0 85988-00 85988-10 85989-00 85989-10

LIST OF EQUIPMENT TEMPERATURE BASIC SYSTEM 3531-0 or -1


TEMPERATURE PROCESS HART, MODEL 3531-04
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1

Emergency Switch Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5926-A0 Process Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46801-E0 Instrumentation Workstation with Heating/Cooling Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46900-D0 Brazed Plate Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46905-00 J-Type Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46916-00 Platinum RTD 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46917-00 Temperature Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46940-00 Three-Way Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46955-B0 Electrical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46970-B0 Pneumatic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46971-A0 Color Paperless Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46972-00 AC Drive (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46975-C0 AC Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46975-D0 Instrumentation Mounting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46990-00 Process Supports Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46991-D0 Drip Tray (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46992-B0 Drip Tray (Back) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46992-C0 Piping and Accessories Temperature Basic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46993-C0 Electrical Distribution Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46997-00 Familiarization with the Instrumentation and Process Control System - Temperature User Guide 86008-E0 Measurement - Temperature Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86009-00 Measurement - Temperature Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86009-10 Process Control - Temperature Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86010-00 Process Control - Temperature Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86010-10

This model needs a controller Model 3539-XX to be fully functional.

16

LIST OF EQUIPMENT TEMPERATURE BASIC SYSTEM 3531-0 or -1 (cont'd)


TEMPERATURE PROCESS FOUNDATION FIELDBUS, MODEL 3531-15
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1

Emergency Switch Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5926-A0 Process Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46801-E0 Instrumentation Workstation with Heating/Cooling Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46900-D0 Brazed Plate Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46905-00 J-Type Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46916-00 Platinum RTD 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46917-00 Temperature Transmitter (FOUNDATION Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46940-A0 Three-Way Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46955-B0 Electrical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46970-B0 Pneumatic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46971-A0 Color Paperless Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46972-00 AC Drive (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46975-C0 AC Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46975-D0 Instrumentation Mounting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46990-00 Process Supports Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46991-D0 Drip Tray (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46992-B0 Drip Tray (Back) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46992-C0 Piping and Accessories Temperature Basic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46993-C0 Electrical Distribution Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46997-00 Familiarization with the Instrumentation and Process Control System - Temperature User Guide 86008-E0 Measurement - Temperature Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86009-00 Measurement - Temperature Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86009-10 Process Control - Temperature Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86010-00 Process Control - Temperature Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86010-10

ADVANCED TEMPERATURE PROCESS ADD-ON HART, MODEL 3531-2


QTY DESCRIPTION ORDERING NUMBER
2

3 1 1 1 1 1 1

Platinum RTD 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic Flow Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) . . . . . . . . . Energy Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories (Temperature, Advanced) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Exchangers and Advanced Temperature Measurement - Temperature Student Manual . . Heat Exchangers and Advanced Temperature Measurement - Temperature Instructor Guide . .

46917-00 46922-00 46922-10 46974-00 46993-D0 86011-00 86011-10

ADVANCED TEMPERATURE PROCESS ADD-ON FOUNDATION FIELDBUS, MODEL 3531-3


QTY DESCRIPTION ORDERING NUMBER
2

3 1 1 1 1 1 1

Platinum RTD 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic Flow Transmitter (FOUNDATION Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced Temperature) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Energy Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories (Temperature, Advanced) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Exchangers and Advanced Temperature Measurement - Temperature Student Manual . . Heat Exchangers and Advanced Temperature Measurement - Temperature Instructor Guide . .

46917-00 46922-A0 46922-B0 46974-00 46993-D0 86011-00 86011-10

This model needs a PLC controller Model 3539-XX and the FOUNDATION Fieldbus PLC add-on (3539-9) to be fully functional.

17

INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531 LIST OF EQUIPMENT TEMPERATURE BASIC SYSTEM 3531-0 or -1 (cont'd)
PRESSURE/FLOW/LEVEL PROCESS ADD-ON HART, MODEL 3530-F
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Digital Pressure Gauge (High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Column (Large Diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Venturi Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Differential-Pressure Transmitter (HART, High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Differential-Pressure Transmitter (HART, Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Supports Pressure/Flow/Level Add-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piping and Accessories Pressure/Flow/Level Add-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Familiarization with the Instrumentation and Process Control System Pressure/Flow/Level User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46761-B0 46901-00 46910-00 46911-00 46920-00 46921-00 46950-B0 46951-00 46991-E0 46993-F0 86004-E0 86005-00 86005-10 86006-00 86006-10

PRESSURE/FLOW/LEVEL PROCESS ADD-ON FOUNDATION FIELDBUS, MODEL 3530-G


QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Digital Pressure Gauge (High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Column (Large Diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Venturi Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Differential-Pressure Transmitter (FOUNDATION Fieldbus, High Range) . . . . . . . . . . . . . . . . . . . Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Supports Pressure/Flow/Level Add-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piping and Accessories Pressure/Flow/Level Add-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Familiarization with the Instrumentation and Process Control System Pressure/Flow/Level User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46761-B0 46901-00 46910-00 46911-00 46920-A0 46921-A0 46950-B0 46951-00 46991-E0 46993-F0 86004-E0 86005-00 86005-10 86006-00 86006-10

PRESSURE/FLOW/LEVEL PROCESS SECOND TEAM ADD-ON TO 3531-0 HART, MODEL 3530-H


QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1 1 1 1 18

Emergency Switch Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5926-A0 Digital Pressure Gauge (High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46761-B0 Column (Large Diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46901-00 Rotameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46910-00 Venturi Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46911-00 Differential-Pressure Transmitter (HART, High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46920-00 Differential-Pressure Transmitter (HART, Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46921-00 Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46950-B0 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46951-00 Color Paperless Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46972-00 Instrumentation Mounting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46990-00

LIST OF EQUIPMENT TEMPERATURE BASIC SYSTEM 3531-0 or -1 (cont'd)


PRESSURE/FLOW/LEVEL PROCESS SECOND TEAM ADD-ON TO 3531-0 HART, MODEL 3530-H (cont'd)
QTY DESCRIPTION
nd

ORDERING NUMBER

1 1 1 1 1 1 1

Process Supports Pressure/Flow/Level Add-on, 2 team . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piping and Accessories (2nd team) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Familiarization with the Instrumentation and Process Control System Pressure/Flow/Level User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46991-G0 46993-A0 86004-E0 86005-00 86005-10 86006-00 86006-10

PRESSURE/FLOW/LEVEL PROCESS SECOND TEAM ADD-ON TO 3531-1 FOUNDATION FIELDBUS, MODEL 3530-J
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Emergency Switch Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5926-A0 Digital Pressure Gauge (High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46761-B0 Column (Large Diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46901-00 Rotameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46910-00 Venturi Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46911-00 Differential-Pressure Transmitter (FOUNDATION Fieldbus, High Range) . . . . . . . . . . . . . . . . . . . 46920-A0 Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) . . . . . . . . . . . . . . . . . . . . 46921-A0 Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46950-B0 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46951-00 Color Paperless Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46972-00 Instrumentation Mounting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46990-00 Process Supports Pressure/Flow/Level Add-on, 2nd team . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46991-G0 Piping and Accessories (2nd team) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46993-A0 Familiarization with the Instrumentation and Process Control System Pressure/Flow/Level User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86004-E0 Measurement - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86005-00 Measurement - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86005-10 Process Control - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86006-00 Process Control - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86006-10

PRESSURE/FLOW/LEVEL ADVANCED PROCESS CONTROL ADD-ON, MODEL 3530-M


QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1

Column (Small Diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Upper Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orifice Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piping and Accessories (Advanced) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Advanced Process Control - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . Advanced Process Control - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . .

46902-00 46903-00 46912-00 46950-B0 46952-00 46993-G0 86007-00 86007-10

19

INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531 LIST OF EQUIPMENT TEMPERATURE BASIC SYSTEM 3531-0 or -1 (cont'd)
PRESSURE/FLOW/LEVEL ADVANCED PROCESS CONTROL SECOND TEAM ADD-ON, MODEL 3530-N
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1

Column (Small Diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orifice Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piping and Accessories (Advanced) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Advanced Process Control - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . Advanced Process Control - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . .

46902-00 46912-00 46950-B0 46952-00 46993-G0 86007-00 86007-10

BOILER SIMULATION (WATER/AIR) ADD-ON (WITHOUT AIR ADD-ON) HART, MODEL 3531-M
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1

Orifice Plate (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotameter (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Differential-Pressure Transmitter (HART, Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46914-00 46915-00 46921-00 46951-A0 46953-00 85993-00 85993-10

BOILER SIMULATION (WATER/AIR) ADD-ON (WITHOUT AIR ADD-ON) FOUNDATION FIELDBUS, MODEL 3531-N
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1

Orifice Plate (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotameter (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) . . . . . . . . . . . . . . . . . . . . Solenoid Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46914-00 46915-00 46921-A0 46951-A0 46953-00 85993-00 85993-10

BOILER SIMULATION (WATER/AIR) ADD-ON (WITH AIR ADD-ON) HART, MODEL 3531-P
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1

Differential-Pressure Transmitter (HART, Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46921-00 Boiler Simulation Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85993-00 Boiler Simulation Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85993-10

BOILER SIMULATION (WATER/AIR) ADD-ON (WITH AIR ADD-ON) FOUNDATION FIELDBUS, MODEL 3531-Q
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1

Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) . . . . . . . . . . . . . . . . . . . . 46921-A0 Boiler Simulation Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85993-00 Boiler Simulation Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85993-10

20

LIST OF EQUIPMENT TEMPERATURE BASIC SYSTEM 3531-0 or -1 (cont'd)


PRESSURE/FLOW AIR PROCESS ADD-ON, MODEL 3533-A
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1 1 1 1 1 1 1

Air Tank (Large) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Tank (Small) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Muffler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orifice Plate (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotameter (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrumentation Mounting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piping and Accessories (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Familiarization with the Instrumentation and Process Control System - Air User Guide . . . . . . . Measurement - Air Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement - Air Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Air Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Air Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46906-00 46906-A0 46907-00 46914-00 46915-00 46951-A0 46953-00 46990-00 46993-B0 85987-E0 85988-00 85988-10 85989-00 85989-10

LIST OF EQUIPMENT CONTROLLERS


FOXBORO 762 CONTROLLER BUNDLE, MODEL 3539
QTY DESCRIPTION ORDERING NUMBER
2

1 1

PID Controller (Foxboro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46960-00 Foxboro Controller User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86033-E0

HONEYWELL UDC3500 CONTROLLER BUNDLE, MODEL 3539-1


QTY DESCRIPTION ORDERING NUMBER
2

1 1

PID Controller (Honeywell) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46961-00 Honeywell Controller User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86034-E0

CONTROLLOGIX PLC BUNDLE EDUCATIONAL, MODEL 3539-5


QTY DESCRIPTION ORDERING NUMBER
1

1 1 1

RSLogix 5000 Full Edition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5935-10 Programmable Logic Controller (ControlLogix) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46965-00 ControlLogix and CompactLogix Programmable Logic Controllers User Guide . . . . . . . . . . . . . . 86030-E0

CONTROLLOGIX PLC BUNDLE COMMERCIAL, MODEL 3539-A


QTY DESCRIPTION ORDERING NUMBER
2

1 1 1

RSLogix 5000 Full Edition (Commercial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5935-B0 Programmable Logic Controller (ControlLogix) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46965-00 ControlLogix and CompactLogix Programmable Logic Controllers User Guide . . . . . . . . . . . . . . 86030-E0

21

INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531 LIST OF EQUIPMENT CONTROLLERS (cont'd)
MICROLOGIX PLC BUNDLE EDUCATIONAL, MODEL 3539-7
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1

RSLogix Micro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3245-A0 Communication Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3246-40 Programmable Logic Controller (MicroLogix) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46964-00 MicroLogix1100 Programmable Logic Controller User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . 86032-E0

MICROLOGIX PLC BUNDLE COMMERCIAL, MODEL 3539-C


QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1

RSLogix Micro (Commercial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3245-B0 Communication Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3246-40 Programmable Logic Controller (MicroLogix) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46964-00 MicroLogix1100 Programmable Logic Controller User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . 86032-E0

COMPACTLOGIX PLC BUNDLE EDUCATIONAL, MODEL 3539-8


QTY DESCRIPTION ORDERING NUMBER
2

1 1 1

RSLogix 5000 Lite Edition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5935-00 Programmable Logic Controller (CompactLogix) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46966-00 ControlLogix and CompactLogix Programmable Logic Controllers User Guide . . . . . . . . . . . . . . 86030-E0

COMPACTLOGIX PLC BUNDLE COMMERCIAL, MODEL 3539-D


QTY DESCRIPTION ORDERING NUMBER
2

1 1 1

RSLogix 5000 Lite Edition (Commercial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5935-A0 Programmable Logic Controller (CompactLogix) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46966-00 ControlLogix and CompactLogix Programmable Logic Controllers User Guide . . . . . . . . . . . . . . 86030-E0

FOUNDATION FIELDBUS PLC ADD-ON, MODEL 3539-9


QTY DESCRIPTION ORDERING NUMBER
2

1 1 1

FOUNDATION Fieldbus Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46978-A0 FOUNDATION Fieldbus Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46979-10 FOUNDATION Fieldbus Networking User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89454-E0

OPTIONAL EQUIPMENT
PROCESS OPTIONS PRESSURE
DESCRIPTION ORDERING NUMBER
2

Digital Pressure Gauge (Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure Switch with Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure Transmitter (FOUNDATION Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46761-C0 46926-00 46928-00 46928-A0

22

OPTIONAL EQUIPMENT (cont'd)


PROCESS OPTIONS FLOW
DESCRIPTION ORDERING NUMBER
2

Orifice Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pitot Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic Flow Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) . . . . . . . . . . . . . . . Electromagnetic Flow Transmitter (FOUNDATION Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced Temperature) . Vortex Flow Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vortex Flow Transmitter (FOUNDATION Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coriolis Flow Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coriolis Flow Transmitter (FOUNDATION Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Paddle Wheel Flow Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ultrasonic Flow Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ultrasonic Flow Transmitter (FOUNDATION Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46912-00 46913-00 46922-00 46922-10 46922-A0 46922-B0 46923-00 46923-A0 46924-00 46924-A0 46925-00 46927-00 46927-A0

PROCESS OPTIONS LEVEL


DESCRIPTION ORDERING NUMBER
2

Ultrasonic Level Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ultrasonic Level Transmitter (FOUNDATION Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radar Level Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radar Level Transmitter (FOUNDATION Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Guided-Radar Level Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Guided-Radar Level Transmitter (FOUNDATION Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vibrating Fork Level Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conductivity Level Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Float Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Capacitive Level Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46930-00 46930-A0 46931-00 46931-A0 46932-00 46932-A0 46933-00 46934-00 46935-00 46936-00

PROCESS OPTIONS TEMPERATURE


DESCRIPTION ORDERING NUMBER
2

Gasketed Plate Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shell and Tube Heat Exchanger (1 pass) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shell and Tube Heat Exchanger (4 pass) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Three-Way Pneumatic Control Valve with Digital Positioner (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Three-Way Pneumatic Control Valve with Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Three-Way Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Three-Way Electric Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Three-Way Pneumatic Control Valve with Digital Positioner (FOUNDATION Fieldbus) . . . . . . . . . . . . . . . Three-Way Pneumatic Control Valve with Digital Positioner (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46905-A0 46905-B0 46905-C0 46955-00 46955-A0 46955-B0 46955-C0 46955-D0 46955-E0

PROCESS OPTIONS VALVES


DESCRIPTION ORDERING NUMBER
2

Pneumatic Control Valve with Digital Positioner (HART) - DVC 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve with Positioner - Fisher 3660 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electric Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC 6000 . . . . . . . . . . . . . . Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46950-00 46950-A0 46950-B0 46950-C0 46950-D0 46950-E0 23

INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531 OPTIONAL EQUIPMENT (cont'd)
PROCESS OPTIONS VALVES (cont'd)
DESCRIPTION ORDERING NUMBER
2

Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC 2000 . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve for Air with a Positioner - Fisher 3660 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC 6000 . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000 . . . . . . . . . . Pneumatic Control Vee-Ball Valve (with Digital Positioner, HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic Control Vee-Ball Valve (with Digital Positioner, FOUNDATION Fieldbus) . . . . . . . . . . . . . . . . .

46951-00 46952-00 46953-A0 46953-B0 46953-C0 46953-D0 46954-00 46954-A0

PROCESS OPTIONS ACCESSORIES


DESCRIPTION ORDERING NUMBER
2

Touch Screen Graphic Terminal (5.5 in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5922-B0 Signal Tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5924-C0 Indicator-Light/Push-Button Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5925-A0 Fuzzy Logic Software add-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5938-00 Fuzzy Logic Software add-on (Commercial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5938-A0 Acoustic Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39303-00 DriveExecutive Software - Educational . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46795-00 DriveTools Software - Educational . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46795-A0 Storage Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46801-D0 Pumping Unit (Add-on) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46904-00 Touch Screen Graphic Terminal (10 in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46973-00 AC Drive (Ethernet)6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46975-A0 AC Drive6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46975-B0 AC Drive (Ethernet)6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46975-C0 AC Drive6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46975-D0 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46996-B0 Electrical Distribution Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46997-00

CALIBRATION
DESCRIPTION ORDERING NUMBER
2

Calibration Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration Kit with Pressure Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration Kit (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration Kit (HART and FOUNDATION Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hart Software Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FOUNDATION Fieldbus Software Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HART/FOUNDATION Fieldbus Software Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46980-00 46980-A0 46981-00 46981-A0 46982-00 46982-A0 46982-B0

SUPERVISORY CONTROL AND DATA ACQUISITION (SCADA)


DESCRIPTION ORDERING NUMBER
2

FactoryTalk View ME Studio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46968-00 FactoryTalk View ME Studio (with Foxboro OPC server) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46968-10 FactoryTalk View ME Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46968-20

Three-phase drives require an Electrical Distribution Box (46997) which can support up to four drives.

24

OPTIONAL EQUIPMENT (cont'd)


SUPERVISORY CONTROL AND DATA ACQUISITION (SCADA) (cont'd)
DESCRIPTION ORDERING NUMBER
2

FactoryTalk View ME Station (with Foxboro OPC Server) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FactoryTalk View ME Studio (Commercial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . FactoryTalk View ME Station (Commercial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) . . . . . . . . . . . . . . . . . . . . . . . . . . . InTouch Runtime (with Foxboro OPC Server) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . InTouch Runtime (Additional License) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . InTouch Dev Studio (with Foxboro OPC Server) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . InTouch Dev Studio (Additional License) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . InTouch Dev Studio (Lab-Volt Database only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . InTouch Dev Studio (Lab-Volt Database and Foxboro OPC Server) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Custom Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46968-30 46968-A0 46968-B0 46968-C0 46968-D0 46969-A0 46969-B0 46969-C0 46969-D0 46969-Y0 46969-Z0 46999-00

CORE MANUAL CD-ROM MODEL 85980-A 3530 Manuals Pressure/Flow/Level


DESCRIPTION ORDERING NUMBER

Familiarization with the Instrumentation and Process Control System - Pressure/Flow/Level User Guide Measurement - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Advanced Process Control - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Advanced Process Control - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . .

85980-E0 85981-00 85981-10 85982-00 85982-10 85983-00 85983-10

3531 Manuals Pressure/Flow/Level


DESCRIPTION ORDERING NUMBER

Familiarization with the Instrumentation and Process Control System Pressure/Flow/Level User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Advanced Process Control - Pressure/Flow/Level Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Advanced Process Control - Pressure/Flow/Level Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . .

86004-E0 86005-00 86005-10 86006-00 86006-10 86007-00 86007-10

Temperature
DESCRIPTION ORDERING NUMBER

Familiarization with the Instrumentation and Process Control System - Temperature User Guide . . . . . Measurement - Temperature Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement - Temperature Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Temperature Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Temperature Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Exchangers and Advanced Temperature Measurement - Temperature Student Manual . . . . . . . . Heat Exchangers and Advanced Temperature Measurement - Temperature Instructor Guide . . . . . . . .

86008-E0 86009-00 86009-10 86010-00 86010-10 86011-00 86011-10

25

INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531 OPTIONAL EQUIPMENT (cont'd)
CORE MANUAL CD-ROM MODEL 85980-A (cont'd) 3532 Manuals pH and Conductivity
DESCRIPTION ORDERING NUMBER

Familiarization with the Instrumentation and Process Control System - pH and Conductivity User Guide Measurement - pH and Conductivity Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement - pH and Conductivity Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - pH and Conductivity Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - pH and Conductivity Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

86012-E0 86013-00 86013-10 86014-00 86014-10

3533 Manuals Air


DESCRIPTION ORDERING NUMBER

Familiarization with the Instrumentation and Process Control System - Air User Guide . . . . . . . . . . . . . Measurement - Air Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement - Air Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Air Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Control - Air Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

85987-E0 85988-00 85988-10 85989-00 85989-10

Manuals for all 353X systems


DESCRIPTION ORDERING NUMBER

Control Valves User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ControlLogix and CompactLogix Programmable Logic Controllers User Guide . . . . . . . . . . . . . . . . . . . . MicroLogix1100 Programmable Logic Controller User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Foxboro Controller User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Honeywell Controller User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FOUNDATION Fieldbus Networking User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

86001-E0 86030-E0 86032-E0 86033-E0 86034-E0 89454-E0

OPTIONAL MANUAL CD-ROM MODEL 85990-A


DESCRIPTION ORDERING NUMBER

Human-Machine Interfaces - FactoryTalk View User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Human-Machine Interface - InTouch User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic Flow Transmitter Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic Flow Transmitter Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ultrasonic Level Transmitter Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ultrasonic Level Transmitter Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radar Level Transmitters Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radar Level Transmitters Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boiler Simulation Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vortex Level Transmitter Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vortex Level Transmitter Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coriolis Flow Transmitter Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coriolis Flow Transmitter Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Primary Flow Elements Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Primary Flow Elements Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ultrasonic Flow Transmitter Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ultrasonic Flow Transmitter Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Paddlewheel Flow Transmitter Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

85985-E0 85986-E0 85990-00 85990-10 85991-00 85991-10 85992-00 85992-10 85993-00 85993-10 85994-00 85994-10 85995-00 85995-10 85996-00 85996-10 85997-00 85997-10 85998-00

26

OPTIONAL EQUIPMENT (cont'd)


OPTIONAL MANUAL CD-ROM MODEL 85990-A (cont'd)
DESCRIPTION ORDERING NUMBER

Paddlewheel Flow Transmitter Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Capacitive Level Transmitter Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Capacitive Level Transmitter Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switches Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switches Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FOUNDATION Fieldbus Device Configuration Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FOUNDATION Fieldbus Device Configuration Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HART Device Configuration Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HART Device Configuration Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

85998-10 85999-00 85999-10 86000-00 86000-10 86002-00 86002-10 86050-00 86050-10

MODULE DESCRIPTION
Model 3245 RSLogix Micro Model 3246-4 Communication Cable

The RSLogix Micro software is an efficient tool to design and implement ladder programs for the Allen-Bradley SLC 500 and MicroLogix family of processors, such as the Programmable Logic Controller (MicroLogix), Model 46964. It is a Windows-based application, produced by Rockwell Software, that allows a PLC to be programmed using a PC-type computer. The free-form ladder of RSLogix Micro lets the student concentrate on the application logic rather than on using the proper syntax when editing programs. Several other features of RSLogix Micro, such as a powerful project verifier, drag-and-drop editing, and search-and-replace functions, greatly facilitate PLC programming. The PLC can be programmed via either a RS-232 port or an Ethernet port on the PLC processor. This software comes with RSLinx which provides connectivity between the PLC and the PC-type computer. The software is available with either an educational license (Model 3245-A) or as a commercial version (Model 3245-B).

The Communication Cable, Model 3246-40, is an RS-232-C serial cable specifically designed to connect a PC-type computer to the Programmable Logic Controller (MicroLogix), Model 46964, thus making it possible to program and monitor the PLC. Model 5922-B0 Touch Screen Graphic Terminal

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INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531


The Touch Screen Graphic Terminal consists of an AllenBradley PanelView Plus 600 with a 140-mm (5.5-in) display offering a 320 x 240 resolution. This color touchscreen interface allows the user to monitor and control many devices of the Instrumentation and Process Control Training System. The Touch Screen Graphic Terminal is pre-programmed with a control interface developed with the various components of the system in mind. The terminal also features an integrated EtherNet/IP communication port and an RS-232 serial port. The FactoryTalk software (Model 46968) is optional and can be used to design your own control interface. Model 5924-C Signal Tower Model 5925-A Indicator-Light/Push-Button Station

The Indicator-Light/Push-Button Station consists of three industrial push-buttons, one normally-closed and two normally-open, used to operate the Instrumentation and Process Control Training System. The IndicatorLight/Push-Button Station also features three indicator lights. Both the push-buttons and the indicator lights operate at a voltage of 24 V. Electrical connections can be made using either the banana jacks or the terminal blocks available on the module. This module has four switches that the instructor can use to insert faults.

The Signal Tower consists of three lights providing visual signals for various states of the Instrumentation and Process Control Training System. Lights are stacked one upon another, up to five modules. Each module is easily programmable without any special wiring or tools. An Acoustic Alarm, Model 39303, is available as an option.

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Model 5926-A Emergency Switch Station

RSLogix 5000 provides a powerful integrated interface allowing users to easily build programs using four programming languages: Relay ladder, structured text, sequential function chart, and function block diagram. The software allows students to concentrate on the logic aspects of PLC programming instead of spending time on complex syntax. It also features dragand-drop editing, search-and-replace functions, and tools for verifying programs before running them on a PLC. RSLogix 5000 can be used to program a PLC via the built-in RS-232 port or via an Ethernet link. The software comes with RSLinx lite which provides the functionality required to support RSLogix and RSNetWorx. The available versions are: 5935-0 RSLogix 5000 Lite Edition 5935-A RSLogix 5000 Lite Edition (Commercial) 5935-1 RSLogix 5000 Full Edition 5935-B RSLogix 5000 Full Edition (Commercial) Model 5938 Fuzzy Logic Software Add-on

The Emergency Switch Station consists of a mushroom-type push-button that opens its circuit when the button is pressed in order to cut the power to some of the 24-V dc outputs of the Electrical Unit, the Pneumatic Unit, and the pump drive. Model 5935 RSLogix 5000

The Fuzzy Logic Software add-on features Fuzzy Designer, an add-on to RSLogix 5000 which lets you design and implement fuzzy logic algorithms on a controller of the Logix 5000 family. Fuzzy Designer includes an extensive component library to help you quickly build your algorithms which can be used in any RSLogix 5000 program. 5938-0 Fuzzy Logic Software Add-on 5938-A Fuzzy Logic Software Add-on (Commercial)

RSLogix 5000 is a Windows-based application, produced by Rockwell Software, used to build programs for PLCs. The lite edition is compatible with a Programmable Logic Controller (CompactLogix), Model 46966. The full edition is required for a Programmable Logic Controller (ControlLogix), Model 46965.

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INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531


Model 33984-1 NOVRAM Module Model 46761-B and -C Digital Pressure Gauge

The configuration of a Foxboro controller is stored on a NOVRAM Module. An optional Configuration Copy Accessory (33985-1) allows the content of a memory module to be duplicated onto a second memory module. The second module can be either a spare NOVRAM Module (33984-1) used as a backup or it can be the memory module from another controller. Doing so allows any number of controllers to be configured with the same parameter values. This is very useful for restoring one or many controllers to a specific or a default configuration. Model 39303 Acoustic Alarm

The Digital Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, an LCD display, and is equipped with a mounting bracket for simple installation on the workstation. The pressure gauge comes in two versions with different operating ranges: 46761-B High-Range 0-100 psi (0-690 kPa) 46761-C Low-Range 0-30 psi (0-200 kPa) Model 46795-0 DriveExecutive Software Educational

The Acoustic Alarm consists of a single add-on module for the Signal Tower, Model 5924-C. It produces a continous tone (f = 2750 Hz) when activated by an electrical signal. The module stacks over the regular modules of the Signal Tower and connects easily using the bayonet fitting.

The DriveExecutive Software is a Windows-based application, produced by Allen-Bradley, that enables easy online and offline programming of multiple Allen-Bradley AC and DC Drives. Instead of using the manual programming, students can easily go through every drive parameter and visualize many configurations in an intuitive and convenient environment.

30

Model 46795-A DriveTools Software Educational

The Storage Station is an optional piece of equipment designed to store the accessories and the various optional models which are not required for the particular process taking place on the Process Workstation. It includes space to store up to four flange tops, many flowmeters and control valves on six galvanized struts (three on each side), a few devices on the two Instrumentation Mounting Pipes, and miscellaneous pieces of equipment in the three painted stainless steel storage boxes at the bottom of the station. The station itself is mounted on lockable casters to facilitate its mobility. The dimensions of the Storage Station (excluding any device installed on it) are 1.02 m x 0.81 m x 1.83 m (3'4" x 2'8" x 6'). Model 46801-E Process Workstation

The DriveTools Software is a family of software tools built for Windows, produced by Allen-Bradley, that provides a simplified programming interface for programming, troubleshooting, and maintaining the Allen-Bradley AC and DC drive products. It includes DriveExecutive Software - Educational, Model 46795, and DriveObserver. DriveObserver software provides a straight-forward interface for creating charts, collecting data, and saving and viewing data. DriveObserver is designed to co-exist with DriveExecutive and automatically detects all the online connections currently open in DriveExecutive. Model 46801-D Storage Station

The Process Workstation is the backbone of the system on which the processes take place. It consists of a double-sided mobile workstation comprising two 60-liter (16 gal) tanks and four centrifugal pumps. This fullyequipped version makes it possible to perform experiments with temperature, pressure, flow, and level processes. Two groups of students can work on the system at the same time, one group on each side. The steel frame of the Process Workstation ensures reliability and longevity of the system. The Process Workstation is delivered partly-assembled and requires assembling before use. The station is mounted on lockable casters to facilitate its mobility.

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INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531


Model 46801-F Process Workstation Model 46900-D and -F Instrumentation Workstation

This version of the Process Workstation consists of a double-sided mobile workstation comprising two 60-liter (16 gal) tanks and a single centrifugal pump. It is designed for pressure, flow, and level processes, but can be upgraded for temperature processes with the proper add-ons. Two groups of students can work on the system at the same time, one group on each side. The steel frame of the Process Workstation ensures reliability and a long lifetime to the system. The Process Workstation is delivered partlyassembled and requires assembling before use. The station is mounted on lockable casters to facilitate its mobility.

Instrumentation Workstation, Model 46900-D

The Instrumentation Workstation is designed to house the Electrical Unit, the Pneumatic Unit, as well as all other electrical components that are not measuring instruments. Devices such as controllers, PLCs, Color Paperless Recorders, and Touch Screen Graphic Terminals must be installed on the Instrumentation Workstation. This prevents the equipment from coming in contact with water. The 46900-D model includes a Heating/Cooling Unit (Model 46908) which is required for temperature processes. The 46900-F model does not include a Heating/Cooling Unit. Like the Process Workstation, the Instrumentation Workstation is a double-sided mobile workstation. Two groups of students can work on the system at the same time, one group on each side. 46900-D 46900-F Instrumentation Workstation - with Heating/Cooling Unit Instrumentation Workstation - without a Heating/Cooling Unit

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Model 46901 Column (Large Diameter)

Instrumentation Workstation, Model 46900-F

A hitch mechanism used to link the Instrumentation Workstation to the Process Workstation is part of the Piping and Accessories kit (Model 46993-C). This convenient piece of equipment makes it possible to move both stations as a single unit. The hitch mechanism must be installed and used as shown in the picture below.

The Column (Large Diameter) is a large watertight process column made of clear acrylic plastic with a capacity of 30.4 liters (8.025 gal). It has an inner diameter of 20.3 cm (8 in) and a height of 93.7 cm (36.9 in). The column comprises three ports at the top and bottom of the column which can be connected to the process loop or sealed off with a cap. A ruler is affixed to the column to make simple visual measurements of the level of liquid inside the column. Pressure ports allow for the measurement of the pressure at the bottom and at the top of the column. A safety valve is installed at the top of the column to prevent the pressure from exceeding a safe limit. The safety valve starts to open at 240 kPa (35 psi) and is fully open at a pressure of 345 kPa (50 psi). The column features an industrial flange that can house one of many optional level sensors and it contains a stainless steel baffle plate to reduce turbulence at the bottom water intake. It comes equipped with a bubbler tube to infer the level of fluid in the column. The column can also accomodate a variety of sensors inserted at its base.

Hitch mechanism for the workstations of the 3531 system

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INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531


Model 46902 Column (Small Diameter) Model 46903 Upper Tank

The Column (Small Diameter) is a watertight process column made of clear PVC with a capacity of 7.6 liters (2.0 gal). It has an inner diameter of 10.16 cm (4 in) and a height of 93.7 cm (36.9 in). The column comprises two ports at the top and bottom of the column which can be connected to the process loop or sealed off with a cap. A ruler is affixed to the column to make simple visual measurements of the level of liquid inside the column. Pressure ports allow for the measurement of the pressure at the bottom and at the top of the column. A safety valve is installed at the top of the column to prevent the pressure from exceeding a safe limit. The safety valve starts to open at 240 kPa (35 psi) to relieve excess pressure and is fully open at a pressure of 345 kPa (50 psi). The column features a bubbler tube to infer the level of fluid in the column and contains a stainless steel baffle plate to reduce water turbulence when it is filled from the bottom. The Column (Small Diameter) can be used to create interacting second-order processes when interconnected to the large diameter column.

The Upper Tank is a 26.5 liters (7 gal) tank made of heavy duty polyethylene. The Upper Tank is used to create non-interacting second-order processes and is designed to be installed on the top of the Process Workstation. It features a total of five connection ports. Model 46904-A Pumps Add-on

The Pumps Add-on consists of two additional pumps used to circulate the warm and cold water to the Heating/Cooling Unit while performing temperature process experiments. The pumps are similar to the one already installed and each one requires a drive to be operated (Model 46975). This model includes the tubing and equipment required to install the pumps on the Process Workstation and to connect them to the system.

34

Model 46904-B Pumping Unit (Add-on)

but other optional models are available to introduce students to the different characteristics of each one. Available optional heat exchangers: 46905-A Gasketed Plate Heat Exchanger 46905-B Shell and Tube Heat Exchanger (1 pass) 46905-C Shell and Tube Heat Exchanger (4 pass)

The Pumping Unit (Add-on) consists of a single additional pump to be used by a second team or to drain a Process Column. The pump is similar to the one already installed and requires a drive to be operated (Model 46975). This model includes the tubing and equipment required to install the pump on the Process Workstation and to connect it to the system. Model 46905 Brazed Plate Heat Exchanger

Gasketed Plate Heat Exchanger, Model 46905-A

Model 46906 Air Tank (Large)

Brazed Plate Heat Exchanger, Model 46905-0

The Brazed Plate Heat Exchanger is designed to transfer heat from a warm fluid to a cold one. The Brazed Plate Heat Exchanger is the default heat exchanger on the Instrumentation and Process Control Training System,

This Air Tank is a robust 7.6 liters (2 gal) ASME-compliant pressure vessel designed to contain pressurized air. It features two pressure ports equipped with a quickconnect fitting (1/4 inch) and a graduated hand-operated valve. The tank can withstand a pressure up to 150 psi.
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INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531


Model 46906-A Air Tank (Small) Model 46908 Heating/Cooling Unit

This Air Tank is a robust 0.95 liters (1/4 gal) pressure vessel designed to contain pressurized air. It features two pressure ports each equipped with a quick-connect fitting (1/4 inch) and a graduated hand-operated valve. The tank is coated to resist corrosion and can withstand a pressure up to 150 psi. This tank is tested to SAE J10 compliance. Model 46907 Muffler Assembly The Heating/Cooling Unit warms the contents of one of the two water tanks of the Process Workstation while it cools the contents of the other one. This creates and maintains the temperature differential required for heat transfer experiments. The Heating/Cooling Unit is designed with enough capacity to insure efficient and continous operation. The typical capacity of the Heating/Cooling Unit is 2 tons, 24000 BTU/hour, or 7 kW.

The Muffler Assembly is composed of two air inlet ports connected to a muffler to reduce exhaust noise. A graduated hand valve for each air inlet restricts the access to the muffler while a third one is used to link the two input lines.

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Model 46910 Rotameter

Model 46912 Orifice Plate

The Rotameter is a variable area flowmeter calibrated to measure the flow of water in the process loop. It provides a direct visual reading of the flow rate by observing the position of the float inside the transparent graduated tube. Model 46911 Venturi Tube

The Orifice Plate is a flow measurement device using the Venturi effect to produce a pressure drop from which the flow rate can be inferred. This primary element consists of a thin metal plate with a sharp-edged upstream aperture (orifice) inserted between two flanges at the location where the flow must be determined. This model is provided with three different plates. The Orifice Plate requires the use of a differentialpressure transmitter to transform the pressure drop into a usable flow rate value. Model 46913 Pitot Tube

The Venturi Tube is a flow measurement device which relies on the Venturi effect to produce a pressure drop from which the flow rate can be inferred. This apparatus provides a clear picture of the phenomena and offers a low permanent pressure-loss. The Venturi Tube requires the use of a differentialpressure transmitter to transform the pressure drop into a usable flow rate value.

The Pitot Tube is a flow measurement device relying on a small tube inserted in the flowstream to measure the dynamic pressure of a fluid from which the flow rate can be inferred. The Pitot Tube presents a low pressure-loss and clearly illustrates the working principles of such a device. The Pitot Tube requires the use of a differentialpressure transmitter to transform the pressure drop into a usable flow rate value.

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INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531


Model 46914 Orifice Plate (Air) Model 46916 J-Type Thermocouple

The Orifice Plate (Air) is a flow measurement device designed for air applications. It uses the Venturi effect to produce a pressure drop from which the flow rate can be inferred. This primary element consists of an orifice precisely machined in a brass tube. The Orifice Plate (Air) requires the use of a differential-pressure transmitter to directly convert the pressure drop into a usable flow rate value. Model 46915 Rotameter (Air) This device uses the thermoelectric effect to perform precise measurement of temperature. This model comes with the T-shaped connector and a thermowell for including this temperature-measuring element on your process loop.

The Rotameter is a variable area flowmeter specifically calibrated to measure the air flow in a compressed air setup. It provides a direct visual reading of the flow by simply observing the position of a float inside the transparent graduated tube.

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Model 46917 Platinum RTD 100

Model 46920 and 46921 Differential-Pressure Transmitter (High Range) & (Low Range)

The Platinum RTD 100 is a resistive thermal device which uses the change of electrical resistance of platinum with changing temperature to determine the temperature. This model comes with the T-shaped connector and a thermowell for including this temperature-measuring element on your process loop.

A differential-pressure transmitter is an instrument that senses a pressure difference between two points and converts the pressure to a standardized electronic signal which can be sent to a control element. The transmitter can be configured so that its signal is either proportional to a pressure differential, a flow rate, or a level. The High Range version of the differential-pressure transmitter is designed to operate in a range going from a difference of 0 kPa (0 psi) to an absolute difference of 1.6 MPa (240 psi). On the other hand, the Low Range version operates in a range going from a difference of 0 kPa (0 psi) to an absolute difference of 50 kPa (7.3 psi). The Differential-Pressure Transmitter includes a transmitter which is compatible with one of two communication protocols: HART or FOUNDATION Fieldbus. 46920-0 Differential-Pressure Transmitter HART, High Range) 46920-A D i f f e r e n t i al - P r e s s u r e Transmitter (FOUNDATION Fieldbus, High Range) 46921-0 Differential-Pressure Transmitter (HART, Low Range) 46921-A Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range)

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INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531


Model 46922 Electromagnetic Flow Transmitter Model 46923 Vortex Flow Transmitter

The Electromagnetic Flow Transmitter is a flow measurement device relying on the conductive properties of liquids traveling across a magnetic field to measure the flow in a pipe. The operating principle of the flowmeter makes it insensitive to vibrations and causes almost no pressure loss. Temperature variations of the fluid are automatically compensated by the device for accurate flow rate measurement. Due to the specific geometrical design of the apparatus, a different model (46922-1 or -B) must be used if the Electromagnetic Flow Transmitter is to be installed on the left side of the Process Workstation. 46922-0 Electromagnetic Flow Transmitter (HART) 46922-1 Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) 46922-A Electromagnetic Flow Transmitter (FOUNDATION Fieldbus) 46922-B Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced Temperature)

The Vortex Flow Transmitter is a flow measurement device which uses the dynamic properties of fluids to create small vortexes whose frequency of detection is proportional to the flow in a pipe. This device is typically used in the industry to measure the flow of high or low temperature fluids. 46923-0 Vortex Flow Transmitter (HART) 46923-A Vortex Flow Transmitter (FOUNDATION Fieldbus)

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Model 46924 Coriolis Flow Transmitter

wheel into the flow stream. A sensor measures the angular velocity of the paddle wheel which is converted into a direct reading of the flow rate displayed on a remote digital display. The Paddle Wheel Flow Transmitter also features a 4-20 mA output signal. Model 46926 Pressure Switch with Analog Output

The Coriolis Flow Transmitter is a flow measurement device using the Coriolis forces generated when a fluid goes through the flowmeter to measure the mass flow of liquid in a pipe. Since the Coriolis Flow Transmitter measures the mass flow, the measurement is not affected by changes in the temperature, viscosity, and density of the fluid. In the industry, the Coriolis Flow Transmitter is useful to measure the flow of liquids containing solid particles or blend of ingredients. 46924-0 Coriolis Flow Transmitter (HART) 46924-A Coriolis Flow Transmitter (FOUNDATION Fieldbus) Model 46925 Paddle Wheel Flow Transmitter

The Pressure Switch with Analog Output is a digital pressure gauge ranging from 0 kPa (0 psi) to 1000 kPa (145 psi). It features a 4-20 mA output signal proportional to a user-defined upper value. A relay can be configured so as to become activated when the measured pressure rises above a threshold value. Model 46927 Ultrasonic Flow Transmitter

The Paddle Wheel Flow Transmitter provides a measurement of the flow rate by inserting a simple paddle

The Ultrasonic Flow Transmitter is a device inferring the flow rate by measuring the transit-time differential between an ultrasonic pulse traveling upstream with one traveling downstream. The ultrasonic pulses are emitted by two clamp-on sensors installed on a clear PVC pipe. 46927-0 Ultrasonic Flow Transmitter (HART) 46927-A Ultrasonic Flow Transmitter (FOUNDATION Fieldbus)

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INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531


Model 46928 Pressure Transmitter Fieldbus. Notice that the Ultrasonic Level Transmitter can be configured manually, but it is strongly recommended to use the optional Software Configurator (Model 46982) to make simpler and more efficient the process of configuring advanced echo parameters. The Ultrasonic Level Transmitter is a noncontact sensor. In the industry it is usually used in corrosive environments. Changes in the density, conductivity, and composition of the process fluid do not affect this sensor. 46930-0 Ultrasonic Level Transmitter (HART) 46930-A Ultrasonic Level Transmitter (FOUNDATION Fieldbus) Model 46931 Radar Level Transmitter

The Pressure Transmitter is a gauge pressure measurement device for the fluids of the Instrumentation and Process Control Training System. The ceramic sensor has an operating range which spans gauge pressures from -100 kPa (-15 psi) to 1000 kPa (150 psi). This rugged and reliable device features high accuracy and supports one of two communication protocols: HART or FOUNDATION Fieldbus. 46928-0 Pressure Transmitter (HART) 46928-A Pressure Transmitter (FOUNDATION Fieldbus) Model 46930 Ultrasonic Level Transmitter The Radar Level Transmitter is a level measurement device using electromagnetic waves to detect the level of liquid in the Instrumentation and Process Control Training System column. The Radar Level Transmitter includes a horn antenna to direct the signal and a transmitter supporting either the HART communication protocol or FOUNDATION Fieldbus. The device can be configured manually via its alphanumeric display and push-buttons, but as it is difficult to efficiently program the transmitter's advanced functions on the device's display, acquiring a Software Configurator (Model 46982) is required. The Radar Level Transmitter is a noncontact sensor, usually used, in industry, in corrosive environments. Changes in the density, conductivity, and composition of the process fluid do not affect this sensor. 46931-0 Radar Level Transmitter (HART) 46931-A Radar Level Transmitter (FOUNDATION Fieldbus)

The Ultrasonic Level Transmitter is a level measurement device that uses sound waves to detect the level of liquid in the Instrumentation and Process Control Training System column. The Ultrasonic Level Transmitter includes an ultrasonic sensor/emitter installed on the flange of the column and a transmitter supporting either the HART communication protocol or FOUNDATION
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Model 46932 Guided-Radar Level Transmitter

allows continuous monitoring and is suitable for overspillprotection setups. Model 46934 Conductivity Level Switch

The Guided-Radar Level Transmitter is a level measurement device using electromagnetic waves to detect the level of liquid in the column of the Instrumentation and Process Control Training System. Changes in the density, conductivity, and composition of the process fluid do not affect this sensor. The GuidedRadar Level Transmitter includes a rod probe to guide the signal in the column and a transmitter supporting either the HART communication protocol or FOUNDATION Fieldbus. The device can be configured manually via its alphanumeric display and push-buttons, but as it is difficult to efficiently program the transmitter's advanced functions on the device's display, acquiring a Software Configurator (Model 46982) is required. 46932-0 Guided-Radar Level Transmitter (HART) 46932-A Guided-Radar Level Transmitter (FOUNDATION Fieldbus) Model 46933 Vibrating Fork Level Switch

The Conductivity Level Switch is a level limit switch made of three probe rods of different lengths. When two of the probe rods come in contact with the conductive liquid, a measurable current flows between the two rods which allows the student to detect that a certain level has been reached. The three-rod configuration allows the detection and the monitoring of a low and a high level of liquid in the Instrumentation and Process Control Training System column. It comprises a total of two output relays. Model 46935 Float Switch

The Vibrating Fork Level Switch is a level limit switch used to detect wheter or not the level of water in the column has reached a set level. The fork of the switch is continuously excited at its natural resonance frequency. When the level of liquid reaches the fork, the frequency of oscillation changes. This is detected by the device which triggers a relay. The Vibrating Fork Level Switch
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INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531


The Float Switch is a level limit switch triggered when a float is raised by buoyancy forces as the level of liquid in the column reaches the float. The Float Switch has one contact which can be configured to be either normally closed or normally open. Its length can also be adjusted to accomodate the detection of different levels. Model 46936 Capacitive Level Transmitter The Temperature Transmitter displays the temperature measured by up to two devices such as RTDs or thermocouples. It also outputs either a 4-20 mA signal compatible with the HART communication protocol or a FOUNDATION Fieldbus communication signal. The configuration of this transmitter can only be modified using the Software Configurator (Model 46982). 46940-0 Temperature Transmitter (HART) 46940-A Temperature Transmitter (FOUNDATION Fieldbus) Model 46950-0, -D, and -E Pneumatic Control Valve with Digital Positioner

The Capacitive Level Transmitter (HART) is a level measurement device based on the change in the capacitance of a capacitor (i.e. the water in the column) as the level of fluid constituting the capacitor varies. Capacitive systems work reliably and accurately in most conditions, even extreme temperatures and high pressures. This model includes a 4-20 mA output to monitor the level in the column and is compatible with the HART communication protocol. The device can also be configured manually via its alphanumeric display and push-buttons. Model 46940 Temperature Transmitter
Pneumatic Control Valve with DVC 2000 Digital Positioner

The Pneumatic Control Valve with Digital Positioner is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open. This model includes a digital valve controller which transforms a 4-20 mA input signal into a pneumatic output signal sent to the actuator of the control valve. The controller has a high-performance positionner (either a DVC 2000 or a DVC 6000). This valve model comes in two versions regarding the communication protocol it supports: HART or FOUNDATION Fieldbus. 46950-0 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000

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46950-D 46950-E

Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC 6000 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000

The Pneumatic Control Valve (with Positioner) is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open. This model includes a current-to-pressure converter which transforms a 4-20 mA input signal into a pneumatic output signal sent to the actuator of the control valve. The control valve also features a rugged pneumatic positioner (Fisher 3660) to provide a valve position proportional to the pneumatic signal. Model 46950-B Pneumatic Control Valve

Pneumatic Control Valve with DVC 6000 Digital Positioner

Model 46950-A Pneumatic Control Valve with Positioner

The Pneumatic Control Valve is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open. This model includes a current-to-pressure converter which transforms a 4-20 mA input signal into a pneumatic output signal sent to the actuator of the control valve.

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INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531


Model 46950-C Electric Control Valve The Solenoid Valve is a simple unidirectional, directacting, normally-closed valve made of brass which can be used to effect on/off control on a process. The Solenoid Valve fully opens when a 24 V dc signal is applied to the electrical connectors wired to the solenoid. Model 46951-A Solenoid Valve (Air)

The Electric Control Valve is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open. This entirely electric model transforms a 4-20 mA input signal directly into a specific opening of the control valve. A 0-10 V dc output is used as a feedback signal to monitor the position of the valve. Model 46951 Solenoid Valve

The Solenoid Valve (Air) is a four-way, two-position, single-solenoid operated, directional control valve. It is made of brass and has 1/4 inch connectors. The valve can be used, among other things, to direct the flow of air and to create perturbations in the system. A 24 V dc signal is used to toggle the position of the solenoid.

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Model 46952 Ball Valve

46953-D0

Pneumatic Control Valve with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000

The Ball Valve is a versatile brass hand valve used for on/off control of ports on the Instrumentation and Process Control Training System. It can also be used to throttle and manually regulate the flow in a process loop. Model 46953 Pneumatic Control Valve

Model 46954 Pneumatic Control Vee-Ball Valve (with Digital Positioner) The Pneumatic Vee-Ball Control Valve with Digital Positioner is an industrial steel control valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and very precise control capabilities due to its Micro-Notch V-ball. The Vee-Ball Control Valve is normally open. This model includes a digital valve controller which transforms a 4-20 mA input signal into a pneumatic output signal sent to the actuator of the control valve. The controller has a high-performance Fisher DVC 6000 positioner and comes in two versions regarding the communication protocol it supports: HART or FOUNDATION Fieldbus. 46954-0 Pneumatic Control Vee-Ball Valve (with Digital Positioner, HART) 46954-A Pneumatic Control Vee-Ball Valve (with Digital Positioner, FOUNDATION Fieldbus) Model 46955-0, -A, -B, -C, -D, and -E Three-Way Control Valve

The Pneumatic Control Valve is a normally closed stainless steel valve with 1/4 inch connectors designed to regulate the flow of air. This compact valve features a rugged construction and good control characteristics over the air flow. The Pneumatic Control Valve includes a current-to-pressure converter which transforms a 4-20 mA input signal into a pneumatic signal sent to the actuator of the valve. This control valve is available in different versions which can include a positioner. The various versions are: 46953-00 Pneumatic Control Valve 46953-A0 Pneumatic Control Valve with Digital Positioner (HART) - DVC 2000 46953-B0 Pneumatic Control Valve with a Positioner Fisher 3660 46953-C0 Pneumatic Control Valve with Digital Positioner (HART) - DVC 6000

The Three-Way Control Valve is an industrial bronze control globe valve designed mainly for temperature
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INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEM SERIES 3531


control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is designed to be used in mixing mode (two inlets, one outlet) and is of equalpercentage type. This valve is normally open on the lower port. Like the Control Valve (Model 46950-X), this model has either a pneumatic or an electric actuator and may feature options such as a digital valve controller (either a DVC 2000 or a DVC 6000) supporting either HART or FOUNDATION Fieldbus, or a pneumatic positioner. Refer to the description of the equivalent 46950-X model for more information. 46955-0 Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC 2000 46955-A Three-Way Pneumatic Control Valve with Positioner 46955-B Three-Way Pneumatic Control Valve 46955-C Three-Way Electric Control Valve 46955-D Three-Way Pneumatic Control Valve with Digital Positioner (FOUNDATION Fieldbus) DVC 6000 46955-E Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC 6000 Model 46960 PID Controller (Foxboro) indicator, and a keypad. A total of ten switches that the instructor can use are hidden behind the module to insert faults in the system. Model 46961 PID Controller (Honeywell)

The PID Controller (Honeywell) is composed of a Honeywell UDC3500 Dual Loop Controller. The Honeywell controller can implement the different PID procedures and is able to perform cascade control. A wireless infrared communication port enables controller setup from a computer or Pocket PC (neither is included), and an ethernet communication port allows simple connection to a network. The controller features a fluorescent display with push-buttons, a simple configuration software to setup the controller from a computer, math and logic packages, and other advanced features like fuzzy logic and autotune functions. A total of ten switches is located in a panel behind the module to insert faults in the system for troubleshooting exercises. Model 46964 Programmable Logic Controller (MicroLogix)

The PID Controller (Foxboro) consists of a Foxboro 762 controller. This time-tested, industry-standard controller performs the usual proportional, integral, and derivative (PID) control procedures. It can be configured to function as a single controller or as two independent controllers with individual built-in options. For each controller, P, I, PD, PI, and PID control can be implemented, as well as cascade control and self tuning control. Linear/non-linear inputs and outputs include specific arithmetic functions and characterization. The Foxboro controller is also compliant with the RS-485 communication standard and has one port dedicated to this protocol. The front panel of the PID Controller (Foxboro) has an alphanumeric display, a graphics display, status indicators, an alarm
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The AB MicroLogix 1100 PLC is a compact programmable logic controller ideal for small to mid-sized applications. It features ten digital inputs, two analog

inputs, six digital outputs, and two analog outputs. Programs for this PLC are written using Rockwell's RSLogix Micro software (Model 3245-A or -B) and can be used to implement a wide variety of control procedures, including PID routines. It includes an ethernet communication port, a DF1 Full-Duplex Serial link (RS-232-C) port, an embedded LCD and control keys, and many more advanced features. Hidden behind the module is a total of eight switches that the instructor can use to insert faults in the system. Model 46965 Programmable Logic Controller (ControlLogix)

This module has ten switches that the instructor can use to insert faults. Model 46966 Programmable Logic Controller (CompactLogix)

The Programmable Logic Controller (ControlLogix) consists of a controller from the Allen-Bradley family. This powerful PLC comes with sixteen 24 V dc inputs, eight 4-20 mA HART inputs, eight 24 V dc output relays and eight 4-20 mA HART outputs hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry. The ControlLogix PLC supports two types of network communication: DF1 Full-Duplex Serial link (RS-232-C) and EtherNet/IP. The ports for serial and EtherNet/IP communication are located on the Programmable Logic Controller processor. The ControlLogix PLC is programmed with Rockwell's RSLogix 5000 Full Edition software (Model 5935-1 or -B) using any of four languages: Relay ladder, structured text, sequential function chart, and function block diagram.

The AB CompactLogix PLC is a cost-effective controller from the Allen-Bradley family of Logix controllers. This PLC comes with sixteen 24 V dc digital inputs and sixteen 24 V dc digital output relays hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry. A total of eight 4-20 mA analog inputs and eight 4-20 mA analog outputs are also included. The CompactLogix PLC supports two types of network communication: DF1 Full-Duplex Serial link (RS-232-C) and EtherNet/IP. The ports for serial and EtherNet/IP communication are located on the Programmable Logic Controller processor. The CompactLogix PLC is programmed with Rockwell's RSLogix 5000 Lite Edition software (Model 5935-0 or -A) using any of four languages: Relay ladder, structured text, sequential function chart, and function block diagram. This module has ten switches that the instructor can use to insert faults.

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Model 46968 FactoryTalk View Model 46969 Wonderware InTouch

FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic human-machine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system development solution of choice. HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer. 46968-0 FactoryTalk View ME Studio 46968-1 FactoryTalk View ME Studio (with Foxboro OPC server) 46968-2 FactoryTalk View ME Station 46968-3 FactoryTalk View ME Station (with Foxboro OPC server) 46968-A FactoryTalk View ME Studio (Commercial) 46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) 46968-C FactoryTalk View ME Station (Commercial) 46968-D FactoryTalk View ME Station (with Foxboro OPC Server, Commercial)

InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported. InTouch Dev Studio is a complete development environment used to design and test HMI applications and distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for singlenode deployment. An OPC server to exchange data with a Foxboro controller (Model 46960) is also included. InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller. Clients who already have InTouch might wish to obtain the database required to use the software with Lab-Volt equipment by acquiring Model 46969-Y. Model 46969-Z includes the Foxboro OPC server as well as the database. 46969-A InTouch Runtime (with Foxboro OPC Server) 46969-B InTouch Runtime (Additional License) 46969-C InTouch Dev Studio (with Foxboro OPC Server) 46969-D InTouch Dev Studio (Additional License) 46969-Y InTouch Dev Studio (Lab-Volt Database only) 46969-Z InTouch Dev Studio (Lab-Volt Database and Foxboro OPC Server)

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Model 46970-B Electrical Unit

Model 46972 Color Paperless Recorder

The Electrical Unit, Model 46970-B, is the source of 24 V dc power for the system. It includes a lockable safety switch, a power transformer from line level to 24 V dc, and all the necessary inputs and outputs in both a banana jack version and in a terminal block version. A fault panel is also included to easily insert a fault during troubleshooting exercises. Model 46971-A Pneumatic Unit

The Color Paperless Recorder is a state-of-the-art device designed to acquire, display, record, and archive analog input signals. Four high-speed 4-20 mA inputs with a scan time of 100 ms are available and can be displayed on the TFT 7'' color display. The device can be configured using push-buttons and a shuttle dial, and it can be programmed to activate one of four output relays as required by the user. The data acquired can be recorded in the internal memory of the apparatus and it can also be transferred to a USB stick for archival or transfer to a PC. An Ethernet port is available to include the recorder in a PC network (TCP/IP). Model 46973 Touch Screen Graphic Terminal

The Pneumatic Unit regulates the pressurized air coming from an external compressed air source that is used with the Instrumentation and Process Control Training System. It includes an activation switch to quickly turn on or off the air supplied, an adjustable low-range pressure regulator (0 to 200 kPa (0 to 30 psi)) with its output air port, and an adjustable high-range pressure regulator (0 to 700 kPa (0 to 100 psi)) with its output air port. A fault panel is included to insert a fault in the system when performing troubleshooting exercises.

The Touch Screen Graphic Terminal consists of an AllenBradley PanelView Plus 1000 with a 264-mm (10.4-in) display offering a 640 x 480 resolution. This color touchscreen interface allows monitoring and control of some of the Instrumentation and Process Control Training System features. The Touch Screen Graphic Terminal is pre-programmed with a control interface developped with the various components of the system in mind. It features
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an integrated EtherNet/IP communication port, two USB ports and an RS-232 serial port. The FactoryTalk software (Model 46968) is optional and can be used to design your own control interface. Model 46974 Energy Manager 46975-C 46975-D AC Drive (Ethernet) Three-Phase AC Supply AC Drive Three-Phase AC Supply

Model 46978-A FOUNDATION Fieldbus Junction Box

The Energy Manager is a device used to record the temperatures measured at different points in the system. It can use the flow rate signals coming from optional transmitters to calculate energy balances in real time. The Energy Manager features an alphanumeric display with eight buttons and is powered by a 24 V dc signal. Up to four Platinum RTDs (Model 46917) can be connected to the inputs of the Energy Manager. Output relays and 4-20 mA outputs are also part of the device. The device can be programmed using a computer and a serial cable. Model 46975 Variable Speed Drive

The FOUNDATION Fieldbus Junction Box is a device used to connect up to four field devices to a H1 segment. It can also be used to terminate an end of the cable run. Model 46979-1 FOUNDATION Fieldbus Bridge

The AC Drive comprises an industrial Allen-Bradley Power Flex 40 1.0-HP AC Drive used to control the pump(s) of the system. It features control inputs and outputs and can optionally communicate via an Ethernet link. The different versions of the AC Drives can be powered by either single-phase or three-phase power alimentation. Three-Phase drives require an Electrical Distribution Box (model 46997) which can support up to four drives. 46975-A AC Drive (Ethernet) Single-Phase AC Supply 46975-B AC Drive Single-Phase AC Supply

The FOUNDATION Fieldbus Bridge is a device used to establish a link between a computer, a PLC of the Logix5000 family (ControlLogix and CompactLogix), and a network of FOUNDATION Fieldbus devices. The FOUNDATION Fieldbus Bridge connects to the computer and the PLC via an Ethernet/IP network.

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Model 46980 Calibration Kit

The Calibration Kit (shown above) includes the equipment required to precisely adjust the control valves and to perform diagnostic tests on electrical devices. The kit contains a Fluke 725 multifunction process calibrator which can act as a source and measure different parameters. A sphygmomanometer completes the kit and is used to calibrate pressure devices. A variant of this kit (Model 46980-A, not shown) includes a Fluke 725 multifunction process calibrator and pressure modules (a test pump and two pressure gauges) for reliable measurement of pressure directly on the Fluke calibrator. A calibration kit (Model 46980 or 46981) is required to characterize and tune processes on the Instrumentation and Process Control Training System. Model 46981 Calibration Kit (HART / HART and FOUNDATION Fieldbus)

HART devices. The Fluke calibrator acts as a source and measures pressure, temperature, and electrical signals. The other version of the kit (Model 46981-A) is compatible with both HART and FOUNDATION Fieldbus. It includes an Emerson 475 Field Communicator: a universal HART and FOUNDATION Fieldbus communicator. The kit also contains a Fluke 725 multifunction process calibrator which can act as a source and measure different parameters. Both versions of the kit also include a test pump used to generate a wide range of pressures from vacuums at !95 kPa (-13.9 psi) to pressures up to 410 kPa (600 psi). Two pressure gauges, a low-range version (up to 34 kPa (5 psi)) and a high-range version (up to 690 kPa (100 psi)), are included and can be used with the Fluke calibrator for direct measurement of pressure. A calibration kit (Model 46980 or 46981) is required to characterize and tune processes on the Instrumentation and Process Control Training System. 46981-0 Calibration Kit (HART) 46981-A Calibration Kit (HART and FOUNDATION Fieldbus) Model 46982 Software Configurator

HART version

The Calibration Kit includes the equipment required to precisely adjust the control valves, perform diagnostic tests, and interface with smart devices. The HART version of the kit (Model 46981-0) contains a Fluke 744 documenting process calibrator with HART capabilities to calibrate, maintain, and troubleshoot

The Software Configurator includes the FieldCare software necessary to interpret the data related to the different smart devices and to configure their parameters. The HART version also includes a communication box for data transfer between a HART device and a PC with a USB port. The FOUNDATION Fieldbus version makes use of the FOUNDATION Fieldbus Bridge instead (Model 46979-1). The Software Configurator comes in three different versions supporting either HART, FOUNDATION Fieldbus, or both. 46982-0 HART Software Configurator 46982-A FOUNDATION Fieldbus Software Configurator 46982-B HART/FOUNDATION Fieldbus Software Configurator
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Model 46990 Instrumentation Mounting Pipe Model 46991-C, -D, -E and -G Process Supports

The Instrumentation Mounting Pipe is a vertical pipe used to install instruments, usually differential-pressure transmitters, at the appropriate height and close to the point of measurement. The mounting pipe replicates the common industrial practice of installing a measuring instrument directly on the process pipe or on an adjacent one. The Instrumentation Mounting Pipe can be mounted on both sides of the Process Workstation or on the Instrumentation Workstation.

The Process Supports models are packages containing a subset of the following elements: various process struts, a storage rack to store up to four optional flange tops, a long wire duct, a hose storage rack, and other assorted items. The different variations are designed to account for the possibilty of having two teams on the same station and to avoid redundancy of equipment such as the storage rack. 46991-C Process Supports Pressure/Flow/Level/Temperature 46991-D Process Supports (Temperature) 46991-E Process Supports (Pressure/Flow/Level) Add-on 46991-G Process Supports (Pressure/Flow/Level) Add-on for 2nd team

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Model 46992-B and -C Drip Tray

The different variations are designed to account for the possibilty of having two teams on the same station and to avoid redundancy of equipment whenever appropriate. 46993-A Piping and Accessories - 2nd Team 46993-C Piping and Accessories - Temperature Basic System 46993-E Piping and Accessories Pressure/Flow/Level Basic System 46993-F Piping and Accessories Pressure/Flow/Level Add-on 46993-J Piping and Accessories - Temperature Add-on Model 46993-B Piping and Accessories (Air) The Piping and Accessories (Air) model includes a reel of tubing, a tube cutter, connectors, and other items required to use the air workstation. A manual needle valve is also included to control the flow of air in the process. Model 46993-D Accessories (Temperature, Advanced) The Accessories (Temperature, Advanced) model includes an infrared thermometer and a reference manual. Model 46993-G Piping and Accessories (Advanced) The Piping and Accessories (Advanced) model includes a short hose and a three-valve manifold. This equipment is required for some of the advanced experiments on process control. Model 46997 Electrical Distribution Box

The Drip Tray is a package containing a large painted stainless steel drip tray to collect the water. A series of hand valves and a drain tube are also included, along with associated parts. This model is available in two different versions: One for the front side of the workstation and one for the back side (Second team side). 46992-B Drip Tray (Front) 46992-C Drip Tray (Back) Model 46993-A, -C, -E, -F, and -J Piping and Accessories

The Piping and Accessories kits contain many of the components needed to use the Instrumentation and Process Control Training System and to perform the suggested experiments. Among the components of the different variations of this model are a subset of: a series of hoses, elbows, and pressure ports, a wet leg designed to perform experiments on the process column, a three-valve manifold, a small ladder, wires, pressure tubes, tools, and an attach bracket to link the Instrumentation Workstation to the Process Workstation.

The Electrical Distribution Box splits an input three-phase power signal into four output three-phase power signals
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in order to supply electricity to the AC Drives (Model 46975-C or -D) installed on the Instrumentation Workstation. Model 46999 Custom Computer The Custom Computer is designed to ensure full compatibility with the SCADA system as well as long-term reliability and efficiency. The required software for SCADA is pre-installed along with the optional software ordered at the same time, such as FactoryTalk View and/or InTouch. The computer model includes a printer and a twenty-two-inch wide-screen display.

PERSONAL COMPUTER MINIMUM REQUIREMENTS


3245 RSLogix Micro Pentium processor with Microsoft Windows 98, NT (version 4 with SP4 or higher), 2000, or XP. At least 32 MB of RAM, 50 MB of free hard disk space and a 16-color VGA Graphics Adapter supporting at least a 640 x 480 resolution. USB, Ethernet interface, or a Rockwell Network interface. A CD-ROM drive. 5935 RSLogix 5000 Pentium IV 2.8 GHz, 1 GB of RAM, at least 16 GB of free hard disk space, and a 1024x768 True Color graphics device. Recommended: Intel i5 2.4 Ghz processor, 8 GB of RAM, 20 GB of free hard disk space, and DirectX 9 graphics device with WDDM 1.0 or higher. Compatible operating systems: Windows XP Professional with SP3, Windows 7 Professional (64-bit) with SP1 or Home Premium (64 or 32-bit) with SP1. 5938 Fuzzy Logic Software add-on Same as RSLogix 5000 46795 DriveExecutive Software and DriveTools Software - Educational versions Pentium 800 MHz with either Windows XP (with SP3 or later), Windows 2000 (with SP4 or later), or Windows Vista. At least 512 MB of RAM, 20 GB of available hard disk space, and a SVGA display with a 800 x 600 or greater resolution. USB, Ethernet interface, or a Rockwell Network interface. A CD-ROM drive and a mouse. This software requires the installation of both Internet Explorer version 6.0 and RSLinx Lite (both software are included on CD). 46968 FactoryTalk View Pentium II 300 MHz or better processor with Windows XP Professional (with SP1 or later), Windows 2000 Professional (with SP4 or later), or a later operating system. At least 128 MB of RAM and 100 MB of hard disk space. A CD-ROM Drive. 46969 Wonderware InTouch Software Pentium IV 1.2 GHz or better processor with Windows 7 with SP1. At least 1 GB of RAM and 50 GB of free hard disk space. A DVD-ROM drive. 46982 FieldCare Software Pentium IV 3 GHz or better processor with Windows XP Professional (with SP3) or Windows 7 Professional. At least 2 GB of RAM and 12 GB of hard disk space. A minimum monitor resolution of 1024 x 768 with 64k colors. A DVD-ROM drive and USB port.

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Reflecting Lab-Volt's commitment to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Lab-Volt reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Lab-Volt recognizes all product names used herein as trademarks or registered trademarks of their respective holders. Lab-Volt 2013. All rights reserved. 86347-00 Rev. A4

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