094135-PE-SPC-001 Piping Material Specification-REV 4

DOC. NO.
SPECIFICATION
094135-PE-SPC-001 REV. NO. : 4 PAGE : COVER
PIPING MATERIAL SPECIFICATION
PROJECT NAME CLIENT CONTRACTOR
: LPG REFRIGERATED STORAGE : PETROVIETNAM GAS JOINT STOCK CORPORATION : PVC-PEN CONSORTIUM
4 3 2 REV. NO.
05-Mar-12 13-DEC-11 04-Aug-11 DATE DISCIPLINE
Revised A2AF spec. for using GRE/GRV Revised A2AF spec. Revised Pipe A1AC, B1AC NPS 18 24 A2AD is deleted. CP(hypochlorite) is added in A2AF DESCRIPTION
T.N.M T.N.M T.N.M PREP'N
Y.B.P Y.B.P W.H.S REVIEW
J.K.L J.K.L C.S.H PEN APPROVAL
T.V.D T.V.D T.V.D PVGAS APPROVAL
REV. NO.
PREPARATION
REVIEW
PEN APPROVAL
PVGAS APPROVAL
PIPING T.N.MINH Y.B.PARK J.K.LEE Tran Van Du
This DOCUMENT is the property of PetroVietnam Gas Joint Stock Corporation. Therefore, it shall not be released to any third party without permission of an authorized personnel of the PetroVietnam Gas Joint Stock Corporation.
LPG REFRIGERATED STORAGE PROJECT
DOCU. NO.: 094135-PE-SPC-001
REV. NO.: 4 PAGE: 1 of 75
CONTENTS
1. GENERAL ........................................................................................... 2 1.1 Intent ................................................................................................. 2 1.2 Scope.................................................................................................. 2 1.3 Unit .................................................................................................... 2 1.4 Codes, Standards and References ......................................................... 3 2. METERIALS ........................................................................................ 7 2.1 Standard Material ................................................................................ 7 2.2 Carbon Content ................................................................................... 7 2.3 Material for Oxygen Senrvice ................................................................ 7 2.4 Environmental Evaluation ..................................................................... 7 3. REQUIREMENT .................................................................................. 8 3.1 Pipes ................................................................................................... 8 3.2 Valves ................................................................................................. 9 3.3 Flanges ............................................................................................. 11 3.4 Fittings .............................................................................................. 12 3.5 Gaskets ............................................................................................. 12 3.6 Bolts and Nuts for Flange ................................................................... 13 3.7 Threads............................................................................................. 13 3.8 Seal Welding and Thread Sealant........................................................ 13 4. 5. 6. 7. MARKING ........................................................................................ 14 INSPECTION AND TEST ................................................................... 14 RECORDS AND CERTIFICATION ..................................................... 14 INDEX OF PIPING MATERIALS CLASSIFICATION .......................... 15
APPENDICES APPENDIX 1APPENDIX 2PIPING MATERIAL CLASS ............................................. 17 PIPING STANDARD ASSEMBLIES .................................. 49
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1. GENERAL 1.1 Intent This specification defines the minimum technical and material requirements for pipe, fitting component and valves for LPG Refrigerated Storage Project. 1.2 Scope This specification shall be applied to piping materials indicated on Piping and Instrument Diagram (hereafter referred to as P&ID). However, piping system furnished as a regular part of equipment or package shall be in accordance with design conditions of equipment manufactures standards. When the piping is connected to the equipment, this specification shall be applied to the extent as indicated below: (1) Companion flanges, gaskets, bolts and nuts at equipment nozzle (2) First block valve (*) with companion flanges, gaskets, bolts and nuts in the instrument connecting line. (3) Companion flanges, gaskets, bolts and nuts for relief valves (4) Companion flanges, gaskets, bolts and nuts at the matching point between the piping furnished as of equipment by its manufacturers and that provided by Vendor. (*) First block valve: in the instrument connecting line as used herein shall mean the nearest valve to a line to which the instrument is connected. This specification shall not be applied to specifically designed companion flanges, gaskets, bolts and nuts at the equipment nozzle. 1.3 Unit The International System of Units (S.I.) shall be used unless otherwise specified. However, nominal sizes of piping components shall be in accordance with inch system, which abbreviation is in. or inch.
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1.4
Codes, Standards and References The design of piping system and the piping material selection shall be in accordance with the latest edition of the codes and standards listed below. ASME B1.1 ASME B1.20.1 ASME B16.5 ASME B16.9 ASME B16.10 ASME B16.11 ASME B16.20 ANSI B16.21 ASME B16.25 ASME B16.34 ASME B16.36 ASME B16.47 ASME B16.48 ASME B18.2.1 ASME B18.2.2 ASME B31.3 ASME B31.8 ASME B36.10M ASME B36.19M Unified Inch Screw Threads (UN and UNR Thread Form) Pipe Threads, General Purpose Pipe Flanges and Flanged Fittings Factory Made Wrought Steel Butt Welding Fittings Face to Face and End to End Dimensions of Valves Forged Steel Fittings, Socket Welding and Threaded Metallic Gaskets for Pipe Flanges, Ring Joint, Spiral Wound and Jacketed Nonmetallic Flat Gaskets for Pipe Flanges Butt Welding Ends Valves - Flanged, Threaded and Welding End Orifice Flanges Large Diameter Steel Flanges NPS 26 through NPS 60 Steel Line Blanks Square and Hex Bolts and Screws Square and hexagonal nuts Process Piping Gas Transmission and Distribution Systems Welded and Seamless Wrought Steel Pipe Stainless Steel Pipe PVC-PEN CONSORTIUM
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ASME Section V ASME Section VIII ASME Section IX ASTM A53 ASTM A105 ASTM A106 ASTM A182
Boiler and Pressure Vessel Code, Section V - Non Destructive Examination Boiler and Pressure Vessel Code, Section VIII Rules for Construction of Pressure Vessel Boiler and Pressure Vessel Code, Section IX Welding and Brazing Qualifications Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zin-Coated, Welded and Seamless Forgings, Carbon Steel for Piping Components Seamless Carbon Steel Pipe for High Temperature Service Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, Valves and Parts for High Temperature Service Alloy Steel and Stainless Steel Bolting Materials for High Temperature Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or High Temperature Service or Both Carbon Steel Castings Suitable for Fusion Welding for High Temperature Service Pipe Fittings for Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperatures Standard Specification for Seamless and Welded Steel Pipe for Low-Temperature Service Standard Specification for Electric-Fusion-Welded Steel Pipe for Atmospheric and Lower Temperatures Line Pipe Specification for Pipeline Valves
ASTM A193 ASTM A194
ASTM A216 ASTM A234 ASTM A333 ASTM A671 API 5L API 6D
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API 6FA API 594 API 598 API 599 API 600 API 602 API 603 API 607 API 608 API 609 BS EN ISO 17292 BS EN ISO 15761 MSS SP 25 MSS SP 55
Fire Test for Valves Wafer and Wafer Lug Check Valves Valve Inspection and Test Metal Plug Valves : Flanged & Welded Ends Steel Gate Valves Flanged and Butt Welding Ends Compact Carbon Steel Gate Valves Class 150, Cast, Corrosion Resistant, Flanged End Gate Valves Fire Test for Soft Seated Ball Valves Metal Ball Valves: Flange, Threaded & Welding End Butterfly Valves: Double Flanged, Lug & Wafer Type Steel Ball Valves for the Petroleum, Petrochemical and Allied Industries for sizes DN100 and smaller Steel Wedge gate, globe and check valves for sizes DN100 and smaller for the Petroleum and natural gas Industries. Standard Marking System for Valves, Flanges, Fittings and Unions. Standard for steel castings for Valves, Flanges, Fittings and Other piping components.(Visual Methods) Butterfly Valves Specification for High Test Wrought Butt Welding Fittings Gate, Globe, Angle and Check Valves Metallic Materials : Types of Inspection Documents
MSS SP 67 MSS SP 75 MSS SP-80 EN 10204
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AWWA C950 AWWA M45
Fiberglass Pressure Pipe Fiberglass Pipe Design
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2. METERIALS 2.1 Standard Material Materials shall be generally in accordance with ASTM standards. All materials, including non-metallic parts for valves, seal gaskets and diaphragms shall be suitable for LPG service with stated conditions. Carbon steel shall be fully killed and normalized according to the applied code and related specification. Appendix 1- Piping Material Class contains material specification which is classified in accordance with the pressures and temperatures for each line and the medium in the line. 2.2 Carbon Content Carbon steel containing carbon content more than 0.35% shall not be used in construction which involves welding or shaping by oxygen cutting or thermal cutting process. 2.3 Material for Oxygen Se rvice All materials for oxygen service require special condition and are governed by specific material classes. 2.4 Environmental Evaluation Environmental pollution, disruption and sanitation shall be considered in selecting piping materials.
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3. REQUIREMENT 3.1 Pipes All pipe shall comply with ASTM material specifications and the technical requirement for the purchase of pipe. Pipe dimensions and wall thickness shall be in accordance with ANSI B36.10M for wrought steel and wrought iron pipe and with ANSI B36.19M for stainless steel pipe. Minimum pipe size shall be (20mm) unless stated otherwise in the individual piping classes. Smaller sizes may be permitted for instrument connections and steam tracing etc., only where specifically stated. Pipe made by acid Bessemer process shall not be acceptable. Steel pipe shall be made by open hearth, electric furnace or basic oxygen process. Hot dip galvanized process shall be done (refer to ASTM A123, A153, A385). All pipes wall thickness specified in individual pipe classes shall be suitable for the full range of pressure / temperature combinations tabulated. Calculation is based on maximum flange rated pressure for the class in accordance with ASME B16.5. Pipe thickness shall be calculated in accordance with ASME B31.3. The thickness of threaded nipples shall be calculated in accordance with ASME B31.3. Pipe tolerances shall be in accordance with applicable material code. Butt-welding end preparation shall be in accordance with ANSI B16.25. The use of threaded joints and unions (where permitted by the Pipe Class) shall be kept to a minimum consistent with ease of pipework fabrication, installation and maintenance. With the exception of galvanized piping, straight lengths of small bore piping 2 (50mm) and smaller shall be joined together by butt welding. Couplings shall not be used for this purpose
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3.2
Valves Gate valves shall conform to API 602 (1/2 to 1.1/2) and API 600 (2 and above) Ball valves shall conform to BS EN ISO 17292 (1/2 to 1.1/2) and API 6D (2 and above). Globe valves shall conform to BS EN ISO 15761 (1/2 to 1.1/2) and BS 1873 (2 and above). Piston/Ball type Check valves shall conform to BS EN ISO 15761 (1/2 to 1.1/2), Swing type check valves (2 and above) shall conform to BS 1868, Wafer type check valves (2 and above) shall conform to API 594. Plug valves shall conform to API 599. Butterfly valves shall conform to API 609. Pressure seal for gate, globe and check valves shall be in accordance ANSI B16.34, if required. Valve trim numbers for gate, globe and check valves are as API 600 table 3, all trim shall be 13Cr based unless stated otherwise. Sour service shall have 13Cr heat treated trim in accordance with NACE MR01-75 requirements. Corrosion resistant valves (normally austenitic stainless steel) shall be in accordance with API 603, unless otherwise specified. Face-to-face and end-to-end dimensions of steel valves shall conform to ASNI B16.10 to the extent covered. Valve supplier shall furnish certified dimension drawings for all valves. Butt-welding end valves shall be furnished with ends to match pipe schedule. End preparation shall be in accordance with ANSI B16.25. End connection of threaded valves shall be in accordance with ANSI B1.20.1. End connection of socket welding valves shall be in accordance with ANSI B16.11.
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Bonnet gasket materials shall be compatible with the gasket materials specified in the individual material class, unless otherwise specified. Features not covered by the valve descriptions shall be in accordance with manufacturers standard suitable for the intended application. Bonnet, cap or gland bolts are normally furnished in accordance with ASTM A307, unless otherwise specified in the individual class. Where carbon steel bonnet, cap or gland bolts are normally furnished in accordance with ASTM A193 grade B7, they shall be furnished in the liquid quenched and tempered condition. Unless otherwise specified in the individual class, manual gear operators shall be supplied for the following sizes and larger (see table). When the operating force at half opening position of the hand wheel or lever exceeds 35kgf, the valves shall be equipped with gear operator. ANSI Class 150 300 Gate 14 12 Globe 10 8 Ball 8 6 Plug 4 4 Butterfly 8 -
The gate valve with 2-piece or split wedge shall not be used, unless specific approval is obtained. The gate valve with 2-piece or split wedge shall not be used in steam service. Swing check valves shall be provided with a boss at location G when the wall thickness is insufficient to permit a drain tap (3/4 for valve size 2 and larger). Bosses and taps shall comply with the requirements of para. 6.3 of ANSI B16.34. Valves shall not be tapped, unless otherwise specified on the purchase order. Swing check valves shall be provided with limit stop to prevent disc from remaining in the open position and also suitable for horizontal as well as vertical installation. The operating levers or handles on ball valves and plug valves shall indicate, by their position, whether the valve is open or closed. The open position shall be indicated when the lever or handle points in a direction parallel to the flow through the valve. In addition, it shall be
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impossible to reserve the indicating position inadvertently during reassembly of the valve. Ball valves are not permitted as drain or bleed valves in hydrocarbon service. All wrench operated ball valves in insulated lines shall have 120mm extended spindle (measured from the valve bonnet) to ensure that the wrench clears valve insulation. The spindle to have an outer stationary tube welded to the valve bonnet and having a weather seal at the wrench end. The stationary tube enables the insulation to be properly sealed around it. Lubricated plug valves shall not be used, unless otherwise specified. Fire-safe ball valves design shall be in accordance with API 607, where fire-safe design specified in the individual material class. 3.3 Flanges Flanges shall be as follows: (1) ANSI class 25, 125, 250 (all sizes) (2) ANSI class 150 1500 (1/2 24) (3) ANSI class 150 900 (26 and above) ANSI B16.1 ANSI B16.5 ANSI B16.47 Series A
Unless otherwise specified, steel flange faces shall be in accordance with ANSI B16.5. Flange facing finish shall be per ASME B16.5 unless otherwise stated in the project specification Flanges not conforming to ANSI B16.5, ANSI 16.47, ANSI B16.1, MSS SP-44 or API 605 shall be specified on drawings. Sizes for reducing or blind flanges are indicated by normal pipe sizes. End preparation of welding neck flange shall be in accordance with ANSI B16.25. The bore of welding neck flanges shall correspond to the inside diameter of the connecting pipe or fitting, permitting a thickness difference up to 1.6 mm. When the difference in wall thickness between the two components being joined exceeds 1.6mm, taper boring shall be performed on the component having the heavier wall per ANSI B16.25. PVC-PEN CONSORTIUM
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Flat face flanges with full-face gaskets shall be used against flat face cast iron equipment and valve flanges. 3.4 Fittings All fittings shall be as follows: (1) Forged steel socket welding and threaded fittings ANSI B16.11 (2) Malleable iron threaded fittings (class 150, 300) (3) Cast iron threaded fitting (class 125, 250) (4) Butt-welding fittings and stud ends (5) Butt-welding short radius elbows and returns (6) Steel flanged fittings (7) Gray iron flanged fittings ANSI B16.3 ANSI B16.4 ANSI B16.9 ANSI B16.28 ANSI B16.5 ANSI B16.1
End preparation of the pipe butt-welding fittings shall be in accordance with ANSI B16.25. When butt-welding fittings are specified with a wall thickness larger than that of the pipe and this results in misalignment greater than 1.6mm between the inside surface of the parts to be joined, the fitting shall be taper bored per ANSI B16.25. All lines which connect to another line or header (including instrument connections, vents and drains) are considered as branch connections. The basis for design of branch connection is the applicable ANSI code. Reinforcement requirements shall be determined by ASME B31.3. Branches shall be made with un-reinforced or reinforced stub-ins with the following exceptions. a) Full size tees shall be used in all pressure ratings b) Reducing tees shall be used where specified in the job specification c) Branches 1 1 reinforced fittings and smaller shall be made with integrally
Special consideration shall be taken for branch connection in cyclic service such as temperature cycling. 3.5 Gaskets All gaskets shall be as follows: PVC-PEN CONSORTIUM
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(a) Spiral wound gaskets (b) Non-metallic gaskets (c) Ring-joint gaskets
ANSI B16.20 ANSI B16.21 ANSI B16.20
(d) Gasket dimensions for flanges 26 and large Applicable flange code (e) Gaskets not conforming above codes shall be specified on drawings. 3.6 Bolts and Nuts for Flange Bolts and nuts shall be as follows: (1) Bolts and nuts shall be galvanized heavy hexagon bolts and nuts; and shall conform to ANSI B18.2.1 and B18.2.2 respectively. (2) Threads shall be of coarse thread series, ANSI B1.1. Number of threads shall be 8 per one inch for bolt size U1-1/8 and larger. (3) Accuracy of threads and fineness of finish:
Item Bolt Nut
Accuracy of thread 2A 2B
Fineness of finish Semi-finish or better
Stud bolts shall be threaded in their full length. Stud bolt with two nuts shall be used rather than bolt with one nut. Number, diameter and length of bolts for flange connection shall be in accordance with ANSI B16.5. 3.7 Threads All screwed connections shall have taper threads in accordance with ASME B1.20.1 (NPT) and limited to 2 (50mm) NPS or less. 3.8 Seal Welding and Thread Sealant As a general design policy to reduce the incidence of leakage the use of threaded joints and unions (where permitted by the pipe class) shall PVC-PEN CONSORTIUM
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be kept to a minimum consistent with ease of pipe work fabrication, installation and maintenance. Seal welding when required shall be specified in the individual material class. All threaded connections that require seal welding, shall meet the requirements of the relevant fabrication standard. Threaded plugs on hydrostatic vents not provided with a valve, shall be seal welded after testing has been carried out. 4. MARKING Marking which identifies the material, type and dimension of individual piping components shall be accomplished in accordance with related codes and standards. 5. INSPECTION AND TEST Inspection and tests of individual piping components shall be accomplished in accordance with related codes & standard. 6. RECORDS AND CERTIFIC ATION All tests and inspection shall be reported. Test reports and shall be submitted to buyer in the sellers data book when has been completed. All certificates shall be originals authenticated by the buyers authorized agent, be legible English language. certificates production or copies and in the
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7.
NO. CLAS S SYMBOL
INDEX OF PIPING MATE RIALS CLASSIFICATION

FLUID NAME DESIGN PRESS. (Barg) DESIGN TEMP. (C) -45/120 C.A. (mm) FLANGE CLASS PIPE MATERIAL REMARK
A1AC
PL PG HL HV VV VL/VH
Process Liquid Process Vapour Refrigerated Process Liquid Refrigerated Process Vapour Vapour Vent LP/HP Flare
17.6
1.5
150, RF
1/2 16 : A333 Gr.6 18 24 : A671 Gr.CC60 CL.12
ANSI / ASME
A1AE 2
LNG NG LN2
18.4
-196/65
Nil
150, RF
A312-TP304
ANSI / ASME
A2AA
PW SW IA
Potable Water Service Water Instrument Air (2 and below)
13
0/75
1.5
150, FF
A106
Gr.B
ANSI / ASME
Galvanized
A2AA (FW)
FW
Firewater (Dry system)
14
0/75
1.5
150, FF
A53
Gr.B
ANSI / ASME
Galvanized
A2AF
SW CP
Service Water Chemical Hypochlorite) (Sodium
13
0/65
Nil
125, FF
GRE/GRV
ANSI / ASME
A2AB
IA NT WC FD DN
Instrument Air (3 and above) Nitrogen Cooling Medium Diesel Fuel Open Drain
13
0/180
1.5
150, RF
1/2 16 : A106 Gr.B 18 30 : API 5L Gr.B
ANSI / ASME
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A2AB (FW)
FW
Firewater (Wet system)
14
0/180
1.5
150, RF
1/2 16 : A53 Gr.B 18 30 : API 5L Gr.B
ANSI / ASME
A2AE
CP
Chemical Solvent (Odorant)
ATM
0/65
Nil
150, RF
A312 316L
TP
ANSI / ASME
B1AB
PL PG
Process Liquid Process Vapour Process Liquid Process Vapour Refrigerated Process Liquid Refrigerated Process Vapour LP/HP Flare
25.0
-20/70
1.5
300, RF
A106 Gr.B
ANSI / ASME
10
B1AC
PL PG HL HV VL/VH
28.0
-45/65
1.5
300, RF
1/2 16 : A333 Gr.6 18 24 : A671 Gr.CC60 CL.32
ANSI / ASME
11
B2AE
CP
Chemical Solvent (Odorant)
27.5
0/65
Nil
300, RF
A312 316L
TP
ANSI / ASME
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APPENDIX 1 -
PIPING MATERIAL CLASS
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CLASS A1AC
Rating: ANSI Class 150 Design Code: ANSI B31.3 Corrosion Allowance: 1.5 mm Service Limits: Design Temp.: -45 to 120 0C Design Pressure: 17.6 Barg
Service: Process Liquid, Process Vapour, Refrigerated Process Liquid, Refridgerated Process Vapour, Vapour Vent, LP/HP Flare Description PIPE LTCS, Seamless, Sch.80, PE LTCS, Seamless, Sch.STD, BE LTCS, Seamless, Sch.20, BE LTCS, SAW, Sch.STD, BE LTCS, Seamless, Sch.80 (L) x Sch.80 (S), PE FITTINGS Forged LTCS, SW, 90/45 Deg. LR Elbow, Equal & Reducing Tees, Unions, Cap. Class 3000 LTCS, BW, 90/45 Deg. LR Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness Forged LTCS, WT to match pipe wall thickness Forged LTCS, WT to match pipe wall thickness Forged LTCS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 FLANGES Forged LTCS, SW, RF, Class 150 Forged LTCS, WN, RF, Class 150, WT to match pipe Forged LTCS, RF, Class 150 Forged LTCS, WN, RF, Class 300, with jackbolts and 2 off NPT tapings. WT to match pipe SPECTACLE BLINDS, SPADE & SPACERS Plate LTCS, RF, Class 150 Plate LTCS, RF, Class 150 Plate LTCS, RF, Class 150 BOLTS & GASKETS 4.5 mm Thick Spiral Wound Low Stress 316SS, Graphite Filler, 316 SS inner ring, Carbon Steel outer ring, to suit Class 150 RF Flange. Stud Bolt Fully Threaded with Two Hex Nuts VALVES Forged LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Solid Wedge, Hand wheel Oper., Flange CL.150 RF Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Solid Wedge, Hand wheel Oper., Flange CL.150 RF Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Hand wheel Oper., Flange CL.150 RF
Item
Size (NPS)
range
Dimensional Standard ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 MSS SP-95
Material Specification A333 Gr. 6 A333 Gr. 6 A333 Gr. 6 A671 Gr. CC60 CL.12 A333 Gr. 6
Pipes
Swage Nipple Fittings
-1 2-6 8 - 16 18 - 24 -1
-1 2 - 24
ANSI B16.11 ANSI B16.9
A350 Gr. LF2 CL.1 A420 Gr. WPL6
Sockolet Weldolet Coupling
-1 2-8 -1
MSS SP-97 MSS SP-97 ANSI B16.11
A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1
Flanges
-1 2 24 - 24 2 - 24
ANSI B16.5 ANSI B16.5 ANSI B16.5 ANSI B16.36
A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1
Blind Flange Orifice Flange Spectacle Blind Paddle Blank Paddle Spacer Gaskets
- 12 14 -24 14 -24
A516 Gr.70 A516 Gr.70 A516 Gr.70
- 24
ANSI B16.20
Graphite with SS inner ring and CS outer ring A320 Gr. L7 A194 Gr. 4+S3 Body: A350 Gr. LF2 CL.1 Trim No.:12 Body: A352 Gr.LCC Trim No.: 12 Body: A352 Gr.LCC Trim No.: 12
Bolting
All Sizes
ANSI B18.2.1 ANSI B18.2.2 API 602
Gate Valve
-1 23 4 12
API 600
API 600
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CLASS A1AC
Rating: ANSI Class 150 Design Code: ANSI B31.3 Corrosion Allowance: 1.5 mm Service Limits: Design Temp.: -45 to 120 0C Design Pressure: 17.6 Barg
Service: Process Liquid, Process Vapour, Refrigerated Process Liquid, Refrigerated Process Vapour, Vapour Vent, LP/HP Flare Description Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Gear Oper., Flange CL.150 RF Forged LTCS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand wheel Oper., Flange CL.150 RF Cast LTCS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand wheel Oper., Flange Class 150 RF Forged LTCS Body, Spring Loaded Ball Lift Type, Bolted Cover. Flange Class 150 RF Cast LTCS Body, Swing Type, Bolted Cover, Flange Ends, Class 150 RF Cast LTCS Body, Wafer Dual Type, Wafer Ends to suit Class 150 RF Flange Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Lever operated Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Gear operated Forged LTCS Body, 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-out, Flange Ends, RF, Class 150, RB, Lever operated. Fire safe design with antistatic device Cast LTCS 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-out, Flange Ends, RF, Class 150, RB, Lever operated. Fire safe design with antistatic device Cast LTCS 2 Pieces Split Body, Trunnion Mounted, Anti Blow-out, Flange Ends, RF, Class 150, RB, Gear operated. Fire safe design with antistatic device Forged LTCS Body, Integral double block and bleed valve, Flanged Ends, RF, Class 150, RB, Lever operated. Fire safe design with antistatic device
Item
Size (NPS) 14 24
range
Dimensional Standard API 600
Material Specification Body: A352 Gr.LCC Trim No.: 12
Globe Valve
-1 28
BS EN 15761 BS 1873 BS EN 15761 BS 1868 API 594 API 609 API 609 BS EN 17292
ISO
Check Valve
-1
ISO
2-6 8 - 24 Butterfly Valve 36 8 24 Ball Valve (Note 4) -1
ISO
26
API 6D
Body:A350 Gr.LF2 CL.1 Trim No.: 12 Body: A352 Gr.LCC Trim: SS 316L Body: A350 Gr. LF2 CL.1 Trim No.: 12 Body: A352 Gr.LCC Trim: SS 316L Body: A352 Gr.LCC Trim: SS 316L Body: A352 Gr.LCC Trim: SS 316L Body: A352 Gr.LCC Trim: SS 316L Body: A350 Gr.LF2 CL.1 Ball: SS 316 Stem: SS 316 Seats: RPTFE Body: A352 Gr.LCC Ball: SS 316 Stem: SS 316 Seats: RPTFE Body: A352 Gr.LCC Ball: SS316 Stem: SS316 Seats: RPTFE Body: A350 Gr.LF2 CL.1 Ball: SS 316 Stem: SS 316 Seats: RPTFE
8 24
API 6D
Double block and bleed valve
3/4
Manufacturer Standard
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BRANCH CONNECTIONS FOR 450 / 900 ANGLE

T,G RT,G RT,G RT,G RT,G RT,G RT,G W,G W W W W S S S S 24 24 20 18 16 14 12 10 8 6 4 3 2 1 1
TS
TS TR
TS TR TR 1
TS TR TR TR 1
T RT RT S S 2
T,G RT,G RT S S S 3
T,G RT,G RT,G S S S S 4
T,G RT,G RT,G RT S S S S 6
T,G RT,G RT,G W W S S S S 8
T,G RT,G RT,G RT W W S S S S 10
T,G RT,G RT,G RT,G W W W S S S S 12
T,G RT,G RT,G RT,G RT,G W W W S S S S 14
T,G RT,G RT,G RT,G RT,G RT W W W S S S S 16
T,G RT,G RT,G RT,G RT,G RT,G W W W W S S S S 18
T,G RT,G RT,G RT,G RT,G RT,G W,G W W W W S S S S 20
RUN PIPE (Inch) LEGEND: T: EQUAL TEE (BW) S: SOCKOLET
RT: REDUCING TEE (BW) W: WELDOLET
TS: EQUAL TEE (SW) TR: REDUCING T (SW) G: PIPE TO PIPE WITH REINFORCED PAD
Notes: 1. Drain and vent connections for all pipe sizes shall be inch. Gate valves shall be used. 2. Pipe joints for 2 and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs 5. Cavity Vent for ball valve shall be used only when indicated on P&IDs
Piping Standard Details
PIPING ASSEMBLY Hydrostatic Vent & Drain Process Vent & Drain Pressure Connection Temperature Connection Orifice Flange Connection
STANDARD DETAIL (See Appendix 2) Detail 2 Detail 4 Detail 6, 8 Detail 9 Detail 11
PVC-PEN CONSORTIUM
BRANCH SIZE (Inch)
DOCU. NO.: 094135-PE-SPC-001
CLASS A1AE
Rating: ANSI Class 150 Design Code: ANSI B31.3 Corrosion Allowance: Service: LNG, NG, LN2 0 mm Service Limits: Design Temp.: -196 to 65 0C Design Pressure: 18.4 Barg
Item
Size (NPS)
range
Description PIPE Seamless, Sch.80S, PE Seamless, Sch.40S, BE Seamless, Sch.10S, BE EFW, Sch.10S, BE EFW, Sch.10S, BE Seamless, Sch.80S (L) x Sch.80S (S), PE Seamless, Sch.80S, PBE, L=100mm Seamless, Sch.80S, POE/TOE, L=100mm FITTINGS Forged SS, SW, 90/45 Deg. LR Elbow, Equal & Reducing Tees, Unions, Cap. Class 3000 Wrought SS, BW, 90/45 Deg. LR Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness Forged SS, WT to match pipe wall thickness Forged SS, WT to match pipe wall thickness Forged SS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 FLANGES Forged SS, SW, RF, Class 300 Forged SS, WN, RF, Class 300, WT to match pipe Forged SS, RF, Class 300 Forged SS, WN, RF, Class 300, with jackbolts and 2 off NPT tapings. WT to match pipe SPECTACLE BLINDS, SPADE & SPACERS Plate, RF, Class 300 Plate, RF, Class 300 Plate, RF, Class 300 BOLTS & GASKETS 4.5 mm Thick Spiral Wound 316SS, Graphite Filler, 316 SS inner ring and outer ring, to suit Class 300 RF Flange. Stud Bolt Fully Threaded with Two Hex Nuts VALVES Socket Welded Globe Valve, Class 800# Per API 602; 304L Stainless Steel Body & Bonnet (ASTM A182 GR F304L Forging), 316 Stainless Steel Trim with Stellite on Discs and Seats, Spiral Wound Gasket: 316SS+ Graphite Filler, 316SS Inner Ring, Bolt A320-B8M CL2; OS&Y. Bolted Bonnet, Handwheel Operated; Valve to be Suitable for Cryogenic service Operating at -196 Deg C; Socketweld ends to ANSI B16.11 Buttwelded Globe Valve, Class 150# Per ANSI B16.34; 304L Stainless Steel Body & Bonnet (ASTM
Dimensional Standard ANSI B36.19 ANSI B36.19 ANSI B36.19 ANSI B36.19 ANSI B36.19 MSS SP-95 ANSI B36.19
Material Specification A312-TP304 A312-TP304 A312-TP304 A312-TP304 A312-TP304 A312-TP304 A312-TP304
Pipes
Swage Nipple Nipple
-1 2-3 4-6 8 - 20 24 - 24 -1 -1
Fittings
-1 2 - 24
A182-F304 A403-WP304
Sokolet Weldolet Coupling
-1 2-8 -1
A182-F304 A182-F304 A182-F304
Flanges Blind Flange Orifice Flange Spectacle Blind Paddle Blank Paddle Spacer Gaskets
-1 2 24 - 24 2 - 24
A182-F304 A182-F304 A182-F304 A182-F304
- 12 14 -24 14 -24
A240-304 A240-304 A240-304
- 24
ANSI B16.20
Graphite with SS inner ring and outer ring A320 Gr. B8M-CL.2 A194 Gr. 8MA Body: A182 - F304L Trim: 316+HF BB OS&Y
Bolting
All Sizes
ANSI B18.2.1 ANSI B18.2.2 API 602
Globe Valve
-1
28
ANSI B16.34
Body: A351 Gr.CF3 Trim: 316+HF
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
CLASS A1AE
Item
Size (NPS)
range
Description PIPE A351 Gr CF3 Casting), 316 Stainless Steel Trim with Stellite on Discs and Seats, Spiral Wound Gasket: 316+ Gaphite Filler, 316 Inner Ring, Bolt A320 B8M CL.2; OS&Y, Bolted Bonnet, Renewable Seats, Loose Plug Type Disc, Extended Bonnet, Gear and Handwheel Operated; Valve shall be Suitable for Cryogenic Service Operating at -196 Deg C; Buttweld end (SCH40S) to ANSI B16.25, End to End As Per ANSI B16.10 socket Welded Check Valve, Class 800#; 304l Stainless Steel Body, Disc & Cover (ASTM A182 Gr F304L Forging), 316 Stainless Steel Trim With Stellite On Discs And Seats, Spiral Wound Gasket:316SS+ Graphite Filler, 316SS Inner Ring, Spring-Manufacture's Standard, Bolt A320 B8M CL2; T-Body, Piston Lift Type, Bolted Cover, Spring Arrested For Use In The Horizontal And Vertical; Valve To Be Suitable For Cryogenic Service AT-196 Deg C; Socketweld Ends To ANSI B16.11; Buttwelded Check Valve, Class 150#, 304L Stainless Steel Body, Disc & Cover (ASTM A351 Gr Cf3 Casting); 316 Stainless Steel Trim With Stellite On Discs And Seats, Bolt A320 B8M CL2, Spiral Wound Gasket: 316ss+ Graphite Filler, 316ss Inner Ring; Swing Check Type, Bolted Cover, Internal Hinge Design (Noexternal Plugs), Renewable Seats, Suitable For Use In The Horizontal And Vertical Positions, Valve To Be Suitable For Cryogenic Service Operating at196 deg c; Buttweld End(sch40s) to ANSI B16.25, End To End As Per ANSI B16.10; Wafer Check Valve, Class 300#; 304 Stainless Steel Body, Disc & Cover (ASTM A351 Gr CF8 Casting), 316 Stainless Steel Trim ,Spring Inconel 600, Bolt A320 B8M CL2, Spiral Wound Gasket: 316SS+ Graphite Filler, 316SS Inner Ring, Dual Plate Wafer Type, For Use In The Horizontal And Vertical Positions; Valve To Be Suitable For Cryogenic Service Operating At-196 Deg C; Raised Face Flange Dimension: As Per ANSI B16.5 Mating Flange Rating 300# RF(125AARH); Socket Welded Ball Valve, Class 800# Fire Safe, Anti Static Design, Floating Ball, With Extended Stem And Vapour Space, Wrenched Operated, 3 Pieces Type, Basically Reduced Port, But In Case Of Full Port - Be Defined In B/M. A 1/8"(inch) Vent Hole Shall Be Drilled In Upstream Face Of Ball To Relieve Excess Body Pressure, Direction Of Flow Shall Be Permanently Marked On The Outside Of The Body, Valve Shall Be Suitable For Mounting With Stem In A Horizontal Position, And Cryogenic Service Operating At-196 Deg C; 100mm Nipple Welded On Each End, PBE + PBE; Socket Welding Ends Preparation Per ANSI B16.11;
Dimensional Standard
Material Specification
Check Valve
-1
API 602
Body: A182 Gr.F304L Trim: 316+HF
2-6
ANSI B16.34
Body: A351 Gr.CF3 Trim: 316+HF
8 - 24
API 594
Body: A351 Gr.CF8M Trim: 316L
Ball Valve (Note 4)
-1
API 602
Body: A182 Gr. F304 Ball: SS 316 Stem: A182 Gr. F316 Seats: PTFE Seals: Graphite
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
CLASS A1AE
Item
Size (NPS) 2-6
range
Description PIPE Buttwelded Ball Valve, Class 150# Per API 6D; 304L Stainless Steel Body, Bolt A320-B8M CL2; One Piece Body, Top Entry, Extended Stem & Vapour Space, Wrench Operated, Basically Reduced Port, But In Case Of Full Port Be Defined In B/M, Fire Safe Design, Self Relieving Type To Relieve Excess Body Pressure, Transition Piece Welded On Each End, Floating Ball Type ; Direction Of Flow Shall Be Permanently Marked On The Outside Of The Body, Valve Shall Be Suitable For Cryogenic Service Operating At-196 Deg C And Mounting With Stem In A Horizontal Position; Buttweld Ends(SCH10s) Per ANSI B16.25, End To End Dimension Per ANSI B16.10; Buttwelded Ball Valve, Class 150# Per API 6D; 304l Stainless Steel Body One Piece Body, Top Entry, Extended Stem & Vapour Space, Gear And Hanwheel Operated, Basically Reduced Port, But In Case Of Full Port-Be Defined In B/M, 8" & Larger - Trunnion Ball, 6" & Smaller - Floating Ball Type ; Self Relieving Type To Relieve Excess Body Pressure, Transition Piece Welded On Each End, Fire Safe Design; Direction Of Flow Shall Be Permanently Marked On The Outside Of The Body, Valve Shall Be Suitable For Cryogenic Service Operating At-196 Deg C And Mounting With Stem In A Horizontal Position; Buttweld ends(sch10s) per ANSI B16.25, End To End Dimension Per ANSI B16.10; Forged SS Body, Integral double block and bleed valve, Flanged Ends, RF, Class 300, RB, Lever Operated. Fire Safe Design With Antistatic Device
Dimensional Standard API 6D
Material Specification Body: A351 Gr. CF3 Ball: SS 316 Stem: A182 Gr. F316 Seats: Kel-F Seals: Graphite
8 24
API 6D
Body: A351 Gr. CF3 Ball: SS 316 Stem: A182 Gr. F316 Seats: Kel-F Seals: Graphite
3/4
Body: A182 Gr.F316L Trim: 316L
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
BRANCH CONNECTIONS FOR 450 / 900 ANGLE

T RT RT RT RT RT RT W W W W W S S S S 24 24 20 18 16 14 12 10 8 6 4 3 2 1 1
TS
TS TR
TS TR TR 1
TS TR TR TR 1
T RT RT S S 2
T RT RT S S S 3
T RT RT S S S S 4
T RT RT RT S S S S 6
T RT RT W W S S S S 8
T RT RT RT W W S S S S 10
T RT RT RT W W W S S S S 12
T RT RT RT RT W W W S S S S 14
T RT RT RT RT RT W W W S S S S 16
T RT RT RT RT RT W W W W S S S S 18
T RT RT RT RT RT W W W W W S S S S 20
RUN PIPE (Inch) LEGEND: T: EQUAL TEE (BW) S: SOCKOLET
TS: EQUAL TEE (SW)
TR: REDUCING T (SW)
Notes: 1. Drain and vent connections for all pipe sizes shall be inch. Gate valves shall be used. 2. Pipe joints for 2 and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&Ids Piping Standard Details
STANDARD DETAIL (See Appendix 2) Detail 1 Detail 3 Detail 5,7 Detail 9 Detail 10
PVC-PEN CONSORTIUM
BRANCH SIZE (Inch)
DOCU. NO.: 094135-PE-SPC-001
CLASS A2AA
Rating: ANSI Class 150 Design Code: ANSI B31.3 Corrosion Allowance: 1.5 mm Service Limits: Design Temp.: 0 to 75 0C Design Pressure: 13 Barg
Service: Potable Water, Service water, Instrument Air (2 and below)
Item
Size (NPS)
range
Description PIPE CS, Seamless, Sch.80, Galvanized, SCRD NPTM
Dimensional Standard ANSI B36.10
Material Specification A106 Gr.B, Galvanized as per A153 A106 Gr.B (Note 1) A106 Gr.B (Note 1) A106 Gr.B, Galvanized as per A153 A234 Gr.WPB, Galvanized as per A153 A234 Gr.WPB (Note 1) A105N (Note 1) A105N (Note 1) A234 Gr.WPB, Galvanized as per A153 A105N Galvanized as per A153 A105N (Note 1) A105N Galvanized as per A153 A105N (Note 1) A105N (Note 1)
Pipes
-2
Swage Nipple
3-6 8 - 12 -2
CS, Seamless, Sch.STD, BE CS, Seamless, Sch.20, BE CS, Seamless, Galvanized, NPTM
ANSI B36.10 ANSI B36.10 MSS SP-95
Fittings
/8 - 2
FITTINGS CS, Galvanized, NPTF, 90/45 Deg. LR Elbow, Equal & Reducing Tees, Unions, Cap. Class 3000 CS, BW, 90/45 Deg. Long Radius Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness CS, NPTF, Class 3000 CS, BW, Class 3000 CS, Full Coupling, Half Coupling, Reducing Coupling, NPTF, Class 3000 FLANGES CS, Threaded, FF, Class 150 CS, WN, FF, Class 150, WT to match pipe CS, FF, Class 150 CS, FF, Class 150 CS, WN, FF, Class 300, with jackbolt and 2 off NPTF tappings. WT to match pipe SPECTACLE BLINDS, SPADE & SPACERS Plate CS, to suit Class 150 ASME B16.5 Flanges
ANSI B16.11
3 - 12
ANSI B16.9
Threadolet Weldolet Coupling
-2 3-4 -2
Flanges
-2 3 12 -2 3 12 2 - 12
ANSI B16.5 ANSI B16.5 ANSI B16.5 ANSI B16.5 ANSI B16.36
Blind Flange Orifice Flange Spectacle Blind
-2
ANSI B16.48
3 - 12
Plate CS, to suit Class 150, ASME B16.5 Flanges BOLTS & GASKETS Non metal Flat gasket, Non-asbestos Fiber, FF as per B16.5, Class 150, 1.6mm thick Non metal Flat gasket, Non-asbestos Fiber, FF as per B16.5, Class 300, 1.6mm thick Stud Bolt Fully Threaded with Two Hex Nuts VALVES Al Bronze Body, Union Bonnet, Solid Wedge, inside screw rising stem, integral seat. Hand wheel Oper., Class 150, NPTF
A516 Gr.70 Galvanized as per A153 A516 Gr.70 (Note 1)
Gaskets
- 12 - 12
ANSI B16.21 ANSI B16.21 ANSI B1.1 ANSI B18.2.2 MSS SP-80
Non-asbestos Fiber Non-asbestos Fiber (Note 2) A193 Gr. B7 A194 Gr. 2H Body: B62 Cl.C83600 Trim No.:Bronze
Bolting
All Sizes
Gate Valve
-2
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
CLASS A2AA
Service: Potable Water, Service water, Instrument Air (2 and below)
Item
Size (NPS) 3 12 36 8 12
range
Description Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem non rising operator, Flexible Wedge, Hand wheel Oper., Flange CL.150 FF Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 FF Flanges, Bronze disc, Lever operated Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 FF Flanges, Bronze disc, Gear operated Al Bronze Body, Swing check, screwed cover, Class 150, NPTF Ends Cast CS Body, Swing Type, Bolted Cover, Flange Ends, Class 150 FF Cast CS Body, Wafer Dual Type, Wafer Ends to suit Class 150 ASME B16.5 FF Flange Al Bronze Body, union bonnet, Class 150, Inside screw rising stem, non rising operator, NPTF Ends, Handwheel operated Cast CS Body, Bolted Bonnet, OS&Y,Rising stem rising operator, swivel plug disc, handwheel operated, Class 150 FF Flange. Al Bronze Body, 2 Pieces Split Body, Floating Ball, Anti Blow-out, Class 150, Lever operated, NPTF Ends. Cast CS Body, 2 Pieces Split Body, Floating Ball, Anti Blow-out, Reduced Bore, Class 150 FF, Flanged Ends, Lever operated.
Material Specification Body: A216 Gr.WCB Trim No.: 1 Body: A216 Gr.WCB Trim: 13 Cr Body: A216 Gr.WCB Trim: 13 Cr Body: B62 Cl C83600 Trim No.: Bronze Body: A216 Gr.WCB Trim: A182 Gr.F6 Body: A216 Gr.WCB Trim: 1 Body: B62 Cl C83600 Trim No.: Bronze Body: A216 Gr.WCB Trim: 13 Cr
Butterfly Valve
API 609 API 609 MSS SP-80 BS 1868 API 594 MSS SP-80
Check Valve
-2 3-6 8 - 12
Globe Valve
-2 36
BS 1873
Ball Valve (Note 6)
-2
BS EN 17292 API 6D
ISO
3-6
Body: B62 Cl C83600 Trim No.: Bronze Seats: RPTFE Body: A216 Gr.WCB Trim: 13 Cr Seats: RPTFE
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
CLASS A2AA(FW)
Service: Firewater (Dry system)
Item
Size (NPS)
range
Description PIPE CS, Seamless, Sch.80, Galvanized, SCRD NPTM CS, ERW, Sch.STD, BE CS, ERW, Sch.20, BE CS, Seamless, Galvanized, NPTM FITTINGS CS, Galvanized, NPTF, 90/45 Deg. LR Elbow, Equal & Reducing Tees, Unions, Cap. Class 3000 CS, BW, 90/45 Deg. Long Radius Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness CS, NPTF, Class 3000 CS, BW, Class 3000 CS, Full Coupling, Half Coupling, Reducing Coupling, NPTF, Class 3000 FLANGES CS, Threaded, FF, Class 150 CS, WN, FF, Class 150, WT to match pipe CS, FF, Class 150 CS, FF, Class 150 CS, WN, FF, Class 300, with jackbolt and 2 off NPTF tappings. WT to match pipe SPECTACLE BLINDS, SPADE & SPACERS Plate CS, to suit Class 150 ASME B16.5 Flanges
Dimensional Standard ANSI B36.10 ANSI B36.10 ANSI B36.10 MSS SP-95
Material Specification A53 Gr.B, Galvanized as per A153 A53 Gr.B (Note 1) A53 Gr.B (Note 1) A53 Gr.B, Galvanized as per A153 A234 Gr.WPB, Galvanized as per A153 A234 Gr.WPB (Note 1) A105N (Note 1) A105N (Note 1) A234 Gr.WPB, Galvanized as per A153 A105N Galvanized as per A153 A105N (Note 1) A105N Galvanized as per A153 A105N (Note 1) A105N (Note 1)
Pipes
-2 3-6 8 - 12 -2
3
/8 - 2
ANSI B16.11
3 - 12
ANSI B16.9
Threadolet Weldolet Coupling
-2 3-4 -2
Flanges
-2 3 12 -2 3 12 2 - 12
ANSI B16.5 ANSI B16.5 ANSI B16.5 ANSI B16.5 ANSI B16.36
Blind Flange Orifice Flange Spectacle Blind
-2
ANSI B16.48
3 - 12
Plate CS, to suit Class 150, ASME B16.5 Flanges BOLTS & GASKETS Non metal Flat gasket, Non-asbestos Fiber, FF as per B16.5, Class 150, 1.6mm thick Non metal Flat gasket, Non-asbestos Fiber, FF as per B16.5, Class 300, 1.6mm thick Stud Bolt Fully Threaded with Two Hex Nuts VALVES Al Bronze Body, Union Bonnet, Solid Wedge, inside screw rising stem, integral seat. Hand wheel Oper., Class 150, NPTF
A516 Gr.70 Galvanized as per A153 A516 Gr.70 (Note 1)
Gaskets
- 12 - 12
ANSI B16.21 ANSI B16.21 ANSI B1.1 ANSI B18.2.2 MSS SP-80
Non-asbestos Fiber Non-asbestos Fiber (Note 2) A193 Gr. B7 A194 Gr. 2H Body: B62 Cl.C83600 Trim No.:Bronze
Bolting
All Sizes
Gate Valve
-2
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
CLASS A2AA(FW)
Service: Firewater (Dry system)
Item
Size (NPS) 3 12 36 8 12
range
Description Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem non rising operator, Flexible Wedge, Hand wheel Oper., Flange CL.150 FF Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 FF Flanges, Bronze disc, Lever operated Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 FF Flanges, Bronze disc, Gear operated Al Bronze Body, Swing check, screwed cover, Class 150, NPTF Ends Cast CS Body, Swing Type, Bolted Cover, Flange Ends, Class 150 FF Cast CS Body, Wafer Dual Type, Wafer Ends to suit Class 150 ASME B16.5 FF Flange Al Bronze Body, union bonnet, Class 150, Inside screw rising stem, non rising operator, NPTF Ends, Handwheel operated Cast CS Body, Bolted Bonnet, OS&Y,Rising stem rising operator, swivel plug disc, handwheel operated, Class 150 FF Flange. Al Bronze Body, 2 Pieces Split Body, Floating Ball, Anti Blow-out, Class 150, Lever operated, NPTF Ends. Cast CS Body, 2 Pieces Split Body, Floating Ball, Anti Blow-out, Reduced Bore, Class 150 FF, Flanged Ends, Lever operated.
Material Specification Body: A216 Gr.WCB Trim No.: 1 Body: A216 Gr.WCB Trim: 13 Cr Body: A216 Gr.WCB Trim: 13 Cr Body: B62 Cl C83600 Trim No.: Bronze Body: A216 Gr.WCB Trim: A182 Gr.F6 Body: A216 Gr.WCB Trim: 1 Body: B62 Cl C83600 Trim No.: Bronze Body: A216 Gr.WCB Trim: 13 Cr
Butterfly Valve
API 609 API 609 MSS SP-80 BS 1868 API 594 MSS SP-80
Check Valve
-2 3-6 8 - 12
Globe Valve
-2 36
BS 1873
Ball Valve (Note 6)
-2
BS EN 17292 API 6D
ISO
3-6
Body: B62 Cl C83600 Trim No.: Bronze Seats: RPTFE Body: A216 Gr.WCB Trim: 13 Cr Seats: RPTFE
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
BRANCH CONNECTIONS FOR 900 ANGLE
TT TT 3 /8 LEGEND: T: EQUAL TEE (BW) RT: REDUCING TEE (BW) TT: EQUAL TEE (THREADED) RTT: REDUCING TEE (THREADED) W: WELDOLET D:THREADOLET
TT RTT RTT
TT RTT RTT RTT 1
TT RTT RTT RTT RTT 1
TT RTT RTT RTT RTT D 2
T D D D D D D 3
T RT D D D D D D 4
T RT RT D D D D D D 6
T RT RT W D D D D D D 8
T RT RT RT W D D D D D D 10
T RT RT RT W W D D D D D D 12
Notes: 1. To be galvanized as per ASTM A153 after welding. 2. Use for 300# connection only. 3. Drain and vent connections for all pipe sizes shall be inch. Ball valves shall be used. 4. Pipe joints for sizes up to 2 shall be full coupling. Pipe size 3 and above shall be joint by buttweld and Galvanized after welding. 5. Branch connections shall be as per Branch Table 6. Full Bore ball valves shall only be used when indicated on P&IDs
STANDARD DETAIL (See Appendix 2) Detail 12 Detail 13 Detail 14 Detail 9 Detail 15
PVC-PEN CONSORTIUM
BRANCH SIZE (Inch)
12 10 8 6 4 3 2 1 1 3 /8
DOCU. NO.: 094135-PE-SPC-001
CLASS A2AF
Rating: ANSI Class 125 Design Code: ANSI B31.3 Corrosion Allowance: Service: Service Hypochlorite) 0.0 mm Water, Chemical (Sodium Service Limits: Design Temp.: 0 to 65 0C Design Pressure: 13 Barg
Item
Size (NPS)
range
Description PIPE Fiberglass piping (Filament Wound), Seamless, Butt/Wrap or Bonding FITTINGS Fiberglass piping, 90/45 Deg. Long Radius Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness
Dimensional Standard
Material Specification AWWA C950
Pipes
- 24
90 Ell 45 Ell Tee Reducer (Con, Ecc) Cap Flanges Blind Flange Orifice Flange Gaskets Bolting
- 24
AWWA C950
- 24 - 24 2 - 14
- 24 - 24
FLANGES Fiberglass piping (FILAMENT WOUND) SMLS, FF, Class 150 Fiberglass piping (FILAMENT WOUND) SMLS, FF, Class 150 Fiberglass piping (FILAMENT WOUND) SMLS, Class 300, with jackbolt, WT to match pipe BOLTS & GASKETS Gasket, FF as per B16.5, Class 150, 3.2mm thick, O-Ring Stud Bolt Fully Threaded with Two Hex Nuts and washer VALVES Al Bronze Body, OS&Y, Bolted Bonnet. Hand wheel Oper., Flange CL.150 FF DI Body W/AL BR DISC, OS&Y, Bolted Bonnet. Hand wheel Oper., Flange CL.150 FF DI Body W/AL BR DISC, OS&Y, Bolted Bonnet. Gear Oper., Flange CL.150 FF DI Body W/AL BR DISC, BU-N ST. Lever Oper., CL.150 FF DI Body W/AL BR DISC, BU-N ST. Gear Oper., CL.150 FF DI Body W/AL BR DISC, BU-N ST,Wafer Dual Type, Wafer Ends to suit Class 150 ASME B16.5 FF Flange DI Body, W/AL BR Floating Ball, Reduced Bore, Class 150 FF, Flanged Ends, Lever operated DI Body, W/AL BR Floating Ball, Reduced Bore, Trunnion Mounted, Class 150 FF, Flanged Ends, Gear operated
AWWA C950 AWWA C950 AWWA C950
ANSI B1.1 ANSI B18.2.2
- (Note3) A193 Gr. B7 A194 Gr. 2H, GALV (Note1,2) Body: B62 Cl.C83600 Trim No.:Bronze Body: A395 Trim No.:Al Bronze Body: A395 Trim No.:Al Bronze Body: A395 Trim No.:Al Bronze Body: A395 Trim No.:Al Bronze Body: A395 Trim No.:Al Bronze Body: A395 Trim No.:Al Bronze Body: A395 Trim No.:Al Bronze
Gate Valve
- 1 1/2
API 602
2-4 6-24 Butterfly Valve 38 10 24 Check Valve Ball Valve 2-24
API 600 API 600 API 609 API 609 MSS SP-80
-6
8- 24
BS EN 17292 / API 6D API 6D
ISO
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
T T RT LEGEND: T: EQUAL TEE
T RT RT 1
T RT RT RT 1
T RT RT RT RT 2
T R R R R R 3
T RT R R R R R 4
T RT RT R R R R R 6
T RT RT R R R R R R 8
T RT RT RT R R R R R R 10
T RT RT RT R R R R R R R 12
T RT RT RT RT R R R R R R R 14
RT: REDUCING TEE
R: RAINFORCING PAD
Notes: 1. Hot dip galvanizing method shall be applied to galv. 2. Bolt & nut contractor should supply with washers (2EA, 3.2 mm WROUGHT STEEL) 3. RTR: Reinforced thermoset resin
STANDARD DETAIL (See Appendix 2) Detail 19 Detail 20 Detail 21 Detail 22 Detail 23
PVC-PEN CONSORTIUM
BRANCH SIZE (Inch)
14 12 10 8 6 4 3 2 1 1
DOCU. NO.: 094135-PE-SPC-001
CLASS A2AB
Rating: ANSI Class 150 Design Code: ANSI B31.3 Corrosion Allowance: 1.5 mm Service Limits: Design Temp.: 0 to180 0C Design Pressure: 13 Barg Service: Instrument Air (3 and above), Nitrogen, Cooling Medium, Diesel Fuel
Item
Size (NPS)
range
Description PIPE CS, Seamless, Sch.80 , PE CS, Seamless, Sch. STD, BE CS, Seamless, Sch. 20, BE CS, Seamless, Sch.10, BE CS, SAW, Sch.10, BE CS, SAW, Sch.20, BE CS, SAW, Sch.10, BE CS, Seamless, Sch.80 (L) x Sch.80 (S), PE FITTINGS Forged CS, SW, 90/45 Deg. LR Elbow, Equal / Reducing Tees, Union, Cap. Class 3000 Wrought CS, BW, 90/45 Deg. LR Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness Forged CS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 Forged CS, WT to match pipe wall thickness Forged CS, WT to match pipe wall thickness FLANGES Forged CS, SW, RF, Class 150 Forged CS, WN, RF, Class 150, WT to match pipe Forged CS, WN, RF, Class 150, WT to match pipe Forged CS, RF, Class 150 Forged CS, WN, RF, Class 300, with jackbolt and 2 off 1.1/2 NPTF tappings. WT to match pipe SPECTACLE BLINDS, SPADE & SPACERS Plate CS, RF, Class 150 Plate CS, RF, Class 150 Plate CS, RF, Class 150 BOLTS & GASKETS Flat Ring, expanded Graphite, 2mm thick, RF Stud Bolt Fully Threaded with Two Hex Nuts VALVES Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, Class 800, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.5, RF, Class 150, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.5, RF, Class 150, Gear operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.47 Series A, RF, Class
Dimensional Standard ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 MSS SP-95
Material Specification A106 Gr. B A106 Gr. B A106 Gr. B A106 Gr. B API 5L Gr.B API 5L Gr.B API 5L Gr.B A106 Gr. B
Pipes
-1 2-6 8 - 12 14 - 16 18 - 20 24 30 -1
-1 2 - 30
A105N A234 Gr. WPB
Coupling Sockolet Weldolet Flanges
-1 -1 2-8 -1 2 24 30 - 12 2 - 30
ANSI B16.11 MSS SP-97 MSS SP-97 ANSI B16.5 ANSI B16.5 ANSI B16.47 Series A ANSI B16.5 ANSI B16.36
A105N A105N A105N A105N A105N A105N A105N A105N
Blind Flange Orifice Flange (Pair) Spectacle Blind Paddle Blank Paddle Spacer Gaskets Bolting
- 12 14 - 20 14 - 30
A516 Gr.70 A516 Gr.70 A516 Gr.70
- 30 All Sizes
ANSI B16.21 ANSI B18.2.1 ANSI B18.2.2 API 602 API 600
Expanded Graphite A193 Gr. B7 A194 Gr. 2H Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr.
Gate Valve
-1 2 12 14 24
API 600
30
API 600
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
CLASS A2AB
Rating: ANSI Class 150 Design Code: ANSI B31.3 Corrosion Allowance: 1.5 mm Service Limits: Design Temp.: 0 to180 0C Design Pressure: 13 Barg Service: Instrument Air (3 and above), Nitrogen, Cooling Medium, Diesel Fuel
Item
Size (NPS)
range
Description 150, Gear operated Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, Class 800, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 150, handwheel operated Forged CS Body, Spring Loaded Ball Lift Type, Bolted Cover, SW Ends, Class 800 Cast CS Body, Swing Type, Bolted Cover, Flange Ends, RF, Class 150 Cast CS Body, Wafer type, to suit Class 150 ASME B16.5 RF Flanges. Cast CS Body, Wafer type, to suit Class 150 ASME B16.47 Series A RF Flanges. Forged CS Body, Reduced Bore, Floating Ball, Fire Safe Design with Antistatic Device, SW Ends, Class 800 (with 100mm Long pup piece on both ends), , Lever Operated Cast CS Split Body, Reduced Bore, Floating Ball, Flange Ends, ASME B16.5 RF Class 150, Lever operated Cast CS Split Body, Reduced Bore, Trunnion mounted Ball, Flange Ends, ASME B16.5 RF Class 150, Gear operated Cast CS Split Body, Reduced Bore, Trunnion mounted Ball, Flange Ends, ASME B16.47 Series A RF Class 150, Gear operated Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Lever operated Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Gear operated Cast CS Body, Wafer Lug Ends to suit ASME B16.47 Series A, Class 150 RF Flanges, Gear operated
Dimensional Standard BS EN 15761 BS 1873 BS EN 15761 BS 1868 API 594 API 594 BS EN 17292 ISO ISO
Material Specification Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr Seat: PTFE Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE Body: A216 Gr. WCB Trim: 13% Cr Body: A216 Gr. WCB Trim: 13% Cr Body: A216 Gr. WCB Trim: 13% Cr
Globe Valve
-1 2-8
Check Valve
-1 2-6 8 - 24 30
ISO
Ball Valve (Note 4)
-1
26
API 6D
8 24
API 6D
30
API 6D
Butterfly Valve (Note 5)
36 8 24 30
API 609
API 609 API 609
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
CLASS A2AB(FW)
Service: Firewater (Wet system)
Item
Size (NPS)
range
Description PIPE CS, Seamless, Sch.80 , PE CS, ERW, Sch. STD, BE CS, ERW, Sch. 20, BE CS, ERW, Sch.10, BE CS, SAW, Sch.10, BE CS, SAW, Sch.20, BE CS, SAW, Sch.10, BE CS, Seamless, Sch.80 (L) x Sch.80 (S), PE FITTINGS Forged CS, SW, 90/45 Deg. LR Elbow, Equal / Reducing Tees, Union, Cap. Class 3000 Wrought CS, BW, 90/45 Deg. LR Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness Forged CS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 Forged CS, WT to match pipe wall thickness Forged CS, WT to match pipe wall thickness FLANGES Forged CS, SW, RF, Class 150 Forged CS, WN, RF, Class 150, WT to match pipe Forged CS, WN, RF, Class 150, WT to match pipe Forged CS, RF, Class 150 Forged CS, WN, RF, Class 300, with jackbolt and 2 off 1.1/2 NPTF tappings. WT to match pipe SPECTACLE BLINDS, SPADE & SPACERS Plate CS, RF, Class 150 Plate CS, RF, Class 150 Plate CS, RF, Class 150 BOLTS & GASKETS Flat Ring, expanded Graphite, 2mm thick, RF Stud Bolt Fully Threaded with Two Hex Nuts VALVES Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, Class 800, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.5, RF, Class 150, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.5, RF, Class 150, Gear operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, ASME B16.47 Series A, RF, Class 150, Gear operated
Dimensional Standard ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 MSS SP-95
Material Specification A53 Gr. B A53 Gr. B A53 Gr. B A53 Gr. B API 5L Gr.B API 5L Gr.B API 5L Gr.B A53 Gr. B
Pipes
-1 2-6 8 - 12 14 - 16 18 - 20 24 30 -1
-1 2 - 30
A105N A234 Gr. WPB
Coupling Sockolet Weldolet Flanges
-1 -1 2-8 -1 2 24 30 - 16 2 - 30
ANSI B16.11 MSS SP-97 MSS SP-97 ANSI B16.5 ANSI B16.5 ANSI B16.47 Series A ANSI B16.5 ANSI B16.36
A105N A105N A105N A105N A105N A105N A105N A105N
Blind Flange Orifice Flange (Pair) Spectacle Blind Paddle Blank Paddle Spacer Gaskets Bolting
- 12 14 - 20 14 - 30
A516 Gr.70 A516 Gr.70 A516 Gr.70
- 30 All Sizes
ANSI B16.21 ANSI B18.2.1 ANSI B18.2.2 API 602 API 600
Expanded Graphite A193 Gr. B7 A194 Gr. 2H Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr.
Gate Valve
-1 2 12 14 24
API 600
30
API 600
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
CLASS A2AB(FW)
Service: Firewater (Wet system)
Item Globe Valve
Size (NPS) -1 2-8
range
Description Forged CS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, Class 800, handwheel operated Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 150, handwheel operated Forged CS Body, Spring Loaded Ball Lift Type, Bolted Cover, SW Ends, Class 800 Cast CS Body, Swing Type, Bolted Cover, Flange Ends, RF, Class 150 Cast CS Body, Wafer type, to suit Class 150 ASME B16.5 RF Flanges. Cast CS Body, Wafer type, to suit Class 150 ASME B16.47 Series A RF Flanges. Forged CS Body, Reduced Bore, Floating Ball, Fire Safe Design with Antistatic Device, SW Ends, Class 800 (with 100mm Long pup piece on both ends), , Lever Operated Cast CS Split Body, Reduced Bore, Floating Ball, Flange Ends, ASME B16.5 RF Class 150, Lever operated Cast CS Split Body, Reduced Bore, Trunnion mounted Ball, Flange Ends, ASME B16.5 RF Class 150, Gear operated Cast CS Split Body, Reduced Bore, Trunnion mounted Ball, Flange Ends, ASME B16.47 Series A RF Class 150, Gear operated Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Lever operated Cast CS Body, Wafer Lug Ends to suit ASME B16.5 Class 150 RF Flanges, Gear operated Cast CS Body, Wafer Lug Ends to suit ASME B16.47 Series A, Class 150 RF Flanges, Gear operated
Dimensional Standard BS EN ISO 15761 BS 1873 BS EN 15761 BS 1868 API 594 API 594 BS EN 17292 ISO ISO
Material Specification Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr Seat: PTFE Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE Body: A216 Gr. WCB Trim: 13% Cr Seat: PTFE Body: A216 Gr. WCB Trim: 13% Cr Body: A216 Gr. WCB Trim: 13% Cr Body: A216 Gr. WCB Trim: 13% Cr
Check Valve
-1 2-6 8 - 24 30
Ball Valve (Note 4)
-1
26
API 6D
8 24
API 6D
30
API 6D
Butterfly Valve (Note 5)
36 8 24 30
API 609
API 609 API 609
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
BRANCH CONNECTIONS FOR 900 ANGLE T RT RT RT RT RT RT RT W W W W W S S S S 30 30 24 20 18 16 14 12 10 8 6 4 3 2 1 1 3/4 1/2
TS 1/2
TS TR 3/4
TS TR TR 1
TS TR TR TR 1
T S S S S 2
T RT S S S S 3
LEGEND: T: EQUAL TEE (BW) S: SOCKOLET
TS: EQUAL TEE (SW)
TR: REDUCING T (SW)
Notes: 1. Drain and vent connections for all pipe sizes shall be inch. Ball valves shall be used. 2. Pipe joints for 2 and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs 5. To be used for Cooling Medium service only
PVC-PEN CONSORTIUM
BRANCH SIZE (Inch)
T RT RT S S S S 4
T RT RT W S S S S 6
T RT RT RT RT RT RT W W W W S S S S 20
T RT RT RT RT RT RT W W W W W S S S S 24
DOCU. NO.: 094135-PE-SPC-001
CLASS A2AE
Rating: ANSI Class 150 Design Code: ANSI B31.3 Corrosion Allowance: Nil Service Limits: Design Temp.:0 to 65 0C Design Pressure: ATM Barg
Service: Chemical, Solvent
Item
Size (NPS)
range
Description PIPE SS, Seamless, Sch.80S, PE SS, Seamless, Sch. 40S, BE SS, Seamless, Sch.80S (L) x Sch.80S (S), PE FITTINGS Forged SS, SW, 90/45 Deg. LR Elbow, Equal / Reducing Tees, Union, Cap. Class 3000 Wrought SS, BW, 90/45 Deg. Long Radius Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness Forged SS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 Forged SS, WT to match pipe wall thickness Forged SS, WT to match pipe wall thickness FLANGES Forged SS, SW, RF, Class 150 Forged SS, WN, RF, Class 150, WT to match pipe Forged SS, RF, Class 150 Forged SS, WN, RF, Class 300, WT to match pipe
Dimensional Standard ANSI B36.19 ANSI B36.19 MSS SP-95
Material Specification A312 TP316L A312 TP316L A312 TP316L
Pipes Swage Nipple Fittings
-1 2-6 -1
-1 2-6
A182 F316L A403 WP316L
Coupling Sockolet Weldolet Flanges Blind Flange Orifice Flange (Pair) Spectacle Blind Gaskets Bolting
-1 -1 2-6 -1 26 -6 2-6
ANSI B16.11 MSS SP-97 MSS SP-97 ANSI B16.5 ANSI B16.5 ANSI B16.5 ANSI B16.36
A182 F316L A182 F316L A182 F316L A182 F316L A182 F316L A182 F316L A182 F316L
-6
SPECTACLE BLINDS Plate SS, RF, Class 150 BOLTS & GASKETS Flat Ring, expanded Graphite, 2mm thick, RF Stud Bolt Fully Threaded with Two Hex Nuts VALVES Forged SS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, API Class 800. Hand Wheel Operated. Cast SS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 150. Hand Wheel Operated. Forged SS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, API Class 800. Hand Wheel Operated. Cast SS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 150. Hand Wheel Operated. Forged SS Body, Spring Loaded Ball Lift Type, Bolted Cover, SW Ends, API Class 800 Cast SS Body, Swing Type, Bolted Cover, Flange Ends, RF, Class 150 Forged SS Body, Reduced Bore, Floating Ball, Fire Safe Design with Antistatic Device, SW Ends, Class 800 (with 100mm Long pup piece on both ends), Lever Operated,
ANSI B16.48
A240 Gr.TP316L
-6 All Sizes
ANSI B16.21 ANSI B18.2.1 ANSI B18.2.2 API 602 API 600 BS EN 15761 BS 1873 BS EN 15761 BS 1868 BS EN 17292 ISO
Expanded Graphite A320 Gr.B8M Cl.2 A194 Gr. 8M Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Seat: PTFE
Gate Valve
-1 26
Globe Valve
-1 2-6
Check Valve
-1 2-6
ISO
Ball Valve (Note 4)
-1
ISO
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
CLASS A2AE
Rating: ANSI Class 150 Design Code: ANSI B31.3 Corrosion Allowance: Nil Service Limits: Design Temp.: 0 to 65 0C Design Pressure: ATM Barg
Item
Size (NPS) 26
range
Description Cast SS Split Body, Reduced Bore, Floating Ball, Flange Ends, RF, Class 150, Lever operated
Dimensional Standard API 6D
Material Specification Body: A351 CF8M Trim: 316L Seat: PTFE
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
TS 1/2 RUN PIPE (Inch)
TS RT 3/4
TS RT RT 1
TS RT RT RT 1
T S S S S 2
T RT S S S S 3
T RT RT S S S S 4
T RT RT W S S S S 6
TS: EQUAL TEE (SW)
TR: REDUCING T (SW)
Notes: 1. Drain and vent connections for all pipe sizes shall be inch. Ball valves shall be used. 2. Pipe joints for 2 and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs
PVC-PEN CONSORTIUM
BRANCH SIZE (Inch)
6 4 3 2 1 1 3/4 1/2
DOCU. NO.: 094135-PE-SPC-001
CLASS B1AB
Rating: ANSI Class 300 Design Code: ANSI B31.3 Corrosion Allowance: 1.5 mm Service Limits: Design Temp.: -20 to 70 0C Design Pressure: 25 Barg
Service: Process Liquid, Process Vapour
Item
Size (NPS)
range
Description PIPE CS, Seamless, Sch.80, PE CS, Seamless, Sch. STD, BE CS, Seamless, Sch.80 (L) x Sch.80 (S), PE FITTINGS Forged CS, SW, 90 / 45 Deg. Elbow, Equal / Reducing Tees, Union, Cap. Class 3000 Wrought CS, BW, 90/45 Deg. Long Radius Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness Forged CS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 Forged CS, WT to match pipe wall thickness Forged CS, WT to match pipe wall thickness FLANGES Forged CS, SW, RF, Class 300 Forged CS, WN, RF, Class 300, WT to match pipe Forged CS, RF, Class 300 Forged CS, WN, RF, Class 300, WT to match pipe
Material Specification A106 Gr. B A106 Gr. B A106 Gr. B
-1 2-6 -1
-1 2-6
A105N A234 Gr. WPB
-1 -1 2-6 -1 26 -6 2-6
A105N A105N A105N A105N A105N A105N A105N
-6
SPECTACLE BLINDS Plate CS, RF, Class 300 BOLTS & GASKETS Flat Ring, expanded Graphite, 2mm thick, RF Stud Bolt Fully Threaded with Two Hex Nuts VALVES Forged CS Body, OS&Y, Bolted Bonnet, Rising Stem, Solid Wedge, Hand wheel Oper., Flange Class 300 RF. Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Solid Wedge, Hand wheel Oper., Flange CL.300 RF Cast CS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Hand wheel Oper., Flange CL.300 RF Forged CS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand Wheel Oper., Flange CL.300 RF. Cast CS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand Wheel Oper., Flange CL.300 RF. Forged CS Body, Spring Loaded Ball Lift Type, Bolted Cover, Flange CL.300 RF. Cast CS Body, Swing Type, Bolted Cover, Flange CL.300 RF. Forged CS Body, 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-Out, Flanged Ends, RF Class 300, Lever Oper. Fire safe design with antistatic device Cast CS Body, 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-Out, Flanged Ends, RF Class 300,
ANSI B16.48
A516 Gr.70
-6 All Sizes
ANSI B16.21 ANSI B18.2.1 ANSI B18.2.2 API 602
Expanded Graphite A193 Gr. B7 A194 Gr. 2H Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr.
Gate Valve
-1 23 46
API 600 API 600
Globe Valve
-1 2-6
BS EN 15761 BS 1873 BS EN 15761 BS 1868 BS EN 17292
ISO
Check Valve
-1 2-6
ISO
Ball Valve (Note 4)
-1
ISO
Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr. Body: A216 Gr. WCB Trim: 13% Cr. Body: A105N Trim: 13% Cr Seat: RPTFE Body: A216 Gr. WCB Trim: 13% Cr
26
API 6D
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
CLASS B1AB
Service: Process Liquid, Process Vapour
Item
Size (NPS)
range
Description Lever Oper. Fire safe design with antistatic device Forged CS Body, Integral double block and bleed valve, Flanged Ends, RF, Class 300, RB, Lever operated. Fire safe design with antistatic device
Dimensional Standard Manufacturer Standard
Material Specification Seat: RPTFE Body: A105N Trim: 13% Cr Seat: RPTFE
3/4
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
TS TR 3/4
TS TR TR 1
TS TR TR TR 1
T RT RT S S 2
T RT RT S S S 3
T RT RT S S S S 4
T RT RT W S S S S 6
TS: EQUAL TEE (SW)
TR: REDUCING T (SW)
Notes: 1. Drain and vent connections for all pipe sizes shall be inch. Gate valves shall be used. 2. Pipe joints for 2 and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs
PVC-PEN CONSORTIUM
BRANCH SIZE (Inch)
6 4 3 2 1 1 3/4 1/2
DOCU. NO.: 094135-PE-SPC-001
CLASS B1AC
Service: Process Liquid, Process Vapour, Refrigerated Process Liquid, Refridgerated Process Vapour, Vapour Vent Description PIPE LTCS, Seamless, Sch.80, PE LTCS, Seamless, Sch.STD, BE LTCS, Seamless, Sch.XS, BE LTCS, SAW, Sch.XS, BE LTCS, Seamless, Sch.80 (L) x Sch.80 (S), PE FITTINGS Forged LTCS, SW, 90/45 Deg. Elbow, Equal & Reducing Tees, Unions, Cap. Class 3000 LTCS, BW, 90/45 Deg. Long Radius Elbow, Cap, Conc./Ecc. Reducer, Equal & Reducing Tees, WT to match pipe wall thickness Forged LTCS, WT to match pipe wall thickness Forged LTCS, WT to match pipe wall thickness Forged LTCS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 FLANGES Forged LTCS, SW, RF, Class 300 Forged LTCS, WN, RF, Class 300, WT to match pipe Forged LTCS, RF, Class 300 Forged LTCS, WN, RF, Class 300, with jackbolt and 2 off 1/2 NPTF tappings, WT to match pipe SPECTACLE BLINDS, SPADES & SPACERS Plate LTCS, RF, Class 300 Plate LTCS, RF, Class 300 Plate LTCS, RF, Class 300 BOLTS & GASKETS 4.5 mm Thick Spiral Wound Low Stress 316SS, Graphite Filler, 316 SS inner ring, Carbon Steel outer ring, to suit Class 300 RF Flange. Stud Bolt Fully Threaded with Two Hex Nuts VALVES Forged LTCS Body, OS&Y, Bolted Stem, Solid Wedge, Hand wheel CL.300 RF Cast LTCS Body, OS&Y, Bolted Stem, Solid Wedge, Hand wheel CL.300 RF
Item
Size (NPS)
range
Dimensional Standard ANSI B36.10 ANSI B36.10 ANSI B36.10 ANSI B36.10 MSS SP-95
Material Specification A333 Gr. 6 A333 Gr. 6 A333 Gr. 6 A671 Gr.CC60 CL.32 A333 Gr. 6
Pipes
-1 2 - 14 16 18 - 20 -1
-1 2 20
A350 Gr. LF2 CL.1 ASTM A420 Gr. WPL6
Sokolet Weldolet Coupling
-1 26 -1
A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1
Flanges
-1 2 20 - 20 2 - 20
A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1 A350 Gr. LF2 CL.1
Blind Flange Orifice Flange Spectacle Blind Paddle Blank Paddle Spacer Gaskets
- 10 12 - 20 12 - 20
A516 Gr.70 A516 Gr.70 A516 Gr.70
- 20
ANSI B16.20
Graphite with SS inner ring and CS outer ring A320 Gr. L7 A194 Gr. 4+S3 Body: A350 Gr. LF2 CL.1 Trim No.:12 Body: A352 Gr.LCC Trim No.: 12
Bolting
All Sizes
ANSI B18.2.1 ANSI B18.2.2 API 602
Gate Valve
-1 23
Bonnet, Rising Oper., Flange Bonnet, Rising Oper., Flange
API 600
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
CLASS B1AC
Service: Process Liquid, Process Vapour, Refrigerated Process Liquid, Refridgerated Process Vapour, Vapour Vent Description Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Hand wheel Oper., Flange CL.300 RF Cast LTCS Body, OS&Y, Bolted Bonnet, Rising Stem, Flexible Wedge, Gear Oper., Flange CL.300 RF Forged LTCS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand wheel Oper., Flange CL.300 RF Cast LTCS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Hand wheel Oper., Flange Class 300 RF Cast LTCS Body, OS&Y, Bolted Bonnet, Swivel Plug Disc, Gear Oper., Flange Class 300 RF Forged LTCS Body, Spring Loaded Ball Lift Type, Bolted Cover. Flange Class 300 RF Cast LTCS Body, Swing Type, Bolted Cover, Flange Ends, Class 300 RF Cast LTCS Body, Wafer Dual Type, Wafer Ends to suit Class 300 RF Flange Forged LTCS Body, 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-out, Reduced Bore, Flange Ends, RF, Class 300, Level Operation. Fire safe design with antistatic device Cast LTCS 2 Pieces Split Bolted Body, Floating Ball, Anti Blow-out, Reduced Bore, Flange Ends, RF, Class 300, Level Operation. Fire safe design with antistatic device Cast LTCS 2 Pieces Split Body, Trunnion Mounted, Anti Blow-out, Reduced Bore, Flange Ends, RF, Class 300, Gear Operation. Fire safe design with antistatic device Forged LTCS Body, Integral double block and bleed valve, Reduced Bore, Flanged Ends, RF, Class 300, RB, Lever operated. Fire safe design with antistatic device
Item
Size (NPS) 4 10 12 - 20
range
Material Specification Body: A352 Gr.LCC Trim No.: 12 Body: A352 Gr.LCC Trim No.: 12
API 600
Globe Valve
-1 26 8
BS EN 15761 BS 1873 BS 1873 BS EN 15761 BS 1868 API 594 BS EN 17292
ISO
Check Valve
-1
ISO
2-6 8 - 20 Ball Valve (Note 4) -1
ISO
24
API 6D
Body:A350 Gr.LF2 CL.1 Trim No.: 12 Body: A352 Gr.LCC Trim: SS 316L Body: A352 Gr.LCC Trim: SS 316L Body: A350 Gr. LF2 CL.1 Trim No.: 12 Body: A350 Gr.LCC Trim: SS 316L Body: A352 Gr.LCC Trim: SS 316L Body: A350 Gr.LF2 CL.1 Ball: SS 316 Stem: SS 316 Seats: RPTFE Body: A352 Gr.LCC Ball: SS 316 Stem: SS 316 Seats: RPTFE Body: A352 Gr.LCC Ball: SS316 Stem: SS316 Seats: RPTFE Body: A350 Gr.LF2 CL.1 Ball: SS 316 Stem: SS 316 Seats: RPTFE
6 20
API 6D
3/4
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
TS TS TR TS TR TR 1/2 3/4 1 RUN PIPE (Inch) LEGEND: T: EQUAL TEE (BW) S: SOCKOLET
TS TR TR TR 1
T S S S S 2
T RT S S S S 3
T RT RT S S S S 4
T RT RT W S S S S 6
T RT RT RT RT RT RT W W W W S S S S 20
TS: EQUAL TEE (SW)
TR: REDUCING T (SW)
Notes: 1. Drain and vent connections for all pipe sizes shall be inch. Gate valves shall be used. 2. Pipe joints for 2 and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs 5. Cavity Vent for ball valve shall be used only when indicated on P&IDs
PVC-PEN CONSORTIUM
BRANCH SIZE (Inch)
20 18 16 14 12 10 8 6 4 3 2 1 1 3/4 1/2
DOCU. NO.: 094135-PE-SPC-001
CLASS B2AE
Rating: ANSI Class 300 Design Code: ANSI B31.3 Corrosion Allowance: Nil Service Limits: Design Temp.: 0 to 65 0C Design Pressure: 27.5 Barg
Item
Size (NPS)
range
Description PIPE SS, Seamless, Sch.80S, PE SS, Seamless, Sch. 40S, BE SS, Seamless, Sch.80S (L) x Sch.80S (S), PE FITTINGS Forged SS, SW, 90/45 Deg. LR Elbow, Equal / Reducing Tees, Union, Cap. Class 3000 Wrought SS, BW, 90/45 Deg. Long Radius Elbow, Conc./ Ecc. Reducer, Equal / Reducing Tee, Cap. WT to match pipe wall thickness Forged SS, Full Coupling, Half Coupling, Reducing Coupling, SW, Class 3000 Forged SS, WT to match pipe wall thickness Forged SS, WT to match pipe wall thickness FLANGES Forged SS, SW, RF, Class 300 Forged SS, WN, RF, Class 300, WT to match pipe Forged SS, RF, Class 300 Forged SS, WN, RF, Class 300, WT to match pipe
Material Specification A312 TP316L A312 TP316L A312 TP316L
-1 2-6 -1
-1 2-6
A182 F316L A403 WP316L
-1 -1 2-6 -1 26 -6 2-6
A182 F316L A182 F316L A182 F316L A182 F316L A182 F316L A182 F316L A182 F316L
-6
SPECTACLE BLINDS Plate SS, RF, Class 300 BOLTS & GASKETS Flat Ring, expanded Graphite, 2mm thick, RF Stud Bolt Fully Threaded with Two Hex Nuts VALVES Forged SS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, API Class 800, hand wheel operated. Cast SS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 300, hand wheel operated Forged SS Body, OS&Y, Bolted Bonnet, SW Ends, Rising Stem, API Class 800, hand wheel operated. Cast SS Body, OS&Y, Bolted Bonnet, Rising Stem, Flange Ends, RF, Class 300, hand wheel operated. Forged SS Body, Spring Loaded Ball Lift Type, Bolted Cover, SW Ends, API Class 800 Cast SS Body, Swing Type, Bolted Cover, Flange Ends, RF, Class 300 Forged SS Body, Reduced Bore, Floating Ball, Fire Safe Design with Antistatic Device, SW Ends, Class 800 (with 100mm Long pup piece on both ends), Lever Operated,
ANSI B16.48
A240 Gr.TP316L
-6 All Sizes
ANSI B16.21 ANSI B18.2.1 ANSI B18.2.2 API 602 API 600 BS EN 15761 BS 1873 BS EN 15761 BS 1868 BS EN 17292 ISO
Expanded Graphite A320 Gr.B8M Cl.2 A194 Gr. 8M Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Body: A351 CF8M Trim: 316L Body: A182 F316L Trim: 316L Seat: PTFE
Gate Valve
-1 26
Globe Valve
-1 2-6
Check Valve
-1 2-6
ISO
Ball Valve (Note 4)
-1
ISO
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
CLASS B2AE
Rating: ANSI Class 300 Design Code: ANSI B31.3 Corrosion Allowance: Nil Service Limits: Design Temp.: 0 to 65 0C Design Pressure: 27.5 Barg
Item
Size (NPS) 26
range
Description Cast SS Split Body, Reduced Bore, Floating Ball, Flange Ends, RF, Class 300, Lever operated Forged SS Body, Integral double block and bleed valve, Flanged Ends, RF, Class 300, RB, Lever operated. Fire safe design with antistatic device
Dimensional Standard API 6D Manufacturer Standard
Material Specification Body: A351 CF8M Trim: 316L Seat: PTFE Body: A182 F316L Trim: 316L Seat: PTFE
3/4
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
TS RT 3/4
TS RT RT 1
TS RT RT RT 1
T S S S S 2
T RT S S S S 3
T RT RT S S S S 4
T RT RT W S S S S 6
TS: EQUAL TEE (SW)
TR: REDUCING T (SW)
Notes: 1. Drain and vent connections for all pipe sizes shall be inch. Ball valves shall be used. 2. Pipe joints for 2 and larger sizes shall be buttweld. 3. Branch connections shall be as per Branch Table 4. Full Bore ball valves shall be used only when indicated on P&IDs
PVC-PEN CONSORTIUM
BRANCH SIZE (Inch)
6 4 3 2 1 1 3/4 1/2
DOCU. NO.: 094135-PE-SPC-001
APPENDIX 2-
PIPING STANDARD ASSEMBLIES
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 1 HYDROSTATIC VENTS AND DRAINS (Utility Classes A2AB, A2AE, B2AE) HYDROSTATIC VENTS
3/4'' NPTF Cap (seal weld after testing) 3/4'' Nipple POE/TOE 3/4 SW Equal /Reduced Tee as per branch table
Header size 3/4'' to 1-1/2''
3/4'' NPTF Cap (seal weld after testing) 3/4'' Nipple POE/TOE 3/4'' Sockolet
Header size 2'' and above
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 1 HYDROSTATIC VENTS AND DRAINS (Utility Classes A1AE, A2AB, A2AE, B2AE) HYDROSTATIC DRAINS
3/4' SW Equal /Reduced Tee as per branch table 3/4'' Ball Valve With Nipples 3/4'' SW Flange 3/4'' Blind Flange Header size 3/4'' to 1-1/2''
3/4'' Sockolet
3/4'' Ball Valve With Nipples 3/4'' SW Flange 3/4'' Blind Flange Header size 2'' and above
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 2 HYDROSTATIC VENTS AND DRAINS (Process Classes A1AC, B1AB, B1AC) HYDROSTATIC VENTS
3/4'' NPTF Cap (seal weld after testing) 3/4'' Nipple POE/TOE 3/4 SW Equal /Reduced Tee as per branch table
3/4'' NPTF Cap (seal weld after testing) 3/4'' Nipple POE/TOE 3/4'' Sockolet
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 2 HYDROSTATIC VENTS AND DRAINS (Process Classes A1AC, B1AB, B1AC) HYDROSTATIC DRAINS
3/4'' Nipple PBE
3/4'' SW Equal /Reduced Tee as per branch table
3/4'' SW Flange 3/4'' Ball Valve, Flanged
3/4'' Blind Flange Header size 3/4'' to 1-1/2''
Bracing
3/4'' Nipoflange 3/4'' Ball Valve, Flanged
3/4'' Blind Flange Header size 2'' and above
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 3 PROCESS VENTS AND DRAINS (Utility Classes A1AE, A2AB, A2AE, B2AE) PROCESS VENTS/ DRAINS
3/4'' Blind Flange 3/4'' SW Flange 3/4'' Ball Valve With Nipples 3/4'' SW Equal /Reduced Tee as per branch table
Header size 3/4''-1-1/2''
3/4'' Blind Flange
3/4'' SW Flange 3/4'' Ball Valve With Nipples 3/4'' Sockolet
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 4 PROCESS VENTS AND DRAINS (Process Classes A1AC, B1AB, B1AC) PROCESS VENTS/ DRAINS
3/4'' Blind Flange 3/4'' Gate Valve, Flanged 3/4'' SW Flange 3/4'' Nipple PBE 3/4'' SW Equal /Reduced Tee as per branch table
3/4'' Blind Flange
3/4'' Gate Valve, Flanged
Bracing
3/4'' Nipoflange
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 5 - PRESSURE CONNECTION REMOTE TYPE (Utility Classes A1AE, A2AB, A2AE)
Instrument Piping 3/4'' Blind Flange with 1/2'' NPTF Tapping 3/4'' SW Flange
3/4'' Ball Valve With Nipples 3/4'' SW Equal /Reduced Tee as per branch table
Instrument Piping
3/4'' Blind Flange with 1/2'' NPTF Tapping 3/4'' SW Flange
3/4'' Ball Valve With Nipples 3/4'' Sockolet
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 6 - PRESSURE CONNECTION REMOTE TYPE (Classes A1AC, B1AB, B1AC, B2AE)
3/4'' Blind Flange with 1/2'' NPTF Thread
Instrument
3/4'' Integral Double Block and Bleed Valve, Flanged
Piping
3/4'' SW Flange 3/4'' Nipple PBE Equal /Reduced Tee SW as per branch table
3/4'' Blind Flange with 1/2'' NPTF Thread 3/4'' Integral Double Block and Bleed Valve, Flanged
Instrument Piping
3/4'' SW Flange 3/4'' Nipple PBE
3/4'' Sockolet
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 7 - PRESSURE CONNECTION DIRECT MOUNTED TYPE (Utility Classes A1AE, A2AB, A2AE)
Instrument 3/4'' SW Flange Piping 3/4'' Ball Valve With Nipples 3/4'' SW Equal /Reduced Tee as per branch table
Instrument Piping 3/4'' SW Flange
3/4'' Ball Valve With Nipples 3/4'' Sockolet
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 8 - PRESSURE CONNECTION DIRECT MOUNTED TYPE (Process Classes A1AC, B1AB, B1AC, B2AE)
Instrument Piping
3/4'' Nipple PBE
3/4'' SW Flange Equal /Reduced Tee SW as per branch table
Instrument Piping
3/4'' Nipple PBE
3/4'' SW Flange 3/4'' Sockolet
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 9 - TEMPERATURE CONNECTION (All Classes except the A2AF Spec)

Instruments 1-1/2'' Nipoflange Piping (Note 1) Bracing 150 (typical)
300mm max Note 1: Bracing required for Olet branches Header size 2'' and 3
4 x line size Ecc. reducers
1-1/2 Nipoflange
Instruments
Piping 150 (typical) (Note 1)
Note 1: Bracing required for Olet branches Header size 4'' and above
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 10 - ORIFICE FLANGE ASSEMBLY (Utility Classes A1AE, A2AB, A2AE, B2AE)
1/2'' SW Flange Instruments 1/2'' Nipple PBE Piping
1/2'' Nipple TOE x POE
1/2'' SW Gate Valve
Inst.
Gases
Gases 45 degree
Liquids
Liquids
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 11 - ORIFICE FLANGE ASSEMBLY (Process Classes A1AC, B1AB, B1AC)
Instruments
1/2'' SW Flange 1/2'' Nipple TOE x POE
Piping 1/2'' Flanged Gate Valve
Inst.
Gases
Gases 45 degree
Liquids
Liquids
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 12 HYDROSTATIC VENTS AND DRAINS (Classes A2AA) HYDROSTATIC VENTS/ DRAINS
3/4'' Threaded NPTF Cap
3/4'' Nipple TBE 3/4'' Equal /Reduced Threaded Tee as per branch connection
Header size 3/4''-2''
3/4'' NPTF Cap
3/4'' Nipple TBE
3/4'' Threadolet
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 13 PROCESS VENTS AND DRAINS (Classes A2AA) PROCESS VENTS

3/4'' NPTM Plug
3/4'' Screwed Ball Valve
3/4'' Nipple TBE
3/4'' Equal /Reduced Tee as per branch table
Header size 3/4'' - 2''
3/4'' NPTM Plug
3/4'' Screwed Ball Valve 3/4'' Nipple TBE 3/4'' Threadolet
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 13 PROCESS VENTS AND DRAINS (Classes A2AA) PROCESS DRAINS
3/4'' Equal /Reduced Tee as per branch table 3/4'' Nipple TBE 3/4'' Screwed Ball Valve
3/4'' NPTM Plug Header size 3/4'' to 2''
3/4'' Threadolet 3/4'' Nipple TBE 3/4'' Screwed Ball Valve
3/4'' NPTM Plug Header size 3'' and above
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 14 - PRESSURE CONNECTION (Classes A2AA)
1/2'' NPTM Plug Instrument Piping 1/2'' Screwed Ball Valve 3/4'' x 1/2'' Swage Nipple TBE 3/4'' Equal /Reduced Tee as per branch table
Header size 3/4'' - 2''
Instrument Piping 3/4'' x 1/2'' Swage Nipple TBE
1/2'' NPTM Plug
1/2'' Screwed Ball Valve
3/4'' Threadolet
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 15 - ORIFICE FLANGE ASSEMBLY (Classes A2AA)

Instrument Piping 1/2'' Nipple TBE 1/2'' Screwed Flange
1/2'' Screwed Gate Valve
Orifice Plate by Instrument
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 16 HYDROSTATIC VENTS AND DRAINS (Utility Classes A2AD) HYDROSTATIC VENTS
3/4'' Blind Flange
3/4 SW Equal /Reduced Tee as per branch table
Header size 3/4'' to 4''
HYDROSTATIC DRAINS
3/4'' Blind Flange
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 17 PROCESS VENTS AND DRAINS (Utility Classes A2AD) PROCESS VENTS
3/4'' Blind Flange
3/4'' Ball Valve
PROCESS DRAINS
3/4'' Ball Valve 3/4'' Blind Flange
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 18 PRESSURE CONNECTION (Utility Classes A2AD)

3/4'' Blind Flange
3/4 SW Equal /Reduced Tee as per branch table 3/4'' Ball Valve
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 19 HYDROSTATIC VENTS AND DRAINS (Utility Classes A2AF) HYDROSTATIC VENTS
3/4'' Blind Flange
as per branch table
HYDROSTATIC DRAINS
as per branch table
3/4'' Blind Flange
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 20 PROCESS VENTS AND DRAINS (Utility Classes A2AF) PROCESS VENTS
3/4'' Blind Flange
3/4'' Ball Valve
as per branch table
PROCESS DRAINS
as per branch table 3/4'' Ball Valve 3/4'' Blind Flange
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 21 PRESSURE CONNECTION (Utility Classes A2AF)

2'' Blind Flange
as per branch table 2'' Ball Valve
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 22 - TEMPERATURE CONNECTION (Utility Classes A2AF)

Instruments
Piping 150 (typical)
As per branch table
PVC-PEN CONSORTIUM
DOCU. NO.: 094135-PE-SPC-001
DETAIL 23 - ORIFICE FLANGE ASSEMBLY (Utility Classes A2AF)
Instruments Piping 1/2'' Gate Valve
Inst.
Gases
Gases 45 degree
Liquids
Liquids
PVC-PEN CONSORTIUM

094135-PE-SPC-001 Piping Material Specification-REV 4

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094135-PE-SPC-001 REV. NO. : 4 PAGE : COVER

PIPING MATERIAL SPECIFICATION

PROJECT NAME CLIENT CONTRACTOR

05-Mar-12 13-DEC-11 04-Aug-11 DATE DISCIPLINE

T.N.M T.N.M T.N.M PREP'N

Y.B.P Y.B.P W.H.S REVIEW

J.K.L J.K.L C.S.H PEN APPROVAL

T.V.D T.V.D T.V.D PVGAS APPROVAL

PIPING T.N.MINH Y.B.PARK J.K.LEE Tran Van Du

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ASTM A193 ASTM A194

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MSS SP 67 MSS SP 75 MSS SP-80 EN 10204

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AWWA C950 AWWA M45

Fiberglass Pressure Pipe Fiberglass Pipe Design

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