Bharat EarthMovers Ltd. (BEML) |n1964 w|th the beg|nn|ng o domest|c produc- t|on o earthmov|ng equ|pment |n lnd|a. ln pr|vate sector, the H|ndustan Motors Earthmov|ng Equ|pment D|v|s|on was estab||shed |n 1969 at Th|ruva||ur near Chenna|. Th|s actory was |ater taken over by Caterp|||ar |n 2001 or the|r lnd|an operat|ons. A new product|on ac|||ty |n the same reg|on |naugurated |n Apr||, 2012 |s now used by CAT or Backhoe |oader product|on. JCB |aunched the |rst backhoe |oader |n lnd|a |n 1981 through |ts then |o|nt venture w|th Escorts but was taken over by JC Bamord Excavators Ltd. (K) |n 2003 and |s nowca||ed JCB lnd|a Ltd. w|th |ts strongho|d |ocated at Ba||abhgarh, Haryana. S|m||ar|y, CASE lnd|a operates a product|on ac|||ty |n P|thampur, Madhya Pradesh wh|ch was started |n 1989 when CASE had a tech- no|og|ca| |o|nt venture w|th L&T. lt made comp|ete acqu|s|t|on o the ownersh|po the |o|nt venture |ast year. S|m||ar|y, Terex Corporat|on started manuactur|ng backhoe |oaders |n 2004 at Greater No|da. Thus, ow|ng to the rap- |d|y deve|op|ng |nrastructure o the nat|on, most o the g|oba| p|oneers o equ|pment techno|ogy are today pres- ent |n lnd|a as |o|nt venture compan|es, or have set up the|r own manuactur|ng ac|||t|es/ market|ng |rms. Three ma|or -u3|NO !| ||\|!3 0^C-| |^| |Nu3!\ |N |N|^ 172 The Masterbu||der - November 2012 www.masterbu||der.co.|n hat do you say - when you pass a construct|on s|te and Wthe k|ds want to know| that b|g br|ght ye||owbeast w|th a trunk and a ta|| |s Scoop rom Bob the bu||der? Most o us have an answer or that |n terms o how we recogn|ze |t, be |t a d|gger, |oader or some other persona| argot. l you knowthat we are d|scuss|ng a back- hoe |oader here, you undoubted|y be|ong to our |ndustry! Exploring the Roots: Brief history of 'Diggers' inndia There was a t|me when the domest|c requ|rements o construct|on equ|pment Cmo|lomyo o, Ooyo| Equipment Focus recent entrants |n the market are M&M, Escorts and Ley|and Deere (Ashok Ley|and and John Deere). Other manu- acturers o backhoe |oaders |n lnd|a |nc|ude Case Ho||and, Te|con, Bu|| lnd|a, and L|ugong. Enduring Demand: Still the Messiah of theEquipment industry Th|s part|cu|ar mach|ne has been the superstar o construct|on equ|pment |ndustry t|me and aga|n desp|te repeated attempts by other |arge and sma|| robots to orce ret|rement upon |t! lts sa|es have been r|s|ng cons|stent|y |n the past ew years thanks to the construct|on boom |n the country. Pro|ect|on o the lnd|an economy to grow at more than 7% dur|ng the 12th p|an per|od and 1$ tr||||on amb|t|ous |nvestment p|ans o the government, seem to make the lnd|an CE market |n genera| and backhoe |oaders market |n part|cu|ar, |ucrat|ve. lnd|a |s the |argest Backhoe Market |n the wor|d and Back- hoe |oaders contr|bute approx|mate|y 50% o the tota| EM sector here. W|th record sa|es exceed|ng 33,000 un|ts |n 2011, product|on orecast or 2013 |s p|aced around 43000 un|ts w|th an astound|ng CAGP o 40%. The market |s thus w|tness|ng entry o new p|ayers whereas the ex|st|ng manuacturers are ramp|ng upthe|r product|oncapac|t|es. Ever thought what makes the back- hoe |oader so popu|ar? versat|||ty! ln an era when equ|pment manuacturers are des|gn|ng mach|nes to do as many |obs as poss|b|e or try|ng to o||owthe Sw|ss- army-kn|e approach, the des|gn o the backhoe-|oader has |ong stood as a mode|. The mach|ne |s at once a ded|- cated trench|ng un|t, as we|| as a ront- end-|oad|ng too|. lts true, o course, that a comparab|y s|zed hydrau||c excavator may out- trench a backhoe and that a whee| |oader may out-|oad |t, but no other mach|ne comb|nes these two bas|c earthmov|ng unct|ons as e|c|ent|y as a backhoe-|oader, wh||e oer|ng exce||ent maneuverab|||ty and ease o transport. And, everyth|ng cons|dered, the back- hoe-|oader |s a|so one o the most aordab|e earthmovers around. The ex|st|ng and new entrants |n backhoe |oaders manuactur|ng |n lnd|a are thus reth|nk|ng product oer|ng strateg|es to su|t the emerg|ng demand order. A|so, the government |s now p|ck|ng up aga|n on award|ng new |nra pro|ects and c|ear|ng the stuck up processes |n order to put proposed green |e|d power pro|ects on ast track, and to meet the emerg|ng urban and rura| |nra demands rom remote areas, t|er-l and t|er-ll c|t|es, wh|ch w||| assure manuacturers that the demand or the versat||e equ|pment w||| rema|nqu|te |rm and w|de. Technological Developments The construct|on equ|pment sector |n lnd|a has evo|ved over the years and |s at present |n an |ntermed|ate stage o deve|opment. The |ndustry |s try|ng to br|ng |n |nternat|ona| |eve|s o techno|- ogy as demand and the sca|e o opera- t|on|ncreases. The users are nownot |ook|ng at on|y the |n|t|a| cost o the equ|pment, but ocus|ng on tota| cost|ng, or cost per ton o usage. Demand |n va|ue |s a natura| phenomenon |n any matur|ng market, wh|ch needs to be addressed by manu- acturers through the|r products - backed by necessary |mprovements |n produc- t|on||ne, a||ow|ng boths|des to reap, hon- est bene|ts onthe|r |nvestment. One o the ma|or actors that add to the versat|||ty o a backhoe |oader |s the deve|opment |n number o app||cat|ons |t can work |n w|th the he|p o attach- ments. Buckets at both the |oader end and backhoe end can be rep|aced w|th a host o attachments ||ke pa||et orks, rock breaker, ||b crane, sweeper co||ec- tor, auger, s|x-|n-one c|am shove| bucket, r|pper tooth, |aw bucket, d|tch c|ean|ng bucket, taper d|tch|ng bucket, bucket mounted ork ||t etc. Hence, a construct|on and earthmov|ng mach|ne can be used |n severa| other app||ca- t|ons ||ke so||d waste management and mater|a| hand||ng. However, the percentage o sa|es budgeted or P&D |s meager - rang|ng rom 0.5 to 3% o sa|es. A|though many o the manuacturers have estab||shed u||-|edged P&D un|ts to update the|r products/techno|og|es, the |ndustry |n lnd|a does not |nvest adequate|y |n P&D act|v|t|es compared to wor|d |eaders ||ke 173 www.masterbu||der.co.|n The Masterbu||der - November 2012 vo|vo or Komatsu, as the ex|st|ng market cannot absorb the deve|opment costs. However, we may see more P&D work by wor|d ma|ors |n lnd|a, tak|ng advan- tage o |owP&Dmanpower costs. ABright Future Construct|on |n lnd|a |s ast approa- ch|ng |nternat|ona| standards. The pro- ||e o lnd|an demand |s character|zed by cost consc|ousness more than va|ue consc|ousness. Contractors want soph|s- t|cated equ|pments at lnd|an pr|ces and they want to use them rough|y (|n-act abuse them). A|so, there |s h|gher aware- ness about the ut|||ty o th|s mach|ne |n rura| markets and more armers-cum- entrepreneurs are start|ng to ownthem. Backhoe |oaders w||| rema|n the most popu|ar type o equ|pment so|d |n the country or some t|me to come, though a|ready a change |n the structure o demand can be seen. lts sa|es have been grow|ng rap|d|y s|nce 1998 (except or a d|p dur|ng 2008-2009). Wh||e |t w||| cont|nue to rema|n the most popu|ar equ|pment type amongst p|ant h|rers and sma|| contractors on account o |ts versat|||ty and mob|||ty, |t |s expected to be |ncreas|ng|y rep|aced by more e|- c|ent and product|ve - spec|a||zed con- struct|on mach|nes, such as craw|er excavators and whee|ed |oaders, part|c- u|ar|y on |arge |nrastructure pro|ects. Thereore, the uture growth rate o the backhoe |oader |ndustry may dec||ne, then aga|n, |t may we|| see |ncreas|ng app||cat|ons |n rura| areas wh|ch w||| sus- ta|n|ts strong market presence. Sneak Peek: Top manufacturers of BackhoeLoaders inndia Entry o new p|ayers |s we|| ||ke|y to expand the market. Proper product pos|- t|on|ng w||| he|p the new entrants create a stand |n th|s h|gh|y compet|t|ve |ndus- try. However, v|ewed rom the |ong-term prospect|ve, ex|st|ng brands w|th w|de market base w||| cont|nue to connect the|r names w|th product support, an |n|t|at|ve wh|ch they w||| now be mak|ng stronger thanbeore or h|gher brand reca||. Shown be|ow are some o the most popu|ar mode|s o th|s versat||e mach|ne (w|th spec||cat|ons) - manuacturedby pro- m|nent market p|ayers |nthe country. Equipment Focus Case Ho||and Equ|pment Pvt. Ltd Caterp|||ar lnd|a Product: 424B Backhoe Loader Engine: Power - Net 67 hp, Eng|ne Mode| KOEL /4P - 1040 T Turbo Charged, Eng|ne D|sp|acement 244.09 |n3 Hydraulic System: The Cat 424B |s |tted w|th un|que techno|ogy, var|ab|e D|sp|acement P|ston Pump, wh|ch |s an e|c|ent system and has |onger ||e. Operator Station: Spac|ous and comortab|e operator stat|on. Power Train: More re||ab|e and durab|e power tra|n. Backhoe: E|c|ent backhoe perormance. Serviceability: Ease o ma|ntenance and serv|ce. Work Tools: Cat Work Too|s or backhoe |oaders extend the versat|||ty o the mach|ne. Bu||t or perormance and durab|||ty, these too|s de||ver h|gh product|v|ty, |ong serv|ce and exce||ent va|ue. Electrical System: More re||ab|e e|ectr|ca| system. Product: Case-HoIIand 770 Loader Backhoe Engine: Power 76 hp eng|ne Hydraulic System: Low operat|ng cost and |ow hour|y d|ese| consumpt|on Backhoe Bucket: 0.243 cu.m Loader Bucket: 1.00 cu.m Equipment weight: 7.1 T Four-whee| dr|ve (4x4 tract|on) Pock-breaker L|t|ng arrangement Extend|ng type d|pper Bbottom dump bucket Pr|pper tooth B|ack ||| b|ade Heavy duty tyres-14 x 25 -2.0 PP Dozer b|ade L|me stone scrape 174 The Masterbu||der - 2012 November www.masterbu||der.co.|n Equipment Focus Escorts lnd|a Product: Backhoe Loader Digmax Engine: 76 HP Dig Depth: 4.8 m Loader Dump Height: 3.00m Loader Bucket: 1.2 Cu.m Backhoe Bucket: 0.26 Options: 4x4 opt|on ava||ab|e, Choice of Bucket: 6 |n 1 Trench|ng o buckets o 0.12 Cu to 0.18 Cu.m Rock Breaker Circuit: P|pper tooth, 90 HP eng|ne 176 The Masterbu||der - 2012 November www.masterbu||der.co.|n JCB Product: 3DX Engine: 92 hp, Turbo Charged, water coo|ed JCB eng|ne ecoMAX or better perormance |n hot and dusty work|ng cond|t|ons. Four Wheel Transmissions: The JCB synchroshutt|e transm|ss|on |s des|gned to prov|de h|gh tract|on orces and |ong ||e or cont|nuous |oad|ng dut|es. Excellent Loader Performance: versat||e 6-|n-l ront shove| w|th h|gh breakout orces g|ve extraord|nary |oader product|v|ty. Exce||ent v|s|b|||ty, |mproved ront reach, |ower turn|ng rad|us and h|gh tract|ve and breakout orces g|ve best-|n-c|ass |oader perormance. mproved Excavator Performance: lncreased d|ese| tank capac|ty, protect|on on excavator end hoses and |mproved excavator va|ve b|ock eatures ensure even better excavat|on econom|cs. Quick nter-site: Movement H|gh road speed o 36kph enab|es qu|ck |nter-s|te movement. P 69 Electrics: For |ncreased re||ab|||ty. Best-in-class Cabin: Spac|ous cab|n w|th ergonom|c operator env|ronment, w|th |nstrument conso|e on the operators s|de resu|ts |n |ong hours o at|gue ree operat|on. Unmatched Style: Powder coated, curved exter|ors |n b|ack and ye||ow co|or scheme g|ve the mach|ne a very smart |ook. Equipment Focus 177 www.masterbu||der.co.|n The Masterbu||der - November 2012 Mah|ndra Construct|on Equ|pment Engine: Compact 3.3 ||ter DlTEC Eng|ne Power: 83 HP Highly Fuel Efficient: Turbo Charger and lntercoo|er USA Tier Emission Norms Two Years Unlimited Hours Warranty Extensive Service Network Product: Earthmaster Backhoe Loader Ley|and Deere Product: 435 Backhoe Loader Over a|| |ength 5867 mm Dump he|ght 2735 mm Max d|g depth 4569 mm We|ght: 7697 Kg Generous|y-spaced cab|n H-Ser|es p|atorm Power sh|t transm|ss|on H|gher breakout orces Greater d|g depths lnnovat|ve customer care package Strong and rugged Serv|ce capac|ty Contro||ed Speed Transm|ss|on Hydrau||c O|| 37.9 Lt Eng|ne O|| 8.5 Lt Pear Ax|e O|| 18 Lt Transm|ss|on O|| 18 Lt Eng|ne coo|ant 20.2 Lt D|ese| 151 Lt Hydrau||cs Pump |ow 106 |pm System re||e pressure 250 bar. Equipment Focus Product: Tata 315-E Engine: Tata 497 TC lC Horsepower: 76 Ps _ 2200 PPM Max. Travel Speed: 36 KMPH (F), 13 KMPH (P) Operating Weight: 7350 kgs Bucket capacity: Backhoe 0.25 M3 Loader: 1.0 M3 Type: Turbo Charged, lntercoo|ed 4 Cy||nder D|ese| Eng|ne Te|con Product: Tata 315 - V Engine: TATA 497 TC lC Horsepower: 86 PS _ 2200 rpm Max. Travel Speed: 36 kmph (F), 21 kmph (P) Operating Weight: 7500 Kgs Con|gurat|on Backhoe Loader Bucket Capac|ty 0.30 cum - 1.00 cum Ava||ab|e Attachments Pock Breaker Heavy-duty Bucket Bottom Dump (6 |n 1) Loader Bucket S|ng|e Po|nt P|pper v-shape Trench|ng Bucket Square Ho|e Cutt|ng Bucket Genera| Purpose Bucket D|tch C|ean|ng Bucket Fork L|t Attachment Crane Attachment 178 The Masterbu||der - 2012 November www.masterbu||der.co.|n Equipment Focus Product: BL61 PIus Engine: vo|vo D5D Net Power: 68 kW (91 hp) Max power SAE J1995 gross: 70 kW (94 hp) Max torque SAE J1995 gross: 400 Nm Maximum Speed: 36,7 km/h Bucket Breakout Force: 47,9 kN Lifting Capacity: 2922 kg SAE Digging Depth: 4258 - 5321 mm Bucket Digging Force: 52,8 kN Operating Weight: 8168 kg Product: BL 70 Engine: vo|vo D5D Max Power: SAE J1995 Gross*: 94 hp (70 kW) Net Power*, hp (KW): 90 hp (68 kW) Max Torque SAE J1995 Gross**: 273 |b-t (370 Nm) Maximum Speed: 21.2 mph (34 km/h) Bucket Breakout Force (LDR): 12,445 |b (55.4 kN) Lifting Capacity (LDR): 6,953 |b (3,154 kg) SAE Digging Depth***: 149 - 183 (4,496 - 5,562 mm) Bucket Digging Force: 13,296 |b (59.1 kN) Operating Weight (Min-Max): 17,248 |b - 21,727 |b (7,824 kg - 9,810 kg) vo|vo 180 The Masterbu||der - 2012 November www.masterbu||der.co.|n Equipment Focus