Okamoto

OGM 3-Step MDI Series ...

the efficient way to grind
multi-diameter work
without CNC!
The OGM MDI Series grinds J, 2 or 3
different diameters in all cycles, in any
order - all in a single set-up.
Choose from 4 versatile grinding cycles.
Plunge for rapid stock removal
Shih-Plunge / Traverse for fast stock
removal and fine finish
Traverse with in feed at right end,
'eft end or both ends for fine finish
Manual Traverse that eliminates the
need for program input - saves time -
ideal for single workpiece requirements
The OGM MDI Control Series
Cylindrical Grinders embodies the
unique blend of performance
features and simplicity of operation
that today's fine finisher demands.
They are available in Plain and
Universal models. Superior quality
starts from the ground up with rigid
construction that utilizes heavily
ribbed Meehanite cast beds with
double Vee ways. All components -
servo motors, ball screws, control
components are of the highest grade.
It's our way of assuring that your
OGM Series grinder delivers many
years of peak performance and
accuracy. OGMMDI Series grinders
deliver precision, flexibility and
operator convenience at
an astonishingly affordable
price. They are the real
value in ODGrinders.
The OGM' s Servo Driven
Wlleelllead is designed to
withstand the rigors of high volume
production work, yet deliver
consistent fine finish capability to
"tenths". Its built-in rapid advance/
retract simplifies set-up - a real
convenience feature. Thewheelhead
incorporates a cartridge type wheel
spindle (Iubed for life) that provides
the utmost in reliability and ease
of maintenance. Wheelheads on
Universal models feature :t30
swivel.
Plunge
lJ
Shift-Plunge / Traverse
~tI .1.1.
a L_U_J L_U_J LJlllJ
Qc=c[}O
Traverse
OGM MD' Mode's
feature a 2-point table
mounted wheel dresser
for precise, efficient
dressing.
Okamoto also designed performance
into the OGM r s Workhead.
80th Plain and Universal models
feature a variable speed workhead
with live-dead center standard on
all models. Thisallows for chuckwork
application. Variable workhead
swivel from 90 CCW (counter-
clockwise) to 30 CW(clockwise) is
ideal for grinding angles or
compound angles. It is standard on
all OGMUniversalmodels.
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..
.
~
.
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.

OGM U8 & fl8 MD' Series Cylindrical Grinders

with multi-diameter grinding capability
GRIND-X
OKAMOfO '",ClSJON S'/STM
Okamoto
3
2. High eHiciency Coolant
Systems are standard on all OGM
Series Grinders. Magnetic Swarf
Separators are available as options.
I. Optional ID Grinding
AHacltment expands grinding
capability. Ideal for toolroom work.
Available on OGMUniversal models.
Manual infeed on MOl models.
OGM Series MDI & CNC Control
Cylindrical Grinders incorporate
numerous standard features
that optimize performance and
3. Automatic Lubrication
System assures reliable lubrication
to all critical components - way
systems, ball screws, gearing.
Standard.
4. fable Swivel Dial
Indicator assures precise table
swivel seHings - a valuable option
for taper grinding applications. 3.
Optional.
Features
productivity. Special options are
also available to meet specific
customer applications.
5. The self-storing Retractable
Front Splasltguarcl is just one
of the many operator conveniences
found on OGMMOl Series Grinders.
Standard on MOl models.
6. A Marposs Flagging
System simplifies set-up
and assures accurate shoulder
positioning. Standard on all OGM
CNCmodels.
Contact your Okamoto representative for a complete list of optional equipment including autoloading systems.
4
Programmable
Grinding
The OGM MDI Series utilizes a "user-friendly" Fanuc Powermate-G electronic MDI control
with a powerful teach function. Data input is so simple that even operators unfamiliar with
cylindrical grinding can quickly and easily learn to operate the machine and efficiently and
precisely grind up to 3 diameters in a single workpiece set-up. Abuilt-in Manual Pulse Generator
is a real operator convenience in set-up and when grinding in the manual mode. Another
unique feature is a Dress Interrupt Function that enables the operator to dress the grinding
wheel, on demand, at any point during the grinding cycle. The OGM will automatically stop
its infeed, dress, and return to the exact point where the interruption occurred and resume
grinding. In addition, a Cycle Skip Function allows the operator to skip the dress and roughing
cycles and proceed directly to finish grind plus size compensation.
Grinding Data Page Used to
input grinding data such as Number
of Different Steps, Table Speed, Air
Cuts, Clear OD(workpiece), Spark-
Out, Gauging Information. Thispage
also allows the operator to input
offsets for size compensation.
(P2 O. D. DATA) NO.
WRK DA TUM S I l E
TTL STK RMVL
TTL FINE FEED AMT
REVERSE POS/TB. START
REVERSE POS/TB. END
R-NO. OF DRS INTERVAL
R DRS(OFF-0 ON-I)
FIN DRS(OFF-0 ON-I)
R-INFEED SPD
F-INFEED SPD
INFEED POS R0 II 82
WRK.
5.00000
0. 00500
0. 00010
1.20911
1.20911
o
o
o
0. 01400
~ 01000
o
(P2 STD. SETTING)
GRD (STEP-0 PASS-I)
SHIFT-P (OFF-0 ON-I)
SHIFT-AMT
TRIAL DISTANCE
RETRACT AMT
DIAMOND DISTANCE-X
DIAMOND DISTANCE-Z
** DATUM DIST X **
WORK O. D.
DATUM DIST X
** GAUGE SET .*
ADD AMT
I
o
0.26000
0.20000
1. 50000
0.00000
0.00000
6.90000
10. 97784
0.00000
(P4 DATA LIST DRS DATA)
WHL WIDTH
DRS INTERVAL CNT
DRS INTERVAL SERVE
R-DRS INFEED AMT
F-DRS INFEED AMT
R-DRS SPD
F-DRS SPD
R-NO. OF DRS
F-NO. OF DRS
F-NO. OF DEAD PASS
DRS POS/X
DRS POS/Z
I. 50000
o
o
0. 00008
0. 00004
14. 00000
10. 00000
3
3
o
-10.17047
-25. 05234
EDIT *.** *** ***
( ) ( )(
08:44:56
)( r )( DONE )
EDIT ***. *** .**
( )( )(
08:45:45
)( r )( DONE
JOG **** *** **.
( )( )(
08:44: 13
)( r )( DONE
OD Data Page Used to
input grinding data such as Table
Reversal Positions, Fine Infeed
Amounts, Rough & Fine Infeed
Speeds and Positions, Number of
Dress Intervals.
Standard Settings Da'a
Page Used to input Wheelhead
Retract Amount, Shift-Plunge
Data, Diamond Distance, Gauging
Information.
5
Dressing Data PageUsed to
input Wheel Width, Dress Data -
(Interval, Infeed , Speed, Number,
Position).
OGM HCSeries Cylindrical Grinders
Shown with options
Powerful Control Capability
The OGM NC Series rounds out
the Okamoto Cylindrical Grinder
line-up. They are designed,
engineered and built with the same
dedication to quality, performance
and value as the OGMMDI line.
These two axis simultaneous
controlled grinders utilize a
powerful, easy-to-use Fanuc 2liT~
control. The combination of
proven machine design, superb
control capability and Okamoto
grinding machine expertise makes
for a grinder that delivers long term
optimum accuracy, productivity
and true operator
convenience.
Powerful state-of-the-art
Fanuc 2 J iTCNC
Quick, easy set-up. designed
for optimum operator
convenience
No prior CNC experience
necessary - Short learning
curve
Fanuc reliability
Conversational or G and M
code programming standard
RS232C Port
6
Data Entry
DATUM DIST X SET
~~
0.10
:;;I we POS x -to. 642"8
Z -22. 06281
ASS POS X 11.961"12
- ----- Z -13. 62280
SET DATUM DIST X BY PUSH (EXEC]
S 0 T0000
EDIT **** 09:6'1:84
( EXEC )( )( )( )( DONE )
Distance X Set Automatically
sets Work Reference Point (X-Axis).
Locator Initial Set Minimizes
set-up times.
DATUM DlST Z SET
~0.:6 ~
we POS x -Ie. 64200
z -22. 06261
____ ADS POS XII. 95172
Z -13.62280
SET DATUM DIST Z BY PUSH (EXEC)
S " Te"e0
EDIT *.* 10:0.:07
( EXEC )( )( )( )( DONE )
Distance Z Set Automatically
locates Work Datum (Z-Axis). Corrects
for workpiece variations.
GRD OAT SET NO. I
EDIT LIST
GRD METHOD SP + TR
STOCK REMOVAL : R-OR + M-GR + F-GR
ORS CYCLE
APPROACH POS
GRD COND (1/2)
GRD CONO(2/2)
EDIT NEXT GRO N~
SELECT DATA BY CURSOR. THEN PUSH WISP)'
S 0 T0000
EDIT **** *.* 10:30:02
( )( )( DISP )( )( DONE )
Grinding Data Set Simplifies
Grinding Data Input.
SELECT DATA ll'i CURSO~ THEN PUSH lDlSP1.
S 0 Teeee
EDIT ***. *** *** 89:37:42
( PRV.)( )( DISP )( )(
MENU LIST (WRK NO.: 6
1-1 GRO UNIT SET
- -2 WC CaMPS SET
2-1 TOOL DATA SET
-2 WORK NO. SET
-3 DATUM DIST Z SET
-4 LOCATER [NIT SET
-5 TOTAL STEP SET
-6 ORS DATA SET
3-1 MNU GRD
-2 AUTO GRD
-3 ADD GRD
4-1 DIST OFFSET
6-1 PARMETER SET
Dress Position Set
Dress Infeed - Rough, Medium, Fine.
Dress Speed - Rough, Medium, Fine.
Dress Frequency.
7
Menu
Provides System Parameters.
Machine Set-Up.
Grinding Data.
Dressing Data.
Machine Data.
I Grinding Dressing
i Cycles Patterns
I I
"oor Plans
"-
,
,
,
\
\
\
\
\
\
----,
D
c
E
OGM-8'20 OGM-12'24 OGM-12'40 OGM-12'60
A
71.0"91.0" 122.0" 269.0"
B
110.0" 143.0" 189.0" 259.0"
C
66.0"67.0" 67.0" 67.0"
D
32.0"32.0" 32.0" 32.0"
E
69.0"76.0" 76.0" 76.0"
Dimensions
Top View
Front View
Taper
Multistage
StraigHt
NC Format
w
u
Plunge Oscillation
U~
.c Plun;.
L~~~W
.c Straigh,
rraverLJ W
.c ; - I-< left End
Face & R
.II( __ . ----
Shift-Plunge + Traverse
U
Q
Manual Traverse
Plunge + Fine
Grinding Oscillation
OGM CNCGrinders
feature a table-mounted
3-point dresser. The dress-
ing arm is mounted to the
lower portion of the table.
This allows taper adjust-
ments without changing
dressing.
8
I
Specifications
Models OGM-Se20 PB, UB, PNCB, UNCB & OGM-12e24 / 40 / 60 PB, UB, PNCB, UNCB
Optional
Equipment
Drive Dog Set
Grinding Wheel
Adaptor
Grinding Wheel
Balancing Stand
Balancing Test Arbor
Optional Spindles
Magnetic Separator
.Workrest
Steadyrests
I.D. Grinding Attachment for
Universal Models
Gauging System
Chucks
Dial Indicator for
Table Swivel
Signal Light
Work Light
Standard
Accessories
Grinding Wheel with
Adaptor
Wheelguard
Central Lubrication
System
Dressing Device with
DiamonCf
Coolant System
Coolant Hoses and
Nozzles
Manual Pulse
Generator
Splashguards
Leveling Pads & Bolts
Operation Manual
Tools & Tool Box
14" x 1.5" x 5"
1,770/2,000 rpm
12 UB & UNCB
400 ipm
MT NO.4
1.2"
1.2 hp, AC Servo
~
1.0 hp, AC Servo
16/20/20KVA (,:,)
12,6"
20" 136" 158" r,:,
12,0"
330 Ib-.:.(Center Work)
7,700/9,250/11,000Ibs (,:,)
143"/ 189" 1 259" x 76"x67" (132
1.2 hp, AC Servo
[
13 KVA
6,2001bs
MT No, 3
0.8"
110" x 69" x 66"
1.0 hp, AC Servo
5 hp
0.5 hp, AC Servo
8,6"
19,68"
8,0"
132 Ibs (Center Work)
14"x1.5"x5" I 12"x1"x5" 16"x2"x5"
820 PB & PNCB 820UB & UNCB 12 PB & PNCB
1,880/2,240 rpm I 2,000/2,240 rpm I 1,570/1,845 rpm
Non-Swivel I 30 deg. I Non-Swivel I 30 deg,
0.00001" - 0,002" (19 settings) 1 0.00001" - 0.004" (PNCB & UNCB Models)
0,00001" (PNCB & UNCB Models Only)
a - 160 ipm (0 - 400 ipm for PNCB & UNCB) I 0 - 160 ipm (0 - 400 ipm for PNCB & UNCB)
0.00001 ", 0.0001 ", 0.001"
1.5"
160 ipm (400 ipm for PNCB & UNC:N:L
0-200%
30" 34" 1 50" 1 73,5" ':'
0--9 0 to -1010 to - 8.5 1 0 to - 5 deg (,:,)
o - 400 i m for PNCB & UNCB 0 - 400 i m
0.00001" (PNCB & UNCB Models Only)
0.00001 ", 0.0001 ", 0,001"
160 ipm (400 ipm for PNCB & UNCB) 400 ipm
0- 200% (Max, 160 ipm, 400 ipm for PNCB & UNCB) 0 - 200% (Max. 400 ipm)
0-10 Seconds (Plunge Grind); 0 -10 Cycles oITable (Traverse Grind)
Infinitely Variable on PNCB & UNCB Models
TABLE
Maximum Table Travel:
Swivel Angle:
Traverse Speed: 0 - 160 iam
Minimum ProQrammable Increment:
Manual Pulse Feed (x.1, x1, x10):
Rapid Feedrate:
Feedrate Override:
Spark-Out:
~WORKHEAD
Center:
Swivel Angle:
Spindle Speed:
TAILSTOCK
Center:
Spindle Stroke
MOTORS
Grinding Wheel Spindle:
Workhead Spindle:
Wheelhead Feed & Rapid Feed:
Table Feed & Rapid Feed:
CAPACITY
Swing Over Table:
Distance Between Centers:
Maximum Diameter to be Ground:
Maximum Weight Between Centers:
GRINDING WHEEL
Size (D x W x B):
Grinding Wheel Speed (60 hz):
WHEELHEAD
Total Stroke (X-Axis):
Swivel Angle:
Automatic Infeed:
Minimum Increment:
Continuous Feedrate:
Manual Pulse Feed (x,1, x1, x1 0):
Wheelhead Rapid Retract:
Rapid Feedrate:
Grind Feed Override:
Desired Power Supply Including
Lubrication & Coolant System:
FLOOR SPACE
Width x Depth x Height:
WEIGHT
Net Weight
(':') Specification matches carrespnding center distance. Specifications Subject to Change Without Notice,
9
High-PerformanceAngle Head Grinderl
Contact Okamoto for complete details and specifications.
Okamoto Corporation
1342 Barclay Boulevard
Buffalo Grove, Illinois 60089
TEL: (847) 520-7700
FAX: (847) 520-7980
www.okamotocorp.com
Dkamoto
Emerging Abrasives Technology
PRINTED IN USA 04/07
370 Corporate Woods Parkway
Vernon Hills, IL 60061
Tel: (847)235-3500
Fax: (847)235-327