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Rishabhdev-Kometometometometomet
: Cable for Instrumentations
. Rishabhdev Technocable Ltd manufactures a wide variety of cables suitable for process
. instrumentation In the & , & projects related to power generation distribution chemical fertilizer
industries and various other types of , engineering industries the process instrumentation plays a
, vital role in measurement supervision and control of . the process Introduction of microprocessor
/ based computerised instrumentation has demanded stringent quality requirements along with special
. electrical parameters for instrumentation cables Very low level electrical signals pass between
/ . measuring end and display units controllers which are situated for off These low level signals are
. prone to external noise picups and heavy attenuation during transmission !ll this means that the
, cables to be used for instrumentation should be designed and manufactured very carefully with it s
meticulous , efforts in maintaining quality stringent inprocess control during manufacture and the
, nowledge of cable designing is proud to say that it is capable of supplying instrumentation cables
/ . metting any India international standard or a specific requirement desired by project authority
: Range of Instrumentations Cables
Conductor : . ( . ) . , / " # mm dia " $%& sq mm to % # sq mm or higher sizes of electrolytic copper wire Tinned
, / . untinned solid standed copper conductors
Insulation : . / , . . '" (eg C )# (eg C *rade +VC +olyethylene ,alogen -ree -RL. +olymeric Compounds
/lements : / / , / / / +airs Triples 0uads colour coded number printed coloured ring mared dual colour
. extruded
.hields : !luminium +olyester tape screen with Copper drain wire or alternately with Copper wire
. . braiding Individual element or overall shielding as specified
/lement Laying : & . Concentric formation or unit group formation as per applicable specification
!rmouring : / . *alv anised steel wire strip armour
.heathing : / . , , +VC '" 1" deg C grade +VC -RL. ,alogen -ree -RL. +olymeric Compounds
.pecification : : ( & ), - ( & ), 2. #3") $ % I/C $)1 $ %
, . . V(/ ")$# /4I "$)$ "" and customers specifications
: Typical Instrumentations Cables Constructions
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Rishabhdev-Kometometometometomet
& !++LIC!TI54 6!T/RI!L.
- The !'" '# range is a particular group of multicore
cables
/ / with solid stranded flexible conductors and
numbered cores for the interconnection of
electrical instruments and control equipment in
. industry and processing plants Typical uses are
: for inter connecting
l /lectrical measuring devices to instrument
panel l Instrument to instrument
l /lectrical sensing devices
l Control cabinet to supervisory consoles and
panels
l Remote auxilary contacts to supervisory
. indicators
l Telemeters to recorders and anunciators and
for
general transission of electrical signats in
any
, , systems of remote control indication
, telemetering
monitoring and analysis where a
rugged
. communication type cable is required
6!T/RI!L.
C56+54/4T 6!T/RI!L
- Typical wiring systems will use multi pair cables to
connect control room equipment to junction panels
in . field junction boxes .ingle pair cables are
used to . connect junction panels to field devices
- ! '" !'# cables are suitable for use in those areas
where : it is necessary to provide protection from
l Interference to the transmission signal by other
. electrical circuits
l +hysical damage to the cable by including in the
. designs various screens and coverings
These cables are intended for use in instrumentation
and control circuits where the normal operating
voltages . would not be expected to exceed %7" Volts
. Rms
/ +lain 2are Tinned Copper as .pecified
.ize :- . . " # sq mm . . " '# sq mm . $ sq mm . . $ # sq mm
Conductors .olid :- / . $ " ) / . $ $ " / . $ $ % / . $ $ 7"
.tranded :- / . ' " 3 / . ' " 3' / . ' " 73 / . ' " #%
-lexible :- / . $& " % / . %7 " % / . 3% " % / . 7) " %
Insulation ( ) . - . +olyvinyl Chloride +VC '""C flame retardant Radial thicness " & mm
- - ; . nominal for !'" multi pair and !'3 multi triple cables " # mm nominal for
, - . 2'$ single pair and single triple and 2'# multi pair cables
.creen / - !luminium polyester bonded together as a faiminate total thicness of
. . " "# mm and width as required
(rain 8ire / . ' " % mm or single tinned copper wire or as required
Communication 8ire / . ' " % mm tinned copper wire 5range +VC insulated '""C located in
( ) when specific centre of cable
8rapping Tape . " "%# mm thic polyester tape
( ) Inner .heath 2edding +VC 2lac '""C -lame Retardant
- !rmor !s required / Calvanised steel wire strip
/ 5uter .heath 9acet . . +VC 2lac '""C -lame Retardant 5R .pecified Colour
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Rishabhdev-Kometometometometomet
& & C54TR5L C!2L/ C54.TR:CTI54 !../62L; .+/CI-IC!TI54 .T!4(!R(.
8ire identification .ingle and 6ultiple +airs .ingle and 6ultiple triples
- +ositive wire white - +ositive wire whith
- 4egative wire 2lac - 4egative wire 2lac
- Compensating or balancing wire red
/lement . !n element consists of a pair or a triple formed by twisting the wires together
. /lements are twisted with difference twist lenghts to reduce interference between them
/lement ( . . . ) The white wire of an element is numbered 5 ( % % mm minimum or colour
. Identification coded for all cables except for a single pair and a single triple
.creened element / The twisted element is wrapped with aluminium polyester laminate as a tape
( ) I. / . with the bare tinned copper wire laid in conact with the aluminium side of the tape
. ! fur ther layer of polyester tape is applied over the core
Cable core , The cable core is formed by assembly the required number of elements which are laid
. . concentric layers as necessary ! polyester tape is applied over the core
( ) .creened core C. / The aluminium polyester laminate is applied as a screen over the core in lieu of the
plain
. tape with the tinned copper drain wire laid in contact with the aluminium side of the tape
.heath The wrapped core is sheathed with blac +VC or specifed colour
( ) !rmour .8! ! further protective covering can be provided by the application of galavanised steel wires
/
. . strips and a blac +VC oversheath 5R specified colour
:- :nless otherwise indicated these control cables comply with the following standards
C54(:CT5R
I4.:L!TI54
( ) I44/R .,/!T, 2/((I4*
!R65:R
( ) *!L!V!4I./( .T//L 8IR/
5:T/R .,/!T,
- - I. )$3" $1)7
- - ( ) I. #)3$ $1)7 Compound 5nly
- - ( ) I. $##7 +art $1)) Compound 5nly
- I. 31'#
- ( ) / / / I. #)3$ Compound 5nly /C /// !.T6(
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Rishabhdev-Kometometometometomet
-ire .urvival Cables '#"
"
C
Tested as per International .tandard I/C 33$ for 3 hours at '#"
"
C exposed to -lames
, , RI.,!2,(/V 5--/R. -R +VC -RL. +VC </R5 ,!L5*/4 C!2L/. 8IT,
: T,/ -5LL58I4* -L!6/ R/T!R(!4T C,!R!CT/RI.TIC. !4( T/.T.
.tandard -R ,igh "% Index -RL. <ero ,alogen
5xygen Index !.T6 ( %)&3 . %1 6in %1 37
. Temp Index %)&3 . %#" deg C %#" %#"
.moe (ensity %)73 . . 4 ! % . &" 6!= % . %" 6!=
% !bsorption
,CL /mission - I/C '#7 $ . . 4 ! % %" % %
-lammability - I/// 3)3 . $ 6tr -lame spread -lame .pread
. . max $ mtr . . . max " & mtrs
- I/C 33% 3 . +asses $ mtr . +asses $ mtr . +asses $ mtr
, , Cat ! 2 C unburnt unburnt unburnt
Class -II .wedish Chimney :nburnt portion is :nburnt portion is :nburnt portion is
test .. 7%7$7'# . min 3"" mm . min 3"" mm . min 3"" mm
+VC C56+5:4(
+R5+/RTI/.
Test Condition Test Item :nit
4ormal .+/CI-IC *R!VIT; . . $ 7 6!=
. T/4 .TR/4*T, / >* .0 C6 . $1' 6I4
/L54*!TI54 % . 3$# 6I4
,!R(4/.. + / - )# #
. ( / ) I6+!CT .TR 8 4 / / >* .0 C6 C6 - -
8!T/R !2.5R2TI54 % . " $
R/25:4( /L!.TICIT; % . ) 6I4
CR!C>I4* .TR/4*,T / .0 C6 . 7" 6I4
. . C56+ +/R6 ./T % . ') 6I4
,/!T . .5-T/4I4* T/6+
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C . '" 6I4
R/.I.T!4C/ . . ,/!T (I.T5R T/6+
"
C - -
'"
"
/ C %% hr . . C,!4*/ I4 T . % + . %% 6!=
C,!4*/ I4 /L54*!TI54 % . #3 6!=
C,!4*/ I4 ,!R(4/.. % + . $" 6!=
C5L( . 2RITTL/4/.. T/6+
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C . 3" 6!=
R/.I.T!4C/
5IL . . C,!4*/ I4 T . % + . %# 6!=
R/.I.T!4C/ C,!4*/ I4 /L54*!TI54 % . 7" 6!=
'"
"
/ . C %% ,R C,!4*/ I4 ,!R(4/.. % + . $" 6!=
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Rishabhdev-Kometometometometomet
6:LTITRI+L/ +5L;/T,;L/4/ I4.:L!T/( C!2L/. -5R
: I4TRI4.IC!LL; .!-/ .;.T/6. */4/R!LL; T5 2.#3") +!RT $ $1'#
Construction and /lectrical Characteristics !s for multipair cables to 2.#3")
. +art $ C5LL/CTIV/L; .,I/L(/( C!2L/.
. Catalogue 4o Thicness . (ia . (ia Thicness
. 4o of Conductor of over over of 4om
Triples .ize / 2edding / 2edding armour .heat / 5 (
.heath .heath
Type $ Type % mm mm mm mm mm
'$7% &##% $ / . $ " ) . " 1 . & % . ) " . $ 3 . $" &
'$73 &##3 % / . $ " ) . $ " . 1 ) . $$ & . $ 7 . $7 7
'$77 &##7 7 / . $ " ) . $ $ . $$ 7 . $3 % . $ # . $& %
'$7# &### ) / . $ " ) . $ % . $7 & . $' $ . $ & . %" 3
'$7& &##& $ / . $& " % . " 1 . ' " . ) ) . $ 3 . $$ 7
'$7' &##' % / . $& " % . $ $ . $$ 7 . $3 % . $ # . $& %
'$7) &##) 7 / . $& " % . $ $ . $3 % . $# ' . $ # . $) '
'$71 &##1 ) / . $& " % . $ 3 . $' $ . %" 3 . $ ' . %3 '
'$#" &#&" $ / . ' " # . $ " . ) 7 . $" % . $ 7 . $3 "
'$#$ &#&$ % / . ' " # . $ % . $3 1 . $& 7 . $ & . $1 &
'$#% &#&% 7 / . ' " # . $ % . $& " . $) # . $ & . %$ '
'$#3 &#&3 ) / . ' " # . $ 7 . %" 1 . %7 $ . $ ) . %' '
I4(IVI(:!LL; !4( C5LL/CTIV/L; .,I/L(/( C!2L/.
. Catalogue 4o Thicness . (ia . (ia Thicness
. 4o of Conductor of over over of 4om
Triples .ize / 2edding / 2edding armour .heat / 5 (
.heath .heath
Type $ Type % mm mm mm mm mm
'$#7 &#&7 % / . $ " ) . $ " . $" ' . $% # . $ 7 . $# 3
'$## &#&# 7 / . $ " ) . $ $ . $% # . $# " . $ # . $) "
'$#& &#&& ) / . $ " ) . $ % . $& $ . $) & . $ & . %$ )
'$#' &#&' % / . $& " % . $ $ . $% 7 . $7 1 . $ # . $' 1
'$#) &#&) 7 / . $& " % . $ % . $7 # . $' " . $ & . %" %
'$#1 &#&1 ) / . $& " % . $ 3 . $) & . %$ ) . $ ' . %# %
'$&" &#'" % / . ' " # . $ % . $7 ) . $' 3 . $ & . %" #
'$&$ &#'$ 7 / . ' " # . $ 3 . $' 7 . %" & . $ ' . %7 "
'$&% &#'% ) / . ' " # . $ # . %% & . %# ) . $ ) . %1 7
: 6:LTI+!IR +5L;/T,;L/4/ I4.:L!T/( C!2L/. 2.#3") +!RT $ $1'#
& 8IT, I4(IVI(:!L +!IR C5LL/CTIV/ .CR//4
. Catalogue 4o Thicness . (ia . (ia Thicness
. 4o of Conductor of over over of 4om
Triples .ize / 2edding / 2edding armour .heat / 5 (
.heath .heath
Type $ Type % mm mm mm mm mm
'$$) &#3" % / . $ " ) . " 1 . $" 3 . $% $ . $ 7 . $7 1
'$$1 &#3$ # / . $ " ) . $ % . $3 # . $& " . $ # . $1 "
'$%" &#3% $" / . $ " ) . $ % . $) 3 . %" ) . $ ' . %7 %
'$%$ &#33 %" / . $ " ) . $ 3 . %3 # . %& ' . $ ) . 3" 3
'$%% &#37 3" / . $ " ) . $ # . %' 1 . 3$ $ . $ 1 . 37 1
'$%3 &#3# % / . $& " % . $ "# . $$ 1 . $3 ' . $ # . $& '
'$%7 &#3& # / . $& " % . $ % . $# % . $' ' . $ & . %" 1
'$%# &#3' $" / . $& " % . $ 3 . %$ $ . %7 3 . $ ) . %' 1
'$%& &#3) %" / . $& " % . $ # . %' 3 . 3" # . $ 1 . 37 3
'$%' &#31 3" / . $& " % . $ ' . 3% 3 . 3& 3 . % $ . 7" #
*'$%) &#7" % / . %7 " % . $ $ . $% ' . $7 # . $ # . $' #
*'$%1 &#7$ # / . %7 " % . $ % . $& % . $) ' . $ & . %$ 1
*'$3" &#7% $" / . %7 " % . $ 3 . %% & . %# ) . $ ) . %1 7
*'$3$ &#73 %" / . %7 " % . $ ' . %1 ) . 33 ) . % " . 3' )
*'$3% 3" / . %7 " % . % " . 3# 7
'$33 &#77 % / . $ $ $3 . $ "# . $% ' . $7 # . $ # . $' #
'$37 &#7# # / . $ $ $3 . $ % . $& % . $) ' . $ & . %$ 1
'$3# &#7& $" / . $ $ $3 . $ 3 . %% & . %# ) . $ ) . %1 7
'$3& &#7' %" / . $ $ $3 . $ ' . %1 ) . 33 ) . % " . 3' )
'$3' 3" / . $ $ $3 . % " . 3# 7
*'$3) &#7) % / . ' " # . $ $ . $7 " . $& # . $ # . $1 #
*'$31 &#71 # / . ' " # . $ 3 . $) $ . %" & . $ ' . %7 "
*'$7" &##" $" / . ' " # . $ & . %# ' . %) 1 . $ 1 . 3% '
*'$7$ &##$ %" / . ' " # . $ 1 . 33 & . 3' & . % $ . 7$ )
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