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AD55B

Underground Articulated Truck


Engine
Engine Model Cat

C27 ACERT
Gross Power SAE J1995 (1st gear/2-7th gear) 579/600 kW 776/805 hp
Net Power SAE J1349 (1st gear/2-7th gear) 540/560 kW 725/751 hp
Operating Specifcations
Nominal Payload Capacity 55 000 kg 121,254 lb
Gross Machine Operating Weight 105 000 kg 231,485 lb
2


AD55B Features
One Supplier
Caterpillar designed and manufactured major
power and drive train components for reliability
and performance.
High Performance Engine
The Cat

C27 engine with ACERT Technology


offer the perfect balance between power, robust
design and economy.
Power Shift Transmission
Reliable and rugged design to deliver power and
effciency for peak power train performance.
Engine/Power Train Integration
Intelligent and robust electronics integrate all
power and drive train components for overall
optimum performance.
Robust Braking
Cat oil-cooled multiple disc brakes offer exceptional,
fade resistant braking in all haul road conditions.
Comfortable Cab
Ergonomically designed for all-day comfort, control
and productivity.
Truck Body
A variety of Caterpillar designed and built bodies
and liners ensure optimal performance and
reliability in tough mining applications.
Enhanced Serviceability
Designed with improved service points
and grouped service locations to simplify
maintenanceand repair.
Contents
Power Train Engine .........................................3
Power Train Transmission ..............................4
Engine/Power Train Integration ........................5
Cat Brake System................................................6
Operator Comfort ................................................7
Truck Body Systems ...........................................8
Structures.............................................................9
Serviceability .......................................................9
Customer Support .............................................10
Safety ..................................................................11
AD55B Underground Articulated Truck
Specifcations ....................................................12
AD55B Standard Equipment ............................15
AD55B Optional Equipment .............................15
The AD55B underground articulated truck is designed
forhigh production, low cost-per-ton hauling in
underground mining applications. Rugged construction
and simplifed maintenance guarantee long life with
lowoperating costs.
Engineered for performance, designed for comfort,
built to last.





Power Train Engine
The Cat

C27 Engine is built for power, reliability and effciency.


ACERT Technology
The Cat C27 is U.S. EPA Tier 2 and EU Stage II compliant.
It delivers higher power and greater durability for maximum
hauling performance in the most demanding mining
applications. Complete system integration of the engine
andtransmission optimizes performance and effciency.
Power Increase
The 21.8% power increase over previous models provides
unequalled lugging force during acceleration and less down-
shifting on grade. Improved software and updates in engine
technology further improve transmission shifting and
decrease fuel consumption.
Watercooled Turbocharged and ATAAC
Air-to-air aftercooling provides improved fuel economy by
packing cooler, denser air into cylinders for more complete
combustion of fuel and lower emissions.
Electronic Unit Injection (EUI)
The electronically controlled unit injection fuel system senses
operating conditions and regulates fuel delivery for optimum
fuel effciency. The proven high-pressure fuel system provides
improved response times and more effcient fuel burn with
lower emissions and less smoke.
Electronic Control Module (ECM)
ECM utilizes advanced engine management software
to monitor, control and protect the engine utilizing self-
diagnosing electronic sensors. The computerized system
senses operating conditions and power requirements and
adjusts engine for peak performance and most effcient
operation at all times.
Design
Caterpillar designed one-piece cast iron block provides
maximum strength and durability. Two-piece articulated
pistons with forged steel crowns are designed to withstand
higher cylinder pressure.
3









Power Train Transmission
More power to the ground for greater productivity.
Mechanical Power Train
The Cat

mechanical drive power train and power shift


transmission provide unmatched operating effciency
andcontrol on steep grades, in poor underfoot conditions,
and on haul roads and drives with high rolling resistance.
Transmission
The Cat seven-speed planetary power shift transmission is
matched with the direct-injection C27 engine with ACERT
technology to deliver constant power over a wide range of
operating speeds.
Robust Design
Designed for rugged underground mining conditions, the
proven planetary power shift transmission is built for long
life between overhauls.
Lock Up Torque Convertor
Combines maximum rimpull and cushioned shifting of
torque converter drive with the effciency and performance
ofdirect drive. When engaged, lock-up provides superior
power train effciency by delivering more power to the wheels.
Lock-Up Clutch
Quickly releases and re-engages to reduce power train
torqueloads for smoother shifting, long life and a more
comfortable ride.
Smooth Shifting
Individual clutch modulation provides smooth clutch
engagements to optimize performance and extend clutch life.
Final Drives
Cat fnal drives work as a system with the planetary power
shift transmission to deliver maximum power to the ground.
Built to withstand the forces of high torque and impact
loads, fnal drives provide high torque multiplication
tofurther reduce drive train stress.
Full Floating Axles
Full foating axles relieve internal stresses and increase
durability. Rolled splines also provide increased service life.
4

CAT MONITORING SYSTEM
Speedometer/
Main Display
Gauge Cluster Action Action
Tachometer
Module
Module Alarm Lamp
Input Input
Module
Display Data Link
12 3f Km/h
Mph
Engine ECM Power Train/Chassis ECM
Cat Data Link
Input
Components
c Miles Rpm Liter Kpa Km Serv
Code
X 10
Components Components
Engine/Power Train Integration
Intelligent electronics for overall optimal performance.
Cat Data Link
Electronically integrates machine computer systems to optimize overall power train performance,
increase reliability and component life, and reduce operating costs.
Controlled Throttle Shifting
Regulates engine RPM, torque converter lock-up and transmission clutch engagement for smoother
shifts and longer component life.
Economy Shift Mode
Decreases fuel consumption, lowers noise levels and potentially longer engine life.
Directional Shift Management
Regulates engine speed to prevent damage caused by high speed directional changes.
Body-up Shift Inhibitor
Prevents the transmission from shifting above a pre-programmed gear without the body fully lowered.
Electronic Technician (Cat ET)
Cat ET service tool provides service technicians with easy access to stored diagnostic data through
CatData Link to simplify problem diagnosis and increase availability.
Overspeed Protection
The transmission control electronically senses engine conditions and automatically up-shifts to
preventoverspeeding.
5






Cat Brake System
Superior control for operator confdence.
Integrated Braking System
The Cat oil-cooled braking system delivers reliable
performance and control in the most extreme underground
mining conditions. The integrated system combines the
service, secondary, parking brake and retarding functions
inthe same robust system for optimum braking effciency.
Oil-Cooled Multiple Disc Brakes
Four-wheel, forced oil-cooled, multiple disc service brakes
are continuously cooled by a water-to-oil heat exchangers for
exceptional, non-fade braking and retarding performance.
Brake Design
Brakes are designed for reliable, adjustment-free operation
and performance. Cat oil-cooled disc brakes are completely
enclosed to prevent contamination and reduce maintenance.
Long Life
An oil flm prevents direct contact between the discs.
This design absorbs the braking forces by shearing the oil
molecules and carrying heat away to extend brake life.
Automatic Retarder Control (ARC)
Electronically controls retarding on grade to maintain
optimum engine RPM and oil cooling. Additional braking
may be applied using the manual retarder or the brake pedal.
Faster Speeds
ARC allows the operator to maintain optimum engine speeds
for faster downhill hauls and greater productivity.
Superior Control
Automatic brake modulation offers a smoother ride and greater
control, allowing the operator to concentrate on driving.
Ease of Operation
ARC increases operating ease, resulting in greater operator
confdence with less fatigue.
Engine Overspeed Protection
ARC automatically activates when engine speed exceeds
factory preset levels, reducing potentially damaging
engineoverspeeds.
Fuel Effciency
The engine provides additional retarding by running against
compression on downhill hauls. The engine ECM reduces
fuel injection for exceptional fuel economy.
6


Operator Comfort
Ergonomically designed for all-day comfort, control and productivity.
The AD55B operator station is ergonomically designed for total machine control in a comfortable,
productive and safe environment. All controls, levers, switches and gauges are positioned to maximize
productivity and minimize operator fatigue.
Protective Structure
Integral to the cab and frame, both the Rollover Protective Structure (ROPS) and Falling Objects
Protective Structure (FOPS) are resiliently mounted to the mainframe to isolate the operator from
vibration for a more comfortable ride.
Standard Enclosed Cab
Standard sound-suppressed ROPS cab provides a quiet, secure and comfortable air-conditioned
working environment with fresh, pressurized, temperature-controlled air circulation.
Suspension Seat
Ergonomic, fully adjustable suspension seat provides optimal operator comfort. Thick cushions reduce
pressure on lower back and thighs. Wide, retractable seat belts provide a secure, comfortable restraint.
Steering Column
Comfort wheel with tilt steering provides a comfortable driving position, secure grip and greater control.
Monitoring System
Cat Electronic Monitoring System (Cat EMS) continuously provides critical machine data to keep the
machine performing at top production levels. Displays are backlit for easy viewing.
7





Truck Body Systems
Rugged performance and reliability in tough underground mining applications.
Cat Truck Bodies
Caterpillar offers two specifc body styles for the most
effcient hauling solutions at the lowest cost-per-ton.
Dump Body
Ejector Body
The ejector body can now be easily removed and a dump
body ftted for greater machine versatility.
Body Selection
Selection of the right body depends on material, haul road,
and dump conditions. The better the match of body to
application, the greater the effciency. Your Cat dealer
canhelp you select the right body system for your site
specifc application.
Body Design
Cat truck bodies are designed for optimal strength,
capacityand durability. Drawing on years of experience
intruck body design, Cat Truck Bodies are designed for
longservice life and low cost per ton.
Body/Chassis Integration
Cat truck bodies are designed and matched with the
integrated chassis system for optimum structural reliability,
durability and long life.
Fast Hoist Cycle Times
Single-stage hoist cylinders provide fast dump cycle times
of12 seconds for raise and 24 seconds for lower.
Load Carrying Capacity
Large target area provides high load carrying capacity.
Itsdiverging fow design gives clean load ejection, which
maximizes production and avoids material carryback.
Truck Payload Management System (TPMS)
The optional TPMS system calculates the payload the truck
is carrying and determines truck cycle times.
Ejector Body
The ejector body offers clean load ejection and the capability
to work in areas with restricted overhead clearance and soft
underfoot conditions.
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9





Structures
Rugged Cat structures the backbone of the AD55Bs durability.
Serviceability
More time for production.
Service Access
Easy access to daily service points simplifes servicing and
reduces time spent on regular maintenance procedures.
Ground-Level Access
Allows convenient servicing to tanks, flters, lubrication
points and compartment drains.
Diagnostics
Electronic control system enables quick diagnosis of engine
conditions and effective maintenance and repairs utilizing
theCat Electronic Technician (Cat ET) Service Tool.
Air Filters
Radial seal air flters are easy to change, reducing time
required for air flter maintenance.
Sight Gauges
Makes fuid level checks quick and easy. These include
thehydraulic, transmission and coolant reservoirs.
Sealed Electrical Connectors
Electrical connectors are sealed to lock out dust and
moisture. Harnesses are covered for protection. Wires are
color and number coded for easy diagnosis and repair.
Scheduled Oil Sampling
SOS
SM
helps avoid minor repairs becoming major ones.
Frame Design
The frame uses box-section design with stiff frame beams to
resist twisting forces. Materials and weld joints are matched
to optimize the structural life of the frame.
Articulating/Oscillating Hitch
This system provides steering and oscillation and enables the
truck to maintain all wheel ground contact in rough terrain.
Suspension System
Two independent variable rebound suspension cylinders
dissipate haul road forces for longer frame life and a
comfortable ride.







Customer Support
Cat

dealer services keep underground mining equipment productive.


Cat dealers offer solutions, services and products that help
lower costs, enhance productivity and manage your operation
effciently. From the selection of Cat equipment until the day
you rebuild, trade or sell it, the support you get from your
Catdealer makes the difference that counts.
Dealer Capability
Cat dealers will provide the level of support you need, on a
global scale. Dealer expert technicians have the knowledge,
experience, training and tooling to handle your repair and
maintenance needs, when and where you need them.
Product Support
When Cat products reach the feld, they are supported 24/7 by
a worldwide network of reliable and prompt parts distribution
facilities, dealer service centers, and technical training facilities
to keep your equipment up and running.
Service Support
Cat equipment is designed and built to provide maximum
productivity and operating economy throughout its working
life. Cat dealers offer a wide range of service plans that will
maximize return on your investment, including:
Preventive Maintenance Programs
Diagnostic Programs, such as Scheduled Oil Sampling
and Technical Analysis
Rebuild and Reman Options
Customer Support Agreements
Technology Products
Cat dealers offer a range of advanced technology products
designed to improve effciency, productivity and lower costs.
Operator Training
Todays complex products require operators have a thorough
understanding of machine systems and operating techniques
to maximize effciency and proftability. Your Cat dealer can
arrange training to improve productivity, decrease downtime,
reduce operating costs, enhance safety, and improve your
return on investment.
Application Awareness
Application and site-specifc factors, such as: material
density, loading position, grades, speeds, and haul road
design infuence operating and maintenance costs. Your Cat
dealer can provide you with the understanding to optimize
productivity and the total cost of ownership.
www.cat.com
For more complete information on Cat products, dealer services,
and industry solutions, visit us on the web at www.cat.com.
10




Safety
Designed with safety as the frst priority.
Product Safety
Caterpillar has been and continues to be proactive in developing mining machines that meet or exceed safety standards.
Safety is an integral part of all machine and systems designs.
Engine Shutoff Switch
A secondary engine shutoff switch is located at ground level.
Integral ROPS Cab
Integral to the cab and frame, the ROPS is resiliently mounted to the frame to isolate the operator from vibration for a more
comfortable ride.
Brake Systems
Four corner oil-cooled braking system provides excellent control. The service brakes and retarding system are actuated by
modulated hydraulic pressure, while the parking brake function is spring applied and hydraulic released. This system assures
braking in the event of loss of hydraulic pressure.
Operator Present System
Automatically engages parking brake, neutralizes steering, implement and transmission control, and shuts down the engine
in the event the operator fails to apply the park brake prior to exiting the cab.
Standard Safety Features
Anti-skid upper deck surfaces, upper deck handrails, 3-point cabin and machine access, push out safety glass, excellent visibility,
suspension seat, passenger/training seat, inertia reel retractable belts, steering frame lock, rear window guard, body retaining
pins, automatic retarder control, exhaust heat shielding and frewall ftted standard, hitch hydraulic hoses burst protection
sleeves ftted, tailgate retaining pins (ejector body), alternate exit via windows, ground level compartment sight glasses,
hotandcold side of engine.
SAFETY.CAT.COM
For more complete information on safety, please visit http://safety.cat.com.
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AD55B Underground Articulated Truck Specifcations
Engine Weight Distribution Turning Dimensions
Engine Model Cat

C27 ACERT Empty Outside Clearance 10 005 mm 393.9 in


Radius
Rated Power 2,000 rpm Front Axle 68.4%
Inside Turning 5540 mm 218.1 in
Gross Power 579/600 kW 776/805 hp Rear Axle 31.6%
Radius
SAE J1995
Loaded
(1stgear/ Frame Oscillation 10
Front Axle 50.4%
2-7th gear)
Articulation Angle 42.5
Rear Axle 49.6%
Net Power 540/560 kW 725/751 hp
SAEJ1349
Transmission
(1stgear/
2-7th gear)
Forward 1 6.6 km/h 4.1 mph
Net Power 540/560 kW 725/751 hp
Forward 2 9.3 km/h 5.8 mph
ISO9249
Forward 3 12.5 km/h 7.5 mph
Net Power 540/560 kW 725/751 hp
Forward 4 16.8 km/h 10.4 mph
80/1269/EEC
Forward 5 22.7 km/h 14.1 mph
Bore 137.2 mm 5.4 in
Forward 6 30.7 km/h 19.1 mph
Stroke 152.4 mm 6 in
Forward 7 41.5 km/h 25.8 mph
Displacement 27 L 1,648 in
3
Service Refll Capacities
Reverse 1 8.7 km/h 5.4 mph
Power ratings apply at a rated speed of
Maximum travel speeds with standard Engine Crankcase 99 L 26.2 gal
2,000 rpm when tested under the reference
3565 R33 tires. with Filter
conditions for the specifed standard.
Transmission 53 L 14 gal
conditions of 25 C (77 F) and 100 kPa
Final Drives
Hydraulic Tank 258 L 68.2 gal
Ratings based on SAE J1995 standard air
(29.61 Hg) barometer. Power based on fuel
Differential Ratio 3.46:1
Cooling System 138 L 36.5 gal
having API gravity of 35 at 16 C (60 F) and
Final Drive Ratio 5.5:1
Front Differentials 138 L 36.5 gal
an LHV of 42,780 kJ/kg (18,390 BTU/lb)
and Final Drives
when engine used at 30 C (86 F). Total Reduction 19.04:1
Engine derate will commence at an altitude Ratio
Rear Differentials 138 L 36.5 gal
of 557 m (1,827 ft). and Final Drives
Compliant with U.S. Environmental
Body Hoist Fuel Tank 960 L 253.6 gal
Protection Agency Tier 2 emissions standards.
Raise 12 Seconds
Tires
Operating Specifcations Lower 24 Seconds
Tire Size 35 65 R33
Total Cycle Time 36 Seconds
Nominal Payload 55 000 kg 121,254 lb
Capacity
Standards
Body Capacities
Gross Machine 105 000 kg 231,485 lb
Brakes ISO 3450, AS2958.1,
Operating Weight
Dump Body 1 26.9 m
3
35.2 yd
3
CAN-CSA424.30-M90
Dump Body 2 32.6 m
3
42.6 yd
3
Weights Cab/FOPS ISO 3449, SAE J231,
Dump Body 3 33.8 m
3
44.2 yd
3
AS2294.3, EN13627
Empty 50 000 kg 110,231 lb Dump Body 4 36.6 m
3
47.9 yd
3
Cab/ROPS ISO 3471, SAE J1040,
Front Axle 34 200 kg 75,398 lb Ejector Body 26.9 m
3
35.2 yd
3
AS2294.2, EN13510
Rear Axle 15 800 kg 34,833 lb
Heaped SAE 2:1.
Loaded 105 000 kg 231,485 lb
Front Axle 52 920 kg 116,668 lb
Rear Axle 52 080 kg 114,817 lb
12


Dimensions
All dimensions are approximate.
18
5
B
19
7
1
2
3
12
4
6
11 15 14
10 13 16 12
9 17
8
311-4729 308-5385 311-4727 311-4728 324-1941
Dump Body Dump Body Dump Body Dump Body Ejector Body
Body Capacity 26.9 m
3
35.2 yd
3
32.6 m
3
42.6 yd
3
33.8 m
3
44.2 yd
3
36.6 m
3
47.9 yd
3
26.9 m
3
35.2 yd
3
mm in mm in mm in mm in mm in
1 Height Top of Empty Body 3202 126.1 3418 134.6 3557 140.0 3560 140.2 0 0.0
2 Height Top of ROPS 3000 118.1 3000 118.1 3000 118.1 3000 118.1 3000 118.1
3 Height Body Loading 3045 119.9 3326 130.9 3426 134.9 3473 136.7 0 0.0
4 Height Dump Clearance** 514 20.2 514 20.2 514 20.2 514 20.2 0 0.0
5 Height Top of Raised Body 6969 274.4 7202 283.5 7322 288.3 7334 288.7
6 Height Ground Clearance 393 15.5 393 15.5 393 15.5 393 15.5 393 15.5
7 Height Top of Load (SAE 2:1) 3848 151.5 4178 164.5 4183 164.7 4333 170.6 0 0.0
8 Length Max Body Raised 12 064 475.0 12 180 479.5 12 222 481.2 12 241 481.9 0 0.0
9 Length Overall Body Down 12 040 474.0 12 040 474.0 12 040 474.0 12 040 474.0 0 0.0
10 Length Front Axle to Front Bumper 4164 163.9 4164 163.9 4164 163.9 4164 163.9 4164 163.9
11 Length Font Axle to Hitch 1920 75.6 1920 75.6 1920 75.6 1920 75.6 1920 75.6
12 Length Wheel Base 5900 232.3 5900 232.3 5900 232.3 5900 232.3 5900 232.3
13 Length Rear Axle to Tail 1976 77.8 1976 77.8 1976 77.8 1976 77.8 0 0.0
14 Length Rear Wheel to Raised Body 857 33.7 857 33.7 857 33.7 857 33.7 0 0.0
15 Width Overall Tire 3250 128.0 3250 128.0 3250 128.0 3250 128.0 3250 128.0
16 Width Machine with Body 3346 131.7 3480 137.0 3480 137.0 3480 137.0 0 0.0
17 Width Machine without Body 3346 131.7 3346 131.7 3346 131.7 3346 131.7 0 0.0
18 Recommended Clearance Width* 5000 196.9 5000 196.9 5000 196.9 5000 196.9 5000 196.9
19 Recommended Clearance Height* 5000 196.9 5000 196.9 5000 196.9 5000 196.9 5000 196.9
* Clearance dimensions are for reference only.
** Measurement taken with tailgate down for ejector body.
13
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AD55B Underground Articulated Truck Specifcations
Gradeability/Speed/Rimpull
To determine gradeability performance: Read from gross weight down to the percent of total resistance. Total resistance equals
actual percent grade plus rolling resistance as a general guide use 2% for rolling resistance in underground application or refer to the
Caterpillar Performance Handbook. From the total resistance point, read horizontally to the curve with the highest obtainable gear,
then down to maximum speed. Usable rimpull will depend upon traction available and weight on drive wheels.
Typical Field Empty Weight
Loaded Weight
Gross Weight
lb x
N x
1000 1000
120 534
110 489
100 445
90 400
80 356
70 311
60 267
50 222
40 178
30
133
20 89
10 44
0 0
110 231 lb x 1000
50 105 kg x 1000
25%
20%
15%
10%
5%
km/h
mph
3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1 35.4 38.6 41.8 45.1 48.3 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
1A
2
4
5
7
3
1B
6
E L
Speed
1A 1st Gear Torque Convertor Drive E Empty 50 000 kg (110,000 lb)
1B 1st Gear Direct Drive L Loaded 105 000 kg (231,000 lb)
2 2nd Gear Direct Drive
3 3rd Gear Direct Drive
4 4th Gear Direct Drive
5 5th Gear Direct Drive
6 6th Gear Direct Drive
7 7th Gear Direct Drive
14


AD55B Standard Equipment
Standard equipment may vary. Consult your Cat dealer for details.
ELECTRICAL
Alarm, back-up
Alternator, 95 amp
Batteries, maintenance free
Battery disconnect switch-ground level
Brake and tail lights
Cat Electronic Monitoring System
(CatEMS)
Corrosive protection spray
Diagnostic connector
Engine shutdown switch
Headlights with dimmer switch
Jump start receptacle
Rear work light (cab mounted)
Reversing lights
Starting and charging system (24-volt)
Turn signal indicators
OPERATOR ENVIRONMENT
Cab pressurizer
Rear view mirrors
Radio ready
ROPS/FOPS cab with air conditioning
Storage compartment
Suspension seat with retractable seat belt
Tilt/telescopic steering wheel
Trainer/passenger seat and seat belt
Windshield wiper and washer
POWER TRAIN
All wheel disc brakes
Automatic retarder control
Auto shift transmission 7 speedforward/
1speed reverse
Control throttle shifting
12 cylinder C27 ACERT ATAAC
dieselengine
Long life coolant
Parking brakes (four wheels)
Programmable gear blockout with body up
Programmable ground speed limiting
Torque converter with automatic lockup
OTHER STANDARD EQUIPMENT
Articulated and oscillated hitch
Belly guards
Centralized lubrication points
Dump body (26.9 m
3
35.2 yd
3
)
Exhaust catalytic converter/muffer
Exhaust covers
Firewall
Frame lifting lugs
Front and rear tow pin
Front axle suspension
Oil sample adapters
Residual brake pressure switch
Tires 35/65 R33 VSNT radial tires
Body up alarm
Optional equipment may vary. Consult your Cat dealer for details.
Bodies Fast fll system
Dump, (32.6 m
3
42.6 yd
3
) Coolant
Dump, (33.8 m
3
44.1 yd
3
) Engine
Dump, (36.6 m
3
47.9 yd
3
) Fuel
Ejector, (26.9 m
3
35.2 yd
3
) Hydraulic
Ejector, (29.4 m
3
38.5 yd
3
) Transmission
Body liners, heavy duty Fire extinguisher, hand held
Color camera and monitoring system Front rubber bumpers
EAM (Electronic Access Module) ID numbers for rims
Engine shutdown on fre system activation Idle timer
AD55B Optional Equipment
Isolation switches
Onboard fre system, 65L
Retractable visor group
Seat covers
Secondary steering system
Spare rim
TPMS (Truck Payload Measurement System)
TPMS remote display payload indicator
15
16

AD55B Underground Articulated Truck
For more complete information on Cat products, dealer services, and industry solutions,
visitus on the web at www.cat.com
2011 Caterpillar Inc.
All rights reserved
Materials and specifcations are subject to change without notice. Featured machines
inphotos may include additional equipment. See your Cat dealer for available options.
CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, Caterpillar Yellow
andthePower Edge trade dress, as well as corporate and product identity used herein,
aretrademarks of Caterpillar and may not be used without permission.
AEHQ6370 (07-2011)
Replaces AEHQ5879

AD45B
Underground Articulated Truck
Engine
Engine Model Cat

C18 ACERT
Gross Power SAE J1995 439 kW 589 hp
Net Power SAE J1349 414 kW 555 hp
Operating Specifcations
Nominal Payload Capacity 45 000 kg 99,208 lb
Gross Machine Operating Weight 85 000 kg 187,393 lb
2


AD45B Features
One Supplier
Caterpillar designed and manufactured major
power and drive train components for reliability
and performance.
High Performance Engine
The Cat

C18 engine with ACERT Technology


offer the perfect balance between power, robust
design and economy.
Power Shift Transmission
Reliable and rugged design to deliver power and
effciency for peak power train performance.
Engine/Power Train Integration
Intelligent and robust electronics integrate all
power and drive train components for overall
optimum performance.
Robust Braking
Cat oil-cooled multiple disc brakes offer exceptional,
fade resistant braking in all haul road conditions.
Comfortable Cab
Ergonomically designed for all-day comfort, control
and productivity.
Truck Body
A variety of Caterpillar designed and built bodies
and liners ensure optimal performance and
reliability in tough mining applications.
Enhanced Serviceability
Designed with improved service points
and grouped service locations to simplify
maintenanceand repair.
Contents
Power Train Engine .........................................3
Power Train Transmission ..............................4
Engine/Power Train Integration ........................5
Cat Brake System................................................6
Operator Comfort ................................................7
Truck Body Systems ...........................................8
Structures.............................................................9
Serviceability .......................................................9
Customer Support .............................................10
Safety ..................................................................11
AD45B Underground Articulated Truck
Specifcations ....................................................12
AD45B Standard Equipment ............................15
AD45B Optional Equipment .............................15
The AD45B underground articulated truck is designed
forhigh production, low cost-per-ton hauling in
underground mining applications. Rugged construction
and simplifed maintenance guarantee long life with
lowoperating costs.
Engineered for performance, designed for comfort,
built to last.



Power Train Engine
The Cat

C18 Engine is built for power, reliability and effciency.


ACERT Technology
The Cat C18 is U.S. EPA Tier 3 and EU Stage III compliant.
It delivers higher power and greater durability for maximum
hauling performance in the most demanding mining
applications. Complete system integration of the engine
andtransmission optimizes performance and effciency.
Power Increase
The 15.5% power increase over previous models provides
unequalled lugging force during acceleration and less down-
shifting on grade. Improved software and updates in engine
technology further improve transmission shifting and
decrease fuel consumption.
Watercooled Turbocharged and ATAAC
Air-to-air aftercooling provides improved fuel economy by
packing cooler, denser air into cylinders for more complete
combustion of fuel and lower emissions.
Electronic Unit Injection (EUI)
The electronically controlled unit injection fuel system senses
operating conditions and regulates fuel delivery for optimum
fuel effciency. The proven high-pressure fuel system provides
improved response times and more effcient fuel burn with
lower emissions and less smoke.
Electronic Control Module (ECM)
ECM utilizes advanced engine management software
to monitor, control and protect the engine utilizing self-
diagnosing electronic sensors. The computerized system
senses operating conditions and power requirements and
adjusts engine for peak performance and most effcient
operation at all times.
Design
Caterpillar designed one-piece cast iron block provides
maximum strength and durability. Two-piece articulated
pistons with forged steel crowns are designed to withstand
higher cylinder pressure.
3








Power Train Transmission
More power to the ground for greater productivity.
Mechanical Power Train
The Cat mechanical drive power train and power shift
transmission provide unmatched operating effciency
andcontrol on steep grades, in poor underfoot conditions,
and on haul roads and drives with high rolling resistance.
Transmission
The Cat seven-speed planetary power shift transmission is
matched with the direct-injection C18 engine with ACERT
technology to deliver constant power over a wide range of
operating speeds.
Robust Design
Designed for rugged underground mining conditions, the
proven planetary power shift transmission is built for long
life between overhauls.
Lock Up Torque Convertor
Combines maximum rimpull and cushioned shifting of
torque converter drive with the effciency and performance
ofdirect drive. When engaged, lock-up provides superior
power train effciency by delivering more power to the wheels.
Lock-Up Clutch
Quickly releases and re-engages to reduce power train
torqueloads for smoother shifting, long life and a more
comfortable ride.
Smooth Shifting
Individual clutch modulation provides smooth clutch
engagements to optimize performance and extend clutch life.
Final Drives
Cat fnal drives work as a system with the planetary power
shift transmission to deliver maximum power to the ground.
Built to withstand the forces of high torque and impact
loads, fnal drives provide high torque multiplication
tofurther reduce drive train stress.
Full Floating Axles
Full foating axles relieve internal stresses and increase
durability. Rolled splines also provide increased service life.
4

CAT MONITORING SYSTEM
Speedometer/
Main Display
Gauge Cluster Action Action
Tachometer
Module
Module Alarm Lamp
Input Input
Module
Display Data Link
12 3f Km/h
Mph
Engine ECM Power Train/Chassis ECM
Cat Data Link
Input
Components
c Miles Rpm Liter Kpa Km Serv
Code
X 10
Components Components
Engine/Power Train Integration
Intelligent electronics for overall optimal performance.
Cat Data Link
Electronically integrates machine computer systems to optimize overall power train performance,
increase reliability and component life, and reduce operating costs.
Controlled Throttle Shifting
Regulates engine RPM, torque converter lock-up and transmission clutch engagement for smoother
shifts and longer component life.
Economy Shift Mode
Decreases fuel consumption, lowers noise levels and potentially longer engine life.
Directional Shift Management
Regulates engine speed to prevent damage caused by high speed directional changes.
Body-up Shift Inhibitor
Prevents the transmission from shifting above a pre-programmed gear without the body fully lowered.
Electronic Technician (Cat ET)
Cat ET service tool provides service technicians with easy access to stored diagnostic data through
CatData Link to simplify problem diagnosis and increase availability.
Overspeed Protection
The transmission control electronically senses engine conditions and automatically up-shifts to
preventoverspeeding.
5





Cat Brake System
Superior control for operator confdence.
Integrated Braking System
The Cat oil-cooled braking system delivers reliable
performance and control in the most extreme underground
mining conditions. The integrated system combines the
service, secondary, parking brake and retarding functions
inthe same robust system for optimum braking effciency.
Oil-Cooled Multiple Disc Brakes
Four-wheel, forced oil-cooled, multiple disc service brakes
are continuously cooled by a water-to-oil heat exchangers for
exceptional, non-fade braking and retarding performance.
Brake Design
Brakes are designed for reliable, adjustment-free operation
and performance. Cat oil-cooled disc brakes are completely
enclosed to prevent contamination and reduce maintenance.
Long Life
An oil flm prevents direct contact between the discs.
This design absorbs the braking forces by shearing the oil
molecules and carrying heat away to extend brake life.
Automatic Retarder Control (ARC)
Electronically controls retarding on grade to maintain
optimum engine RPM and oil cooling. Additional braking
may be applied using the manual retarder or the brake pedal.
Faster Speeds
ARC allows the operator to maintain optimum engine speeds
for faster downhill hauls and greater productivity.
Superior Control
Automatic brake modulation offers a smoother ride and greater
control, allowing the operator to concentrate on driving.
Ease of Operation
ARC increases operating ease, resulting in greater operator
confdence with less fatigue.
Engine Overspeed Protection
ARC automatically activates when engine speed exceeds
factory preset levels, reducing potentially damaging
engineoverspeeds.
Fuel Effciency
The engine provides additional retarding by running against
compression on downhill hauls. The engine ECM reduces
fuel injection for exceptional fuel economy.
6

Operator Comfort
Ergonomically designed for all-day comfort, control and productivity.
The AD45B operator station is ergonomically designed for total machine control in a comfortable,
productive and safe environment. All controls, levers, switches and gauges are positioned to maximize
productivity and minimize operator fatigue.
Protective Structure
Integral to the cab and frame, both the Rollover Protective Structure (ROPS) and Falling Objects
Protective Structure (FOPS) are resiliently mounted to the mainframe to isolate the operator from
vibration for a more comfortable ride.
Optional Enclosed Cab
Optional sound-suppressed ROPS cab provides a quiet, secure and comfortable air-conditioned working
environment with fresh, pressurized, temperature-controlled air circulation.
Suspension Seat
Ergonomic, fully adjustable suspension seat provides optimal operator comfort. Thick cushions reduce
pressure on lower back and thighs. Wide, retractable seat belts provide a secure, comfortable restraint.
Steering Column
Comfort wheel with tilt steering provides a comfortable driving position, secure grip and greater control.
Monitoring System
Cat Electronic Monitoring System (Cat EMS) continuously provides critical machine data to keep the
machine performing at top production levels. Displays are backlit for easy viewing.
7






Truck Body Systems
Rugged performance and reliability in tough underground mining applications.
Cat Truck Bodies
Caterpillar offers two specifc body styles for the most
effcient hauling solutions at the lowest cost-per-ton.
Dump Body
Ejector Body
The ejector body can now be easily removed and a dump
body ftted for greater machine versatility.
Body Selection
Selection of the right body depends on material, haul road,
and dump conditions. The better the match of body to
application, the greater the effciency. Your Cat dealer
canhelp you select the right body system for your site
specifc application.
Body Design
Cat truck bodies are designed for optimal strength,
capacityand durability. Drawing on years of experience
intruck body design, Cat Truck Bodies are designed for
longservice life and low cost per ton.
Body/Chassis Integration
Cat truck bodies are designed and matched with the
integrated chassis system for optimum structural reliability,
durability and long life.
Fast Hoist Cycle Times
Single-stage hoist cylinders provide fast dump cycle times
of16 seconds for raise and 21 seconds for lower.
Load Carrying Capacity
Large target area provides high load carrying capacity.
Itsdiverging fow design gives clean load ejection, which
maximizes production and avoids material carryback.
Truck Payload Management System (TPMS)
The optional TPMS system calculates the payload the truck
is carrying and determines truck cycle times.
Ejector Body
The ejector body offers clean load ejection and the capability
to work in areas with restricted overhead clearance and soft
underfoot conditions.
8
9





Structures
Rugged Cat structures the backbone of the AD45Bs durability.
Frame Design
The frame uses box-section design with stiff frame beams to
resist twisting forces. Materials and weld joints are matched
to optimize the structural life of the frame.
Articulating/Oscillating Hitch
This system provides steering and oscillation and enables the
truck to maintain all wheel ground contact in rough terrain.
Suspension System
Two independent variable rebound suspension cylinders
dissipate haul road forces for longer frame life and a
comfortable ride.
Serviceability
More time for production.
Service Access
Easy access to daily service points simplifes servicing and
reduces time spent on regular maintenance procedures.
Ground-Level Access
Allows convenient servicing to tanks, flters, lubrication
points and compartment drains.
Diagnostics
Electronic control system enables quick diagnosis of engine
conditions and effective maintenance and repairs utilizing
theCat Electronic Technician (Cat ET) Service Tool.
Air Filters
Radial seal air flters are easy to change, reducing time
required for air flter maintenance.
Sight Gauges
Makes fuid level checks quick and easy. These include
thehydraulic, transmission and coolant reservoirs.
Sealed Electrical Connectors
Electrical connectors are sealed to lock out dust and
moisture. Harnesses are covered for protection. Wires are
color and number coded for easy diagnosis and repair.
Scheduled Oil Sampling
SOS
SM
helps avoid minor repairs becoming major ones.







Customer Support
Cat

dealer services keep underground mining equipment productive.


Cat dealers offer solutions, services and products that help
lower costs, enhance productivity and manage your operation
effciently. From the selection of Cat equipment until the day
you rebuild, trade or sell it, the support you get from your
Catdealer makes the difference that counts.
Dealer Capability
Cat dealers will provide the level of support you need, on a
global scale. Dealer expert technicians have the knowledge,
experience, training and tooling to handle your repair and
maintenance needs, when and where you need them.
Product Support
When Cat products reach the feld, they are supported 24/7 by
a worldwide network of reliable and prompt parts distribution
facilities, dealer service centers, and technical training facilities
to keep your equipment up and running.
Service Support
Cat equipment is designed and built to provide maximum
productivity and operating economy throughout its working
life. Cat dealers offer a wide range of service plans that will
maximize return on your investment, including:
Preventive Maintenance Programs
Diagnostic Programs, such as Scheduled Oil Sampling
and Technical Analysis
Rebuild and Reman Options
Customer Support Agreements
Technology Products
Cat dealers offer a range of advanced technology products
designed to improve effciency, productivity and lower costs.
Operator Training
Todays complex products require operators have a thorough
understanding of machine systems and operating techniques
to maximize effciency and proftability. Your Cat dealer can
arrange training to improve productivity, decrease downtime,
reduce operating costs, enhance safety, and improve your
return on investment.
Application Awareness
Application and site-specifc factors, such as: material
density, loading position, grades, speeds, and haul road
design infuence operating and maintenance costs. Your Cat
dealer can provide you with the understanding to optimize
productivity and the total cost of ownership.
www.cat.com
For more complete information on Cat products, dealer services,
and industry solutions, visit us on the web at www.cat.com.
10



Safety
Designed with safety as the frst priority.
Product Safety
Caterpillar has been and continues to be proactive in developing mining machines that meet or exceed safety standards.
Safety is an integral part of all machine and systems designs.
Engine Shutoff Switch
A secondary engine shutoff switch is located at ground level.
Integral ROPS Cab
Integral to the cab and frame, the ROPS is resiliently mounted to the frame to isolate the operator from vibration for a more
comfortable ride.
Brake Systems
Four corner oil-cooled braking system provides excellent control. The service brakes and retarding system are actuated by
modulated hydraulic pressure, while the parking brake function is spring applied and hydraulic released. This system assures
braking in the event of loss of hydraulic pressure.
Operator Present System
Automatically engages parking brake, neutralizes steering, implement and transmission control, and shuts down the engine
in the event the operator fails to apply the park brake prior to exiting the cab.
Standard Safety Features
Anti-skid upper deck surfaces, upper deck handrails, 3-point cabin and machine access, push out safety glass, excellent visibility,
suspension seat, passenger/training seat, inertia reel retractable belts, steering frame lock, rear window guard, body retaining
pins, automatic retarder control, exhaust heat shielding and frewall ftted standard, hitch hydraulic hoses burst protection
sleeves ftted, tailgate retaining pins (ejector body), alternate exit via windows, ground level compartment sight glasses,
hotandcold side of engine.
SAFETY.CAT.COM
For more complete information on safety, please visit www.safety.cat.com.
11





AD45B Underground Articulated Truck Specifcations
Engine Weight Distribution Turning Dimensions
Engine Model Cat

C18 ACERT Empty Outside Clearance 9291 mm 365.8 in


Radius*
Rated Power 2,000 rpm Front Axle 69%
Inside Clearance 5310 mm 209 in
Gross Power 439 kW 589 hp Rear Axle 31%
Radius*
SAE J1995
Loaded
Frame Oscillation 10
Net Power 414 kW 556 hp
Front Axle 45.6%
SAE J1349 Articulation Angle 42.5
Rear Axle 54.4%
Net Power 414 kW 556 hp
* Clearance dimensions are for reference only.
ISO 9249
Transmission
Net Power 414 kW 556 hp
80/1269/EEC
Forward 1 8 km/h 4.9 mph
Forward 2 10.9 km/h 6.8 mph
Bore 145 mm 5.7 in
Forward 3 15.1 km/h 9.4 mph
Stroke 183 mm 7.2 in
Displacement 18.1 L 1,104.53 in
3 Forward 4 20.6 km/h 12.8 mph
Forward 5 28.1 km/h 17.4 mph
Power ratings apply at a rated speed of
2,000 rpm when tested under the reference Forward 6 38.1 km/h 23.7 mph
conditions of 25 C (77 F) and
(29.61 Hg) barometer. Power ba
100kPa
sed on fuel
Reverse 2 10.1 km/h 6.3 mp
Service Refll Capacities
h
having API gravity of 35 at 16C
an LHV of 42 780 kJ/kg (18,390
(60 F) and
BTU/lb)
Maximum travel s
29.5 R29 tires.
peeds with standard Engine Crankcase
with Filter
64 L 16.9 gal
when engine used at 30 C (86
Engine derate will commence at
of 2700 m (8,858 ft).
F).
an altitude
Final Drives
Transmission 60 L
Hydraulic Tank 266 L
15.9 gal
70.3 gal
Compliant with U.S. Environmental
Differential Ratio 3.46:1 Cooling System 85 L 22.5 gal
Protection Agency Tier 3 emission
Operating Specifcations
Nominal Payload
Capacity
45 000 kg
s standards.
99,208 lb
Final Drive Ratio
Total Reduction
Ratio
Body Hoist
5.65:1
19.55:1
Front Differentials 77 L
and Final Drives
Rear Differentials
and Final Drives
83 L
Fuel Tank 764 L
20.3 gal
21.9 gal
201.8 gal
Gross Machine
Operating Weight
85 000 kg 187,393 lb Raise
Lower
16 Seconds
21 Seconds
Tires
conditions for the specifed standard.
Ratings based on SAE J1995 standard air
Forward 7 52 km/h 32.3 mph
Reverse 1 7.5 km/h 4.6 mph
Tire Size 29.5 R29
Total Cycle Time 37 Seconds
Weights
Standards
Empty 40 000 kg 88,184 lb
Body Capacities
Front Axle 27 600 kg 60,847 lb
Brakes ISO3450, AS2958.1,
Dump Body 1 18.0 m
3
23.6 yd
3
Rear Axle 12 400 kg 27,337 lb
CAN-CSA424.30-M90
Dump Body 2 21.3 m
3
27.9 yd
3
Loaded 85 000 kg 187,393 lb
Cab/FOPS ISO3449, SAEJ231,
Dump Body 3 25.1 m
3
32.8 yd
3
AS2294.3, EN13627
Front Axle 38 760 kg 85,451 lb
Ejector Body 22.9 m
3
29.9 yd
3
Cab/ROPS ISO3471, SAEJ1040,
Rear Axle 46 240 kg 101,942 lb
Heaped SAE 2:1.
AS2294.2, EN13510
12

Dimensions
All dimensions are approximate.
16
17
15
18
19
7
9
12 10 13
14
11
1
2
4
3
5
8
6
313-2820 258-1103 274-4030 275-9681
DumpBody DumpBody DumpBody EjectorBody
Body Capacity 18 m
3
23.5 yd
3
21.3 m
3
27.9 yd
3
25.1 m
3
32.8 yd
3
22.9 m
3
29.9 yd
3
mm in mm in mm in mm in
1 Height Top of Empty Body 2831 111.5 3036 119.5 3181 125.2 3463 136.3
2 Height Top of ROPS 2817 110.9 2817 110.9 2817 110.9 2817 110.9
3 Height Body Loading 2720 107.1 2925 115.2 3070 120.9 3179 125.2
4 Height Dump Clearance** 665 26.2 665 26.2 665 26.2 1001 39.4
5 Height Top of Raised Body 6012 236.7 6357 250.3 6603 260.0
6 Height Ground Clearance 441 17.4 441 17.4 441 17.4 441 17.4
7 Height Top of Load (SAE 2:1) 3610 142.1 3655 143.9 3705 145.9 3705 145.9
8 Length Max Body Raised 11 561 455.2 11 622 457.6 11 682 459.9 11 561 455.2
9 Length Overall Body Down 11 194 440.7 11 194 440.7 11 194 440.7 11 194 440.7
10 Length Front Axle to Front Bumper 3718 146.4 3718 146.4 3718 146.4 3718 146.4
11 Length Font Axle to Hitch 1920 75.6 1920 75.6 1920 75.6 1920 75.6
12 Length Wheel Base 5570 219.3 5570 219.3 5570 219.3 5570 219.3
13 Length Rear Axle to Tail 1906 75.0 1906 75.0 1906 75.0 2017 79.4
14 Length Rear Wheel to Raised Body 1268 49.9 1268 49.9 1268 49.9 946 37.2
15 Width Overall Tire 3000 118.1 3000 118.1 3000 118.1 3000 118.1
16 Width Machine with Body 3000 118.1 3000 118.1 3200 126.0 3200 126.0
17 Width Machine without Body 3000 118.1 3000 118.1 3000 118.1 3000 118.1
18 Recommended Clearance Width* 4500 177.2 4500 177.2 4500 177.2 4500 177.2
19 Recommended Clearance Height* 4500 177.2 4500 177.2 4500 177.2 4500 177.2
* Clearance dimensions are for reference only.
** Measurement taken with tailgate down for ejector body.
13

AD45B Underground Articulated Truck Specifcations
Gradeability/Speed/Rimpull
To determine gradeability performance: Read from gross weight down to the percent of total resistance. Total resistance equals
actual percent grade plus rolling resistance as a general guide use 2% for rolling resistance in underground application or refer to the
Caterpillar Performance Handbook. From the total resistance point, read horizontally to the curve with the highest obtainable gear,
then down to maximum speed. Usable rimpull will depend upon traction available and weight on drive wheels.
Typical Field Empty Weight
Loaded Weight
Gross Weight
lbf N
100 445
R
i
m
p
u
l
l

N

x

1
0
0
0

(
l
b

x

1
0
0
0
)


90 400
80 356
70 311
60 267
50 222
40 178
30 133
20 89
10 44
0
E
Speed
T
o
t
a
l

R
e
s
i
s
t
a
n
c
e
(
G
r
a
d
e

p
l
u
s

R
o
l
l
i
n
g
)
25%
20%
15%
10%
5%
L
1B
2
1A
3
4
0
mph 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1 35.4 38.6 41.8 45.1 48.3 51.5
5
6
7
km/h
1A 1st Gear Torque Convertor Drive E Empty 40 000 kg (88,185 lb)
1B 1st Gear Direct Drive L Loaded 85 000 kg (187,393 lb)
2 2nd Gear Direct Drive
3 3rd Gear Direct Drive
4 4th Gear Direct Drive
5 5th Gear Direct Drive
6 6th Gear Direct Drive
7 7th Gear Direct Drive
14
AD45B Standard Equipment
Standard equipment may vary. Consult your Cat dealer for details.
ELECTRICAL
Alternator, 95 amp
Reversing alarm
Reversing lights
Headlights with dimmer switch
Rear work light (cab mounted)
Cat Electronic Monitoring System
(CatEMS)
Ground level disconnect switch (2 post)
Jump start receptacle
Brake and tail light
Ground level shutdown switch
Corrosive protection spray
24V electric starting
OPERATOR ENVIRONMENT
Open ROPS/FOPS operator station
Suspension operator seat with retractable
seat belt
Tilt/telescopic steering wheel
Rearview mirrors
Trainer/passenger seat and seat belt
Operator Present System
POWER TRAIN
6 cylinder C18 ACERT ATAAC
dieselengine
Long life coolant
Automatic retarder control
All wheel disc brakes (oil cooled)
Parking brakes (four wheels)
Autoshift transmission 7 speed forward/
2speed reverse
Torque converter with automatic lockup
Control throttle shifting
Programmable ground speed limiting
Programmable gear blockout with body up
Engine air intake pre cleaner
Four wheel drive
OTHER STANDARD EQUIPMENT
Belly guards
29.5 R29 VSNT radial tires
Front and rear tow pin
Articulated and oscillated hitch
Exhaust catalytic converter/muffer
Body-up alarm
Centralized lubrication points
Frame lifting lugs
Exhaust covers
Dump body (21.3 m
3
27.9 yd
3
)
Firewall
Front axle suspension
Front rubber bumpers
AD45B Optional Equipment
Optional equipment may vary. Consult your Cat dealer for details.
Air Conditioned Cab, ROPS/FOPS Camera/Monitor, Reversing EAM (Electronic Access Module)
Windshield Wiper Water Fast Fill System TPMS (Truck Payload Measurement System)
Window, Sliding Operator Coolant Brake Oil Pressure Gauges
Heater, Cab Engine
Automatic Lubrication System Fuel
Bodies Hydraulic
Body, (18.0 m
3
23.6 yd
3
) Transmission
Body, (25.1 m
3
32.8 yd
3
) Fire Extinguisher, Hand Held
Ejector, (22.9 m
3
29.9 yd
3
) Fire Suppression System
Body Liners, Heavy Duty Secondary Steering, Ground Driven
15
16

AD45B Underground Articulated Truck
For more complete information on Cat products, dealer services, and industry solutions,
visitus on the web at www.cat.com
2011 Caterpillar Inc.
All rights reserved
Materials and specifcations are subject to change without notice. Featured machines
inphotos may include additional equipment. See your Cat dealer for available options.
CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, Caterpillar Yellow
andthePower Edge trade dress, as well as corporate and product identity used herein,
aretrademarks of Caterpillar and may not be used without permission.
AEHQ6325-01 (09-2011)
Replaces AEHQ6325
AD55B Underground Articulated Truck
Dimensions
All dimensions are approximate.
311-4729 308-5385 311-4727 311-4728 324-1941
Dump Body Dump Body Dump Body Dump Body Ejector Body
Body Capacity 26.9 m
3
35.2 yd
3
32.6 m
3
42.6 yd
3
33.8 m
3
44.2 yd
3
36.6 m
3
47.9 yd
3
26.9 m
3
35.2 yd
3
mm in mm in mm in mm in mm in
1 Height Top of Empty Body 3202 126.1 3418 134.6 3557 140.0 3560 140.2 0 0.0
2 Height Top of ROPS 3000 118.1 3000 118.1 3000 118.1 3000 118.1 3000 118.1
3 Height Body Loading 3045 119.9 3326 130.9 3426 134.9 3473 136.7 0 0.0
4 Height Dump Clearance** 514 20.2 514 20.2 514 20.2 514 20.2 0 0.0
5 Height Top of Raised Body 6969 274.4 7202 283.5 7322 288.3 7334 288.7
6 Height Ground Clearance 393 15.5 393 15.5 393 15.5 393 15.5 393 15.5
7 Height Top of Load (SAE 2:1) 3848 151.5 4178 164.5 4183 164.7 4333 170.6 0 0.0
8 Length Max Body Raised 12 064 475.0 12 180 479.5 12 222 481.2 12 241 481.9 0 0.0
9 Length Overall Body Down 12 040 474.0 12 040 474.0 12 040 474.0 12 040 474.0 0 0.0
10 Length Front Axle to Front Bumper 4164 163.9 4164 163.9 4164 163.9 4164 163.9 4164 163.9
11 Length Font Axle to Hitch 1920 75.6 1920 75.6 1920 75.6 1920 75.6 1920 75.6
12 Length Wheel Base 5900 232.3 5900 232.3 5900 232.3 5900 232.3 5900 232.3
13 Length Rear Axle to Tail 1976 77.8 1976 77.8 1976 77.8 1976 77.8 0 0.0
14 Length Rear Wheel to Raised Body 857 33.7 857 33.7 857 33.7 857 33.7 0 0.0
15 Width Overall Tire 3250 128.0 3250 128.0 3250 128.0 3250 128.0 3250 128.0
16 Width Machine with Body 3346 131.7 3480 137.0 3480 137.0 3480 137.0 0 0.0
17 Width Machine without Body 3346 131.7 3346 131.7 3346 131.7 3346 131.7 0 0.0
18 Recommended Clearance Width* 5000 196.9 5000 196.9 5000 196.9 5000 196.9 5000 196.9
19 Recommended Clearance Height* 5000 196.9 5000 196.9 5000 196.9 5000 196.9 5000 196.9
* Clearance dimensions are for reference only.
** Measurement taken with tailgate down for ejector body.
16
17
15
18
19
7
9
12
13
14 11
12
4
3
5
8
6
B
1
2
10
AD55B Underground Articulated Truck
Gradeability/Speed/Rimpull
To determine gradeability performance: Read from gross weight down to the percent of total resistance. Total resistance equals
actual percent grade plus rolling resistance as a general guide use 2% for rolling resistance in underground application or refer to the
Caterpillar Performance Handbook. From the total resistance point, read horizontally to the curve with the highest obtainable gear,
then down to maximum speed. Usable rimpull will depend upon traction available and weight on drive wheels.
Typical Field Empty Weight
Loaded Weight
1A 1st Gear Torque Convertor Drive E Empty 50 000 kg (110,000 lb)
1B 1st Gear Direct Drive L Loaded 105 000 kg (231,000 lb)
2 2nd Gear Direct Drive
3 3rd Gear Direct Drive
4 4th Gear Direct Drive
5 5th Gear Direct Drive
6 6th Gear Direct Drive
7 7th Gear Direct Drive
R
i
m
p
u
l
l
lb x
1000
N x
1000
mph
km/h
T
o
t
a
l

R
e
s
i
s
t
a
n
c
e
(
G
r
a
d
e

P
l
u
s

R
o
l
l
i
n
g
)
Gross Weight
Speed
0 0
10
20
30
40
50
60
70
80
90
100
110
120 534
489
445
400
356
311
267
222
178
133
89
44
110
50
231 lb x 1000
105 kg x 1000
3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1 35.4 38.6 41.8 45.1 48.3 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
1A
2
4
5
7
3
1B
6
E L
25%
20%
15%
10%
5%
AD30
Underground Mining Truck
Engine
Engine Model Cat

C15 ACERT
Gross Power SAE J1995 304 kW 408 hp
Net Power SAE J1349 281 kW 377 hp
Operating Specifcations
Nominal Payload Capacity 30 000 kg 66,139 lb
Gross Machine Operating Weight 60 000 kg 132,300 lb
AD30 Features
One Supplier
Caterpillar designed and manufactured major
power and drive train components for reliability
and performance.
High Performance Engine
The Cat

C15 engine with ACERT Technology


offers the perfect balance between power, robust
design and economy.
Power Shift Transmission
Reliable and rugged design is matched to
C15engine to deliver power and effciency
forpeak power train performance.
Engine/Power Train Integration
Intelligent and robust electronics integrate all
power and drive train components for overall
optimum performance.
Robust Braking
Cat oil-cooled multiple disc brakes offer exceptional,
fade resistant braking in all haul road conditions.
Comfortable Cab
Ergonomically designed for all-day comfort, control
and productivity.
Truck Body
A variety of Caterpillar designed and built bodies
and liners ensure optimal performance and
reliability in tough mining applications.
Enhanced Serviceability
Designed with improved serviceability points and
grouped service locations so more time is spent
onthe haul roads.
Contents
Power Train Engine .........................................3
Power Train Transmission ..............................4
Engine/Power Train Integration ........................5
Cat Brake System................................................6
Operator Comfort ................................................7
Truck Body Systems ...........................................8
Structures.............................................................9
Serviceability .......................................................9
Customer Support .............................................10
Safety ..................................................................11
AD30 Underground Articulated Truck
Specifcations ....................................................12
AD30 Standard Equipment...............................15
AD30 Optional Equipment ................................15
The AD30 underground articulated truck is designed
forhigh production, low cost-per-ton hauling in smaller
underground mining applications. Rugged construction
and easy maintenance guarantee long life with low
operating costs.
Engineered for performance, designed for comfort,
builtto last.
Power Train Engine
The Cat C15 Engine is built for power, reliability and effciency.
ACERT Technology
The Cat C15 is US EPA Tier 3 and EU Stage III compliant.
It features effcient fuel management for quick response, high
productivity and exceptional service life. A new, sculptured
cylinder block provides greater strength and lighter weight.
High Torque Rise
The 58% torque rise provides unequalled lugging force
during acceleration and less down-shifting on grade.
Torque rise effectively matches transmission shift points
formaximum effciency and fast cycle times.
Turbocharged and ATAAC
Air-to-Air aftercooling provides improved fuel economy by
packing cooler, denser air into cylinders for more complete
combustion of fuel and lower emissions.
Mechanically Actuated, Electronic Unit Injection (MEUI)
Proven high-pressure, direct injection fuel system electronically
monitors operator demands and sensor inputs to optimize
engine performance.
ADEM IV System
Controls the fuel injector solenoids to monitor fuel injection.
This system provides automatic altitude compensation, air
flter restriction indication and it will not allow the engine
to fre until it has oil pressure, acting as cold start protection
and a form of pre-lube.
Design Construction
Caterpillar designed one-piece cast iron block provides
maximum strength and durability. Two-piece articulated
pistons with forged steel crowns are designed to withstand
higher cylinder pressure.
3
Power Train Transmission
More power to the ground for greater productivity.
Mechanical Power Train
The Cat mechanical drive power train and power shift
transmission provide unmatched operating effciency
andcontrol on steep grades, in poor underfoot conditions,
andon haul roads and drives with high rolling resistance.
Transmission
The Cat four-speed planetary power shift transmission
ismatched with the C15 engine to deliver constant power
over a wide range of operating speeds.
Robust Design
Designed for rugged underground mining conditions, the
proven planetary power shift transmission is built for long
life between overhauls.
Lock Up Torque Convertor
Combines maximum rimpull and cushioned shifting of
torque converter drive with the effciency and performance
of direct drive. When engaged, lock-up provides superior
power train effciency by delivering more power to the wheels.
Lock-Up Clutch
Quickly releases and re-engages to reduce power train
torqueloads for smoother shifting, long life and a more
comfortable ride.
Smooth Shifting
Individual clutch modulation provides smooth clutch
engagements to optimize performance and extend clutch life.
Final Drives
Cat fnal drives work as a system with the planetary power
shift transmission to deliver maximum power to the ground.
Built to withstand the forces of high torque and impact
loads, fnal drives provide high torque multiplication
tofurther reduce drive train stress.
Full Floating Axles
Full foating axles relieve internal stresses and increase
durability. Rolled splines also provide increased service life.
4
CAT MONITORING SYSTEM
Speedometer/
Main Display
Gauge Cluster Action Action
Tachometer
Module
Module Alarm Lamp
Input Input
Module
Display Data Link
12 3f Km/h
Mph
Engine ECM Power Train/Chassis ECM
Cat Data Link
Input
Components
c Miles Rpm Liter Kpa Km Serv
Code
X 10
Components Components
Engine/Power Train Integration
Intelligent electronics for overall optimal performance.
Cat Data Link
Electronically integrates machine computer systems to optimize overall power train performance,
increase reliability and component life, and reduce operating costs.
Controlled Throttle Shifting
Regulates engine RPM, torque converter lock-up and transmission clutch engagement for smoother
shifts and longer component life.
Economy Shift Mode
Decreases fuel consumption, lowers noise levels and potentially longer engine life.
Directional Shift Management
Regulates engine speed to prevent damage caused by high speed directional changes.
Body-up Shift Inhibitor
Prevents the transmission from shifting above a pre-programmed gear without the body fully lowered.
Electronic Technician (Cat ET)
Cat ET service tool provides service technicians with easy access to stored diagnostic data through
CatData Link to simplify problem diagnosis and increase availability.
Overspeed Protection
The transmission control electronically senses engine conditions and automatically up-shifts to
preventoverspeeding.
5
Cat Brake System
Superior control for operator confdence.
Integrated Braking System
The Cat oil-cooled braking system delivers reliable
performance and control in the most extreme underground
mining conditions. The integrated system combines the
service, secondary, parking brake and retarding functions
inthe same robust system for optimum braking effciency.
Oil-Cooled Multiple Disc Brakes
Four-wheel, forced oil-cooled, multiple disc service brakes
are continuously cooled by a water-to-oil heat exchangers for
exceptional, non-fade braking and retarding performance.
Brake Design
With large discs and plates for reliable, adjustment-free
operation and performance. Cat oil-cooled disc brakes are
completely enclosed to prevent contamination and reduce
maintenance.
Long Life
An oil flm prevents direct contact between the discs.
This design absorbs the braking forces by shearing the oil
molecules and carrying heat away to extend brake life.
Automatic Retarder Control (ARC)
Electronically controls retarding on grade to maintain
optimum engine RPM and oil cooling. Additional braking
may be applied using the manual retarder or the brake pedal.
Faster Speeds
ARC allows the operator to maintain optimum engine speeds
for faster downhill hauls and greater productivity.
Superior Control
Automatic brake modulation offers a smoother ride and greater
control, allowing the operator to concentrate on driving.
Ease of Operation
ARC increases operating ease, resulting in greater operator
confdence with less fatigue.
Engine Overspeed Protection
ARC automatically activates when engine speed exceeds
factory preset levels, reducing potentially damaging
engineoverspeeds.
Fuel Effciency
The engine provides additional retarding by running against
compression on downhill hauls. The engine ECM reduces
fuel injection for exceptional fuel economy.
6
Operator Comfort
Ergonomically designed for all-day comfort, control and productivity.
The AD30 operator station is ergonomically designed for total machine control in a comfortable,
productive and safe environment. All controls, levers switches and gauges are positioned to maximize
productivity and minimize operator fatigue.
Protective Structure
Integral to the cab and frame, both the Rollover Protective Structure (ROPS) and Falling Objects
Protective Structure (FOPS) are resiliently mounted to the mainframe to isolate the operator from
vibration for a more comfortable ride.
Optional Enclosed Cab
Optional sound-suppressed ROPS cab provides a quiet, secure and comfortable air-conditioned working
environment with fresh, pressurized, temperature-controlled air circulation.
Suspension Seat
Ergonomic, fully adjustable suspension seat provides optimal operator comfort. Thick cushions reduce
pressure on lower back and thighs. Wide, retractable seat belts provide a secure, comfortable restraint.
Steering Column
Comfort wheel with tilt steering provides a comfortable driving position, secure grip and greater control.
Monitoring System
Cat Electronic Monitoring System (Cat EMS) continuously provides critical machine data to keep the
machine performing at top production levels. Displays are backlit for easy viewing.
7
Truck Body Systems
Rugged performance and reliability in tough underground mining applications.
Cat Truck Bodies
Caterpillar offers two specifc body styles for the most
effcient hauling solutions at the lowest cost-per-ton.
Dump Body
Ejector Body
The ejector body can now be easily removed and a dump
body ftted for greater machine versatility.
Body Selection
Selection of the right body depends on material, haul road,
and dump conditions. The better the match of body to
application, the greater the effciency. Your Cat dealer can
help you select the right body system for your site specifc
application.
Body Design
Cat truck bodies are designed for optimal strength, capacity
and durability. With improved design and the use of Hardox
steel, longer service life and lower cost per ton fgures are
now evident.
Body/Chassis Integration
Cat truck bodies are designed and matched with the
integrated chassis system for optimum structural reliability,
durability and long life.
Load Carrying Capacity
Large target area provides high load carrying capacity.
Its diverging fow design gives clean load ejection, which
maximizes production and avoids waste of material
carryback.
Truck Payload Management System (TPMS)
The optional TPMS system calculates the payload the truck
is carrying and determines truck cycle times.
Fast Hoist Cycle Times
Single-stage hoist cylinders provide fast dump cycle times of
10.5 seconds for raise and 11.2 seconds for lower.
Ejector Body
The ejector body offers clean load ejection and the capability
to work in areas with restricted overhead clearance and soft
underfoot conditions.
8
Structures
Rugged Cat structures the backbone of the AD30s durability.
Frame Design
The frame incorporates a box-section design with wide and
stiff frame beams to handle torque loads. The frame design
decreases stress in the hitch area and optimizes suspension
geometry. Materials and weld joints are matched to optimize
the life of the structure.
Articulating/Oscillating Hitch
The articulating hitch provides the truck with steering
articulation and the oscillation ensures the truck maintains
all wheel ground contact in rough terrain. Hardened steel
pins, taper roller bearings and oscillating stops allows the
rear frame to move independently from the front frame.
Serviceability
More time for production
Service Access
Easy access to daily service points simplifes servicing and
reduces time spent on regular maintenance procedures.
Ground-Level Access
Allows convenient servicing to tanks, flters, lubrication
points and compartment drains.
Diagnostics
Electronic control system enables quick diagnosis of engine
conditions and effective maintenance and repairs utilizing the
Cat Electronic Technician (Cat ET) Service Tool.
Air Filters
Radial seal air flters are easy to change, reducing time
required for air flter maintenance.
Sight Gauges
Makes fuid level checks quick and easy. These include the
hydraulic,transmission and coolant reservoirs.
Sealed Electrical Connectors
Electrical connectors are sealed to lock out dust and
moisture. Harnesses are covered for protection. Wires are
color and number coded for easy diagnosis and repair.
Scheduled Oil Sampling
SOS
SM
helps avoid minor repairs becoming major ones.
Customer Support
Cat

dealer services keep underground mining equipment productive.


Cat dealers offer solutions, services and products that help
lower costs, enhance productivity and manage your operation
effciently. From the selection of Cat equipment until the day
you rebuild, trade or sell it, the support you get from your
Catdealer makes the difference that counts.
Dealer Capability
Cat dealers will provide the level of support you need, on a
global scale. Dealer expert technicians have the knowledge,
experience, training and tooling to handle your repair and
maintenance needs, when and where you need them.
Product Support
When Cat products reach the feld, they are supported 24/7 by
a worldwide network of reliable and prompt parts distribution
facilities, dealer service centers, and technical training facilities
to keep your equipment up and running.
Service Support
Cat equipment is designed and built to provide maximum
productivity and operating economy throughout its working
life. Cat dealers offer a wide range of service plans that will
maximize return on your investment, including:
Preventive Maintenance Programs
Diagnostic Programs, such as Scheduled Oil Sampling
and Technical Analysis
Rebuild and Reman Options
Customer Support Agreements
Technology Products
Cat dealers offcer a range of advanced technology products
designed to improve effciency, productivity and lower costs.
Operator Training
Todays complex products require operators have a thorough
understanding of machine systems and operating techniques
to maximize effciency and proftability. Your Cat dealer can
arrange training to improve productivity, decrease downtime,
reduce operating costs, enhance safety, and improve the return
on investment.
Application Awareness
Application and site-specifc factors, such as: material
density, loading position, grades, speeds, and haul road
design infuence operating and maintenance costs. Your Cat
dealer can provide you with the understanding to optimize
productivity and the total cost of ownership.
www.cat.com
For more complete information on Cat products, dealer services,
and industry solutions, visit us on the web at www.cat.com.
10
Safety
Designed with safety as the frst priority.
Product Safety
Caterpillar continues to be proactive in developing mining machines that meet or exceed safety standards. Safety is an integral
part of all machine and systems designs.
Engine Shutoff Switch
A secondary engine shutoff switch is located at ground level.
Integral ROPS Cab
The ROPS is resiliently mounted to the frame to isolate the operator from vibration for a more comfortable ride.
Brake Systems
Four corner oil-cooled multiple disc braking system provides excellent control. The service brakes and retarding system are
hydraulically actuated and modulated, while the parking brake function is spring applied and fuid released. This system assures
braking in the event of loss of hydraulic pressure.
Operator Present System
Automatically engages parking brake, neutralizes steering, implement and transmission control, andshuts down the engine in
the event operator fails to apply the park brake prior to exiting the cab.
Standard Safety Features
Anti-Skid upper deck surfaces, upper deck handrails, 3-point cabin and machine access, push out safety glass, steering frame
lock, rear window guard, body retaining pins, automatic retarder control, exhaust heat shielding and frewall, hitch hydraulic
hoses burst protection sleeves, tailgate retaining pins (ejector body), hot and cold side of engine.
SAFETY.CAT.COM
11
AD30 Underground Articulated Truck Specifcations
Engine Weight Distribution Turning Dimensions
Engine Model Cat

C15 ACERT Front Axle 67.5% Outside Clearance 8571 mm 337.4 in


Radius
Gross Power 304 kW 408 hp Rear Axle 32.5%
Net Power 281 kW 377 hp
Forward 1
Forward 2
6.8 km/h 4.2 mph
Service Refll Capacities
80/1269/EEC
Forward 3
12.3 km/h 7.6 mph
22.3 km/h 13.9 mph
Engine Crankcase 34 L 9 gal
Bore 137.2 mm 5.4 in
with Filter
Stroke 171.5 mm 6.8 in
Forward 4 40.8 km/h 25.4 mph
Transmission 67 L 18 gal
Displacement 15.2 L 928 in
3 Reverse 1 7.8 km/h 4.8 mph
Hydraulic Tank 330 L 87 gal
Power ratings apply at a rated speed of
Maximum travel spe
26.5 R25 tires.
eds with standard
Cooling System 74 L 20 gal
1,800 rpm when tested under the reference
Front Differentials 56 L 15 gal
conditions for the specifed standard.
Ratings based on SAE J1995 standard air
conditions of 25 C (77 F) and 100 kPa
Final Drives
and Final Drives
Rear Differentials 56 L 15 gal
(29.61 Hg) barometer. Power based on fuel
Differential Ratio 3.38:1 and Final Drives
having API gravity of 35 at 16 C (60 F) and
Final Drive Ratio 4.76:1 Fuel Tank 500 L 132 gal
an LHV of 42,780 kJ/kg (18,390 BTU/lb)
when engine used at 30 C (86 F).
Total Reduction
Ratio
16.13:1
Tires
Engine derate will commence at an altitude
of 2743 m (8,999 ft).
Compliant with U.S. Environmental
Protection Agency Tier 3 emissions standards.
Operating Specifcations
Fully foating axles.
Body Hoist
Raise
Lower
10.5 Seconds
11.2 Seconds
Tire Size 26.5 R25 MS
VSNT E4
ROPS
ROPS Standards
SAEJ1995
Net Power 281 kW 377 hp
SAEJ1349
Net Power 281 kW 377 hp
ISO9249
Front Axle 44.2%
Rear Axle 55.8%
Transmission
Inner Clearance 5030 mm 198 in
Radius
Axle Oscillation 10 Degrees
Articulation Angle 42.5 Degrees
Nominal Payload
Capacity
Gross Machine
Operating Weight
Weights
30 000 kg
60 000 kg
66,139 lb
132,300 lb
Empty
Front Axle
Rear Axle
Loaded
Front Axle
Rear Axle
28 870 kg
19 479 kg
9391 kg
60 000 kg
26 513 kg
33 487 kg
63,647 lb
42,944 lb
20,704 lb
132,277 lb
58,451 lb
73,826 lb
Total Cycle Time 21.7 Seconds
Body Capacities
Body 1 17.5 m
3
22.9 yd
3
Body 2 11.3 m
3
14.8 yd
3
Body 3 14.4 m
3
18.8 yd
3
Wide Body 16.8 m
3
21.9 yd
3
Ejector Body 15.2 m
3
19.9 yd
3
Ejector Body 17.3 m
3
22.6 yd
3
Heaped SAE 2:1.
ROPS (Roll Over Protection Structure) for
cab offered by Caterpillar meets ISO 3471,
SAE J1040, AS2294.2, EN13510 ROPS
Criteria.
FOPS (Falling Objects Protection
Structure) meets ISO 3449, SAE J231,
AS2294.3, EN13627 FOPS Criteria.
12
Dimensions
All dimensions are approximate.
14
10 13
15
1
2
12
19
11
4
8
16
3 7 9 17
5 18
6
258-4624 262-1149
266-1999 266-2003 266-1999 (Wide Body) (Ejector)
Body Capacity 11.3 m
3
14.8 yd
3
14.4 m
3
18.8 yd
3
17.5 m
3
22.9 yd
3
16.8 m
3
22 yd
3
15.2 m
3
19.9 yd
3
mm in mm in mm in mm in mm in
1 Overall Height Body Empty 2600 102.4 2600 102.4 2722 107.2 2600 102.4 2937 115.6
2 Height to Top of ROPS 2600 102.4 2600 102.4 2600 102.4 2600 102.4 2600 102.4
3 Front Axle to Front Bumper 3345 131.7 3345 131.7 3345 131.7 3345 131.7 3345 131.7
4 Centerline of Front Axle 1800 70.9 1800 70.9 1800 70.9 1800 70.9 1800 70.9
to Centerline of Hitch
5 Overall Length 10 118 398.3 10 153 399.7 10 160 400.0 10 486 412.8 10 425 410.4
6 Maximum Overall Length 10 697 421.1 10 743 423.0 10 830 426.4 10 862 427.6 11 358 447.2
7 Wheelbase 5200 204.7 5200 204.7 5200 204.7 5200 204.7 5200 204.7
8 Ground Clearance 400 15.7 400 15.7 400 15.7 400 15.7 400 15.7
9 Rear Axle to Tail 1573 61.9 1608 63.3 1615 63.6 1941 76.4 1880 74.0
10 Rear Wheel to Body Raised 1075 42.3 1061 41.8 1058 41.7 1225 48.2 1902 74.9
11 Dump Clearance** 594 23.4 558 22.0 547 21.5 274 10.8 799 31.5
12 Loading Height 2285 90.0 2385 93.9 2560 100.8 2300 90.6 2620 103.1
13 Overall Height Body Raised 5608 220.8 5602 220.6 5838 229.8 5490 216.1
14 Tunnel Clearance Width* 4000 157.5 4000 157.5 4000 157.5 4000 157.5 4000 157.5
15 Tunnel Clearance Height* 4000 157.5 4000 157.5 4000 157.5 4000 157.5 4000 157.5
16 Overall Tire Width 2650 104.3 2650 104.3 2650 104.3 2650 104.3 2650 104.3
17 Overall Width Including Body 2690 105.9 2690 105.9 2840 111.8 3040 119.7 2774 109.2
18 Overall Width Excluding Body 2690 105.9 2690 105.9 2690 105.9 2690 105.9 2690 105.9
19 Height to Top of Load (SAE 2:1) 2953 116.3 3051 120.1 3264 128.5 3054 120.2 3261 128.4
* Clearance dimensions are for reference only.
** Measurement taken with tailgate down for ejector body.
13
AD30 Underground Articulated Truck Specifcations
Gradeability/Speed/Rimpull
To determine gradeability performance: Read from gross weight down to the percent of total resistance. Total resistance equals
actual percent grade plus rolling resistance as a general guide use 2% for rolling resistance in underground application or refer to the
Caterpillar Performance Handbook. From the total resistance point, read horizontally to the curve with the highest obtainable gear,
then down to maximum speed. Usable rimpull will depend upon traction available and weight on drive wheels.
Typical Field Empty Weight
Loaded Weight
Gross Weight
lbf N
100 445
R
i
m
p
u
l
l

N

x

1
0
0
0

(
l
b

x

1
0
0
0
)


90 400
80 356
70 311
60 267
50 222
40 178
30 133
20 89
10 44
0
25%
20%
15%
10%
5%
2
1
3
4
1L
2L
3L
4L
E L
T
o
t
a
l

R
e
s
i
s
t
a
n
c
e

(
G
r
a
d
e

p
l
u
s

R
o
l
l
i
n
g
)

0 3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1 35.4 38.6 km/h
2 4 6 8 10 12 14 16 18 20 22 24 mph
1 1st Gear
2 2nd Gear
3 3rd Gear
Speed
E Empty 28 870 kg (63,647 lb)
L Loaded 60 000 kg (132,277 lb)
4 4th Gear
14
AD30 Standard Equipment
Standard equipment may vary. Consult your Cat dealer for details.
ELECTRICAL
Reversing Alarm
Reversing Lights
Headlights with Dimmer Switch
Rear Work Light (Cab Mounted)
Cat Electronic Monitoring System
(CatEMS)
Ground Level Disconnect Switch (2 Post)
Jump Start Receptacle
Brake and Tail Light
Ground Level Shutdown Switch
Corrosive Protection Spray
24V Electric Starting
OPERATOR ENVIRONMENT
Cab ROPS/FOPS Operator Station
Suspension Operator Seat with Retractable
Seat Belt
Tilt/Telescopic Steering Wheel
Turn Signal Indicators
Rear View Mirrors
Trainer/Passenger Seat and Seat Belt
Operator Presence System Includes ABA
Residual Brake Pressure Warning Light
POWER TRAIN
6 Cylinder C15 ACERT ATAAC
DieselEngine
Long Life Coolant
Automatic Brake Retarder Control
All Wheel Disc Brakes (Oil Cooled)
Parking Brakes (Four Wheels)
Autoshift Transmission 4 Speed Forward/
1Speed Reverse
Torque Converter with Automatic Lockup
Control Throttle Shifting
Programmable Ground Speed Limiting
Programmable Gear Blockout with Tray Up
Engine Air Intake Precleaner
Four Wheel Drive
OTHER STANDARD EQUIPMENT
Belly Guards
26.5 R25 VSNT Radial Tires
5 piece, Tubeless Rims (set of 4)
Front Spill Guard for Body
Front and Rear Tow Pin
Articulated and Oscillated Hitch
Exhaust Catalytic Converter/Muffer
Tray-Up Alarm
Firewall
Centralized Lubrication Points
Frame Lifting Lugs
Exhaust Covers
Dump Body (14.4 m
3
, 18.8 yd
3
)
Oil Sample Adaptors
Residual Brake Pressure Warning Light
Radiator Cap Manual Release
AD30 Optional Equipment
Optional equipment may vary. Consult your Cat dealer for details.
Air Conditioned Cab, (ROPS/FOPS) Secondary Steering, Ground Driven Fire Suppression System
Windshield Wiper Washer Camera/Monitor, Reversing Fire Extinguisher, Hand Held
Window, Sliding, Operator Fast Fill System EAM, (Electronic Access Module)
Heater, Cabin Coolant TPMS, (Truck Payload Measurement System)
Bodies Engine Brake Oil Pressure Gauges
Body, (11.3 m
3
, 14.8 yd
3
) Fuel Service Tools
Body, (17.5 m
3
, 22.9 yd
3
) Hydraulic Custom Products
Ejector, (15.2 m
3
, 19.9 yd
3
) Transmission
Body Liners, Heavy Duty
Wide Body (16.8 m
3
, 21.9 yd
3
)
Ejector (17.3 m
3
, 22.6 yd
3
)
15
AD30 Underground Articulated Truck
For more complete information on Cat products, dealer services, and industry solutions,
visitus on the web at www.cat.com
2011 Caterpillar Inc.
All rights reserved
Materials and specifcations are subject to change without notice. Featured machines
inphotos may include additional equipment. See your Cat dealer for available options.
CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, Caterpillar Yellow
andthePower Edge trade dress, as well as corporate and product identity used herein,
aretrademarks of Caterpillar and may not be used without permission.
AEHQ6098 (02-2011)
Replaces AEHQ5602-01
AD30 Underground Articulated Truck
Dimensions
All dimensions are approximate.
379-9887 351-1325 380-0093
266-1996 266-2003 266-1999 (Wide Body) (Ejector) (Ejector)
Body Capacity 11.3 m
3
14.8 yd
3
14.4 m
3
18.8 yd
3
17.5 m
3
22.9 yd
3
16.8 m
3
21.9 yd
3
15.2 m
3
19.9 yd
3
16.8 m
3
21.9 yd
3
mm in mm in mm in mm in mm in mm in
1 Overall Height Body Empty 2600 102.4 2600 102.4 2722 107.2 2547 100.3 2934 115.5 2934 115.5
2 Height to Top of ROPS 2600 102.4 2600 102.4 2600 102.4 2600 102.4 2600 102.4 2600 102.4
3 Front Axle to Front Bumper 3345 131.7 3345 131.7 3345 131.7 3345 131.7 3345 131.7 3345 131.7
4 Centerline of Front Axle
to Centerline of Hitch
1800 70.9 1800 70.9 1800 70.9 1800 70.9 1800 70.9 1800 70.9
5 Overall Length 10 118 398.3 10 153 399.7 10 160 400.0 10 455 411.6 10 393 409.2 10 393 409.2
6 Maximum Overall Length 10 697 421.1 10 743 423.0 10 830 426.4 10 830 426.4 10 393 409.2 10 393 409.2
7 Wheelbase 5200 204.7 5200 204.7 5200 204.7 5200 204.7 5200 204.7 5200 204.7
8 Ground Clearance 400 15.7 400 15.7 400 15.7 400 15.7 400 15.7 400 15.7
9 Rear Axle to Tail 1573 61.9 1608 63.3 1615 63.6 1910 75.2 1848 72.8 1848 72.8
10 Rear Wheel to Body Raised 1075 42.3 1061 41.8 1058 41.7 1180 46.5 1848 72.8 1848 72.8
11 Dump Clearance** 594 23.4 558 22.0 547 21.5 270 10.6 703 27.7 703 27.7
12 Loading Height 2285 90.0 2385 93.9 2560 100.8 2295 90.4 2616 103.0 2791 109.9
13 Overall Height Body Raised 5608 220.8 5602 220.6 5838 229.8 5485 216
14 Tunnel Clearance Width* 4000 157.5 4000 157.5 4000 157.5 4000 157.5 4000 157.5 4000 157.5
15 Tunnel Clearance Height* 4000 157.5 4000 157.5 4000 157.5 4000 157.5 4000 157.5 4000 157.5
16 Overall Tire Width 2650 104.3 2650 104.3 2650 104.3 3000 118.1 2650 104.3 2650 104.3
17 Overall Width Including Body 2690 105.9 2690 105.9 2840 111.8 3040 119.7 2898 114.1 2898 114.1
18 Overall Width Excluding Body 2690 105.9 2690 105.9 2690 105.9 2690 105.9 2690 105.9 2690 105.9
19 Height to Top of Load
(SAE2:1)
2953 116.3 3051 120.1 3264 128.5 3040 119.7 3284 129.3 3459 136.2
* Clearance dimensions are for reference only.
** Measurement taken with tailgate down for ejector body.
6
5
7 3 9
10
4
1
2
11
12
13
8
17
18
16
14
15
19
AD30 Underground Articulated Truck
10
20
30
40
50
60
70
80
90
100
0
25%
20%
15%
10%
5%
2 4 6 8 10 12 14 16 18 20 22 24
2
1
3
4
1L
2L
3L
4L
E L
445
400
356
311
267
222
178
133
89
44
0
38.6 3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1 35.4
Gradeability/Speed/Rimpull
To determine gradeability performance: Read from gross weight down to the percent of total resistance. Total resistance equals
actual percent grade plus rolling resistance as a general guide use 2% for rolling resistance in underground application or refer to the
Caterpillar Performance Handbook. From the total resistance point, read horizontally to the curve with the highest obtainable gear,
then down to maximum speed. Usable rimpull will depend upon traction available and weight on drive wheels.
Typical Field Empty Weight
Loaded Weight
Gross Weight
lbf N
R
i
m
p
u
l
l

N

x

1
0
0
0

(
l
b

x

1
0
0
0
)

T
o
t
a
l

R
e
s
i
s
t
a
n
c
e

(
G
r
a
d
e

p
l
u
s

R
o
l
l
i
n
g
)

km/h
mph
Speed
1 1st Gear E Empty 28 870 kg (63,647 lb)
2 2nd Gear L Loaded 60 000 kg (132,277 lb)
3 3rd Gear
4 4th Gear

Engine
Engine Model Cat

3176C EUI ATAAC


Gross Power SAE J1995 185/200 kW 248/268 hp
Operating Specifications
Nominal Payload Capacity 10 200 kg 22,487 lb
Gross Machine 29 800 kg 65,698 lb
Operating Weight
Bucket Capacities
Bucket Capacity Std. 4.8 m
3
6.3 yd
3
R1600G
Underground Mining
Loader
2
R1600G Underground Mining Loader
Engineered for performance. Designed for comfort. Built to last.
Performance and Agility.
Compact design, high engine power,
higher torque rise, stronger components
and excellent maneuverability ensures the
R1600G is a solid and agile performer.
Unmatched operator comfort.
World class operator station fitted with
revolutionary electronics and hydraulic
controls for low effort operation and
increased productivity.
Customer Support
Caterpillar

dealers provide unmatched


product support, anywhere in the world.
With industry-best parts availability
and a wide range of maintenance and
service options, Cat dealers have what
it takes to keep your loader working in
the mines. pg. 12
Serviceability
The R1600G is designed for quick and
easy servicing. Simplified service and
maintenance features reduce downtime,
allowing the machine to spend less time
being serviced and more time being
productive. pg. 11
Hydraulics
Powerful Cat hydraulics deliver
excellent digging and lifting forces to
move materials quickly. High volume
pumps and large cylinders provide
quick, powerful response and fast cycle
times. Pilot operated joysticks provide
low effort operation and smooth
control. pg. 6
Power Train Transmission
The Cat four-speed planetary power
shift transmission features heavy duty
components to handle the toughest jobs.
Electronic controls allow smooth shifting
for greater productivity, durability and
longer component life. pg. 5
Power Train Engine
The Cat

3176C EUI ATAAC diesel


engine delivers the power and reliability
necessary to perform in the most
demanding underground mining
applications. Designed for efficient
operation, excellent fuel efficiency,
lower emissions, reduced engine noise
and lower operating costs. pg. 4
3
Safety
Caterpillar

sets the standard when


it comes to safety in the design and
manufacturing of heavy equipment for
the mining industry. Safety is not an
after thought at Caterpillar, but an
integral part of all machine and
systems designs. pg. 13
Buckets
Cat underground loader buckets are
designed for optimal loadability and
structural durability in tough mining
conditions. A range of sizes and
configurations are available to match
material conditions and maximize
productivity. pg. 10
Operator Station
The ergonomic cab is designed for
operator comfort and ease of operation
to allow the operator to focus on
production. Controls and gauges are
positioned within easy reach for optimum
efficiency and superior control all shift
long. pg. 8
Structures
Structural components are the backbone
of the R1600Gs durability. The heavy
duty loader frame is designed and built
to absorb twisting, impact and high
loading forces for maximum durability
and reliability. Z-bar linkage generates
powerful breakout forces and optimum
loading angle. pg. 7
Engine. The six cylinder, four-stroke,
turbocharged Cat 3176C EUI ATAAC
diesel engine is precisely engineered
and stringently tested to maintain a
tradition of quality. It does it all with
profit-boosting performance, heavy
duty durability and reliability, built-in
serviceability, excellent fuel economy
and low emission levels.
High Torque Rise. Provides unequalled
lugging force while digging, tramming
and traversing steep grades. Torque rise
effectively matches transmission shift
points for maximum efficiency and fast
cycle times.
Turbocharged and Aftercooled. Air-to-
air aftercooling provides improved fuel
economy by packing cooler, denser air
into cylinders for more complete
combustion of fuel and lower emissions.
Electronic Unit Injection.
The electronically controlled unit
injection fuel system senses operating
conditions and regulates fuel delivery
for optimum fuel efficiency. The proven
high-pressure fuel system provides
improved response times and more
efficient fuel burn with lower emissions
and less smoke.
Pistons. Oil cooled pistons increase
heat dissipation and promote longer
piston life.
Radiator. Modular radiator with swing-
out grill provides easy access for cleaning
or repair. Built in sight gauge allows for
quick, safe coolant level checks.
4
Power Train Engine
The Cat

3176C diesel engine delivers the power and reliability necessary to perform in the
most demanding underground mining applications.
Power Shift Transmission.
The Cat four-speed planetary power
shift transmission is matched with
the 3176C diesel engine to deliver
constant power over a wide range
of operating speeds.
Robust Design. Designed for rugged
underground mining conditions,
the proven planetary power shift
transmission is built for long life
between overhauls.
Electronic Controls.
Electronic controls allow smooth,
on-the-go shifting for greater
productivity.
Hydraulic modulation cushions
the shift and reduces stress on
components.
Pump drive and output transfer use
high contact gear ratios to reduce
sound levels.
Perimeter mounted, large diameter
clutch packs control inertia for
smooth shifting and increased
component life.
Torque Converter. High capacity torque
converter delivers more power to the
wheels for superior power train
efficiency.
Electronic Autoshift Transmission.
The electronic auto shift transmission
increases operator efficiencies and
optimizes machine performance.
The operator can choose between
manual or auto shift modes.
Transmission Neutralizer. Using the left
brake pedal, the operator can engage
the service brakes and neutralize the
transmission, maintaining high engine
rpm for full hydraulic flow, enhancing
digging and loading functions.
Final Drives. Cat final drives work as a
system with the planetary power shift
transmission to deliver maximum power
to the ground. Built to withstand the
forces of high torque and impact loads,
double reduction final drives provide
high torque multiplication to further
reduce drive train stress.
Axles. Heavy duty axles are built
rugged for long-life in the most
demanding environments.
Oscillating Rear Axle. Oscillating rear
axle ensures four-wheel ground contact
for maximum traction and stability at
all times.
Differential. No spin rear differential
reduces tire wear and maximizes
traction in uneven terrain.
Brakes. Fully enclosed oil immersed
disc brakes incorporate independent
service and parking brake pistons.
Hydraulic actuated independent circuits
provide improved performance and
reliability.
Electronic Technician. ET service tool
provides service technicians with easy
access to stored diagnostic data through
Cat Data Link to simplify problem
diagnosis and increase availability.
Electronically Controlled Torque
Converter Lockup Clutch.
Combines maximum rimpull whilst
in torque converter drive, with the
efficiency and performance of direct
drive when lock up is engaged.
5
Power Train Transmission
Designed for durability, the Cat power shift transmission delivers smooth, responsive
performance and reliability in tough conditions.
Hydraulic System. Powerful Cat
hydraulics deliver exceptional digging
and lifting forces and fast cycle times.
Lift and Tilt System. High hydraulic
flow rates provide fast hydraulic
cylinder response and powerful lift
forces. Large-bore tilt and lift cylinders
deliver exceptional strength, performance
and durability.
Pilot Controls. Low effort, pilot
operated joystick implement control
with simultaneous lift and tilt functions
optimizes operating efficiency.
Optional circuit controls enable ejector
bucket to be controlled from switch
on joystick.
Steering System. STICcontrol system
integrates steering and transmission
functions into a single controller for
maximum responsiveness and
smooth control.
Optional Ride Control. Automatic Ride
Control enhances machine ride and
performance at speeds above 5 km/h
(3 mph).
Cat Hydraulic Hose. Field proven Cat
high pressure XThydraulic hose is
exceptionally strong and flexible for
maximum system reliability and long
life in the most demanding conditions.
Reusable couplings with O-ring face
seals provide superior, leak free
performance and prolong hose
assembly life.
6
Hydraulics
Cat hydraulics deliver the power and control to keep material moving.
Frame Design. The frame features
robust structural components for
outstanding durability in the toughest
loading conditions. Caterpillar integrates
advanced processes in the design and
manufacture of Cat frames and structures.
Computer modeling and Finite Element
Analysis (FEA) are used extensively
throughout design.
Steel Frame. Strong steel frame structures
are designed to resist twisting forces,
torsional shock and stresses generated
during the loading cycle, while
protecting drive line and hydraulic
system components.
Lift Arms. Solid steel lift arms absorb
high stresses generated during loading
without sacrificing strength or durability.
The linkage design offers excellent
reach and dump clearance for better
productivity. Lift arm support pins
prevent lowering the lift arms during
service and maintenance.
Loader Tower. The four plate loader
tower provides a solid mount for lift
arms, lift cylinders and Z-bar tilt
linkage. The loader frame is designed
and built to absorb twisting, impact and
high loading forces.
Cast-Steel Cross Tube. The cast steel
cross tube provides excellent resistance
to torsion and impact loads, keeping pin
bores well aligned and extending
component service life.
Sealed Pins. Sealed colleted pins are
fitted to all bucket and lift arm hinge
points for longer pin and bushing life.
This reduces maintenance costs and
extends service intervals. The sealed
joints retain lubrication and prevent
contaminant entry.
Hitch. Spread hitch design widens the
distance between upper and lower hitch
plates to distribute forces and increase
bearing life. Thicker hitch plates reduce
deflection. The wide opening provides
easy service access. Upper and lower
hitch pins pivot on roller bearings to
distribute horizontal and vertical loads
over a greater surface area. Shim adjusted
preload reduces maintenance time.
An on-board steering frame lock pin
is fitted to prevent articulation during
maintenance and service.
7
Structures
Designed for maximum strength and durability in the harshest operating environments.
Ergonomic Layout. The R1600G operator
station is ergonomically designed for
total machine control in a comfortable,
productive and safe environment.
All controls, levers switches and gauges
are positioned to maximize productivity
and minimize operator error.
Pilot Controls. Low-effort pilot operated
joystick controls integrate steering,
transmission and implement functions
for smoother, faster cycles with less
operator fatigue.
Electronic Autoshift. Electronic autoshift
allows the operator to choose automatic
or manual shifting. In auto mode, the
operator uses a dash mounted switch
to select the highest gear they wish the
machine to shift to. In this mode, the
transmission shifts at factory preset
shift points so that each shift occurs at
optimum torque and ground speed for
maximum machine performance.
Dual-Pedal Braking. The left pedal
functions as a brake and a transmission
neutralizer so the operator can maintain
high engine rpm for full hydraulic flow
and fast cycle times.
Protective Structure. The operator
station has integrated into its construction
a ROPS Roll-over protective structures
and FOPS Falling object protective
structures. This structure is resiliently
mounted to the frame, reducing
vibration to the operator for a more
comfortable ride.
Optional Enclosed Cab. Optional sound-
suppressed ROPS cab provides a quiet,
secure working environment. Large
window openings offer excellent
visibility in all directions. Enclosed
design provides fresh, pressurized,
temperature-controlled air circulation
with air-conditioned comfort and a more
comfortable working environment.
The system uses environmentally
friendly R134a refrigerant.
Optional Ride Control. The system uses
a nitrogen filled oil accumulator in the
hydraulic lift circuit to act as a shock
absorber for the bucket and lift arms.
The lift arm and bucket response to
movement is dampened over rough
ground, reducing fore and aft pitch,
improving cycle times and load
retention. A smoother, more comfortable
ride gives operators the confidence to
travel at higher speeds during load and
carry applications.
Suspension Seat. Suspension seat
provides optimal driving position and
enhances operator comfort, all shift long.
8
Setting a new industry standard for comfort and efficiency.
Operator Station
STIC Steering Control. STIC
combines directional selection, gear
selection and steering into a single
lever for maximum responsiveness.
Simple side-to-side motion turns
machine right or left. Transmission
shifting (forward/neutral/reverse)
is controlled using a three position
rocker switch. The thumb operated
upshift and downshift buttons control
manual shifting.
Monitoring System. Caterpillar

Monitoring System continuously


provides critical machine data to
keep the machine performing at top
production levels. A warning system
alerts the operator of immediate or
impending problems with engine oil
pressure, parking brake engagement,
brake oil pressure, electrical system,
low fuel, hydraulic oil temperature,
coolant level/temperature, transmission
oil temperature and impending brake
application (optional).
Digital Display. Normal mode
displays choice of hour meter, odometer
or digital tachometer. Service mode
displays operating parameters, diagnostic
codes and out-of-range gauge readings.
Gauge Cluster. Maintains a constant
display of vital machine functions,
including: engine coolant temperature,
transmission oil temperature, hydraulic
oil temperature, and fuel level.
Tachometer/Speedometer Module.
Displays engine speed, ground speed,
gear indicator, and machine direction.
9
Buckets. Aggressive Cat bucket designs
deliver unmatched productivity in
the most demanding applications.
Underground mining buckets are
designed for optimal loadability and
structural reliability to help lower
your cost-per-ton.
Bucket Selection. Cat underground
loader buckets are available in two
styles to meet a range of loading,
hauling and dumping conditions.
Dump buckets
Ejector buckets
Bucket Capacities. Buckets are
available in a range of sizes and
capacities to suit most material types
and densities.
Optional Wear Packages. Weld-on
wear plates in high wear areas are
standard. Additional wear packages,
including sacrificial wear strips and
Cat heal shrouds protect the edges from
damage and reduce the need for costly
bucket rebuilds.
Optional Cutting Edges. Cat half arrow
and cast half arrow cutting edges extend
bucket life in high wear applications.
10
Buckets
Cat buckets provide the flexibility to match the machine to the material and conditions.
Service Access. Easy access to daily
service points simplifies servicing
and reduces time spent on regular
maintenance procedures.
Ground-Level Access. Allows convenient
servicing to all tanks, filters, lubrication
points and compartment drains.
Air Filters. Radial seal air filters are
easy to change, reducing time required
for air filter maintenance.
Sight Gauges. Fluid level checks are
made easier with sight gauges.
Diagnostics. Electronic Technician
(ET) Service Tool enables quick
electronic diagnosis of machine
performance and key diagnostic data
for effective maintenance and repairs.
Sealed Electrical Connectors. Electrical
connectors are sealed to lock out dust
and moisture.
Scheduled Oil Sampling. SOS
SM
sampling valves speed sampling and
analysis reliability.
11
Serviceability
Less time spent on maintenance means more time being productive.
Machine Selection. Make detailed
comparisons of the machines under
consideration before purchase.
Cat dealers can estimate component
life, preventive maintenance cost,
and the true cost of lost production.
Purchase. Look past initial price.
Consider the financing options
available, as well as day-to-day
operating costs. This is also the time
to look at dealer services that can be
included in the cost of the machine to
lower equipment owning and operating
costs over the long run.
Financing. Your dealer is an expert at
arranging affordable financing options
for all Caterpillar products.
Product Support. You will find nearly
all parts at your dealer parts counter.
Cat dealers use a worldwide computer
network to locate in-stock parts to
minimize machine downtime. Save money
with Cat Reman parts. Receive the same
warranty and reliability as new products
at savings of 40 to 70 percent.
Literature Support. Operation and
maintenance manuals are easy to use,
helping you get the full value of your
equipment investment.
Customer Service Agreements.
Cat dealers offer a variety of product
support agreements, and work with
customers to develop a plan that meets
specific needs. Plans can cover the
entire machine, including attachments,
to help protect your investments.
Operation. Improving operating
techniques can boost your profits.
Your Cat dealer has training videotapes,
literature and other ideas to help you
increase productivity.
Replacement. Repair, rebuild or
replace? Your Cat dealer can help you
evaluate the cost involved so you can
make the right choice.
Technology Products. Cat dealers offer
a range of advanced mining technology
products for customers, dealers and
operators designed to improve fleet
efficiency, increase productivity and
lower costs.
www.cat.com. For more complete
information on Cat products, dealer
services, and industry solutions,
visit us on the web at www.cat.com.
12
Customer Support
Caterpillar

dealers have what it takes to keep your underground mining loader productive.
Product Safety. Caterpillar has been and
continues to be proactive in developing
mining machines that meet or exceed
safety standards. Safety is an integral
part of all machine and systems designs.
Engine Shut Off Switch. A secondary
engine shutoff switch is located at
ground level.
Brake Systems. Four corner oil-cooled
braking system provides excellent
control. The service brake system
is actuated by modulated hydraulic
pressure, while the parking brake
function is spring applied and hydraulic
released. This system assures braking
in the event of hydraulic failure.
Protective Structure. The operator
station has integrated into its
construction a ROPS Roll-over
protective structures and FOPS
Falling object protective structures.
This structure is resiliently mounted
to the frame, reducing vibration to the
operator for a more comfortable ride.
Standard Safety Features.
Anti-skid upper deck surfaces
Lower cab light
Ground level compartment sight
glasses
Increased visibility
3-point access to cab and machine
Push out safety glass
Suspension seat
Inertia reel retractable seat belt
Lift arm support pins
Hot and cold side of engine
Steering frame lock
Hinged belly guards
Firewall
Shielded Exhaust
13
Safety
Caterpillar mining machines and systems are designed with safety as their first priority.
14 R1600G Underground Mining Loader specifications
Transmission
Forward 1 5 km/h 3.1 mph
Forward 2 8.7 km/h 5.4 mph
Forward 3 15.2 km/h 9.5 mph
Forward 4 22.1 km/h 13.7 mph
Reverse 1 5.7 km/h 3.5 mph
Reverse 2 9.9 km/h 6.2 mph
Reverse 3 17.2 km/h 10.7 mph
Reverse 4 23.8 km/h 14.8 mph
Hydraulic Cycle Time
Raise 7.6 Seconds
Dump 1.6 Seconds
Lower, empty, float down 2 Seconds
Total Cycle Time 11.2 Seconds
Bucket Capacities
Bucket Capacity Std. 4.8 m
3
6.3 yd
3
Bucket Width (Over cutting edge) 2600 mm 102.4 in
Bucket Capacity Optional 4.2 m
3
5.5 yd
3
Bucket Capacity Optional 5.6 m
3
7.3 yd
3
Bucket Capacity Optional 5.9 m
3
7.7 yd
3
Bucket Capacity Optional 4.8 m
3
6.3 yd
3
(Ejector)
Turning Dimensions
Outside Clearance Radius** 6638 mm 261.3 in
Inner Clearance Radius** 3291 mm 129.6 in
Axle Oscillation 10
Articulation Angle 42.5
**Clearance dimensions are for reference only.
Engine
Engine Model Cat

3176C EUI ATAAC


Rated Power 2,100 rpm
Gross Power SAE J1995 185/200 kW 248/268 hp
Net Power SAE J1349 165/180 kW 221/241 hp
Net Power ISO 9249 165/180 kW 221/241 hp
Net Power 80/1269/EEC 165/180 kW 221/241 hp
Bore 125 mm 4.9 in
Stroke 140 mm 5.5 in
Displacement 10.3 L 629.4 in
3
Power ratings apply at a rated speed of 2,100 rpm when
tested under the reference conditions for the specified
standard.
Ratings based on SAE J1995 standard air conditions of 25 C
(77 F) and 100 kPa (29.61 Hg) barometer. Power based on
fuel having API gravity of 35 at 16 C (60 F) and an LHV of
42 780 kJ/kg (18,390 BTU/lb) when engine used at 30 C (86 F).
Engine derate will commence at an altitude of 3000 m
(9,842.5 ft).
Compliant with U.S. Environmental Protection Agency Tier 2
emissions standards.
Operating Specifications
Nominal Payload Capacity 10 200 kg 22,487 lb
Gross Machine Operating Weight 29 800 kg 65,698 lb
Static Tipping Load Straight 28 100 kg 61,950 lb
Ahead Lift Arms Horizontal
Static Tipping Load Full Turn 23 500 kg 51,809 lb
Lift Arms Horizontal
Breakout Force (SAE) 19 280 kg 42,505 lb
Weights
Empty 29 800 kg 65,698 lb
Front Axle 12 516 kg 27,593 lb
Rear Axle 17 284 kg 38,105 lb
Loaded 40 000 kg 88,185 lb
Front Axle 28 000 kg 61,729 lb
Rear Axle 12 000 kg 26,456 lb
15 R1600G Underground Mining Loader specifications
Standards
Brakes ISO3450, AS2958.1,
CAN-CSA424.30-M90
Cab/FOPS BS EN ISO3449, SAEJ231,
AS2294.3
Cab/ROPS ISO3471, SAEJ1040,
AS2294.2, EN13510
Tires
Tire Size 18.00 25 28 PLY
STMS L5S
Service Refill Capacities
Engine Crankcase with Filter 36.1 L 9.5 gal
Transmission 47 L 12.4 gal
Hydraulic Tank 125 L 33 gal
Cooling System 53 L 14 gal
Front Differential and Final Drives 70 L 18.5 gal
Rear Differential and Final Drives 70 L 18.5 gal
Front Differential and Final 80 L 21.1 gal
Drives (With Axle Oil Cooler)
Rear Differential and Final 80 L 21.1 gal
Drives (With Axle Oil Cooler)
Fuel Tank 400 L 105.7 gal
Secondary Fuel Tank 330 L 87.2 gal
(If Equipped)
203-1792* 229-1676
227-4702* (Standard Bucket) 227-4704 227-4703* Ejector Bucket
Bucket capacity 4.2 m
3
(5.5 yd
3
) 4.8 m
3
(6.3 yd
3
) 5.6 m
3
(7.3 yd
3
) 5.9 m
3
(7.7 yd
3
) 4.8 m
3
(6.3 yd
3
)
Bucket width over cutting edge 2600 mm (8'6") 2600 mm (8'6") 2600 mm (8'6") 2900 mm (9'6") 2600 mm (8'6")
1 Overall height bucket raised 5114 mm (16'9") 5204 mm (17'1") 5282 mm (17'4") 5242 mm (17'2") 5385 mm (17'8")
2 Maximum dump height 4497 mm (14'9") 4497 mm (14'9") 4497 mm (14'9") 4497 mm (14'9") 4565 mm (15')
3 Bucket pin height at maximum lift 3752 mm (12'3") 3752 mm (12'3") 3752 mm (12'3") 3752 mm (12'3") 3752 mm (12'3")
4 Dump clearance at maximum lift 2311 mm (7'7") 2207 mm (7'3") 2042 mm (6'8") 2114 mm (6'11") 2120 mm (6'11")
5 Digging depth 28 mm (1") 39 mm (2") 54 mm (2") 45 mm (2") 47 mm (2")
6 Dump angle at maximum lift 45 45 45 45 45
7 Reach 1304 mm (4'3") 1408 mm (4'7") 1573 mm (5'2") 1504 mm (4'11") 1495 mm (4'11")
8 Centerline of front axle 1768 mm (5'7") 1768 mm (5'7") 1768 mm (5'7") 1768 mm (5'7") 1768 mm (5'7")
to centerline of hitch
9 Overall length (digging) 9955 mm (32'8") 10 107 mm (33'2") 10 347 mm (33'11") 10 243 mm (33'7") 10 233 mm (33'7")
10 Overall length (tramming) 9619 mm (31'1") 9711 mm (31'10") 9853 mm (32'4") 9790 mm (32'1") 9948 mm (32'8")
11 Ground clearance 344 mm (1'6") 344 mm (1'6") 344 mm (1'6") 344 mm (1'6") 344 mm (1'6")
12 Centerline of back axle 1768 mm (5'9") 1768 mm (5'9") 1768 mm (5'9") 1768 mm (5'9") 1768 mm (5'9")
to centerline of hitch
13 Length rear axle to bumper 3055 mm (10') 3055 mm (10') 3055 mm (10') 3055 mm (10') 3055 mm (10')
14 Height to top of hood 1895 mm (6'3") 1895 mm (6'3") 1895 mm (6'3") 1895 mm (6'3") 1895 mm (6'3")
15 Height to top of ROPS 2400 mm (7'11") 2400 mm (7'11") 2400 mm (7'11") 2400 mm (7'11") 2400 mm (7'11")
16 Tunnel clearance width** 3500 mm (11'6") 3500 mm (11'6") 3500 mm (11'6") 3500 mm (11'6") 3500 mm (11'6")
17 Tunnel clearance height** 3000 mm (9'10") 3000 mm (9'10") 3000 mm (9'10") 3000 mm (9'10") 3000 mm (9'10")
18 Overall tire width 2400 mm (7'11") 2400 mm (7'11") 2400 mm (7'11") 2400 mm (7'11") 2400 mm (7'11")
19 Overall width excluding bucket 2564 mm (8'5") 2564 mm (8'5") 2564 mm (8'5") 2564 mm (8'5") 2564 mm (8'5")
20 Overall width including bucket 2723 mm (8'11") 2723 mm (8'11") 2723 mm (8'11") 3018 mm (9'11") 2723 mm (8'11")
21 Wheelbase 3536 mm (11'7") 3536 mm (11'7") 3536 mm (11'7") 3536 mm (11'7") 3536 mm (11'7")
**Dimensions shown with standard material bucket sizes. High penetration bucket versions also available.
**Clearance dimensions are for reference only.
Dimensions
All dimensions are approximate.
16
17
18
19
20
15
11
8 12 13
10
9
5
14
15
21
52
46
6
7
4
3
2
1 45
16
R1600G Underground Mining Loader specifications
17
R1600G Underground Mining Loader specifications
E L
0 2 4 6 8 10 12 14 16 18 20
R
i
m
p
u
l
l


N

x

1
0
0
0

(
l
b
s

x

1
0
0
0
)
mph
km/h 3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1
lbf N
Gross Weight
Speed
T
o
t
a
l

R
e
s
i
s
t
a
n
c
e
(
G
r
a
d
e

p
l
u
s

R
o
l
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i
n
g
)
Direct Drive
18x25 Tires
5
0
10
15
20
25
30
35
40
45
50
55
22
44
67
89
111
133
156
178
200
222
245
2L
3L
4L
25%
20%
15%
10%
5%
2nd Gear
1st Gear
3rd Gear
4th Gear
E Empty 29 800 kg (65,698 lb)
L Loaded 40 000 kg (88,185 lb)
Gradeability/Speed/Rimpull
To determine gradeability performance: Read from gross
weight down to the percent of total resistance. Total resistance
equals actual percent grade plus rolling resistance. As a general
guide use 2% for rolling resistance in underground applications
or refer to the Caterpillar Performance Handbook. From the
total resistance point, read horizontally to the curve with
the highest obtainable gear, then down to maximum speed.
Usable rimpull will depend upon traction available and
weight on drive wheels.
Typical Field Empty Weight
Loaded Weight
Standard Equipment
Standard equipment may vary. Consult your Caterpillar dealer for details.
Power Train
Cat 3176C EUI ATAAC Diesel Engine
Engine Air Intake Precleaner
Technology, 6-Cylinder
Long Life Coolant
SAFRFull Hydraulic Enclosed Wet Multiple-Disc Brakes
Heat Shields
Planetary Powershift Transmission with Automatic Shift
Control, 4 Speed Forward/4 Speed Reverse
Torque Converter with Automatic Lockup Clutch
Transmission Neutralizer
Other Standard Equipment
Brake Axle Cooling
Bucket Positioner, Return To Dig
Catalytic Exhaust Purifier/Muffler Group
Engine and Transmission Belly Guards
Fenders, Front, Rear
Firewall
Hydraulic Oil Cooler Swing Out
Rear Frame Protection Wear Bars, 100 50 mm (4 2 in)
Swing Out Radiator Grill
Tires, 18.00 25 28 PLY STMS L5S
Electrical
Alternator, 95-amp
Battery Disconnect Switch, Ground Level
Circuit Breaker, 80-amp
Corrosive Protection Spray
Diagnostic Connector
Electric Starting, 24-volt
Engine Shutdown Switch
External Lighting System, Front, Rear
Low Maintenance Batteries
Reversing Alarm
Starting and Charging System
Operator Environment
Caterpillar Electronic Monitoring System (CEMS)
Electric Horns
Gauges
Engine Coolant Temperature
Fuel Level
Hydraulic Oil
Speedometer
Tachometer
Pilot Hydraulic Implement Controls, Single Joystick
ROPS/FOPS Structure
Suspension Seat With Retractable Seat Belt
Wheel Steer
18
R1600G Underground Mining Loader specifications
19 R1600G Underground Mining Loader specifications
Optional Equipment
Optional equipment may vary. Consult your Caterpillar dealer for details.
Idle Timer
Oil Sample Adapters
Operators Station
Air Conditioning
Pressurizer
Dome Light
Radio Ready
Payload Control System (PCS)
Remote Activated Fire System
Remote Control Systems
Proportional
Retrieval Attachment
Residual Brake Pressure Light, Dash Mounted
Reversible Steering, Wheel Steer
Ride Control System
Seat Covers
Secondary Steering System
Service Tools
Starting Receptacle
STICSteering
Tee Seat
Alternative Tire Arrangements
Automatic Lube System
Auxiliary Start Receptacle
Brake Light
Brake Pressure Gauges
Brake Release Arrangements
Bucket Heel Shrouds
Bucket Sacrificial Wear Strip Package
Centralized Lube System, Manual
Draw Bar Attachment, Bolt-on
Dual Fuel Tanks
Ejector Bucket Ready
Electronic Access Module
Fast Fill System
Coolant
Engine
Fuel
Hydraulic
Transmission
Fire Extinguishers
Fire Suppression System
Front Light Protectors
Heater, Air Conditioning
R
For more complete information on Cat products, dealer services,
and industry solutions, visit us on the web at www.cat.com
2007 Caterpillar
All Rights Reserved
Printed in U.S.A.
Materials and specifications are subject to change without notice.
Featured machines in photos may include additional equipment.
See your Caterpillar dealer for available options.
CAT, CATERPILLAR, their respective logos, Caterpillar Yellow and the
POWER EDGE trade dress, as well as corporate and product identity used herein,
are trademarks of Caterpillar and may not be used without permission. AEHQ5606-01 (9-07)
R1600G Underground Mining Loader
R1600G Underground Mining Loader
Turning Dimensions
Outside Clearance Radius** 6638 mm 261.3 in
Inner Clearance Radius** 3291 mm 129.6 in
Axle Oscillation 10
Articulation Angle 42.5
**Clearance dimensions are for reference only.
203-1792* 229-1676
227-4702* (Standard Bucket) 227-4704 227-4703* Ejector Bucket
Bucket capacity 4.2 m
3
(5.5 yd
3
) 4.8 m
3
(6.3 yd
3
) 5.6 m
3
(7.3 yd
3
) 5.9 m
3
(7.7 yd
3
) 4.8 m
3
(6.3 yd
3
)
Bucket width over cutting edge 2600 mm (8'6") 2600 mm (8'6") 2600 mm (8'6") 2900 mm (9'6") 2600 mm (8'6")
1 Overall height bucket raised 5114 mm (16'9") 5204 mm (17'1") 5282 mm (17'4") 5242 mm (17'2") 5385 mm (17'8")
2 Maximum dump height 4497 mm (14'9") 4497 mm (14'9") 4497 mm (14'9") 4497 mm (14'9") 4565 mm (15')
3 Bucket pin height at maximum lift 3752 mm (12'3") 3752 mm (12'3") 3752 mm (12'3") 3752 mm (12'3") 3752 mm (12'3")
4 Dump clearance at maximum lift 2311 mm (7'7") 2207 mm (7'3") 2042 mm (6'8") 2114 mm (6'11") 2120 mm (6'11")
5 Digging depth 28 mm (1") 39 mm (2") 54 mm (2") 45 mm (2") 47 mm (2")
6 Dump angle at maximum lift 45 45 45 45 45
7 Reach 1304 mm (4'3") 1408 mm (4'7") 1573 mm (5'2") 1504 mm (4'11") 1495 mm (4'11")
8 Centerline of front axle 1768 mm (5'7") 1768 mm (5'7") 1768 mm (5'7") 1768 mm (5'7") 1768 mm (5'7")
to centerline of hitch
9 Overall length (digging) 9955 mm (32'8") 10 107 mm (33'2") 10 347 mm (33'11") 10 243 mm (33'7") 10 233 mm (33'7")
10 Overall length (tramming) 9619 mm (31'1") 9711 mm (31'10") 9853 mm (32'4") 9790 mm (32'1") 9948 mm (32'8")
11 Ground clearance 344 mm (1'6") 344 mm (1'6") 344 mm (1'6") 344 mm (1'6") 344 mm (1'6")
12 Centerline of back axle 1768 mm (5'9") 1768 mm (5'9") 1768 mm (5'9") 1768 mm (5'9") 1768 mm (5'9")
to centerline of hitch
13 Length rear axle to bumper 3055 mm (10') 3055 mm (10') 3055 mm (10') 3055 mm (10') 3055 mm (10')
14 Height to top of hood 1895 mm (6'3") 1895 mm (6'3") 1895 mm (6'3") 1895 mm (6'3") 1895 mm (6'3")
15 Height to top of ROPS 2400 mm (7'11") 2400 mm (7'11") 2400 mm (7'11") 2400 mm (7'11") 2400 mm (7'11")
16 Tunnel clearance width** 3500 mm (11'6") 3500 mm (11'6") 3500 mm (11'6") 3500 mm (11'6") 3500 mm (11'6")
17 Tunnel clearance height** 3000 mm (9'10") 3000 mm (9'10") 3000 mm (9'10") 3000 mm (9'10") 3000 mm (9'10")
18 Overall tire width 2400 mm (7'11") 2400 mm (7'11") 2400 mm (7'11") 2400 mm (7'11") 2400 mm (7'11")
19 Overall width excluding bucket 2564 mm (8'5") 2564 mm (8'5") 2564 mm (8'5") 2564 mm (8'5") 2564 mm (8'5")
20 Overall width including bucket 2723 mm (8'11") 2723 mm (8'11") 2723 mm (8'11") 3018 mm (9'11") 2723 mm (8'11")
21 Wheelbase 3536 mm (11'7") 3536 mm (11'7") 3536 mm (11'7") 3536 mm (11'7") 3536 mm (11'7")
**Dimensions shown with standard material bucket sizes. High penetration bucket versions also available.
**Clearance dimensions are for reference only.
Dimensions
All dimensions are approximate.
16
17
18
19
20
15
11
8 12 13
10
9
5
14
15
21
52
46
6
7
4
3
2
1 45
R1600G Underground Mining Loader
E L
0 2 4 6 8 10 12 14 16 18 20
R
i
m
p
u
l
l


N

x

1
0
0
0

(
l
b
s

x

1
0
0
0
)
mph
km/h 3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1
lbf N
Gross Weight
Speed
T
o
t
a
l

R
e
s
i
s
t
a
n
c
e
(
G
r
a
d
e

p
l
u
s

R
o
l
l
i
n
g
)
Direct Drive
18x25 Tires
5
0
10
15
20
25
30
35
40
45
50
55
22
44
67
89
111
133
156
178
200
222
245
2L
3L
4L
25%
20%
15%
10%
5%
2nd Gear
1st Gear
3rd Gear
4th Gear
E Empty 29 800 kg (65,698 lb)
L Loaded 40 000 kg (88,185 lb)
Gradeability/Speed/Rimpull
To determine gradeability performance: Read from gross
weight down to the percent of total resistance. Total resistance
equals actual percent grade plus rolling resistance. As a general
guide use 2% for rolling resistance in underground applications
or refer to the Caterpillar Performance Handbook. From the
total resistance point, read horizontally to the curve with
the highest obtainable gear, then down to maximum speed.
Usable rimpull will depend upon traction available and
weight on drive wheels.
Typical Field Empty Weight
Loaded Weight
R1600G Underground Mining Loader

Engine
Engine Model Cat

C11 ACERT
Gross Power SAE J1995 241/263 kW 323/353 hp
Operating Specifications
Nominal Payload Capacity 12 500 kg 27,558 lb
Gross Machine 52 500 kg 115,745 lb
Operating Weight
Bucket Capacities
Bucket Capacity Std. 5.7 m
3
7.5 yd
3
R1700G
Underground Mining
Loader
2
R1700G Underground Mining Loader
Engineered for performance. Designed for comfort. Built to last.
Performance and Agility.
Compact design, high engine power,
higher torque rise, stronger components
and excellent maneuverability ensures
the R1700G is a solid performer.
Unmatched Operator Comfort.
World class operator station fitted with
revolutionary electronics and hydraulic
controls for low effort operation and
increased productivity.
Customer Support
Caterpillar

dealers provide unmatched


product support, anywhere in the world.
With industry-best parts availability
and a wide range of maintenance and
service options, Cat dealers have what
it takes to keep your mining machines
productive. pg. 12
Serviceability
The R1700G is designed for quick and
easy servicing. Simplified service and
maintenance features reduce downtime,
allowing the machine to spend less time
being serviced and more time being
productive. pg. 11
Hydraulics
Powerful Cat hydraulics deliver
excellent digging and lifting forces to
move materials quickly. High volume
pumps and large cylinders provide
quick, powerful response and fast cycle
times. Pilot operated joysticks provide
low effort operation and smooth
control. pg. 6
Power Train Transmission
The Cat four-speed planetary power
shift transmission features heavy duty
components to handle the toughest jobs.
Electronic controls allow smooth
shifting for greater productivity,
durability and longer component life.
pg. 5
Power Train Engine
The Cat

C11 engine with ACERT


Technology delivers the power and
reliability necessary to perform in the
most demanding underground mining
applications. Designed for efficient
operation, excellent fuel efficiency,
lower emissions, reduced engine noise
and lower operating costs. pg. 4
3
Safety
Caterpillar sets the standard when it
comes to safety in the design and
manufacturing of heavy equipment for
the mining industry. Safety is not an
after thought at Caterpillar, but an
integral part of all machine and systems
designs. pg. 13
Buckets
Cat underground loader buckets are
designed for optimal loadability and
structural durability in tough mining
conditions. A ranges of sizes and
configurations are available to match
material conditions and maximize
productivity. pg. 10
Operator Station
The ergonomic cab is designed for
operator comfort and ease of operation
to allow the operator to focus on
production. Controls and gauges are
positioned within easy reach for
optimum efficiency and superior
control all shift long. pg. 8
Structures
Structural components are the backbone
of the R1700G durability. The heavy
duty loader frame is designed and built
to absorb twisting, impact and high
loading forces for maximum durability
and reliability. Z-bar linkage generates
powerful breakout forces and optimum
loading angle. pg. 7
Cat C11 Engine with ACERT
Technology. The Cat C11 engine with
ACERTTechnology is U.S. EPA
Tier 3 and EU Stage III compliant.
It features efficient fuel management
for quick response, high productivity
and exceptional service life. A new,
sculptured cylinder block provides
greater strength and lighter weight.
High Torque Rise. Provides unequalled
lugging force while digging, tramming
and traversing steep grades. Torque rise
effectively matches transmission shift
points for maximum efficiency and fast
cycle times.
Radiator. Modular radiator with swing-
out grill provides easy access for cleaning
or repair. Built in sight gauge allows for
quick, safe coolant level checks.
Pistons. Oil cooled pistons increase
heat dissipation and promote longer
piston life.
ADEM IV System. Controls the fuel
injector solenoids and monitors fuel
injection. This system provides
automatic altitude compensation
and air filter restriction indication.
Turbocharged and Aftercooled. Air-to-air
aftercooling provides improved fuel
economy by packing cooler, denser air
into cylinders for more complete
combustion of fuel and lower emissions.
Electronic Unit Injection (EUI).
Proven high-pressure, direct injection
fuel system electronically monitors
operator demands and sensor inputs
to optimize engine performance.
Design Construction. Caterpillar
designed one-piece cast iron block
provides maximum strength and
durability.
4
Power Train Engine
The Cat

C11 engine with ACERTTechnology delivers the power and reliability


necessary to perform in the most demanding underground mining applications.
Power Shift Transmission.
The Cat four-speed planetary power
shift transmission is matched with the
C11 engine with ACERTTechnology
to deliver constant power over a wide
range of operating speeds.
Hydraulic modulation cushions
transmission shifts and reduces
stress on components.
High contact pump drive and output
transfer gears are used to reduce
sound levels.
Pump drive and output transfer use
high contact gear ratios to reduce
sound levels.
Perimeter mounted, large diameter
clutch packs control inertia for
smooth shifting and increased
component life.
Robust Design. Designed for rugged
underground mining conditions,
the proven planetary power shift
transmission is built for long life
between overhauls.
Electronic Controls. Electronic controls
allow smooth, on-the-go shifting for
greater productivity.
Torque Converter. High capacity torque
converter delivers more power to the
wheels for superior power train
efficiency.
Electronic Autoshift Transmission.
The electronic autoshift transmission
increases operator efficiencies and
optimizes machine performance.
The operator can choose between
manual or auto shift modes.
Transmission Neutralizer. Using the
left brake pedal, the operator can engage
the service brakes and neutralize the
transmission, maintaining high engine
rpm for full hydraulic flow, enhancing
digging and loading functions.
Final Drives. Cat final drives work as a
system with the planetary power shift
transmission to deliver maximum power
to the ground. Built to withstand the
forces of high torque and impact loads,
final drives provide high torque
multiplication to further reduce drive
train stress.
Axles. Heavy duty axles are built
rugged for long-life in the most
demanding environments.
Oscillating Rear Axle. Oscillating rear
axle ensures four-wheel ground contact
for maximum traction and stability at
all times.
Differential. No spin rear differential
reduces tire wear and maximizes
traction in uneven terrain.
Duo-Cone Seals. Duo-Coneseals
between the axle spindle and housings
keep lubrication in and contaminants out.
Brakes. Fully enclosed oil immersed
disc brakes incorporate independent
service and parking brake pistons.
Hydraulic actuated independent circuits
provide improved performance and
reliability.
Cat Electronic Technician. Cat ET
service tool provides service technicians
with easy access to stored diagnostic
data through the Cat Data Link to
simplify problem diagnosis and
increase availability.
5
Power Train Transmission
Designed for durability, the Cat power shift transmission delivers smooth, responsive
performance and reliability in tough conditions.
1
1 Parking/Secondary Piston
2 Service/Retarding Piston
3 Friction Discs
4 Steel Plates
5 Actuating Springs
6 Cooling Oil In
7 Cooling Oil Out
2
7
6
5
4
3
Hydraulic System. Powerful Cat
hydraulics deliver exceptional digging
and lifting forces for fast cycle times.
Lift and Tilt System. High hydraulic
flow rates provide fast hydraulic
cylinder response and powerful lift
forces. Large-bore tilt and lift cylinders
deliver exceptional strength,
performance and durability.
Pilot Controls. Low effort, pilot
operated joystick implement control
with simultaneous lift and tilt functions
optimizes operating efficiency.
Optional Ride Control. The optional ride
control system uses a nitrogen filled oil
accumulator in the hydraulic lift circuit
to act as a shock absorber for the bucket
and lift arms. The lift arm and bucket
response to movement is dampened
over rough ground, reducing fore and
aft pitch, improving cycle times and
load retention. A smoother, more
comfortable ride gives operators the
confidence to travel at speeds above
5 km/h (3 mph) during load and carry
operations.
Cat Hydraulic Hose. Field proven Cat
high pressure XThydraulic hoses are
exceptionally strong and flexible for
maximum system reliability and long
life in the most demanding conditions.
Reusable couplings with O-ring face
seals provide superior, leak free
performance and prolong hose
assembly life.
6
Hydraulics
Cat hydraulics deliver the power and control to keep material moving.
Frame Design. The frame features robust
structural components for outstanding
durability in the toughest loading
conditions. Caterpillar integrates
advanced processes in the design and
manufacture of Cat frames and structures.
Computer modeling and Finite Element
Analysis (FEA) are used extensively
throughout design.
Steel Frame. Strong steel frame structures
are designed to resist twisting forces,
torsional shock and stresses generated
during the loading cycle, while
protecting drive line and hydraulic
system components.
Lift Arms. Solid steel lift arms absorb
high stresses generated during loading
without sacrificing strength or durability.
The linkage design offers excellent
reach and dump clearance for better
productivity. Lift arm support pins
prevent lowering the lift arms during
service and maintenance.
Loader Tower. The four plate loader
tower provides a solid mount for lift
arms, lift cylinders and Z-bar tilt lever.
The loader frame is designed and built
to absorb twisting, impact and high
loading forces.
Cast-Steel Cross Tube. The cast steel
cross tube provides excellent resistance
to torsion and impact loads, keeping pin
bores aligned and extending component
service life.
Z-Bar Loader Linkage. Proven Z-Bar
loader linkage geometry generates
powerful breakout force and an increased
rack back angle for better bucket loading
and material retention.
Sealed Pins. Sealed colleted pins are
fitted to all bucket and lift arm hinge
points for longer pin and bushing life.
This reduces maintenance costs and
extends service intervals. The sealed
joints retain lubrication and prevent
contaminant entry.
Hitch. Spread hitch design widens the
distance between upper and lower hitch
plates to distribute forces and increase
bearing life. Thicker hitch plates reduce
deflection. The wide opening provides
easy service access. Upper and lower
hitch pins pivot on roller bearings to
distribute horizontal and vertical loads
over a greater surface area. Shim adjusted
preload reduces maintenance time.
An on-board steering frame lock pin
is fitted to prevent articulation during
maintenance and service.
7
Structures
Designed for maximum strength and durability in the harshest operating environments.
Ergonomic Layout. The operator station is
ergonomically designed for total machine
control in a comfortable, productive and
safe environment. All controls, levers
switches and gauges are positioned to
maximize productivity and minimize
operator fatigue.
Pilot Controls. Low-effort pilot operated
joystick controls integrate steering,
transmission and implement functions
for smoother, faster cycles with less
operator fatigue.
Electronic Autoshift. Electronic autoshift
allows the operator to choose automatic
or manual shifting. In auto mode, the
operator uses a dash mounted switch
to select the highest gear they wish the
machine to shift to. In this mode, the
transmission shifts at factory preset
shift points so that each shift occurs
at optimum torque and ground speed
for maximum machine performance.
Dual-Pedal Braking. The left pedal
functions as a brake and a transmission
neutralizer so the operator can maintain
high engine rpm for full hydraulic flow
and fast cycle times.
Protective Structure. The operator
station has integrated into its construction
a ROPS Roll-over protective structure
and FOPS Falling object protective
structure. This structure is resiliently
mounted to the frame, reducing
vibration to the operator for a more
comfortable ride.
Suspension Seat. Suspension seat
provides optimal driving position and
enhances operator comfort, all shift long.
8
Setting a new industry standard for comfort and efficiency.
Operator Station
STIC Steering Control. STIC
combines directional selection, gear
selection and steering into a single
lever for maximum responsiveness.
Simple side-to-side motion turns machine
right or left. Transmission shifting
(forward/neutral/reverse) is controlled
using a three position rocker switch.
The thumb operated upshift and downshift
button controls manual shifting.
Optional Enclosed Cab. Optional sound-
suppressed ROPS cab provides a quiet,
secure working environment. Large
window openings offer excellent
visibility in all directions. Enclosed
design provides fresh, pressurized,
temperature-controlled air circulation
with air-conditioned comfort and a more
comfortable working environment.
Optional Ride Control. The system uses
a nitrogen filled oil accumulator in the
hydraulic lift circuit to act as a shock
absorber for the bucket and lift arms.
The lift arm bucket response to movement
is dampened over rough ground, reducing
fore and aft pitch, improving cycle
times and load retention. A smoother,
more comfortable ride gives operators
the confidence to travel at higher speeds
during load and carry applications.
Monitoring System. Caterpillar
Electronic Monitoring System (CEMS)
continuously provides critical machine
data to keep the machine performing at
top production levels. A warning system
alerts the operator of immediate or
impending problems with engine oil
pressure, parking brake engagement,
brake oil pressure, electrical system,
low fuel, hydraulic oil temperature,
coolant level/temperature, transmission
oil temperature and impending brake
application.
Message Center. Three-category
warning system alerts operator of
abnormal machine health conditions.
Gauge Cluster. Maintains a constant
display of vital machine functions,
including: engine coolant temperature,
hydraulic oil temperature, transmission
oil temperature and fuel level.
Speedometer/Tachometer Module.
Monitors three systems: engine speed,
ground speed and gear indicator.
9
Buckets. Aggressive Cat bucket designs
deliver unmatched productivity in the
most demanding applications.
Underground mining buckets are
designed for optimal loadability and
structural reliability to increase
productivity and help lower your
cost-per-ton.
Bucket Selection. Cat underground
loader buckets are available in standard
and high penetration configurations to
meet a range of loading, hauling and
dumping conditions.
Bucket Capacities. Buckets are
available in a range of sizes and
capacities to suit most material types
and densities.
Wear Packages. Weld-on wear plates
in high wear areas are standard.
Additional wear packages are available,
including sacrificial wear strips and
Cat heel shrouds, protect the edges from
damage for longer bucket life and
reduce the need for costly bucket rebuilds.
Cutting Edges. Cat half arrow and cast
half arrow cutting edges extend bucket
life in high wear applications.
10
Buckets
Cat buckets provide the flexibility to match the machine to the material and conditions.
Service Access. Easy access to daily
service points simplifies servicing
and reduces time spent on regular
maintenance procedures.
Ground-Level Access. Allows convenient
servicing to all tanks, air filters, lubrication
points and compartment drains.
Air Filters. Radial seal air filters are
easy to change, reducing time required
for air filter maintenance.
Sight Gauges. Fluid level checks are
made easier with sight gauges.
Diagnostics. Cat Electronic Technician
(Cat ET) Service Tool enables quick
electronic diagnosis of machine
performance and key diagnostic data
for effective maintenance and repairs.
Sealed Electrical Connectors.
Electrical connectors are sealed to lock
out dust and moisture.
Scheduled Oil Sampling. SOS
SM
sampling valves speed sampling and
analysis reliability.
11
Serviceability
Less time spent on maintenance means more time being productive.
Commitment Makes the Difference.
Cat dealers offer a wide range of
solutions, services and products that help
you to lower costs, enhance productivity
and manage your operation more
efficiently. Support goes far beyond
parts and service. From the time you
select a piece of Cat equipment until
the day you rebuild, trade or sell it,
the support you get from your Cat
dealer makes the difference that counts.
Dealer Capability. Cat dealers provide
the level of support you need, on a
global scale. Dealer expert technicians
have the knowledge, experience, training
and tooling necessary to handle your
repair and maintenance needs, when
and where you need them.
Product Support. Cat dealers believe
superior products deserve superior
support. When Cat products reach the
field, they are supported by a worldwide
network of parts distribution facilities,
dealer service centers, and technical
training facilities to keep your equipment
up and running. Cat customers rely on
prompt, dependable parts availability
and expertise through our global dealer
network, ready to meet your needs 24/7.
Service Support. Every piece of
Cat equipment is designed and built
to provide maximum productivity and
operating economy throughout its
working life. Cat dealers offer a wide
range of service plans that will maximize
uptime and return on your investment,
including:
Preventive Maintenance Programs
Diagnostic Programs, such as
Scheduled Oil Sampling and
Technical Analysis
Rebuild and Reman Options
Customer Support Agreements
Technology Products. Cat dealers offer
a range of advanced technology products
designed to improve fleet efficiency,
increase productivity, and lower costs.
www.cat.com. For more information
on Cat products, dealer services, and
industry solutions, visit us on the web
at www.cat.com.
12
Customer Support
Caterpillar

dealers have what it takes to keep mining underground equipment productive.


Product Safety. Caterpillar has been and
continues to be proactive in developing
mining machines that meet or exceed
safety standards. Safety is an integral
part of all machine and systems designs.
Engine Shut Off Switch. A secondary
engine shutoff switch is located at
ground level.
Protective Structure. The operator
station has integrated into its construction
a ROPS Roll-over protective structure
and FOPS Falling object protective
structure. This structure is resiliently
mounted to the frame, reducing
vibration to the operator for a more
comfortable ride.
Brake Systems. Four corner oil-cooled
braking system provides excellent
control. The service brake system is
actuated by modulated hydraulic
pressure, while the parking brake
function is spring applied and hydraulic
released. This system assures braking
in the event of hydraulic failure.
Standard Safety Features.
Interlock
Anti-skid upper deck surfaces
Lower cab light
Ground level compartment sight
glasses
Increased visibility
3-point access to cab and machine
Push out safety glass
Suspension seat
Inertia reel retractable seat belt
Lift arm support pins
Hot and cold side of engine
Steering frame lock
Hinged belly guards
Firewall
Shielded Exhaust
13
Safety
Caterpillar mining machines and systems are designed with safety as their first priority.
14 R1700G Underground Mining Loader specifications
Transmission
Forward 1 4.7 km/h 2.9 mph
Forward 2 8.3 km/h 5.2 mph
Forward 3 14.3 km/h 8.9 mph
Forward 4 24.1 km/h 15 mph
Reverse 1 5.4 km/h 3.3 mph
Reverse 2 9.4 km/h 5.8 mph
Reverse 3 16.4 km/h 10.2 mph
Reverse 4 25.3 km/h 15.7 mph
Hydraulic Cycle Time
Raise 6.8 Seconds
Dump 2.9 Seconds
Lower, empty, float down 2.4 Seconds
Total Cycle Time 12.1 Seconds
Bucket Capacities
Bucket Capacity Std. 5.7 m
3
7.5 yd
3
Bucket Width (Over cutting edge) 2772 mm 109.1 in
Bucket Capacity Optional 4.6 m
3
6 yd
3
Bucket Capacity Optional 5 m
3
6.5 yd
3
Bucket Capacity Optional 6.6 m
3
8.6 yd
3
Bucket Capacity Optional 7.3 m
3
9.5 yd
3
Bucket Capacity Optional 8.8 m
3
11.5 yd
3
Bucket Capacity Optional 5.6 m
3
7.3 yd
3
(Ejector)
Turning Dimensions
Outside Clearance Radius** 6878 mm 270.8 in
Inner Clearance Radius** 3229 mm 127.1 in
Axle Oscillation 8
Articulation Angle 44
**Note: Clearance Dimensions are for reference only.
Engine
Engine Model Cat

C11 ACERT
Rated Power 1,800 rpm
Gross Power SAE J1995 241/263 kW 323/353 hp
Net Power SAE J1349 218/241 kW 293/353 hp
Net Power ISO 9249 218/241 kW 293/353 hp
Net Power 80/1269/EEC 218/241 kW 293/353 hp
Bore 130 mm 5.1 in
Stroke 140 mm 5.5 in
Displacement 11.1 L 680 in
3
Power ratings apply at a rated speed of 1,800 rpm when
tested under the reference conditions for the specified
standard.
Ratings based on SAE J1995 standard air conditions of 25 C
(77 F) and 100 kPa (29.61 Hg) barometer. Power based on
fuel having API gravity of 35 at 16 C (60 F) and an LHV
of 42 780 kJ/kg (18,390 BTU/lb) when engine used at 30 C
(86 F).
Engine derate will commence at an altitude of 3050 m (10,006 ft).
Compliant with U.S. Environmental Protection Agency Tier 3
emissions standards.
Operating Specifications
Nominal Payload Capacity 12 500 kg 27,558 lb
Nominal Payload Capacity 14 000 kg 30,865 lb
Tramming
Gross Machine Operating Weight 52 500 kg 115,745 lb
Nominal Payload Capacity 12 500 kg 27,558 lb
Truck Loading
Static Tipping Load Straight 31 781 kg 70,065 lb
Ahead Lift Arms Horizontal
Static Tipping Load Full Turn 26 306 kg 57,995 lb
Lift Arms Horizontal
Breakout Force (SAE) 20 885 kg 46,051 lb
Weights
Empty 38 500 kg 84,878 lb
Front Axle 16 940 kg 37,346 lb
Rear Axle 21 560 kg 47,532 lb
Loaded 51 000 kg 112,436 lb
Front Axle 37 077 kg 81,741 lb
Rear Axle 13 923 kg 30,695 lb
Loaded Tramming 52 500 kg 115,743 lb
15 R1700G Underground Mining Loader specifications
Standards
Brakes ISO3450, AS2958.1,
CAN-CSA424.30-M90
Cab/FOPS BS EN ISO3449, SAEJ231,
AS2294.3
Cab/ROPS ISO3471, SAEJ1040,
AS2294.2, EN13510
Tires
Tire Size 26.5 25 36 PLY STMS L5S
Service Refill Capacities
Engine Crankcase with Filter 34 L 8.98 gal
Transmission 47 L 12.4 gal
Hydraulic Tank 125 L 33 gal
Cooling System 63 L 16.6 gal
Front Differential and Final Drives 61 L 16.1 gal
Rear Differential and Final Drives 61 L 16.1 gal
Front Differential and Final 90 L 23.8 gal
Drives (With Axle Oil Cooler)
Rear Differential and Final 90 L 23.8 gal
Drives (With Axle Oil Cooler)
Fuel Tank 570 L 150.5 gal
Secondary Fuel Tank 420 L 111 gal
(If Equipped)
252-7194* 281-0445
256-0862 255-9970* (Standard Bucket) 226-5404* 256-0356* 256-0386 Ejector Bucket
Bucket capacity 4.6 m
3
5.0 m
3
5.7 m
3
6.6 m
3
7.3 m
3
8.8 m
3
5.6 m
3
(6.0 yd
3
) (6.5 yd
3
) (7.5 yd
3
) (8.6 yd
3
) (9.5 yd
3
) (11.5 yd
3
) (7.3 yd
3
)
Bucket width over cutting edge 2672 mm 2672 mm 2772 mm 2932 mm 2982 mm 3492 mm 2780 mm
(8'9") (8'9") (9'1") (9'7") (9'9") (11'6") (9'1")
1 Overall height bucket raised 5511 mm 5511 mm 5606 mm 5680 mm 5751 mm 5751 mm 5858 mm
(18'1") (18'1") (18'5") (18'8") (18'10") (18'10") (19'3")
2 Maximum dump height 4899 mm 4899 mm 4899 mm 4899 mm 4899 mm 4899 mm 4913 mm
(16'1") (16'1") (16'1") (16'1") (16'1") (16'1") (16'1")
3 Bucket pin height at maximum lift 4104 mm 4104 mm 4104 mm 4104 mm 4104 mm 4104 mm 4104 mm
(13'6") (13'6") (13'6") (13'6") (13'6") (13'6") (13'6")
4 Dump clearance at maximum lift 2648 mm 2524 mm 2443 mm 2392 mm 2320 mm 2320 mm 2352 mm
(8'8") (8'3") (8'0") (7'10") (7'7") (7'7") (7'9")
5 Digging depth 5 mm (0.2") 15 mm (0.6") 20 mm (1") 26 mm (1") 33 mm (1") 33 mm (1") 76 mm (3")
6 Dump angle at maximum lift 46 46 46 46 46 46 46
7 Reach 1526 mm (5') 1639 mm (5'5") 1741 mm (5'8") 1768 mm (5'10") 1836 mm (6') 1836 mm (6') 1738 mm (5'8")
8 Centerline of front axle 1840 mm 1840 mm 1840 mm 1840 mm 1840 mm 1840 mm 1840 mm
to centerline of hitch (6') (6') (6') (6') (6') (6') (6')
9 Overall length (digging) 10 746 mm 10 915 mm 11 035 mm 11 105 mm 11 207 mm 11 207 mm 11 132 mm
(35'3") (35'10") (36'2") (36'5") (36'9") (36'9") (36'6")
10 Overall length (tramming) 10 447 mm 10 549 mm 10 589 mm 10 663 mm 10 724 mm 10 724 mm 10 706 mm
(34'4") (34'7") (34'9") (35') (35'2") (35'2") (35'1")
11 Ground clearance 429 mm 429 mm 429 mm 429 mm 429 mm 429 mm 429 mm
(1'5") (1'5") (1'5") (1'5") (1'5") (1'5") (1'5")
12 Centerline of back axle 1840 mm 1840 mm 1840 mm 1840 mm 1840 mm 1840 mm 1840 mm
to centerline of hitch (6') (6') (6') (6') (6') (6') (6')
13 Length rear axle to bumper 3439 mm 3439 mm 3439 mm 3439 mm 3439 mm 3439 mm 3439 mm
(11'3") (11'3") (11'3") (11'3") (11'3") (11'3") (11'3")
14 Height to top of hood 1968 mm 1968 mm 1968 mm 1968 mm 1968 mm 1968 mm 1968 mm
(6'6") (6'6") (6'6") (6'6") (6'6") (6'6") (6'6")
15 Height to top of ROPS 2557 mm 2557 mm 2557 mm 2557 mm 2557 mm 2557 mm 2557 mm
(8'5") (8'5") (8'5") (8'5") (8'5") (8'5") (8'5")
16 Tunnel clearance width** 4000 mm 4000 mm 4000 mm 4000 mm 4000 mm 4000 mm 4000 mm
(13'1") (13'1") (13'1") (13'1") (13'1") (13'1") (13'1")
17 Tunnel clearance height** 4000 mm 4000 mm 4000 mm 4000 mm 4000 mm 4000 mm 4000 mm
(13'1") (13'1") (13'1") (13'1") (13'1") (13'1") (13'1")
18 Overall tire width 2650 mm 2650 mm 2650 mm 2650 mm 2650 mm 2650 mm 2650 mm
(8'8") (8'8") (8'8") (8'8") (8'8") (8'8") (8'8")
19 Overall width excluding bucket 2689 mm 2689 mm 2689 mm 2689 mm 2689 mm 2689 mm 2689 mm
(8'10") (8'10") (8'10") (8'10") (8'10") (8'10") (8'10")
20 Overall width including bucket 2790 mm 2790 mm 2894 mm 3050 mm 3104 mm 3610 mm 2902 mm
(9'2") (9'2") (9'6") (10'0") (10'2") (11'10") (9'6")
21 Wheelbase 3680 mm 3680 mm 3680 mm 3680 mm 3680 mm 3680 mm 3680 mm
(12'1") (12'1") (12'1") (12'1") (12'1") (12'1") (12'1")
**Dimensions shown with standard material bucket sizes. High penetration bucket versions also available.
**Clearance dimensions are for reference only.
Dimensions
All dimensions are approximate.
16
17
18
19
20
15
6
7
4
11
8 12 13
10
9
5
14
15
3
2
1
21
46
52
42
7
16
R1700G Underground Mining Loader specifications
17
R1700G Underground Mining Loader specifications
E Empty 38 500 kg (84,878 lb)
L Loaded 51 000 kg (112,436 lb)
Gradeability/Speed/Rimpull
To determine gradeability performance: Read from gross
weight down to the percent of total resistance. Total resistance
equals actual percent grade plus rolling resistance. As a general
guide use 2% for rolling resistance in underground applications
or refer to the Caterpillar Performance Handbook. From the
total resistance point, read horizontally to the curve with
the highest obtainable gear, then down to maximum speed.
Usable rimpull will depend upon traction available and
weight on drive wheels.
Typical Field Empty Weight
Loaded Weight
L
0
10
20
30
40
50
60
70
80
90
100
0 2 4 6 8 10 12 14 16 18 20
R
i
m
p
u
l
l


N

x

1
0
0
0

(
l
b
s

x

1
0
0
0
)
mph
km/h 3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1
lbf N
445
400
356
311
267
222
178
133
89
44
Gross Weight
Speed
T
o
t
a
l

R
e
s
i
s
t
a
n
c
e
(
G
r
a
d
e

p
l
u
s

R
o
l
l
i
n
g
)
1st Gear
2nd Gear
3rd Gear
4th Gear
Direct Drive
26.5x25 Tires
25%
20%
15%
10%
5%
E
Standard Equipment
Standard equipment may vary. Consult your Caterpillar dealer for details.
Power Train
Cat C11 ATAAC Diesel Engine with ACERT
Technology, 6-Cylinder
Long Life Coolant
SAFRFull Hydraulic Enclosed Wet Multiple-Disc Brakes
Planetary Powershift Transmission with Automatic Shift
Control, 4 Speed Forward/4 Speed Reverse
Engine Air Intake Precleaner
Torque Converter
Transmission Neutralizer
Fuel Priming Aid
Crossflow radiator
Other Standard Equipment
Bucket Positioner, Return To Dig
Catalytic Exhaust Purifier/Muffler Group
Engine And Transmission Belly Guards
Fenders, Front, Rear
Firewall
Hardox 450 Bucket Lip
Rear Frame Protection Wear Bars 100 50 mm (4 2 in)
Semi Centralized Lubrication Points
Swing Out Radiator Grill
Tires, 26.5 25 36 PLY STMS L5S
Electrical
Alternator, 95-amp
Battery Disconnect Switch, Ground Level
Corrosive Protection Spray
Diagnostic Connector
Electric Starting, 24-volt
Engine Shutdown Switch
External Lighting System, Front, Rear
Low Maintenance Batteries
Reversing Alarm
Starting And Charging System
Operator Environment
Caterpillar Electronic Monitoring System (CEMS)
Electric Horns
Gauges
Engine Coolant Temperature
Fuel Level
Hydraulic Oil Temperature
Speedometer
Tachometer
Pilot Hydraulic Implement Controls, Single Joystick
ROPS/FOPS Structure
Suspension Seat With Retractable Seat Belt
Wheel Steer
18
R1700G Underground Mining Loader specifications
19 R1700G Underground Mining Loader specifications
Optional Equipment
Optional equipment may vary. Consult your Caterpillar dealer for details.
Heater, Air Conditioning
Oil Sample Adapters
Operators Station
Air Conditioning
Pressurizer
Dome Light
Radio Ready
Payload Control System (PCS)
Remote Activated Fire System
Remote Control Systems
Proportional
Retrieval attachment
Reversible Steering, Wheel Steer
Ride Control System
Seat Covers
Secondary Steering System
Service Tools
STICSteering
Tee Seat
Alternative Tire Arrangements
Automatic Lube System
Auxiliary Start Receptacle
Brake Light
Brake Pressure Gauges
Brake Release Arrangements
Bucket Heel Shrouds
Bucket Sacrificial Wear Strip Package
Centralized Lube System, Manual
Draw Bar Attachment, Bolt-on
Electronic Access Module
Fast Fill System
Coolant
Engine
Fuel
Hydraulic
Transmission
Fire Extinguishers
Fire Suppression System
Front Light Protectors
R
For more complete information on Cat products, dealer services,
and industry solutions, visit us on the web at www.cat.com
2007 Caterpillar
All Rights Reserved
Printed in U.S.A.
Materials and specifications are subject to change without notice.
Featured machines in photos may include additional equipment.
See your Caterpillar dealer for available options.
CAT, CATERPILLAR, their respective logos, Caterpillar Yellow and the
POWER EDGE trade dress, as well as corporate and product identity used herein,
are trademarks of Caterpillar and may not be used without permission. AEHQ5607-01 (9-07)
R1700G Underground Mining Loader
R1700G Underground Mining Loader
Turning Dimensions
Outside Clearance Radius** 6878 mm 270.8 in
Inner Clearance Radius** 3229 mm 127.1 in
Axle Oscillation 8
Articulation Angle 44
**Note: Clearance Dimensions are for reference only.
252-7194* 281-0445
256-0862 255-9970* (Standard Bucket) 226-5404* 256-0356* 256-0386 Ejector Bucket
Bucket capacity 4.6 m
3
5.0 m
3
5.7 m
3
6.6 m
3
7.3 m
3
8.8 m
3
5.6 m
3
(6.0 yd
3
) (6.5 yd
3
) (7.5 yd
3
) (8.6 yd
3
) (9.5 yd
3
) (11.5 yd
3
) (7.3 yd
3
)
Bucket width over cutting edge 2672 mm 2672 mm 2772 mm 2932 mm 2982 mm 3492 mm 2780 mm
(8'9") (8'9") (9'1") (9'7") (9'9") (11'6") (9'1")
1 Overall height bucket raised 5511 mm 5511 mm 5606 mm 5680 mm 5751 mm 5751 mm 5858 mm
(18'1") (18'1") (18'5") (18'8") (18'10") (18'10") (19'3")
2 Maximum dump height 4899 mm 4899 mm 4899 mm 4899 mm 4899 mm 4899 mm 4913 mm
(16'1") (16'1") (16'1") (16'1") (16'1") (16'1") (16'1")
3 Bucket pin height at maximum lift 4104 mm 4104 mm 4104 mm 4104 mm 4104 mm 4104 mm 4104 mm
(13'6") (13'6") (13'6") (13'6") (13'6") (13'6") (13'6")
4 Dump clearance at maximum lift 2648 mm 2524 mm 2443 mm 2392 mm 2320 mm 2320 mm 2352 mm
(8'8") (8'3") (8'0") (7'10") (7'7") (7'7") (7'9")
5 Digging depth 5 mm (0.2") 15 mm (0.6") 20 mm (1") 26 mm (1") 33 mm (1") 33 mm (1") 76 mm (3")
6 Dump angle at maximum lift 46 46 46 46 46 46 46
7 Reach 1526 mm (5') 1639 mm (5'5") 1741 mm (5'8") 1768 mm (5'10") 1836 mm (6') 1836 mm (6') 1738 mm (5'8")
8 Centerline of front axle 1840 mm 1840 mm 1840 mm 1840 mm 1840 mm 1840 mm 1840 mm
to centerline of hitch (6') (6') (6') (6') (6') (6') (6')
9 Overall length (digging) 10 746 mm 10 915 mm 11 035 mm 11 105 mm 11 207 mm 11 207 mm 11 132 mm
(35'3") (35'10") (36'2") (36'5") (36'9") (36'9") (36'6")
10 Overall length (tramming) 10 447 mm 10 549 mm 10 589 mm 10 663 mm 10 724 mm 10 724 mm 10 706 mm
(34'4") (34'7") (34'9") (35') (35'2") (35'2") (35'1")
11 Ground clearance 429 mm 429 mm 429 mm 429 mm 429 mm 429 mm 429 mm
(1'5") (1'5") (1'5") (1'5") (1'5") (1'5") (1'5")
12 Centerline of back axle 1840 mm 1840 mm 1840 mm 1840 mm 1840 mm 1840 mm 1840 mm
to centerline of hitch (6') (6') (6') (6') (6') (6') (6')
13 Length rear axle to bumper 3439 mm 3439 mm 3439 mm 3439 mm 3439 mm 3439 mm 3439 mm
(11'3") (11'3") (11'3") (11'3") (11'3") (11'3") (11'3")
14 Height to top of hood 1968 mm 1968 mm 1968 mm 1968 mm 1968 mm 1968 mm 1968 mm
(6'6") (6'6") (6'6") (6'6") (6'6") (6'6") (6'6")
15 Height to top of ROPS 2557 mm 2557 mm 2557 mm 2557 mm 2557 mm 2557 mm 2557 mm
(8'5") (8'5") (8'5") (8'5") (8'5") (8'5") (8'5")
16 Tunnel clearance width** 4000 mm 4000 mm 4000 mm 4000 mm 4000 mm 4000 mm 4000 mm
(13'1") (13'1") (13'1") (13'1") (13'1") (13'1") (13'1")
17 Tunnel clearance height** 4000 mm 4000 mm 4000 mm 4000 mm 4000 mm 4000 mm 4000 mm
(13'1") (13'1") (13'1") (13'1") (13'1") (13'1") (13'1")
18 Overall tire width 2650 mm 2650 mm 2650 mm 2650 mm 2650 mm 2650 mm 2650 mm
(8'8") (8'8") (8'8") (8'8") (8'8") (8'8") (8'8")
19 Overall width excluding bucket 2689 mm 2689 mm 2689 mm 2689 mm 2689 mm 2689 mm 2689 mm
(8'10") (8'10") (8'10") (8'10") (8'10") (8'10") (8'10")
20 Overall width including bucket 2790 mm 2790 mm 2894 mm 3050 mm 3104 mm 3610 mm 2902 mm
(9'2") (9'2") (9'6") (10'0") (10'2") (11'10") (9'6")
21 Wheelbase 3680 mm 3680 mm 3680 mm 3680 mm 3680 mm 3680 mm 3680 mm
(12'1") (12'1") (12'1") (12'1") (12'1") (12'1") (12'1")
**Dimensions shown with standard material bucket sizes. High penetration bucket versions also available.
**Clearance dimensions are for reference only.
Dimensions
All dimensions are approximate.
16
17
18
19
20
15
6
7
4
11
8 12 13
10
9
5
14
15
3
2
1
21
46
52
42
7
R1700G Underground Mining Loader
E Empty 38 500 kg (84,878 lb)
L Loaded 51 000 kg (112,436 lb)
Gradeability/Speed/Rimpull
To determine gradeability performance: Read from gross
weight down to the percent of total resistance. Total resistance
equals actual percent grade plus rolling resistance. As a general
guide use 2% for rolling resistance in underground applications
or refer to the Caterpillar Performance Handbook. From the
total resistance point, read horizontally to the curve with
the highest obtainable gear, then down to maximum speed.
Usable rimpull will depend upon traction available and
weight on drive wheels.
Typical Field Empty Weight
Loaded Weight
L
0
10
20
30
40
50
60
70
80
90
100
0 2 4 6 8 10 12 14 16 18 20
R
i
m
p
u
l
l


N

x

1
0
0
0

(
l
b
s

x

1
0
0
0
)
mph
km/h 3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1
lbf N
445
400
356
311
267
222
178
133
89
44
Gross Weight
Speed
T
o
t
a
l

R
e
s
i
s
t
a
n
c
e
(
G
r
a
d
e

p
l
u
s

R
o
l
l
i
n
g
)
1st Gear
2nd Gear
3rd Gear
4th Gear
Direct Drive
26.5x25 Tires
25%
20%
15%
10%
5%
E
R1700G Underground Mining Loader

Engine
Engine Model Cat

C15 ACERT
Gross Power SAE J1995 321/333 kW 430/447 hp
Operating Specifications
Nominal Payload Capacity 17 200 kg 37,926 lb
Gross Machine 67 409 kg 148,611 lb
Operating Weight
Bucket Capacities
Bucket Capacity Std. 7.2 m
3
9.4 yd
3
R2900G
Underground
Mining Loader
2
R2900G Underground Mining Loader
Engineered for performance. Designed for comfort. Built to last.
Performance and Agility.
Compact design, high engine power,
higher torque rise, stronger components
and excellent maneuverability ensures
the R2900G is a solid performer.
Unmatched Operator Comfort.
World class operator station fitted with
revolutionary electronics and hydraulic
controls for low effort operation and
increased productivity.
Safety
Caterpillar sets the standard when
it comes to safety in the design and
manufacturing of heavy equipment for
the mining industry. Safety is not an
after thought at Caterpillar, but an integral
part of all machine and systems designs.
pg. 13
Customer Support
Caterpillar

dealers provide unmatched


product support, anywhere in the world.
With industry-best parts availability
and a wide range of maintenance and
service options, Cat dealers have what
it takes to keep your mining machines
productive. pg. 12
Serviceability
The R2900G is designed for quick and
easy servicing. Simplified service and
maintenance features reduce downtime,
allowing the machine to spend less time
being serviced and more time being
productive. pg. 11
Hydraulics
Powerful Cat hydraulics deliver
excellent digging and lifting forces to
move materials quickly. High volume
pumps and large cylinders provide
quick, powerful response and fast cycle
times. Pilot operated joysticks provide
low effort operation and smooth
control. pg. 6
Power Train Transmission
The Cat four-speed planetary power
shift transmission features heavy duty
components to handle the toughest jobs.
Electronic controls allow smooth shifting
for greater productivity, durability and
longer component life. pg. 5
Power Train Engine
The Cat C15

engine with ACERT


Technology delivers the power and
reliability necessary to perform in the
most demanding underground mining
applications. Designed for efficient
operation, excellent fuel efficiency,
lower emissions, reduced engine noise
and lower operating costs. pg. 4
3
Buckets
Cat underground loader buckets are
designed for optimal loadability and
structural durability in tough mining
conditions. A ranges of sizes and
configurations are available to match
material conditions and maximize
productivity. pg. 10
Operator Station
The ergonomic cab is designed for
operator comfort and ease of operation
to allow the operator to focus on
production. Controls and gauges
are positioned within easy reach for
optimum efficiency and superior
control all shift long. pg. 8
Structures
Structural components are the backbone
of the R2900G durability. The heavy
duty loader frame is designed and built
to absorb twisting, impact and high
loading forces for maximum durability
and reliability. Z-bar linkage generates
powerful breakout forces and optimum
loading angle. pg. 7
Cat C15 Engine with ACERT
Technology. The Cat C15 engine with
ACERTTechnology is U.S. EPA
Tier 3 and EU Stage III compliant.
It features efficient fuel management
for quick response, high productivity
and exceptional service life. A new,
sculptured cylinder block provides
greater strength and lighter weight.
High Torque Rise. Provides unequalled
lugging force while digging, tramming
and traversing steep grades. Torque rise
effectively matches transmission shift
points for maximum efficiency and fast
cycle times.
Radiator. Modular radiator with swing-
out grill provides easy access for cleaning
or repair. Built in sight gauge allows for
quick, safe coolant level checks.
Pistons. Oil cooled pistons increase heat
dissipation and promote longer piston life.
ADEM IV System. Controls the fuel
injector solenoids to monitor fuel
injection. This system provides automatic
altitude compensation, air filter restriction
indication and it will not allow the engine
to fire until it has oil pressure, acting
as cold start protection and a form
of pre-lube.
Turbocharged and Aftercooled.
Air-to-air aftercooling provides
improved fuel economy by packing
cooler, denser air into cylinders for
more complete combustion of fuel
and lower emissions. The turbocharger
enhances performance and efficiency.
Mechanically Actuated, Electronic Unit
Injection (MEUI). Proven high-pressure,
direct injection fuel system electronically
monitors operator demands and sensor
inputs to optimize engine performance.
Cylinder Liners. Full-length water-cooled
cylinder liners provide maximum
heat transfer.
Crankshaft. The crankshaft is forged
and induction hardened for long-term
durability.
4
Power Train Engine
The Cat

C15 engine with ACERTTechnology delivers the power and reliability necessary
to perform in the most demanding underground mining applications.
Power Shift Transmission.
The Cat four-speed planetary power
shift transmission is matched with the
C15 engine with ACERTTechnology
to deliver constant power over a wide
range of operating speeds.
Hydraulic modulation cushions
the shift and reduces stress on
components.
High contact pump drive and output
transfer gears are used to reduce
sound levels.
Pump drive and output transfer use
high contact gear ratios to reduce
sound levels.
Perimeter mounted, large diameter
clutch packs control inertia for
smooth shifting and increased
component life.
Robust Design. Designed for rugged
underground mining conditions,
the proven planetary power shift
transmission is built for long life
between overhauls.
Electronic Controls. Electronic controls
allow smooth, on-the-go shifting for
greater productivity.
Torque Converter. High capacity torque
converter delivers more power to the
wheels for superior power train
efficiency.
Electronic Autoshift Transmission.
The electronic autoshift transmission
increases operator efficiencies and
optimizes machine performance.
The operator can choose between
manual or auto shift modes.
Transmission Neutralizer. Using the
left brake pedal, the operator can engage
the service brakes and neutralize the
transmission, maintaining high engine
rpm for full hydraulic flow, enhancing
digging and loading functions.
Final Drives. Cat final drives work as
a system with the planetary power shift
transmission to deliver maximum power
to the ground. Built to withstand the
forces of high torque and impact loads,
final drives provide high torque
multiplication to further reduce drive
train stress.
Axles. Heavy duty axles are built
rugged for long-life in the most
demanding environments.
Oscillating Rear Axle. Oscillating rear
axle ensures four-wheel ground contact
for maximum traction and stability at
all times.
Duo-Cone Seals. Duo-Coneseals
between the axle spindle and housings
keep lubrication in and contaminants out.
Brakes. Fully enclosed oil immersed
disc brakes incorporate independent
service and parking brake pistons.
Hydraulic actuated independent circuits
provide improved performance and
reliability.
Cat Electronic Technician. Cat ET service
tool provides service technicians with
easy access to stored diagnostic data
through the Cat Data Link to simplify
problem diagnosis and increase
availability.
5
Power Train Transmission
Designed for durability, the Cat power shift transmission delivers smooth, responsive
performance and reliability in tough conditions.
1
1 Parking/Secondary Piston
2 Service/Retarding Piston
3 Friction Discs
4 Steel Plates
5 Actuating Springs
6 Cooling Oil In
7 Cooling Oil Out
2
7
6
5
4
3
Hydraulic System. Powerful Cat
hydraulics deliver exceptional digging
and lifting forces for fast cycle times.
Lift and Tilt System. High hydraulic
flow rates provide fast hydraulic
cylinder response and powerful lift
forces. Large-bore lift and tilt cylinder
delivers exceptional strength,
performance and durability.
Pilot Controls. Low effort, pilot
operated joystick implement control
with simultaneous lift and tilt functions
optimizes operating efficiency.
Optional Ride Control. The optional ride
control system uses a nitrogen filled oil
accumulator in the hydraulic lift circuit
to act as a shock absorber for the bucket
and lift arms. The lift arm and bucket
response to movement is dampened over
rough ground, reducing fore and aft
pitch, improving cycle times and load
retention. A smoother, more comfortable
ride gives operators the confidence to
travel at speeds above 5 km/h (3 mph)
during load and carry operations.
Cat Hydraulic Hose. Field proven
Cat high pressure XThydraulic hoses
are exceptionally strong and flexible for
maximum system reliability and long
life in the most demanding conditions.
Reusable couplings with O-ring face
seals provide superior, leak free
performance and prolong hose
assembly life.
6
Hydraulics
Cat hydraulics deliver the power and control to keep material moving.
Frame Design. The frame features
robust structural components for
outstanding durability in the toughest
loading conditions. Caterpillar integrates
advanced processes in the design and
manufacture of Cat frames and structures.
Computer modeling and Finite Element
Analysis (FEA) are used extensively
throughout design.
Steel Frame. Strong steel frame structures
are designed to resist twisting forces,
torsional shock and stresses generated
during the loading cycle while
protecting drive line and hydraulic
system components.
Lift Arms. Solid steel lift arms absorb
high stresses generated during loading
without sacrificing strength or durability.
The linkage design offers excellent
reach and dump clearance for better
productivity. Lift arm support pins
prevent lowering the lift arms during
service and maintenance.
Loader Tower. The four plate loader
tower provides a solid mount for lift
arms, lift cylinders and Z-bar tilt lever.
The loader frame is designed and built
to absorb twisting, impact and high
loading forces.
Cast-Steel Cross Tube. The cast steel
cross tube provides excellent resistance
to torsion and impact loads, keeping pin
bores aligned and extending component
service life.
Z-Bar Loader Linkage. Proven Z-Bar
loader linkage geometry generates
powerful breakout force and an increased
rack back angle for better bucket
loading and material retention.
Sealed Pins. Sealed colleted pins are
fitted to all bucket and lift arm hinge
points for longer pin and bushing life.
This reduces maintenance costs and
extends service intervals. The sealed
joints retain lubrication and prevent
contaminant entry.
Hitch. Spread hitch design widens the
distance between upper and lower hitch
plates to distribute forces and increase
bearing life. Thicker hitch plates reduce
deflection. The wide opening provides
easy service access. Upper and lower
hitch pins pivot on roller bearings to
distribute horizontal and vertical loads
over a greater surface area. Shim adjusted
preload reduces maintenance time.
An on-board steering frame lock pin
is fitted to prevent articulation during
maintenance and service.
7
Structures
Designed for maximum strength and durability in the harshest operating environments.
Ergonomic Layout. The operator station
is ergonomically designed for total
machine control in a comfortable,
productive and safe environment.
All controls, levers switches and gauges
are positioned to maximize productivity
and minimize operator fatigue.
Pilot Controls. Low-effort pilot operated
joystick controls integrate steering,
transmission and implement functions
for smoother, faster cycles with less
operator fatigue.
Electronic Autoshift. Allows the operator
to choose automatic or manual shifting.
In auto mode, the operator uses a dash
mounted switch to select the highest
gear they wish the machine to shift to.
In this mode, the transmission shifts at
factory preset shift points so that each
shift occurs at optimum torque and
ground speed for maximum machine
performance.
Dual-Pedal Braking. Dual brake pedals
function as a brake and a transmission
neutralizer so the operator can maintain
high engine rpm for full hydraulic flow
and fast cycle times.
Protective Structure. Integral to the
cab and frame, the Rollover Protective
Structure (ROPS) is resiliently mounted
to the frame to isolate the operator from
vibration for a more comfortable ride.
Suspension Seat. Suspension seat
provides optimal driving position and
enhances operator comfort, all shift long.
8
Setting a new industry standard for comfort and efficiency.
Operator Station
STIC Steering Control. STIC
combines directional selection, gear
selection and steering into a single
lever for maximum responsiveness.
Simple side-to-side motion turns
machine right or left. Transmission
shifting (forward/neutral/reverse)
is controlled using a three position
rocker switch. The thumb operated
upshift and downshift button controls
manual shifting.
Optional Enclosed Cab. Optional
sound-suppressed ROPS cab provides
a quiet, secure working environment.
Large window openings offer excellent
visibility in all directions. Enclosed
design provides fresh, pressurized,
temperature-controlled air circulation
with air-conditioned comfort and a more
comfortable working environment.
Optional Ride Control. The system uses
a nitrogen filled oil accumulator in the
hydraulic lift circuit to act as a shock
absorber for the bucket and lift arms.
The lift arm bucket response to movement
is dampened over rough ground, reducing
fore and aft pitch, improving cycle
times and load retention. A smoother,
more comfortable ride gives operators
the confidence to travel at higher speeds
during load and carry applications.
Monitoring System. Caterpillar
Electronic Monitoring System (CEMS)
continuously provides critical machine
data to keep the machine performing at
top production levels. A warning system
alerts the operator of immediate or
impending problems with engine oil
pressure, parking brake engagement,
brake oil pressure, electrical system,
low fuel, hydraulic oil temperature,
coolant level/temperature, transmission
oil temperature and impending brake
application.
Message Center. Three-category
warning system alerts operator of
abnormal machine health conditions.
Gauge Cluster. Maintains a constant
display of vital machine functions,
including: engine coolant temperature,
brake oil temperature, air system
pressure and fuel level.
Speedometer/Tachometer Module.
Monitors three systems: engine speed,
ground speed and gear indicator.
9
Buckets. Aggressive Cat bucket designs
deliver unmatched productivity in the
most demanding applications.
Underground mining buckets are
designed for optimal loadability
and structural reliability to increase
productivity and help lower your
cost-per-ton.
Bucket Selection. Cat underground
loader buckets are available in standard
and penetration configurations to meet
a range of loading, hauling and
dumping conditions.
Bucket Capacities. Buckets are
available in a range of sizes and
capacities to suit most material types
and densities.
Wear Packages. Weld-on wear plates
in high wear areas are standard.
Additional wear packages are available,
including sacrificial wear strips and
Cat heel shrouds, protect the edges
from damage for longer bucket life and
reduce the need for costly bucket rebuilds.
Cutting Edges. Cat half arrow and cast
half arrow cutting edges extend bucket
life in high wear applications.
10
Buckets
Cat buckets provide the flexibility to match the machine to the material and conditions.
Service Access. Easy access to daily
service points simplifies servicing
and reduces time spent on regular
maintenance procedures.
Ground-Level Access. Allows
convenient servicing to all tanks,
air filters, lubrication points and
compartment drains.
Air Filters. Radial seal air filters are
easy to change, reducing time required
for air filter maintenance.
Sight Gauges. Makes fluid levels
checks quick and easy.
Diagnostics. Cat Electronic Technician
(Cat ET) Service Tool enables quick
electronic diagnosis of machine
performance and key diagnostic data
for effective maintenance and repairs.
Sealed Electrical Connectors. Electrical
connectors are sealed to lock out dust
and moisture. Harnesses are externally
sealed with flame resistant sleeves/covers
for protection. Wires are color and
number coded for easy diagnosis
and repair.
Scheduled Oil Sampling. SOS
SM
sampling valves speed sampling and
analysis reliability.
11
Serviceability
Less time spent on maintenance means more time being productive.
Commitment Makes the Difference.
Cat dealers offer a wide range of
solutions, services and products
that help you lower costs, enhance
productivity and manage your operation
more efficiently. Support goes far
beyond parts and service. From the time
you select a piece of Cat equipment
until the day you rebuild, trade or sell it,
the support you get from your Cat dealer
makes the difference that counts.
Dealer Capability. Cat dealers will
provide the level of support you
need, on a global scale. Dealer expert
technicians have the knowledge,
experience, training and tooling necessary
to handle your repair and maintenance
needs, when and where you need them.
Product Support. Cat dealers believe
superior products deserve superior
support. When Cat products reach the
field, they are supported by a worldwide
network of parts distribution facilities,
dealer service centers, and technical
training facilities to keep your equipment
up and running. Cat customers rely on
prompt, dependable parts availability
and expertise through our global dealer
network, ready to meet your needs 24/7.
Service Support. Every piece of
Cat equipment is designed and built
to provide maximum productivity
and operating economy throughout
its working life. Cat dealers offer a
wide range of service plans that will
maximize uptime and return on your
investment, including:
Preventive Maintenance Programs
Diagnostic Programs, such as
Scheduled Oil Sampling and
Technical Analysis
Rebuild and Reman Options
Customer Support Agreements
Technology Products. Cat dealers offer
a range of advanced technology products
designed to improve fleet efficiency,
increase productivity, and lower costs.
www.cat.com. For more complete
information on Cat products, dealer
services, and industry solutions, visit
us on the web at www.cat.com.
Operation. With todays complex
products, equipment operators must have
a thorough understanding of machine
systems and operating techniques to
maximize efficiency and profitability.
Your Cat dealer can arrange training
programs to help operators improve
productivity, decrease downtime,
reduce operating costs, enhance safety,
and improve return on the investment
you make in Cat products.
12
Customer Support
Caterpillar dealers have what it takes to keep mining underground equipment productive.
Product Safety. Caterpillar has been and
continues to be proactive in developing
mining machines that meet or exceed
safety standards. Safety is an integral
part of all machine and systems designs.
Engine Shut Off Switch. A secondary
engine shutoff switch is located at
ground level.
Integral ROPS Cab. Integral to the cab
and frame, the ROPS is resiliently
mounted to the frame to isolate the
operator from vibration for a more
comfortable ride.
Brake Systems. Four corner oil-cooled
braking system provides excellent
control. The service brake system is
actuated by modulated hydraulic pressure,
while the parking break function is
spring applied and hydraulic released.
This system assures braking in the
event of loss of hydraulic failure.
Standard Safety Features.
Anti-skid upper deck surfaces
Lower cab light
Ground level compartment
sight glasses
Increased visibility
3-point access to cab and machine
Push out safety glass
Suspension seat
Inertia reel retractable seat belt
Bucket control group safety pins
Hot and cold side of engine
Articulation lock
Hinged belly guards
13
Safety
Caterpillar mining machines and systems are designed with safety as their first priority.
14 R2900G Underground Mining Loader specifications
Transmission
Forward 1 5 km/h 3.1 mph
Forward 2 8.8 km/h 5.5 mph
Forward 3 15.2 km/h 9.4 mph
Forward 4 25.3 km/h 15.7 mph
Reverse 1 6.2 km/h 3.9 mph
Reverse 2 10.9 km/h 6.8 mph
Reverse 3 18.6 km/h 11.6 mph
Reverse 4 26.4 km/h 16.4 mph
Hydraulic Cycle Time
Raise 9.2 Seconds
Dump 3.4 Seconds
Lower, empty, float down 3.1 Seconds
Total Cycle Time 15.7 Seconds
Bucket Capacities
Bucket Capacity Std.* 7.2 m
3
9.4 yd
3
Bucket Width (over cutting edge) 3154 mm 124.2 in
Bucket Capacity Optional* 8.3 m
3
10.9 yd
3
Bucket Capacity Optional* 8.9 m
3
11.6 yd
3
* High penetration bucket versions also available.
Turning Dimensions
Outside Clearance Radius** 7323 mm 288.3 in
Inner Clearance Radius** 3383 mm 133.2 in
Axle Oscillation 8
Articulation Angle 42.5
** Clearance dimensions are for reference only.
Engine
Engine Model Cat C15 ACERT
Rated Power 1900/1800 rpm
Gross Power SAE J1995 321/333 kW 430/447 hp
Net Power SAE J1349 290/302 kW 389/405 hp
Net Power ISO 9249 288/300 kW 386/402 hp
Net Power 80/1269/EEC 321/333 kW 430/447 hp
Bore 137.2 mm 5.4 in
Stroke 171.5 mm 6.8 in
Displacement 15.2 L 927.9 in
3
Power ratings apply at a rated speed of 1900/1800 rpm
when tested under the reference conditions for the
specified standard.
Ratings based on SAE J1995 standard air conditions of 25 C
(77 F) and 100 kPa (29.61 Hg) barometer. Power based on
fuel having API gravity of 35 at 16 C (60 F) and an LHV of
42 780 kJ/kg (18,390 BTU/lb) when engine used at 30 C (86 F).
No engine derating required up to 591 m (1,938 ft) altitude.
Compliant with U.S. Environmental Protection Agency Tier 3
emissions standards.
Operating Specifications
Nominal Payload Capacity 17 200 kg 37,926 lb
Gross Machine Operating Weight 67 409 kg 148,611 lb
Static Tipping Load Straight 39 923 kg 88,015 lb
Ahead Lift Arms Horizontal
Static Tipping Load Full Turn 34 069 kg 75,109 lb
Lift Arms Horizontal
Breakout Force (SAE) 27 346 kg 60,298 lb
Weights
Empty 50 209 kg 110,692 lb
Front Axle 23 057 kg 50,832 lb
Rear Axle 27 152 kg 59,860 lb
Loaded 67 409 kg 148,611 lb
Front Axle 50 220 kg 110,716 lb
Rear Axle 17 189 kg 37,895 lb
15
R2900G Underground Mining Loader specifications
Service Refill Capacities
Engine Crankcase 34 L 9 gal
Transmission 62 L 16.4 gal
Hydraulic Tank 140 L 37 gal
Cooling System 75 L 19.8 gal
Front Differential and Final Drives 119 L 31.4 gal
Rear Differential and Final Drives 127 L 33.5 gal
Front Differential and Final Drives 159 L 42 gal
(with Axle Oil Cooling System)
Rear Differential and Final Drives 167 L 44.1 gal
(with Axle Oil Cooling System)
Fuel Tank 854 L 225.6 gal
Secondary Fuel Tank (If Equipped) 571 L 150.8 gal
Tires
Tire Size 29.5 29 34 PLY STMS
Standards
Brakes ISO3450, AS2958.1,
CAN-CSA424.30-M90
Cab/FOPS ISO3449, SAEJ231,
AS2294.3, EN13627
Cab/ROPS ISO3471, SAEJ1040,
AS2294.2, EN13510
16
R2900G Underground Mining Loader specifications
6
11
7
8 12 13
10
9
5
21
14
15
16
17
18
19
20
4
3
2
1
249-4899 (Standard Bucket)* 249-4892* 249-4893*
Bucket capacity 7.2 m
3
(9.4 yd
3
) 8.3 m
3
(10.9 yd
3
) 8.9 m
3
(11.6 yd
3
)
Bucket width over cutting edge 3054 mm (10 ft) 3154 mm (10 ft 4 in) 3354 mm (11 ft)
1 Overall height bucket raised 6179 mm (20 ft 3 in) 6232 mm (20 ft 6 in) 6232 mm (20 ft 6 in)
2 Maximum dump height 5427 mm (17 ft 10 in) 5427 mm (17 ft 10 in) 5427 mm (17 ft 10 in)
3 Bucket pin height at maximum lift 4539 mm (14 ft 11 in) 4539 mm (14 ft 11 in) 4539 mm (14 ft 11 in)
4 Dump clearance at maximum lift 2868 mm (9 ft 5 in) 2735 mm (9 ft) 2724 mm (8 ft 11 in)
5 Digging depth 52 mm (2 in) 65 mm (2.6 in) 65 mm (2.6 in)
6 Dump angle at maximum lift 42 42 42
7 Reach 1656 mm (5 ft 5 in) 1803 mm (5 ft 11 in) 1817 mm (6 ft)
8 Centerline of front axle 1890 mm (6 ft 2 in) 1890 mm (6 ft 2 in) 1890 mm (6 ft 2 in)
to centerline of hitch
9 Overall length (digging) 11 302 mm (37 ft 1 in) 11 507 mm (37 ft 9 in) 11 525 mm (37 ft 10 in)
10 Overall length (tramming) 10 949 mm (35 ft 11 in) 11 073 mm (36 ft 4 in) 11 083 mm (36 ft 4 in)
11 Ground clearance 465 mm (1 ft 6 in) 465 mm (1 ft 6 in) 465 mm (1 ft 6 in)
12 Centerline of back axle 1890 mm (6 ft 2 in) 1890 mm (6 ft 2 in) 1890 mm (6 ft 2 in)
to centerline of hitch
13 Length rear axle to bumper 3572 mm (11 ft 9 in) 3572 mm (11 ft 9 in) 3572 mm (11 ft 9 in)
14 Height to top of hood 2371 mm (7 ft 9 in) 2371 mm (7 ft 9 in) 2371 mm (7 ft 9 in)
15 Height to top of ROPS 2886 mm (9 ft 6 in) 2886 mm (9 ft 6 in) 2886 mm (9 ft 6 in)
16 Tunnel clearance width** 4500 mm (14 ft 9 in) 4500 mm (14 ft 9 in) 4500 mm (14 ft 9 in)
17 Tunnel clearance height** 4500 mm (14 ft 9 in) 4500 mm (14 ft 9 in) 4500 mm (14 ft 9 in)
18 Overall tire width 2898 mm (9 ft 6 in) 2898 mm (9 ft 6 in) 2898 mm (9 ft 6 in)
19 Overall width excluding bucket 3010 mm (9 ft 10 in) 3010 mm (9 ft 10 in) 3010 mm (9 ft 10 in)
20 Overall width including bucket 3176 mm (10 ft 5 in) 3176 mm (10 ft 5 in) 3176 mm (10 ft 5 in)
21 Wheelbase 3780 mm (12 ft 5 in) 3780 mm (12 ft 5 in) 3780 mm (12 ft 5 in)
**Dimensions shown with standard material bucket sizes. High penetration bucket versions also available.
**Clearance dimensions are for reference only.
Dimensions
All dimensions are approximate.
17
R2900G Underground Mining Loader specifications
E Empty 50 209 kg (110,711 lb)
L Loaded 67 409 kg (148,637 lb)
Gradeability/Speed/Rimpull
To determine gradeability performance: Read from gross
weight down to the percent of total resistance. Total resistance
equals actual percent grade plus rolling resistance. As a general
guide use 2% for rolling resistance in underground applications
or refer to the Caterpillar Performance Handbook. From the
total resistance point, read horizontally to the curve with
the highest obtainable gear, then down to maximum speed.
Usable rimpull will depend upon traction available and
weight on drive wheels.
Typical Field Empty Weight
Loaded Weight
E L
0
10
20
30
40
50
60
70
80
90
100
0 2 4 6 8 10 12 14 16 18 20
R
i
m
p
u
l
l


N

x

1
0
0
0

(
l
b
s

x

1
0
0
0
)
mph
km/h 3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1
lbf N
445
400
356
311
267
222
178
133
89
44
Gross Weight
Speed
T
o
t
a
l

R
e
s
i
s
t
a
n
c
e
(
G
r
a
d
e

p
l
u
s

R
o
l
l
i
n
g
)
1st Gear
2nd Gear
3rd Gear
4th Gear
Direct Drive
29.5x29 Tires
25%
20%
15%
10%
5%
18 R2900G Underground Mining Loader specifications
Standard Equipment
Standard equipment may vary. Consult your Caterpillar dealer for details.
Other Standard Equipment
Auto Park Brake
Brake Axle Cooling
Bucket Positioner, Return To Dig
Catalytic Exhaust Purifier/Muffler Group
Engine And Transmission Belly Guards
Fenders, Front, Rear
Firewall
Hardox 450 Bucket Lip
Interlock System Includes ABA
Rear Frame Protection Wear Bars 100 50 mm (4 2 in)
Semi Centralized Lubrication Points
Swing Out Radiator Grill
Tires, STMS (L5) 29.5 29 34-Ply
Electrical
Alternator, 95-amp
Battery Disconnect Switch, Ground Level
Corrosive Protection Spray
Diagnostic Connector
Electric Starting, 24-volt
Engine Shutdown Switch
External Lighting System, Front, Rear
Low Maintenance Batteries
Reversing Alarm
Starting And Charging System
Operator Environment
Caterpillar Electronic Monitoring System (CEMS)
Electric Horns
Gauges
Engine Coolant Temperature
Fuel Level
Hydraulic Oil
Speedometer
Tachometer
Pilot Hydraulic Implement Controls, Single Joystick
ROPS/FOPS Structure
Suspension Seat With Retractable Seat Belt
Wheel Steer
Power Train
Cat C15 ATAAC Diesel Engine with ACERT
Technology, 6-Cylinder
Long Life Coolant
Full Hydraulic Enclosed Wet Multiple-Disc Brakes (SAFR)
Planetary Powershift Transmission with Automatic
Shift Control, 4 Speed Forward/4 Speed Reverse
Engine Air Intake Precleaner
Torque Converter
Transmission Neutralizer
Fuel Priming Aid
Crossflow radiator
19 R2900G Underground Mining Loader specifications
Optional Equipment
Optional equipment may vary. Consult your Caterpillar dealer for details.
Heater, Air Conditioning
Oil Sample Adapters
Operators Station
Air Conditioning
Pressurizer
Dome Light
Radio Ready
Payload Control System (PCS)
Remote Activated Fire System
Remote Control Systems
Proportional
Retrieval attachment
Reversible Steering, Wheel Steer
Ride Control System
Seat Covers
Secondary Steering System
Service Tools
STICSteering
Tee Seat
Alternative Tire Arrangements
Automatic Lube System
Auxiliary Start Receptacle
Brake Light
Brake Pressure Gauges
Brake Release Arrangements
Bucket Heel Shrouds
Bucket Sacrificial Wear Strip Package
Centralized Lube System, Manual
Draw Bar Attachment, Bolt-on
Electronic Access Module
Fast Fill System
Coolant
Engine
Fuel
Hydraulic
Transmission
Fire Extinguishers
Fire Suppression System
Front Light Protectors
R
For more complete information on Cat products, dealer services,
and industry solutions, visit us on the web at www.cat.com
2007 Caterpillar
All Rights Reserved
Printed in U.S.A.
Materials and specifications are subject to change without notice.
Featured machines in photos may include additional equipment.
See your Caterpillar dealer for available options.
CAT, CATERPILLAR, their respective logos and Caterpillar Yellow,
as well as corporate and product identity used herein, are
trademarks of Caterpillar and may not be used without permission. AEHQ5608-01 (8-07)
R2900G Underground Mining Loader
Turning Dimensions
Outside Clearance Radius** 7323 mm 288.3 in
Inner Clearance Radius** 3383 mm 133.2 in
Axle Oscillation 8
Articulation Angle 42.5
** Clearance dimensions are for reference only.
R2900G Underground Mining Loader
6
11
7
8 12 13
10
9
5
21
14
15
16
17
18
19
20
4
3
2
1
249-4899 (Standard Bucket)* 249-4892* 249-4893*
Bucket capacity 7.2 m
3
(9.4 yd
3
) 8.3 m
3
(10.9 yd
3
) 8.9 m
3
(11.6 yd
3
)
Bucket width over cutting edge 3054 mm (10 ft) 3154 mm (10 ft 4 in) 3354 mm (11 ft)
1 Overall height bucket raised 6179 mm (20 ft 3 in) 6232 mm (20 ft 6 in) 6232 mm (20 ft 6 in)
2 Maximum dump height 5427 mm (17 ft 10 in) 5427 mm (17 ft 10 in) 5427 mm (17 ft 10 in)
3 Bucket pin height at maximum lift 4539 mm (14 ft 11 in) 4539 mm (14 ft 11 in) 4539 mm (14 ft 11 in)
4 Dump clearance at maximum lift 2868 mm (9 ft 5 in) 2735 mm (9 ft) 2724 mm (8 ft 11 in)
5 Digging depth 52 mm (2 in) 65 mm (2.6 in) 65 mm (2.6 in)
6 Dump angle at maximum lift 42 42 42
7 Reach 1656 mm (5 ft 5 in) 1803 mm (5 ft 11 in) 1817 mm (6 ft)
8 Centerline of front axle 1890 mm (6 ft 2 in) 1890 mm (6 ft 2 in) 1890 mm (6 ft 2 in)
to centerline of hitch
9 Overall length (digging) 11 302 mm (37 ft 1 in) 11 507 mm (37 ft 9 in) 11 525 mm (37 ft 10 in)
10 Overall length (tramming) 10 949 mm (35 ft 11 in) 11 073 mm (36 ft 4 in) 11 083 mm (36 ft 4 in)
11 Ground clearance 465 mm (1 ft 6 in) 465 mm (1 ft 6 in) 465 mm (1 ft 6 in)
12 Centerline of back axle 1890 mm (6 ft 2 in) 1890 mm (6 ft 2 in) 1890 mm (6 ft 2 in)
to centerline of hitch
13 Length rear axle to bumper 3572 mm (11 ft 9 in) 3572 mm (11 ft 9 in) 3572 mm (11 ft 9 in)
14 Height to top of hood 2371 mm (7 ft 9 in) 2371 mm (7 ft 9 in) 2371 mm (7 ft 9 in)
15 Height to top of ROPS 2886 mm (9 ft 6 in) 2886 mm (9 ft 6 in) 2886 mm (9 ft 6 in)
16 Tunnel clearance width** 4500 mm (14 ft 9 in) 4500 mm (14 ft 9 in) 4500 mm (14 ft 9 in)
17 Tunnel clearance height** 4500 mm (14 ft 9 in) 4500 mm (14 ft 9 in) 4500 mm (14 ft 9 in)
18 Overall tire width 2898 mm (9 ft 6 in) 2898 mm (9 ft 6 in) 2898 mm (9 ft 6 in)
19 Overall width excluding bucket 3010 mm (9 ft 10 in) 3010 mm (9 ft 10 in) 3010 mm (9 ft 10 in)
20 Overall width including bucket 3176 mm (10 ft 5 in) 3176 mm (10 ft 5 in) 3176 mm (10 ft 5 in)
21 Wheelbase 3780 mm (12 ft 5 in) 3780 mm (12 ft 5 in) 3780 mm (12 ft 5 in)
**Dimensions shown with standard material bucket sizes. High penetration bucket versions also available.
**Clearance dimensions are for reference only.
Dimensions
All dimensions are approximate.
R2900G Underground Mining Loader
E Empty 50 209 kg (110,711 lb)
L Loaded 67 409 kg (148,637 lb)
Gradeability/Speed/Rimpull
To determine gradeability performance: Read from gross
weight down to the percent of total resistance. Total resistance
equals actual percent grade plus rolling resistance. As a general
guide use 2% for rolling resistance in underground applications
or refer to the Caterpillar Performance Handbook. From the
total resistance point, read horizontally to the curve with
the highest obtainable gear, then down to maximum speed.
Usable rimpull will depend upon traction available and
weight on drive wheels.
Typical Field Empty Weight
Loaded Weight
E L
0
10
20
30
40
50
60
70
80
90
100
0 2 4 6 8 10 12 14 16 18 20
R
i
m
p
u
l
l


N

x

1
0
0
0

(
l
b
s

x

1
0
0
0
)
mph
km/h 3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 32.1
lbf N
445
400
356
311
267
222
178
133
89
44
Gross Weight
Speed
T
o
t
a
l

R
e
s
i
s
t
a
n
c
e
(
G
r
a
d
e

p
l
u
s

R
o
l
l
i
n
g
)
1st Gear
2nd Gear
3rd Gear
4th Gear
Direct Drive
29.5x29 Tires
25%
20%
15%
10%
5%
R2900G Underground Mining Loader

Engine
Engine Model Cat

3406E EUI ATAAC


Gross Power 282 kW 378 hp
Flywheel Power 306 kW 410 hp
Weights
Empty 56 000 kg 123,459 lb
Bucket Capacities
Bucket Capacity - Std. 8.9 m
3
11.7 yd
3
R2900G
XTRA
Underground Mining
Loader
1 R2900G XTRA Underground Mining Loader specifications
Hydraulic Cycle Time
Raise 7.6 Seconds
Dump 2.8 Seconds
Lower, empty, float down 2.4 Seconds
Total Cycle Time 11.9 Seconds
Bucket Capacities
Bucket Capacity - Std. 8.9 m
3
11.7 yd
3
Bucket Width 3454 mm 136 in
Turning Dimensions
Outside Turning Radius 7511 mm 295.7 in
Axle Oscillation 8
Articulation Angle 42.5
Tires
Tire Size 35/65R33 VSDL Radials
Standards
Brakes ISO3450, AS2958.1,
CAN-CSA424.30-M90
Cab/FOPS ISO3449, SAEJ231,
AS2294.3, EN13627
Cab/ROPS ISO3471, SAEJ1040,
AS2294, EN13510
Engine
Engine Model Cat 3406E EUI ATAAC
Gross Power 282 kW 378 hp
Flywheel Power 306 kW 410 hp
Gross Power SAE 282 kW 378 hp
Gross Power ISO 282 kW 378 hp
Gross Power EEC 282 kW 378 hp
Bore 137 mm 5.4 in
Stroke 165 mm 6.5 in
Displacement 14.6 L 893.9 in
3
Engine RPM 2100 RPM
Operating Specifications
Operating Weight 56 000 kg 123,459 lb
Rated Payload - Tramming 20 000 kg 44,092 lb
Rated Payload - Loading 17 200 kg 37,919 lb
Static Tipping Load 45 782 kg 100,940 lb
Breakout Force (SAE) 25 100 kg 55,340 lb
Weights
Empty 56 000 kg 123,459 lb
Loaded 76 000 kg 167,551 lb
Transmission
Forward 1 5.3 kph 3.3 mph
Forward 2 9.3 kph 5.8 mph
Forward 3 16.4 kph 10.2 mph
Forward 4 24.2 kph 15 mph
Reverse 1 6.6 kph 4.1 mph
Reverse 2 11.6 kph 7.2 mph
Reverse 3 19.2 kph 11.9 mph
Reverse 4 27 kph 16.8 mph
3 R2900G XTRA Underground Mining Loader specifications
Dimensions
All dimensions are approximate.
1 Overall Width 3454 mm 136 in
2 Overall Tire Width 3142 mm 123.7 in
3 Drive Width Clearance 4500 mm 177.2 in
4 Height to Top of ROPS 2988 mm 117.6 in
5 Height to Top of Hood 2227 mm 87.7 in
6 Overall Height - Bucket 2726 mm 107.3 in
Raised
7 Bucket Pin Height at Max 4541 mm 178.8 in
Lift
8 Dump Clearance at Maximum 6235 mm 245.5 in
Lift
9 Overall Length 11 083 mm 436.4 in
10 Wheelbase 3780 mm 148.8 in
11 Ground Clearance 467 mm 18.4 in
1
9
10
3
2
4
5
11
6
7
8
R
For more complete information on Cat products, dealer services, and industry solutions, visit us
on the web at www.CAT.com
2004 Caterpillar
All Rights Reserved
Printed in U.S.A.
Materials and specifications are subject to change without notice.
Featured machines in photos may include additional equipment.
See your Caterpillar dealer for available options.
AEHQ5609 (11-04)
R2900G XTRA Underground Mining Loader

Engine
Engine Model Cat

3306B DITA
Gross Power SAE J1995 123 kW 165 hp
Operating Specifications
Nominal Payload Capacity 6800 kg 14,991 lb
Gross Machine 27 750 kg 61,178 lb
Operating Weight
Bucket Capacities
Bucket Capacity Std. 3.1 m
3
4.1 yd
3
R1300G
Underground
Mining Loader
2
R1300G Underground Mining Loader
Engineered for performance. Designed for comfort. Built to last.
Performance and agility.
Compact design, high engine power,
higher torque rise, stronger components
and excellent maneuverability ensures the
R1300G is a solid and agile performer.
Unmatched operator comfort.
World class operator station fitted with
revolutionary electronics and hydraulic
controls for low effort operation and
increased productivity.
Customer Support
Caterpillar

dealers provide unmatched


product support, anywhere in the world.
With industry-best parts availability and
a wide range of maintenance and service
options, Cat dealers have what it takes
to keep your loader working in the
mines. pg. 12
Serviceability
The R1300G is designed for quick and
easy servicing. Simplified service and
maintenance features reduce downtime,
allowing the machine to spend less time
being serviced and more time being
productive. pg. 11
Hydraulics
Powerful Cat hydraulics deliver
excellent digging and lifting forces to
move materials quickly. High volume
pumps and large cylinders provide
quick, powerful response and fast cycle
times. Pilot operated joysticks provide
low effort operation and smooth
control. pg. 6
Power Train Transmission
The Cat four-speed planetary power
shift transmission features heavy duty
components to handle the toughest jobs.
Electronic controls allow smooth shifting
for greater productivity, durability and
longer component life. pg. 5
Power Train Engine
The Cat

3306B engine delivers the


reliability and durability necessary
to perform in the most demanding
underground mining applications.
Designed for efficient operation,
excellent fuel efficiency, low emissions
and is MSHA certified. pg. 4
3
Safety
Caterpillar sets the standard when
it comes to safety in the design and
manufacturing of heavy equipment
for the mining industry. Safety is not
an after thought at Caterpillar, but an
integral part of all machine and systems
design. pg. 13
Buckets
Cat underground loader buckets are
designed for optimal loadability and
structural durability in tough mining
conditions. A ranges of sizes and
configurations are available to match
material conditions and maximize
productivity. pg. 10
Operator Station
The ergonomic cab is designed for
operator comfort and ease of operation
to allow the operator to focus on
production. Controls and gauges are
positioned within easy reach for optimum
efficiency and superior control all shift
long. pg. 8
Structures
Structural components are the backbone
of the R1300G durability. The heavy
duty loader frame is designed and built
to absorb twisting, impact and high
loading forces for maximum durability
and reliability. Z-bar linkage generates
powerful breakout forces and optimum
loading angle. pg. 7
Engine. The six cylinder, four-stroke,
turbocharged Cat 3306B diesel engine
is precisely engineered and stringently
tested to maintain a tradition of quality.
It does it all with profit-boosting
performance, heavy duty durability
and reliability, built-in serviceability,
excellent fuel economy and low
emission levels.
High Torque Rise. Provides unequalled
lugging force while digging, tramming
and traversing steep grades. Torque rise
effectively matches transmission shift
points for maximum efficiency and fast
cycle times.
Radiator. Modular radiator with swing-
out grill provides easy access for cleaning
or repair. Built in sight gauge allows for
quick, safe coolant level checks.
Pistons. Oil cooled pistons increase heat
dissipation and promote longer piston life.
Full-length Water-cooler. Full-length
water-cooled cylinder liners provide
maximum heat transfer.
Turbocharged and Aftercooled. Jacket
water aftercooling provides improved
fuel economy by packing cooler, denser
air into cylinders for more complete
combustion of fuel and lower emissions.
The turbocharger enhances performance
and efficiency.
Fuel Injection. The high pressure direct
injection fuel system provides excellent
fuel atomization for unmatched
reliability and durability.
Crankshaft. The crankshaft is forged
and induction hardened for long-term
durability.
4
Power Train Engine
The Cat 3306B diesel engine delivers the reliability and durability necessary to perform
in the most demanding underground mining applications.
Power Shift Transmission. The Cat
four-speed planetary power shift
transmission is matched with the
Cat 3306B diesel engine to deliver
constant power over a wide range
of operating speeds.
Electronic controls allow smooth,
on-the-go shifting for greater
productivity.
Hydraulic modulation cushions
transmission shifts and reduces
stress on components.
Pump drive and output transfer use
high contact gear ratios to reduce
sound levels.
Perimeter mounted, large diameter
clutch packs control inertia for
smooth shifting and increased
component life.
Robust Design. Designed for rugged
underground mining conditions, the
proven planetary power shift transmission
is built for long life between overhauls.
Electronic Controls. Electronic controls
allow smooth, on-the-go shifting for
greater productivity.
Torque Converter. High capacity
torque converter delivers more power
to the wheels for superior power train
efficiency.
Electronic Autoshift Transmission.
The electronic auto shift transmission
increases operator efficiencies and
optimizes machine performance.
The operator can choose between
manual or auto shift modes.
Transmission Neutralizer. Using the
left brake pedal, the operator can engage
the service brakes and neutralize the
transmission, maintaining high engine
rpm for full hydraulic flow, enhancing
digging and loading functions.
Final Drives. Cat final drives work as
a system with the planetary power shift
transmission to deliver maximum power
to the ground. Built to withstand the
forces of high torque and impact loads,
double reduction final drives provide
high torque multiplication to further
reduce drive train stress.
Axles. Heavy duty axles are built rugged
for long-life in the most demanding
environments.
Oscillating Rear Axle. Oscillating rear
axle ensures four-wheel ground contact
for maximum traction and stability at
all times.
Differential. No spin rear differential
reduces tire wear and maximizes traction
in uneven terrain.
Duo-Cone Seals. Duo-Coneseals
between the axle spindle and housings
keep lubrication in and contaminants out.
Brakes. Fully enclosed oil immersed
disc brakes incorporate independent
service and parking brake pistons.
Hydraulic actuated independent circuits
provide improved performance and
reliability.
Cat Electronic Technician. Cat ET
service tool provides service technicians
with easy access to stored diagnostic
data through Cat Data Link to simplify
problem diagnosis and increase
availability.
5
Power Train Transmission
Designed for durability, the Cat power shift transmission delivers smooth, responsive
performance and reliability in tough conditions.
Hydraulic System. Powerful Cat
hydraulics deliver exceptional digging
and lifting forces and fast cycle times.
Lift and Tilt System. High hydraulic
flow rates provide fast hydraulic cylinder
response and powerful lift forces.
Large-bore tilt and lift cylinders deliver
exceptional strength, performance and
durability.
Pilot Controls. Low effort, pilot operated
joystick implement control with
simultaneous lift and tilt functions
optimizes operating efficiency.
Optional circuit controls enable ejector
bucket to be controlled from a switch
on the joystick.
Steering System. STICcontrol system
integrates steering and transmission
functions into a single controller for
maximum responsiveness and
smooth control.
Optional Ride Control. The optional ride
control system uses a nitrogen filled oil
accumulator in the hydraulic lift circuit
to act as a shock absorber for the bucket
and lift arms. The lift arm and bucket
response to movement is dampened
over rough ground, reducing fore and
aft pitch, improving cycle times and
load retention. A smoother, more
comfortable ride gives operators the
confidence to travel at speeds above
5 km/h (3 mph) during load and carry
operations.
Cat Hydraulic Hose. Field proven Cat
high pressure XThydraulic hoses
are exceptionally strong and flexible for
maximum system reliability and long
life in the most demanding conditions.
Reusable couplings with O-ring face seals
provide superior, leak free performance
and prolong hose assembly life.
6
Hydraulics
Cat hydraulics deliver the power and control to keep material moving.
Frame Design. The frame features robust
structural components for outstanding
durability in the toughest loading
conditions. Caterpillar integrates
advanced processes in the design and
manufacture of Cat frames and structures.
Computer modeling and Finite Element
Analysis (FEA) are used extensively
throughout design.
Steel Frame. Strong steel frame structures
are designed to resist twisting forces,
torsional shock and stresses generated
during the loading cycle while protecting
drive line and hydraulic system
components.
Lift Arms. Solid steel lift arms absorb
high stresses generated during loading
without sacrificing strength or durability.
The linkage design offers excellent
reach and dump clearance for better
productivity. Lift arm support pins
prevent lowering the lift arms during
service and maintenance.
Loader Tower. The four plate loader
tower provides a solid mount for lift
arms, lift cylinders and Z-bar tilt linkage.
The loader frame is designed and built
to absorb twisting, impact and high
loading forces.
Cast-Steel Cross Tube. The cast steel
cross tube provides excellent resistance
to torsion and impact loads, keeping pin
bores well aligned and extending
component service life.
Z-Bar Loader Linkage. Proven Z-Bar
loader linkage geometry generates
powerful breakout force and an increased
rack back angle for better bucket loading
and material retention.
Sealed Pins. Sealed colleted pins are
fitted to all bucket and lift arm hinge
points for longer pin and bushing life.
This reduces maintenance costs and
extends service intervals. The sealed
joints retain lubrication and prevent
contaminant entry.
Hitch. Spread hitch design widens the
distance between upper and lower hitch
plates to distribute forces and increase
bearing life. Thicker hitch plates reduce
deflection. The wide opening provides
easy service access. Upper and lower
hitch pins pivot on roller bearings to
distribute horizontal and vertical loads
over a greater surface area. Shim adjusted
preload reduces maintenance time.
An on-board steering frame lock pin
is fitted to prevent articulation during
maintenance and service.
7
Structures
Designed for maximum strength and durability in the harshest operating environments.
Ergonomic Layout. The R1300G operator
station is ergonomically designed for
total machine control in a comfortable,
productive and safe environment.
All controls, levers switches and gauges
are positioned to maximize productivity
and minimize operator fatigue.
Pilot Controls. Low-effort pilot operated
joystick controls integrate steering,
transmission and implement functions
for smoother, faster cycles with less
operator fatigue.
Electronic Autoshift. Electronic Autoshift
allows the operator to choose automatic
or manual shifting. In auto mode, the
operator uses a dash mounted switch
to select the highest gear they wish the
machine to shift to. In this mode, the
transmission shifts at factory preset shift
points so that each shift occurs at optimum
torque and ground speed for maximum
machine performance.
Dual-Pedal Braking. Dual brake pedals
function as a brake and a transmission
neutralizer so the operator can maintain
high engine rpm for full hydraulic flow
and fast cycle times.
Protective Structure. The operator
station has integrated into its construction
a ROPS Roll-over protective structures
and FOPS Falling object protective
structures. This structure is resiliently
mounted to the frame, reducing
vibration to the operator for a more
comfortable ride.
Suspension Seat. Suspension seat
provides optimal driving position and
enhances operator comfort, all shift long.
8
Setting a new industry standard for comfort and efficiency.
Operator Station
STIC Steering Control. STIC
combines directional selection, gear
selection and steering into a single
lever for maximum responsiveness.
Simple side-to-side motion turns
machine right or left. Transmission
shifting (forward/neutral/reverse) is
controlled using a three position rocker
switch. The thumb operated upshift
and downshift buttons control
manual shifting.
Optional Enclosed Cab. Optional sound-
suppressed ROPS cab provides a quiet,
secure working environment. Large
window openings offer excellent visibility
in all directions. Enclosed design provides
fresh, pressurized, temperature-controlled
air circulation with air-conditioned
comfort and a more comfortable working
environment. The air conditioning
system uses environmentally friendly
R134a refrigerant.
Optional Ride Control. The system uses
a nitrogen filled oil accumulator in the
hydraulic lift circuit to act as a shock
absorber for the bucket and lift arms.
The lift arm and bucket response to
movement is dampened over rough
ground, reducing fore and aft pitch,
improving cycle times and load retention.
A smoother, more comfortable ride
gives operators the confidence to travel
at higher speeds during load and carry
applications.
Monitoring System. Caterpillar

Electronic Monitoring System (CEMS)


continuously provides critical machine
data to keep the machine performing at
top production levels. A warning system
alerts the operator of immediate or
impending problems with engine oil
pressure, parking brake engagement,
brake oil pressure, electrical system,
low fuel, hydraulic oil temperature,
coolant level/temperature, transmission
oil temperature and impending brake
application.
Digital Display. Normal mode
displays choice of hour meter, odometer
or digital tachometer. Service mode
displays operating parameters, diagnostic
codes and out-of-range gauge readings.
Gauge Cluster. Maintains a constant
display of vital machine functions,
including: engine coolant temperature,
transmission oil temperature, hydraulic
oil temperature, and fuel level.
Speedometer/Tachometer Module.
Monitors three systems: engine speed,
ground speed and gear indicator.
9
Buckets. Aggressive Cat bucket designs
deliver unmatched productivity in
the most demanding applications.
Underground mining buckets are
designed for optimal loadability and
structural reliability to help lower your
cost-per-ton.
Bucket Selection. Cat underground
loader buckets are available in two styles
to meet a range of loading, hauling and
dumping conditions.
Dump buckets
Ejector buckets
Bucket Capacities. Buckets are available
in a range of sizes and capacities to suit
most material types and densities.
Optional Wear Packages. Weld-on
wear plates in high wear areas are
standard. Additional wear packages,
including sacrificial wear strips and
Cat heel shrouds protect the edges from
damage and reduce the need for costly
bucket rebuilds.
Optional Cutting Edges. Cat half arrow,
cast half arrow and weld on GET cutting
edges extend bucket life in high wear
applications.
10
Buckets
Cat buckets provide the flexibility to match the machine to the material and conditions.
Service Access. Easy access to daily
service points simplifies servicing
and reduces time spent on regular
maintenance procedures.
Ground-Level Access. Allows convenient
servicing to all tanks, filters, lubrication
points and compartment drains.
Air Filters. Radial seal air filters are
easy to change, reducing time required
for air filter maintenance.
Sight Gauges. Fluid level checks are
made easier with sight gauges.
Diagnostics. Cat Electronic Technician
(Cat ET) service tool enables quick
electronic diagnosis of machine
performance and key diagnostic data
for effective maintenance and repairs.
Sealed Electrical Connectors.
Electrical connectors are sealed
to lock out dust and moisture.
11
Serviceability
Less time spent on maintenance means more time being productive.
Commitment Makes the Difference.
Cat dealers offer a wide range of
solutions, services and products
that help you lower costs, enhance
productivity and manage your operation
more efficiently. Support goes far beyond
parts and service. From the time you
select a piece of Cat equipment until
the day you rebuild, trade or sell it,
the support you get from your Cat dealer
makes the difference that counts.
Dealer Capability. Cat dealers provide
the level of support you need, on a
global scale. Dealer expert technicians
have the knowledge, experience,
training and tooling necessary to handle
your repair and maintenance needs,
when and where you need them.
Product Support. Cat dealers believe
superior products deserve superior
support. When Cat products reach the
field, they are supported by a worldwide
network of parts distribution facilities,
dealer service centers, and technical
training facilities to keep your equipment
up and running. Cat customers rely on
prompt, dependable parts availability
and expertise through our global dealer
network, ready to meet your needs 24/7.
Service Support. Every piece of Cat
equipment is designed and built to
provide maximum productivity and
operating economy throughout its
working life. Cat dealers offer a wide
range of service plans that will maximize
uptime and return on your investment,
including:
Preventive Maintenance Programs
Diagnostic Programs, such as
Scheduled Oil Sampling and
Technical Analysis
Rebuild and Reman Options
Customer Support Agreements
Technology Products. Cat dealers offer
a range of advanced technology products
designed to improve fleet efficiency,
increase productivity and lower costs.
www.cat.com. For more information
on Cat products, dealer services, and
industry solutions, visit us on the web
at www.cat.com.
Operation. With todays complex
products, equipment operators must
have a thorough understanding of
machine systems and operating
techniques to maximize efficiency
and profitability. Your Cat dealer
can arrange training programs to help
operators improve productivity,
decrease downtime, reduce operating
costs, enhance safety, and improve
return on the investment you make
in Cat products.
12
Customer Support
Caterpillar dealers have what it takes to keep your underground mining loader productive.
Product Safety. Caterpillar has been and
continues to be proactive in developing
mining machines that meet or exceed
safety standards. Safety is an integral
part of all machine and systems designs.
Engine Shut Off Switch. A secondary
engine shutoff switch is located at
ground level.
Protective Structure. The operator
station has integrated into its construction
a ROPS Roll-over protective structures
and FOPS Falling object protective
structures. This structure is resiliently
mounted to the frame, reducing
vibration to the operator for a more
comfortable ride.
Brake Systems. Four corner oil-cooled
braking system provides excellent
control. The service brake system is
actuated by modulated hydraulic
pressure, while the parking brake
function is spring applied and hydraulic
released. This system assures braking
in the event of hydraulic failure.
Standard Safety Features.
Anti-skid upper deck surfaces
Ground level compartment sight
gauges
Increased visibility
3-point access to cab and machine
Push out safety glass
Suspension seat
Inertia reel retractable seat belt
Lift arm support pins
Hot and cold side of engine
Steering frame lock
Hinged belly guards
SAFETY.CAT.COM.
13
Safety
Caterpillar mining machines and systems are designed with safety as their first priority.
SAFETY.CAT.COM
14 R1300G Underground Mining Loader specifications
Transmission
Forward 1 5 km/h 3.1 mph
Forward 2 9 km/h 5.6 mph
Forward 3 17 km/h 10.6 mph
Forward 4 24 km/h 14.9 mph
Reverse 1 5 km/h 3.1 mph
Reverse 2 8 km/h 5 mph
Reverse 3 15 km/h 9.3 mph
Reverse 4 23 km/h 14.3 mph
Hydraulic Cycle Time
Raise 5 Seconds
Dump 2 Seconds
Lower, empty, float down 2.3 Seconds
Total Cycle Time 9.3 Seconds
Bucket Capacities
Bucket Capacity Std. 3.1 m
3
4.1 yd
3
Bucket Width (Over cutting edge) 2200 mm 86.6 in
Bucket Capacity Optional 2.4 m
3
3.1 yd
3
Bucket Capacity Optional 2.8 m
3
3.7 yd
3
Bucket Capacity Optional 3.4 m
3
4.4 yd
3
Bucket Capacity Optional 2.4 m
3
3.1 yd
3
(Ejector)
Turning Dimensions
Outside Clearance Radius 5741 mm 226 in
Inner Clearance Radius 2914 mm 114.7 in
Axle Oscillation 10
Articulation Angle 42.5
Engine
Engine Model Cat

3306B DITA
Rated Power 2,200 rpm
Gross Power SAE J1995 123 kW 165 hp
Net Power SAE J1349 105 kW 141 hp
Net Power ISO 9249 105 kW 141 hp
Net Power 80/1269/EEC 105 kW 141 hp
Bore 120.7 mm 4.75 in
Stroke 152.4 mm 6 in
Displacement 10.5 L 640.75 in
3
Power ratings apply at a rated speed of 2200 rpm when
tested under the reference conditions for the specified
standard.
Ratings based on SAE J1995 standard air conditions of 25 C
(77 F) and 100 kPa (29.61 Hg) barometer. Power based on
fuel having API gravity of 35 at 16 C (60 F) and an LHV of
42 780 kJ/kg (18,390 BTU/lb) when engine used at 30 C (86 F)
Engine derate will commence at an altitude of 4500 m
(14,763.7 ft)
Operating Specifications
Nominal Payload Capacity 6800 kg 14,991 lb
Gross Machine Operating Weight 27 750 kg 61,178 lb
Static Tipping Load Straight 20 575 kg 45,360 lb
Ahead Lift Arms Horizontal
Static Tipping Load Full Turn 17 870 kg 39,397 lb
Lift Arms Horizontal
Breakout Force (SAE) 12 020 kg 26,504 lb
Weights
Empty 20 950 kg 46,187 lb
Front Axle 8150 kg 17,967 lb
Rear Axle 12 800 kg 28,220 lb
Loaded 27 750 kg 61,178 lb
Front Axle 18 620 kg 41,050 lb
Rear Axle 9130 kg 20,128 lb
15 R1300G Underground Mining Loader specifications
Standards
Brakes ISO3450, AS2958.1,
CAN-CSA424.30-M90
Cab/FOPS ISO3449, SAEJ231,
AS2294.3, EN13627
Cab/ROPS ISO3471, SAEJ1040,
AS2294.2, EN13510
Tires
Tire Size 17.5 25 20 PLY L5S STMS
Service Refill Capacities
Engine Crankcase with Filter 25 L 6.6 gal
Transmission 45 L 11.9 gal
Hydraulic Tank 88 L 23.2 gal
Cooling System 67 L 17.7 gal
Front Differential and Final Drives 38 L 10 gal
Rear Differential and Final Drives 42 L 11.1 gal
Fuel Tank 295 L 77.9 gal
243-5577 186-9278 243-6143 243-6224 157-3622
Standard Bucket Ejector Bucket
Bucket Capacity 2.4 m
3
(3.1 yd
3
) 2.8 m
3
(3.7 yd
3
) 3.1 m
3
(4.1 yd
3
) 3.4 m
3
(4.4 yd
3
) 2.4 m
3
(3.1 yd
3
)
Bucket Width Over Cutting Edge 1950 mm (6'5") 2010 mm (6'7") 2200 mm (7'2") 2400 mm (7'11") 2200 mm (7'2")
1 Overall Height Bucket Raised 4232 mm (13'11") 4300 mm (14'1") 4302 mm (14'1") 4300 mm (14'1") 4300 mm (14'1")
2 Max Dump Height 3548 mm (11'8") 3529 mm (11'7") 3531 mm (11'7") 3529 mm (11'7") 3577 mm (11'9")
3 Bucket Pin Height at Max Lift 2918 mm (9'7") 2918 mm (9'7") 2918 mm (9'7") 2918 mm (9'7") 2918 mm (9'7")
4 Dump Clearance at Max Lift 1662 mm (5'5") 1558 mm (5'1") 1560 mm (5'1") 1561 mm (5'1") 1561 mm (5'1")
5 Digging Depth 26 mm (0'1") 36 mm (0'1") 34 mm (0'1") 36 mm (0'1") 36 mm (0'1")
6 Dump Angle at Max Lift 43 43 43 43 43
7 Reach 1476 mm (4'10") 1588 mm (5'3") 1583 mm (5'2") 1584 mm (5'2") 1584 mm (5'2")
8 Centerline of Front Axle 1525 mm (5'0") 1525 mm (5'0") 1525 mm (5'0") 1525 mm (5'0") 1525 mm (5'0")
to Centerline of Hitch
9 Overall Length (Digging) 8943 mm (29'4") 9100 mm (29'10") 9107 mm (29'11") 9095 mm (29'10") 9095 mm (29'10")
10 Overall Length (Tramming) 8613 mm (28'3") 8707 mm (28'7") 8714 mm (28'7") 8704 mm (28'7") 8704 mm (28'7")
11 Ground Clearance 328 mm (1'1") 328 mm (1'1") 328 mm (1'1") 328 mm (1'1") 328 mm (1'1")
12 Centerline of Back Axle 1525 mm (5'0") 1525 mm (5'0") 1525 mm (5'0") 1525 mm (5'0") 1525 mm (5'0")
to Centerline of Hitch
13 Length Rear Axle to Bumper 2932 mm (9'7") 2932 mm (9'7") 2932 mm (9'7") 2932 mm (9'7") 2932 mm (9'7")
14 Height to Top of Hood 1628 mm (5'4") 1628 mm (5'4") 1628 mm (5'4") 1628 mm (5'4") 1628 mm (5'4")
15 Height to Top of ROPS 2120 mm (6'11") 2120 mm (6'11") 2120 mm (6'11") 2120 mm (6'11") 2120 mm (6'11")
16 Tunnel Clearance Width* 3000 mm (9'10") 3000 mm (9'10") 3000 mm (9'10") 3000 mm (9'10") 3000 mm (9'10")
17 Tunnel Clearance Height* 2800 mm (9'2") 2800 mm (9'2") 2800 mm (9'2") 2800 mm (9'2") 2800 mm (9'2")
18 Overall Tire Width 1900 mm (6'3") 1900 mm (6'3") 1900 mm (6'3") 1900 mm (6'3") 1900 mm (6'3")
19 Overall Width Excluding Bucket 2071 mm (6'10") 2071 mm (6'10") 2071 mm (6'10") 2071 mm (6'10") 2071 mm (6'10")
20 Overall Width Including Bucket 2155 mm (7'1") 2185 mm (7'2") 2318 mm (7'7") 2518 mm (8'3") 2318 mm (7'7")
21 Wheelbase 3050 mm (10'0") 3050 mm (10'0") 3050 mm (10'0") 3050 mm (10'0") 3050 mm (10'0")
* Clearance dimensions are for reference only.
Dimensions
All dimensions are approximate.
16
17
18
19
20
43
6
7
15
5
44
11
13
14
15
51
3
2
21
8 13
10
9
4
1
12
16
R1300G Underground Mining Loader specifications
17
R1300G Underground Mining Loader specifications
E
L
25%
20%
15%
10%
5%
1st Gear
2nd Gear
3rd Gear
4th Gear
0
5
0 2 4 6 8 10 12 14 16 18 22 mph
km/h 3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 35.4
20
32.1
Speed
E Empty 20 950 kg (46,187 lb)
L Loaded 27 750 kg (61,178 lb)
T
o
t
a
l

R
e
s
i
s
t
a
n
c
e
(
G
r
a
d
e

p
l
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s

R
o
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g
)
f
Gross Weight
17.5x25 Tires
21
46 61 lb x 1000
28 kg x 1000
10
15
20
25
30
35
40
45
55
lb N
245
200
178
156
133
111
89
67
44
22
50 222
R
i
m
p
u
l
l


N

x

1
0
0
0

(
l
b

x

1
0
0
0
)
Typical Field Empty Weight
Loaded Weight
To determine gradeability performance: Read from gross weight
down to the percent of total resistance. Total resistance equals
actual percent grade plus rolling resistance. As a general guide
use 2% for rolling resistance in underground applications or
refer to the Caterpillar Performance Handbook. From the total
resistance point, read horizontally to the curve with the highest
obtainable gear, then down to maximum speed. Usable rimpull
will depend upon traction available and weight on drive wheels.
Gradeability/Speed/Rimpull
Standard Equipment
Standard equipment may vary. Consult your Caterpillar dealer for details.
Power Train
Cat 3306B DITA Diesel Engine, 6-Cylinder
Crossflow Radiator
Engine Air Intake Precleaner
Fuel Priming Aid
Full Hydraulic Enclosed Wet Disc Brakes (SAFR)
Heat Shields
Long Life Coolant
Manual Fuel Shut Off Tap
Planetary Powershift Transmission with Automatic Shift
Control, 4 Speed Forward/4 Speed Reverse
Torque Converter
Transmission Neutralizer
Other Standard Equipment
Catalytic Exhaust Purifier/Muffler Group
Engine and Transmission Belly Guards
Fenders, Front, Rear
Firewall
Hydraulic Oil Cooler, Swing Out
Rear Frame Protection Wear Bars 100 50 mm (4 2 in)
Rims, 5-Piece
Semi Centralized Lubrication Points
Swing Out Radiator Grill
Tires, VSMS 17.5 25 20-Ply (L5S)
Electrical
Alternator, 95-amp
Battery Disconnect Switch, Ground Level
Circuit Breaker, 80-amp
Corrosive Protection Spray
Diagnostic Connector
Electric Starting, 24-volt
Engine Shutdown Switch
External Lighting System, Front, Rear
Low Maintenance Batteries
Reversing Alarm
Starting and Charging System
Operator Environment
Caterpillar Electronic Monitoring System (CEMS)
Electric Horns
Gauges
Engine Coolant Temperature
Fuel Level
Hydraulic Oil
Speedometer
Tachometer
Transmission
Pilot Hydraulic Implement Controls, Single Joystick
Removable ROPS/FOPS Structure
STICSteering
Suspension Tee Seat with Retractable Seat Belt
18
R1300G Underground Mining Loader specifications
19 R1300G Underground Mining Loader specifications
Optional Equipment
Optional equipment may vary. Consult your Caterpillar dealer for details.
Fast Fill System
Coolant
Engine
Fuel
Hydraulic
Transmission
Fire Extinguisher
Fire Suppression System
Front Light Protectors
Heater, Cabin
Hydraulic Tank Guard Protection Bars
Oil Sample Adapters
Payload Control System (PCS)
Radiator Guard Protection Bars
Radiator Sand Blast Guards, Not Available with Air Con Cab
Remote Activated Fire System
Remote Control Systems
Proportional
Retrieval Attachment
Reversible Steering
Ride Control System
Seat Covers
Secondary Steering System
Service Tools
Auxiliary Start Receptacle
5 Spare Piece Rim
Alternative Tire Arrangements
Automatic Lube System
Auxiliary Start Receptacle
Brake Light
Brake Pressure Gauges
Brake Release Arrangements
Bucket
Bucket (2.4 m
3
, 3.1 yd
3
)
Bucket (2.8 m
3
, 3.7 yd
3
)
Bucket (3.4 m
3
, 4.4 yd
3
)
Ejector Bucket (2.4 m
3
, 3.1 yd
3
)
Bucket Heel Shrouds
Bucket Sacrificial Wear Strip Package
Bucket Positioner, Return to Dig
Cab Protection Bars
Centralized Lube System, Manual
Draw Bar Attachment, Bolt-on
Duo Cone Seal Guards
Ejector Bucket
Ejector Bucket Ready, Includes 3rd Valve with Pilot Lines Only
Electronic Access Module
Enclosed ROPS/FOPS Operator Station
Air Conditioning
Pressurizer
Dome Light
Radio Ready
R
For more complete information on Cat products, dealer services,
and industry solutions, visit us on the web at www.cat.com
2007 Caterpillar
All Rights Reserved
Printed in U.S.A.
Materials and specifications are subject to change without notice.
Featured machines in photos may include additional equipment.
See your Caterpillar dealer for available options.
CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, Caterpillar Yellow
and the POWER EDGE trade dress, as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission. AEHQ5919 (10-07)
R1300G Underground Mining Loader
Turning Dimensions
Outside Clearance Radius 5741 mm 226 in
Inner Clearance Radius 2914 mm 114.7 in
Axle Oscillation 10
Articulation Angle 42.5
R1300G Underground Mining Loader
243-5577 186-9278 243-6143 243-6224 157-3622
Standard Bucket Ejector Bucket
Bucket Capacity 2.4 m
3
(3.1 yd
3
) 2.8 m
3
(3.7 yd
3
) 3.1 m
3
(4.1 yd
3
) 3.4 m
3
(4.4 yd
3
) 2.4 m
3
(3.1 yd
3
)
Bucket Width Over Cutting Edge 1950 mm (6'5") 2010 mm (6'7") 2200 mm (7'2") 2400 mm (7'11") 2200 mm (7'2")
1 Overall Height Bucket Raised 4232 mm (13'11") 4300 mm (14'1") 4302 mm (14'1") 4300 mm (14'1") 4300 mm (14'1")
2 Max Dump Height 3548 mm (11'8") 3529 mm (11'7") 3531 mm (11'7") 3529 mm (11'7") 3577 mm (11'9")
3 Bucket Pin Height at Max Lift 2918 mm (9'7") 2918 mm (9'7") 2918 mm (9'7") 2918 mm (9'7") 2918 mm (9'7")
4 Dump Clearance at Max Lift 1662 mm (5'5") 1558 mm (5'1") 1560 mm (5'1") 1561 mm (5'1") 1561 mm (5'1")
5 Digging Depth 26 mm (0'1") 36 mm (0'1") 34 mm (0'1") 36 mm (0'1") 36 mm (0'1")
6 Dump Angle at Max Lift 43 43 43 43 43
7 Reach 1476 mm (4'10") 1588 mm (5'3") 1583 mm (5'2") 1584 mm (5'2") 1584 mm (5'2")
8 Centerline of Front Axle 1525 mm (5'0") 1525 mm (5'0") 1525 mm (5'0") 1525 mm (5'0") 1525 mm (5'0")
to Centerline of Hitch
9 Overall Length (Digging) 8943 mm (29'4") 9100 mm (29'10") 9107 mm (29'11") 9095 mm (29'10") 9095 mm (29'10")
10 Overall Length (Tramming) 8613 mm (28'3") 8707 mm (28'7") 8714 mm (28'7") 8704 mm (28'7") 8704 mm (28'7")
11 Ground Clearance 328 mm (1'1") 328 mm (1'1") 328 mm (1'1") 328 mm (1'1") 328 mm (1'1")
12 Centerline of Back Axle 1525 mm (5'0") 1525 mm (5'0") 1525 mm (5'0") 1525 mm (5'0") 1525 mm (5'0")
to Centerline of Hitch
13 Length Rear Axle to Bumper 2932 mm (9'7") 2932 mm (9'7") 2932 mm (9'7") 2932 mm (9'7") 2932 mm (9'7")
14 Height to Top of Hood 1628 mm (5'4") 1628 mm (5'4") 1628 mm (5'4") 1628 mm (5'4") 1628 mm (5'4")
15 Height to Top of ROPS 2120 mm (6'11") 2120 mm (6'11") 2120 mm (6'11") 2120 mm (6'11") 2120 mm (6'11")
16 Tunnel Clearance Width* 3000 mm (9'10") 3000 mm (9'10") 3000 mm (9'10") 3000 mm (9'10") 3000 mm (9'10")
17 Tunnel Clearance Height* 2800 mm (9'2") 2800 mm (9'2") 2800 mm (9'2") 2800 mm (9'2") 2800 mm (9'2")
18 Overall Tire Width 1900 mm (6'3") 1900 mm (6'3") 1900 mm (6'3") 1900 mm (6'3") 1900 mm (6'3")
19 Overall Width Excluding Bucket 2071 mm (6'10") 2071 mm (6'10") 2071 mm (6'10") 2071 mm (6'10") 2071 mm (6'10")
20 Overall Width Including Bucket 2155 mm (7'1") 2185 mm (7'2") 2318 mm (7'7") 2518 mm (8'3") 2318 mm (7'7")
21 Wheelbase 3050 mm (10'0") 3050 mm (10'0") 3050 mm (10'0") 3050 mm (10'0") 3050 mm (10'0")
* Clearance dimensions are for reference only.
Dimensions
All dimensions are approximate.
16
17
18
19
20
43
6
7
15
5
44
11
13
14
15
51
3
2
21
8 13
10
9
4
1
12
R1300G Underground Mining Loader
E
L
25%
20%
15%
10%
5%
1st Gear
2nd Gear
3rd Gear
4th Gear
0
5
0 2 4 6 8 10 12 14 16 18 22 mph
km/h 3.2 6.4 9.6 12.9 16.0 19.3 22.5 25.7 28.9 35.4
20
32.1
Speed
E Empty 20 950 kg (46,187 lb)
L Loaded 27 750 kg (61,178 lb)
T
o
t
a
l

R
e
s
i
s
t
a
n
c
e
(
G
r
a
d
e

p
l
u
s

R
o
l
l
i
n
g
)
f
Gross Weight
17.5x25 Tires
21
46 61 lb x 1000
28 kg x 1000
10
15
20
25
30
35
40
45
55
lb N
245
200
178
156
133
111
89
67
44
22
50 222
R
i
m
p
u
l
l


N

x

1
0
0
0

(
l
b

x

1
0
0
0
)
Typical Field Empty Weight
Loaded Weight
To determine gradeability performance: Read from gross weight
down to the percent of total resistance. Total resistance equals
actual percent grade plus rolling resistance. As a general guide
use 2% for rolling resistance in underground applications or
refer to the Caterpillar Performance Handbook. From the total
resistance point, read horizontally to the curve with the highest
obtainable gear, then down to maximum speed. Usable rimpull
will depend upon traction available and weight on drive wheels.
Gradeability/Speed/Rimpull
R1300G Underground Mining Loader

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