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EXCEL CONVEYOR
MODEL E-4823

Owners Manual
FOR:




SN: _________

















CUSTOMER SUPPORT
1-800-475-8812





September 1998


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CONTENTS

Introduction

1 Features 1

Specifications 3
Basic Part Identification 4

2 Safety Precautions 7

3 Lockout/Tagout 11

4 Installation Instructions 13

Electrical Requirements 13
Changing Voltage 13
Initial Set Up 14
Installation Site 14
Connecting Conveyor to
Power Source 14
Final Inspection 16

5 Operating 17

Start Up and Testing 17
Employer Responsibilities 17
Operating Instructions 18

6 Trouble Checks and Service 19

7 Care and Maintenance 21

Weekly Care Requirements 21
Monthly Care Requirements 21
Semiannual Care Requirements 22
Yearly Care Requirements 22

8 Adjustments 23

Conveyor Belt Adjustment
And Tracking 23
V-Belt Drive Adjustment 23







9 Detailed Part Identification 25

Basic Conveyor 26
Head Pulley 28
Tail Pulley 31
E-Stop Assembly 32
Pit Plates 33
Decals 34

Warranty

Notes


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INTRODUCTION


THANK YOU FOR CHOOSING AN EXCEL CONVEYOR.

You have selected a precision-engineered product designed with advanced features for modern recycling center baling. The power
of intelligent engineering and use of the highest quality components available guarantee many years of maximum performance and
reliable service from your conveyor.

To maintain quality performance, it is important that all personnel involved in the installation, operation, and maintenance of the
equipment, carefully read and follow the instructions in this guide until completely familiar with the proper safe operating
procedures. This manual is arranged in the order that we anticipate you will use it to operate the equipment.

It is suggested that owner/operators read the most current publication of American National Standard Safety Requirement No.
Z245.5, entitled "Safety Requirement for Baling Equipment." Copies may be purchased from the AMERICAN NATIONAL
STANDARDS INSTITUTE, 11 West 42nd ST, New York, NY 10036, phone (212)-642-4900.

It is also suggested that owner/operators read the most current publication of "Control of Hazardous Energy (Lockout/Tagout)."
OSHA publication 3120. Available at regional offices of US Department of Labor, Occupational Safety and Health Administration.

If you should experience a problem, always refer first to the Trouble Checks and Service Information section of this manual. Many
times a simple solution is all that's needed, and could save a costly service call.

Elimination of the hazards listed in this manual does not guarantee that the equipment will meet or exceed all standards or
regulations, or will be completely safe to all personnel. The equipment should be inspected before use to assure adequacy in safety
for the function for which it will be used.




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1 FEATURES


16" CONVEYOR SIDES ABOVE THE BELT

One Piece side construction from top to bottom of the
conveyor keeps material in and hand and fingers out for
safety.

UL APPROVED CONTROLS

Utilizing Allen Bradley components plus Excel's own in
house UL approved panel shop provide you with safe
reliable controlled equipment.

EMERGENCY SHUT OFF

A full width gate across the belt provides a quick and
easy access for emergency stop situations from any angle
including from on the belt.

BELT CONSTRUCTION

The medium oil resistant belt (MOR) has 2-plys to resist
punctures and tears. The friction surface backing on the
belt provides a slippery surface during load carrying.
The 3" cleats are hot vulcanized into the belt for lasting
service.

FULL BELT FLASHING

The interior sides of the belt are completely covered by
flashing to prevent material from working its way under
the belt. A rear flap prevents material from falling out
the bottom when loading.

SELF CLEANING UNDERBELT SYSTEM

The riding surface of the conveyor is spaced with large
5" slots. This allows material trapped under the belt to
fall through and be carried down to the bottom. At this
point it is able to fall out the side because of the wing
pulley and the engineered spacing between the pulleys,
belt and sidewall



QUALITY COMPONENTS

All the bearings, pulleys and gear reducers are supplied
by DODGE and built in the USA.

GEAR REDUCTION

The gear reduction accomplished by using a true straight
gear design. Accomplishing a 98% power transfer of
energy. Dual v-belts from motor to gear reducer provide
not only smooth no maintenance power transfer, but
also a simple fuse link in case of a jam.

PIT DECKING (BELOW GROUND
CONVEYOR)

Excel provides complete pit hopper and decking
systems including a removable hopper and front section
for service and cleaning.

CONVEYOR INTERLOCKING

Excel conveyors are specifically designed for Excel
balers but can easily be interlocked into other baling or
conveying applications.



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SPECIFICATIONS

EXCEL MODEL E-4823
REAR LOAD CONVEYOR
GENERAL SPECIFICATIONS
S T R U C T U R A L
HEIGHT (CONVEYOR DUMP) - FEET
OVERALL LENGTH - 23 BETWEEN PULLEY CENTERS
PULLEY - 10 DIAMETER
HOPPER - 1.5 CUBIC YARD, REINFORCED 3/8
CONSTRUCTION
OVERALL CONSTRUCTION - 10 GAGE STEEL, 3 x 4 STEEL TUBE
FRAME, 3/8 STEEL END SECTIONS FOR
PULLEY AND MOTOR MOUNTING
B E L T I N G
160 LB. MEDIUM OIL RESISTANT - 48 WIDE, 3 HIGH CLEAT AT 30
INTERVALS
E L E C T R I C A L
3 HP XE RELIANCE MOTOR - 88.5% ENERGY EFFICIENT
- 230/460 VOLT 3 PHASE
G E A R R E D U C E R
DODGE TXT 325 -98.5% ENERGY EFFICIENT
F E A T U R E S
16 CONVEYOR SIDES ABOVE BELT
UL APPROVED CONTROLS WITH EMERGENCY SHUT OFF
FULL BELT FLASHING
SELF CLEANING UNDERBELT SYSTEM
ALL DODGE/RELIANCE USA COMPONENTS

***DUE TO EQUIPMENT UPGRADES SPECIFICATIONS ARE SUBJECT TO CHANGE***


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BASIC PART IDENTIFICATION

Diagram B. EXCEL Conveyor Basic Parts Identification Diagram.


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BASIC PART IDENTIFICATION

The part diagrams on the following page shows the location of key parts and conveyor controls. Some of the parts
require installation. These parts have been shipped packed inside the conveyor. As you read the description of each
part and control, find that part on your baler to familiarize yourself with its location.

BASIC PART IDENTIFICATION

NO. DESCRIPTION
1 Emergency Stop Bar
2 Lifting Eyes
3 Conveyor Belt
4 Conveyor Belt Flashing
5 Left Side Wing
6 Head Pulley
7 Right Side Wing
8 Motor
9 Gear Reducer
10 V-Belt Drive
11 Belt Tension/Tracking Adjustment
12 Conveyor Chassis
13 V-Belt Guard
14 Conveyor Chute
15 Tail Pulley Adjustment
16 Tail Pulley


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2 SAFETY PRECAUTIONS



The lightning flash with arrowhead symbol within an equilateral triangle is
intended to alert the user to the presence of uninsulated "dangerous voltage"
within the product's enclosure that may be of sufficient magnitude to
constitute a risk of electric shock to persons.




The exclamation point within an equilateral triangle is intended to alert the
user to the presence of important safety reminders, and operating and
maintenance (servicing) instructions in the literature accompanying the
equipment.





The key and lock are intended to alert the user to the need of lockout/tagout
procedures.



It is the responsibility of all persons involved in the installation and operation of this equipment to completely
understand the function and operation of the unit, and to understand and adhere to all safety precautions in this
manual. It is important to keep watch for any condition or situation which may affect the safe performance of the
equipment. If unsafe conditions are present shut equipment down using Red Emergency Stop Button or normal
shut down procedure. Corrective measures, service, or conveyor repair must be performed by trained and
authorized personnel only.

1. READ INSTRUCTIONS. Read all safety and operating instructions before operating the conveyor.

2. RETAIN INSTRUCTIONS. Retain all safety and operating instructions for future reference.

3. OBEY WARNINGS. Obey all warnings on the conveyor and in the manual.

4. FOLLOW INSTRUCTIONS. Carefully follow all operating and safety instructions.

5. MACHINE OPERATING PERSONNEL.
a) Only properly trained operators no less than 18 years old shall operate the unit. It is the responsibility of
the employer to see that operators are properly trained.
b) Do not wear loose clothing or jewelry which could catch on moving parts. Do wear safety equipment as
required by your employer.





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c) Never operate the conveyor if work ability is impaired by drugs, fatigue, illness or other causes.

6. EMERGENCY STOP BUTTON AND STOP BAR ACROSS CONVEYOR. Every unit
manufactured by EXCEL has a RED extended head emergency stop button and an emergency stop bar. All
personnel should be aware that depressing this button at any time stops the machine from operating. This
button shall be installed at a distance from the machine no greater than allowed by applicable codes and local
ordinances.

7. SAFETY SWITCHES. Safety switches have been provided at certain doors and access covers. They must
not be overridden or removed in any manner which prevents them from functioning properly.

8. ACCESS COVERS. Access covers must be properly maintained and in place at all times.

9. PINCH POINTS. All moving machinery has pinch points. EXCEL has provided guards on them where
possible. Some, because of the operating characteristics, cannot be guarded. Operators must use caution
when operating the conveyor.

10. HOPPER. Under no circumstances is the conveyor to be operated with EXCEL safety hopper removed.

11. OPTIONAL EQUIPMENT. To prevent hazardous operation, use only attachments and accessories
approved by EXCEL.

12. CLEANING CONVEYOR. The power must be shut off to the machine at the MAIN disconnect, and
locked out, when entering the belt area to remove debris, or to clean around the power units. Refer to
Lockout/Tagout section of this manual for Lockout Procedure.

13. ADJUSTMENTS AND SERVICING. Adjustments and repairs to this unit must be performed by
qualified and authorized personnel or trained service technicians.

14. SAFETY CHECK. Upon completion of any service or repairs, the service technician should perform
safety checks to determine that the unit is operating properly. Do not start or operate equipment which has
a malfunction or is damaged.

15. MAKE CERTAIN ALL PERSONS ARE CLEAR OF THE BALER, CONVEYORS, AND
RELATED EQUIPMENT BEFORE STARTING THE MACHINE.

16. FIRE EXTINGUISHER. Keep a fully charged fire extinguisher available at all times.

17. SAFETY DECALS. Replace all Safety Decals as they become unreadable or are missing. For proper decal
replacement see "Decal" section under DETAILED PART IDENTIFICATION of this manual. Contact
Excel Manufacturing for worn, damaged or illegible safety decals and they will be replaced at no charge.

EMPLOYER REQUIREMENTS
1. The employer will establish a procedure for the locking and tagging out of energy sources as required by
OSHA.



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2. The employer will provide training to all personnel involved in the operation, service and maintenance of the
equipment.

3. The employer will monitor the employees operation of the equipment, ensuring that safe practices are being
followed.

4. The employer will establish a program of regular inspections as outlined in the section CARE AND
MAINTENANCE.



NOTE

These safety precautions do not imply or in any way
represent an all inclusive list. It is the owner's and
operator's responsibility to be familiar with and
enforce that the unit is operated in accordance with
safety requirements and codes including all
applicable Occupational Safety & Health Act
(OSHA) and American National Standards Institute
(ANSI) regulations.

These regulations change and therefore, it is
impossible to give a reference which will remain
current. It is strongly recommended that current
OSHA and ANSI standards publications be
available and reviewed with operators at all times.

SAVE THESE INSTRUCTIONS!!


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3 LOCKOUT/TAGOUT PROCEDURE



GENERAL

The following is an outline of the OSHA Standard for locking and tagging out equipment from hazardous energy
sources. A comprehensive publication of this standard can be obtained from OSHA. The purpose of this
procedure is to ensure that the equipment is isolated from its energy sources and rendered inoperative prior to
service or maintenance.

Lockout/Tagout devices shall meet requirements set forth in the OSHA Standard Publication as to durability,
standardization, substantialness and identity.

RESPONSIBILITIES

The standard requires employers to establish an energy program which includes:
1. Documented energy control procedures.
2. An employee training program.
3. Periodic inspections of the use of the procedures.

Compliance with the development of the Lockout/Tagout Procedure shall be the responsibility of the Employer.

PROCEDURE

The suggested procedure to comply with this standard is outlined as follows:
1. Lockout the MAIN power disconnect per OSHA requirements.
2. Tagout all other controls or energy sources not capable of being Locked out. Every person affected
should know and understand all Lockout tags.
3. Verify that all energy sources have been accounted for prior to service or maintenance work.
4. To Restart the equipment, ensure that all Lockout and Tagout devices are removed by employee that
applied the device(s).



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4 INSTALLATION INSTRUCTIONS


It is the responsibility of the installer of this conveyor to install it in accordance with applicable codes, local
ordinances, and the manufacturer's recommendations.

It is important that the installers of this conveyor follow the installation instructions in
the order in which they follow. All persons involved in the installation of this conveyor
should read the manual completely before proceeding.

ELECTRICAL REQUIREMENTS

All wiring must be in accordance with local and national electrical code regulations.

Check the voltage and frequency marking at the installation site MAIN supply disconnect box, so it is certain that the
electrical current characteristics (voltage, etc.) are compatible with those of the conveyor.

If not, a qualified electrician must take whatever steps are necessary to make the voltage compatible.

Motor Horsepower Line Voltage Motor Overload Amps
3 HP, 3 Phase 230 Volts 10 Amps Full Load
(Model 4823) 460 Volts 5 Amps Full Load

CHANGING VOLTAGE

The conveyor has been shipped from the factory wired for the correct voltage. Changing voltage is to only be
done by a qualified electrician after consulting the factory for proper parts.

Before changing voltage, make sure that the MAIN disconnect switch is
padlocked in the "OFF" position. Place an appropriate warning tag,
"UNDER REPAIR, DO NOT USE", on the switch so that it will not
be energized without notifying the person making wiring corrections.


1. Change the motor wiring to match the voltage required. See name plate on motor for 230 volts and 460 volt
wiring.

2. Set the motor overload protector, located in the baler disconnect, to the proper setting as listed below.

230 Volts 460 Volts
3 HP 11.5 Amps 3 HP 6 Amps

The motor overload for both 230 Volts and 460 Volts must be set in the MANUAL mode only.





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3. Place an appropriate voltage decal on the conveyor by controller box which indicates either 230 Volts or 460
Volts.

4. Follow the Start Up and Testing instructions in this manual to assure that the conveyor will operate properly.

INITIAL SET UP

After the conveyor arrives, inspect the overall condition of the conveyor for damage during shipping. Remove all the
loose parts and information papers.

Make sure that all parts required for assembly have been received. If any items are missing or appear damaged,
contact your EXCEL Manufacturing representative immediately.

INSTALLATION SITE

Careful consideration should be given to the site selected for the conveyor. Refer to Diagram A on page 3 to
determine the amount of room required to operate the conveyor. Ample room must be provided to load the
conveyor.

Use extreme caution when moving the conveyor into position. Watch for all persons
who may be in the path of the conveyor and moving equipment.



CONNECTING CONVEYOR TO POWER SOURCE

All wiring must be in accordance with local and national electrical code regulations.

Before connecting power to the conveyor, make sure that the MAIN disconnect
switch is padlocked in the "OFF" position. Place an appropriate warning tag,
"UNDER REPAIR, DO NOT USE", on the switch so that it will not be
energized without notifying the person making wiring connections.


A copy of the wiring diagram and electrical schematic are also sent with conveyor. If conveyor was sold and sent
with a baler they are enclosed inside the print pocket of the electrical enclosure of the baler.

1. Refer to Lockout/Tagout Procedure section of this manual.

2. Drill or punch a hole in the electrical enclosure to allow the electrical power line to enter the box. Protect
electrical parts from metal chips.


After drilling or punching holes in the electrical box, extract all metal filings or chips
from the box. Do not blow them out or premature contactor failure will result.





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3. Run electrical power lines from the conveyor motor to the motor overload in the baler main panel.

4. Connect the electrical power line as shown in Diagram I on this page.

Diagram I. Connecting Electrical Power to Inside Box.










































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5. Close the electrical box.


Do not close the MAIN power supply switch or turn the handle to ON until instructed
to do so in the start up and testing section of this manual.



FINAL INSPECTION

As a final check, carefully inspect for loose electrical connections, and loose or missing bolts and nuts.



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5 OPERATING


START UP AND TESTING

Do not test this conveyor until all involved persons have completely read and understood this manual.


Before proceeding with this test, make sure that all access covers are in position and
make sure that all persons are clear of the conveyor.


1. With the MAIN disconnect switch OFF, visually inspect all mechanical, and electrical connections. All
connections must be tight.

2. Close the MAIN disconnect switch. Turn the BALER power disconnect located on the electrical enclosure to
ON.


Be alert for smoking, electrical arcing, or fuse failure. If any irregularity is observed,
open the MAIN supply switch immediately. Find the source of the trouble and make
the necessary corrections.


EMPLOYER RESPONSIBILITIES

Employer Responsibility Regarding the Operation of EXCEL Conveyors.

The employer shall provide properly maintained baling equipment that meets all applicable regulatory safety
standards.

The employer must insure that the installation of conveyors is in conformance with local codes, ordinances, and the
manufacturer's recommendations.

The employer must provide instruction and training in safe methods of work to employees before assigning them to
operate, clean, service, maintain, or repair the equipment. Such instruction and training shall include procedures
provided by EXCEL Manufacturing.

Employers are responsible for repairing, prior to placing conveyor equipment into service, any mechanical
malfunctions or breakdowns that affect the safe operation of the equipment.

Finally, employers are responsible for establishing and following a program of periodic and regular inspections of the
baling equipment to insure that all parts, component equipment, and safeguards are in safe operating condition and
adjusted in accordance with the manufacturers recommended procedures. This shall include keeping detailed
malfunction reports and records of inspections and maintenance work performed.




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Operators of this conveying equipment must be at least 18 years old.




To prevent unauthorized use of the conveyor, if used with an Excel Baler, always
lockout the BALER power disconnect and remove the key when the baler is not in use.



OPERATING INSTRUCTIONS

Operating instructions regarding Excel conveyor.

When linked to an Excel baler, the conveyor will operate using controls on the remote box for the baler.

To initiate conveyor operation first choose the photo eye limit desired. Choosing the upper fill limit will fill the
upper hopper prior to shutting off the conveyor. Choosing the lower fill limit will shut down the conveyor while the
baler is cycling. Turn the photo eye to the On position and the conveyor switch to the On position. Next, push
the conveyor override to initiate the conveyor. This will need to be done each time power is lost (i.e., E-Stop
pushed, disconnect, etc.). At this point, the conveyor will start and stop as necessary to fill the chamber or hopper.





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6 TROUBLE CHECKS AND SERVICE INFORMATION



Troubles sometimes are caused by simple "faults" that can be easily corrected without the help of a service technician
by first checking a few basic remedies.

Before you call and authorized EXCEL Manufacturing service representative, look below for the type of trouble you
are experiencing. Then perform the check and adjustments listed for the trouble.

If your baling equipment is still in warranty, these checks and adjustments could save you time and the cost of an
unneeded visit from a service representative. They also could save you the cost of a diagnosis not covered by your
warranty. (Refer to the warranty on the inside of the back cover to verify what is covered.)

If your baling equipment is out of warranty, these checks and adjustments could save you the cost of an unneeded
diagnosis.

For your nearest authorized EXCEL Manufacturing service representative, phone 1-800-475-8812.


Electrical trouble shooting is to be performed by qualified electricians only.


TROUBLE POSSIBLE PROBLEM SOLUTION
Motor runs hot Blocked ventilation Clean external and internal ventilation
systems
High ambient temperature of over
105 degrees F
Provide outside sources of cooler air
or reduce number of cycles per hour
Motor does not run Emergency Stop button depressed Twist to release
Motor won't start or makes
growling noise
Thermal overload tripped Be sure proper sized overload relays
are used and amp setting is correct
Very low voltage Check power source
Check motor nameplate
Single Phased (3 Phase only) Check power source and fuses. Must
have all three phases.
Open motor leads Check continuity. Clean and tighten
Rotor or bearings locked Check shaft for freeness of rotation


Starter coil burned out Replace starter coil



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TROUBLE POSSIBLE PROBLEM SOLUTION
Thermal overload relays tripped
or tripping
Incoming leads to incorrect terminals Correct lead terminal locations
Low voltage at motor terminals Improve power supply and/or
increase line size
Single Phased (3 phase only) Check power source and fuses. Must
have all three phases.
Excessive vibration Motor mounting Check alignment between motor and
speed reducer. Be sure motor
mounting is tight and solid.
Motor If the unbalance does not stop after
checking the other possibilities above,
the unbalance is in the motor. Check
the bearings.
Motor runs noisy Bad bearings Replace bearings.
Motor runs but conveyor does
not run.
Check drive belts Replace or tighten if necessary
Check conveyor belt Adjust tracking/tighten if necessary.
Conveyor does not start Fuse blown Replace. Check integrity of electrical
units. Look for shorted terminals,
loose connections, etc.
Main switch open Close switch
Conveyor not initiated Initiate conveyor by depressing
conveyor override button



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7 CARE AND MAINTENANCE


EXCEL Manufacturing recommends that users of our baling equipment adopt a program of regularly scheduled
maintenance procedures. This schedule should be followed to insure against premature failure of mechanical or
hydraulic components.

Employer Responsibility Regarding the Maintenance of EXCEL Conveyor

It shall be the responsibility of the employer who uses baling equipment to insure the proper caring for, cleaning,
inspection, and maintenance of the equipment. In the case of employers who maintain their own equipment, the
employer will provide training to competent personnel for this purpose.

It is also the responsibility of the employer to establish and follow a program of periodic and regular inspections of
baling equipment, and to insure that all parts, auxiliary equipment, and safeguards are in safe operating condition and
adjusted in accordance with the manufacturer's recommended procedures. The employer must maintain records of
these inspections and of maintenance work performed.

Finally, the employer is Responsible for providing adequate work area around the conveyor to permit safe
maintenance, servicing, and cleaning practices. The employer must insure that all surrounding floors are free from
obstructions, from accumulation of water, and free from grease, oil or water.

WEEKLY CARE REQUIREMENTS

__1. Check all nuts and bolts during the first week of use, and then monthly thereafter.

__2. Check the gear box oil level. If it is not at the full point, add Conoco Regal 100 or an equivalent oil which
exceeds Regal 100 specifications.

__3. Check belt tracking.

__4. Check to see that all access covers are secured in place.

__5. Make sure overall conveyor is clean and cleared of debris.

MONTHLY CARE REQUIREMENTS

__1. Walk around the conveyor and inspect the overall condition of the conveyor.

__2. Inspect bearing seals for damage and grease as necessary. Lube points 1, 2, 3, 4 on Diagram O.








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Diagram O. Lube Chart.


























__3. Check all nuts and bolts. Make sure all are tight and secure.

SEMIANNUAL CARE REQUIREMENTS

__1. The motor is equipped with double shielded ball bearings having sufficient grease to last indefinitely under
normal service. Where motor is used constantly is dirty, wet, or corrosive atmospheres, add one quarter ounce of
grease per bearing every three months. Use a good quality rust inhibited polyurea based grease, such as Chevron SRI.

YEARLY CARE REQUIREMENTS

__1. A qualified electrician or service technician must check all electrical connections and check motor resistance.
Recording successive readings helps to prevent future failure.

__2. Check the structure of the conveyor for potential trouble areas and repair as needed.

__3. Check belt to insure it does not become severely worn before being replaced.



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8 ADJUSTMENTS


Adjustments are to be performed by authorized service technicians only.

CONVEYOR BELT ADJUSTMENT AND TRACKING

See Diagram below.

V-BELT DRIVE ADJUSTMENT

See Diagram below.

GEAR BOX OIL

See owners manual for Dodge Speed Reducer.



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9 PART IDENTIFICATION



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BASIC CONVEYOR




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BASIC CONVEYOR


NO. PART NO QTY
DESCRIPTION
1 P-1023 5 3/8-1 Nylock Nut
2 P-1024 5 3/8 Flat Washer
3 P-1068 1 Rubber Skirting
4 M-1155 1 Rubber Flap Clamp
5 P-1006 5 3/8-16 UNC x 1 HHCS
6 P-1785 1 578 Belting w/3 Cleats
7 P-1066 1 Rubber Flashing
P-1171 23 HW TEK #12 x 3/4 Self-Tapping
P-1172 23 3/16 X 1 FENDER WASHER
8 A-1013 1 Belt Guard Assembly
9 P-1024 4 3/8 Flat Washer
10 P-1015 4 3/8-16 UNC x HHCS
11 A-1016 1 Conveyor Chute Assembly
12 P-1006 4 3/8-16 UNC x 1 HHCS
13 P-1024 4 3/8 Flat Washer

Include model number and serial number information when ordering parts.


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HEAD PULLEY




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HEAD PULLEY


NO. PART NO. QTY
DESCRIPTION
1 P-1055 2 Wide Slot Take-up Bearing
2 M-1082 1 Top Shaft
3 P-1059 1 Head Pulley
4 P-1654 2 1 15/16 Taper Bushing
5 P-1006 4 3/8-16 UNC x 1 HHCS
6 N/A N/A N/A
7 EP-1340 1 3 HP Motor- 230/460V
EP-2209 1 3 HP Motor- 208V
EP-1768 1 3 HP Motor- 415V
EP-1721 1 3 HP Motor- 575 V
8 P-1064 1 Motor Sheave
9 P-1063 1 1 1/8 Taper Lock Bushing
10 P-1176 2 Taper Bushing
11 P-1057 1 Speed Reducer
12 P-1062 1 Pulley
13 P-1065 2 Belt
14 P-1061 1 1 Taper Lock Bushing
15 P-1621 1 5/8-11 UNC x 2 HHCS
16 M-1116 1 Upper Torque Arm
M-1117 1 Lower Torque Arm
17 P-1184 1 5/8 Nylock Nut
18 S-1019 2 Adjusting Rod
19 P-1276 1 7/16-14 UNC x 2 HHCS Grade 5
20 P-1178 1 7/8 Taper Lock Bushing
21 P-1023 4 3/8 Nylock Nut
22 P-1281 1 7/16-14 UNC Hex Nut

Include model number and serial number information when ordering parts.


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TAIL PULLEY


NO. PART NO. QTY DESCRIPTION
1 P-1056 2 4 Bolt Side Flange
2 M-1083 1 Shaft
3 P-1060 1 Tail Pulley
4 P-1654 2 1 15/16 Taper Bushing
5 P-1173 1 -13 UNC x 3 SSCS
6 P-1287 4 5/8-11 UNC x 3 HHCS
7 M-1241 1 Adjusting Plate
8 P-1184 8 5/8-11 UNC Nylock Nut
9 P-1136 4 5/8-11 UNC x 2 HHCS






























Include model number and serial number information when ordering parts.


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E-STOP ASSEMBLY


NO PART NO QTY
DESCRIPTION
1 M-1173
2
Pivot Bracket
2 M-1176 1 Arm
3 P-1053 1 Spring
4 EP-1019 1 Limit Switch
5 EP-1243 1 Cord Grip
6 EP-1689 1 Cord
7 EP-1021 1 Limit Switch Arm
8 P-1167 3 3/8-16 UNC x 2 HHCS
9 P-1023 7 3/8-16 UNC Nut Nylock
10 P-1006
4
3/8-16 UNC x 1 HHCS





























Include model number and serial number information when ordering parts.


4823 SERIES CONVEYOR Page 32 of 44
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4823 SERIES CONVEYOR Page 33 of 44
REV B


PIT PLATES


NO PART NO QTY
DESCRIPTION
1 A-1019 1 4 Pit Hopper Assembly
2 M-1147 1 Left Tread Plate
3 A-1018 1 Rear Tread Assembly
4 M-1146 1 Right Tread Plate




































Include model number and serial number information when ordering parts.


4823 SERIES CONVEYOR Page 34 of 44
REV B


DECALS




4823 SERIES CONVEYOR Page 35 of 44
REV B


DECALS


NO PART NO QTY
DESCRIPTION
1 D-1019 2 Machine Starts Automatically
2 D-1004 2 Danger Never Enter
3 D-1041 2 Caution: Safety Glasses Req.
4 D-1096 2 Caution: Do Not Stand
5 D-1000 2 Large EXCEL Logo
6 D-1036 4 Emergency Stop
7 D-1024 1 Lock Out / Tag Out
8 D-1007 1 Model, Serial # Info
9 D-1016 1 Made in USA Flag
10 D-1008 1 Warning - Access Panel
11 D-1040 1 208 Voltage
D-1002 1 230 Voltage
D-1003 1 460 Voltage

D-1085
1
415 Voltage

Include model number and serial number information when ordering parts.


4823 SERIES CONVEYOR Page 36 of 44
REV B





4823 SERIES CONVEYOR Page 37 of 44
REV B





4823 SERIES CONVEYOR Page 38 of 44
REV B


NOTES



4823 SERIES CONVEYOR Page 39 of 44
REV B

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