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COURSE SYLLABUS

Advanced CNC Machining



MCHN 2435
Number

2 - 6 - 4
Lecture - Lab - Credit

MCHN 2431 and MCHN 2434
Prerequisite

05-08-2014
Revision Date

This syllabus has been reviewed and is current on the date indicated.

Prepared By Date

Nathan Cleveland May 8, 2014
Instructor

Reviewed By Date

_________________________ _______________
Wayne Dillon
Division Director/Designee

Approved By Date

_________________________ _______________
Brenda Murrell
Curriculum Coordinator



ORIGINAL ON FILE IN OFFICE OF CURRICULUM COORDINATOR




MCHN 2435
Advanced CNC Machining
Course Syllabus Page 2


I. Instructor Information
Name: Nathan Cleveland Phone: 903-923-3307
Campus Office: 241S email: Nathan.cleveland@tstc.edu
Office Hours: See door schedule Advisement Hours : See door schedule
Division Director: Wayne Dillon Email: wayne.dillon@tstc.edu

II. Class Times, Location
Room 105S
Lab 105S
1:00 p.m. 3:55 p.m. Tuesday and Thursday

III. Program Outcomes
A. Graduates are able to produce an object by interpreting blueprints, and
using Computer Aided Manufacturing technology, through programming,
setup, and operation of various Computer Numerical Control (CNC)
machine tools.
B. Graduates are able to interpret blueprints and produce the object using
Computer Aided Manufacturing technology, through programming, setup,
and operation of various manual machine tools.
C. Graduates are able safely operate manual and Computer Numerical
control (CNC) equipment.
D. Graduates will be able to utilize effective and accurate written and oral
communication skills.

IV. Course Description & Introduction
The study of advanced CNC operation with an emphasis on programming and
operations of machining and turning centers.

V. Course Competencies
Upon successful completion of the course, the student will be able to:
A. Identify the distinct advantages/disadvantages of CNC machining
technology. (Links to program outcome A)
B. Without the aid of the instructor be able to write a program using
information given on a part print, utilizing the accepted progression of
machining processes within the tolerances of the part print. (Links to
program outcomes A)
C. Without the aid of the instructor be able to demonstrate basic startup,
setup, and operation procedures for industrial CNC machine tools within
the tolerances of the part print. (Links to program outcome A and C)
D. Without the aid of the instructor be able to machine the part and inspect it
dimensional integrity within the tolerances of the part print. (Links to
program outcomes A and C)
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Advanced CNC Machining
Course Syllabus Page 3


E. Without the aid of the instructor be able to edit the program or re-establish
tool offset parameters, if necessary, to maintain dimensional integrity to
within the tolerances of the part print. (Links to program outcomes A
and C)
F. Without the aid of the instructor present the machined part for approval
within the tolerances of the part print. (Links to program outcome A)
G. Without the aid of the instructor be able to demonstrate proper shutdown
procedures for the CNC machine tool with at least 80% accuracy. (Links
to program outcome A).
H. OSHA 10 Hour Certification (Links to program outcome C.)

VI. Learning Outcomes:
A. Develop programs, setups, cutting tool lists; precision measurement tools
lists, material lists, pm schedules, and orders of operation for CNC lathes
and CNC machining centers.
B. Identify safety hazards and pinch points on machines. Identify preventive
maintenance needs of machines. Identify tools and materials for use on
machines. Identify precision measurement tools and their correct
applications.
C. Prepare fixtures, tools and materials for manufacturing parts on metal
cutting machines;
D. Complete class projects as instructed.
E. Demonstrate ability to safely operate CNC lathes and CNC machining
centers. Demonstrate ability to correctly use precision measurement
devices and insure quality within machining processes as instructed.
F. Explain the history of CNC machining in manufacturing. Explain the
importance of safety. Explain the parts of the machines and their correct
uses.

VII. Assessment Methods & Grading Policy
Labs (Exercises)
Notebook required, to be graded at the end of each lab.

20%

A

90 - 100
Tests 25% B 80 - 89
Class Participation / Group work 10% C 70 - 79
Midterm Exam 20% D 60 - 69
Final Exam/Final Project

25% F 0 - 59

Makeup tests will result in an automatic letter grade reduction for that test (A to
B, B to C, etc.). No makeup tests after one week of original exam date.

A. Lab This course is hands-on intensive and therefore laboratory exercises
are an integral part of the class expectations. Completing the lab
assignments prepares you to be successful in the practical portion of the
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Advanced CNC Machining
Course Syllabus Page 4


unit tests and the final exam.
1. Self assessment Unless directed otherwise by your instructor, the
lab work will be self-assessment.
2. Muddiest Thing You will have the opportunity to provide your
instructor with feedback relative to what you did NOT understand
about a lab. It was about as clear as mud. The goal for you is to
help your instructor determine the level of your understanding of
an assignment or project prior to being tested on it, the need to
teach the topic in a different manner, and to allow the instructor to
clarify the muddiest points.
B. Projects You will be given guidelines and a scoring rubric to help you
know what is expected for this assignment.
C. Final Exam . Like the unit tests, this will be part question and answer
and part practical, with the practical portion being weighted similar to the
unit tests.
D. Pop Quizzes Your instructor may elect to use unannounced pop quizzes,
which will have the same weight as announced quizzes.

VIII. Textbook/Reference Materials
A. Tooling U online (www.toolingU.com)
Purchase subscriptions from campus bookstore. CAM students must
purchase 365 day subscriptions; all other programs purchase 180 day
subscriptions.
B. Machinerys Handbook, 26th Edition, Industrial Press Inc., New York, NY
ISBN 0-8311-2575-6

IX. Additional Resources & Supplies:
(To be provided by student):
A. Calculator, scientific, TI 30, or equivalent
B. Pocket steel rule, 6"
C. Notebook/pens/pencils/erasers
D. Safety glasses
E. 6 inch dial caliper
F. 0-1 inch outside micrometer
G. Three ring binder

X. Class Participation Policy & Student Conduct
A. Texas State Technical College challenges students to be learners who
assume responsibility for being a part of a community of scholars. Student
presence and participation in the classroom is an important component of
this challenge. Furthermore, as part of its mission, TSTC offers an
education that prepares students for professional employment. Each
student is encouraged to develop a professional work ethic that reflects
responsibility, initiative, and teamwork.
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Advanced CNC Machining
Course Syllabus Page 5


B. Students are expected to attend all classes. Students who are absent from
class miss opportunities to contribute to the learning environment of the
classroom and are developing patterns that will not be tolerated in the
professional workplace.
C. In light of the above, the student is responsible for all assigned course
work and cannot be absolved of this responsibility. When enrolled in a
particular course, the student is obligated to do all of the work assigned.
Punctual and regular attendance is vital to the discharge of this obligation
and absences, excused or not, do not alter this responsibility.
D. Students whose absences exceed 15 percent of the scheduled classes and
laboratories may receive an F for the course.
E. Student Conduct:
1. Students are expected to conduct themselves in a professional
manner and to dress in the appropriate attire for the class being
presented.
2. Each student is expected to act responsibly and take the
consequences for his/her action or inaction as appropriate.
F. Classroom Etiquette:
1. An atmosphere of respect will be expected of all within the
classroom.
2. Any open displays of prejudice, harassment, etc. will not be
tolerated.
3. Any student who disrupts the classroom will be asked to leave and
will receive a zero on all work due that day and will be counted as
absent for the day.
4. A second disruption by that student will be grounds for the student
to be administratively dropped from the class and other
disciplinary action will be taken as appropriate.
5. There will be no smoking, dipping, chewing tobacco or use of
profane language in the classroom.
G. Cheating / Plagiarism Policy:
TSTC expects all students to engage in scholastic pursuits in a manner that
is beyond reproach. Students are expected to maintain complete honesty
and integrity. Any student found guilty of scholastic dishonesty is subject
to disciplinary action. Scholastic dishonesty includes, but is not limited to,
cheating on academic work (such as copying, bribing, or buying/selling
tests), plagiarism (claiming anothers work as ones own without
acknowledgement INCLUDING Internet data), and collusion
(unauthorized collaboration). See College Catalogue for additional
information.




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Advanced CNC Machining
Course Syllabus Page 6


XI. Safety
All students in this course will comply with all general safety rules, which apply
to the type of activity in progress in each class. Violation of course safety rules
can result in grade penalties and/or other appropriate disciplinary action.

XII. Special Needs
If you are a student with a disability and would like to request special
accommodations, please notify the Counseling Office. Requests should be made
before the 12
th
class day to receive special accommodations for the present
semester. Proper documentation of your disability will be required.


MCHN 2435
Advanced CNC Machining
Course Syllabus Page 7


This is to acknowledge that I have received a copy of the syllabus for the course MCHN
2435 Advanced CNC Machining. I understand that it is my responsibility to read and
understand the syllabus and to abide by the guidelines presented therein.



____________________________ ________________________________
Printed Name Signature

_______________________
Date

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