I. Instructor Information Name: Nathan Cleveland Phone: 903-923-3307 Campus Office: 241S email: Nathan.cleveland@tstc.edu Office Hours: See door schedule Advisement Hours : See door schedule Division Director: Wayne Dillon Email: wayne.dillon@tstc.edu
II. Class Times, Location Room 105S Lab 105S 1:00 p.m. 3:55 p.m. Tuesday and Thursday
III. Program Outcomes A. Graduates are able to produce an object by interpreting blueprints, and using Computer Aided Manufacturing technology, through programming, setup, and operation of various Computer Numerical Control (CNC) machine tools. B. Graduates are able to interpret blueprints and produce the object using Computer Aided Manufacturing technology, through programming, setup, and operation of various manual machine tools. C. Graduates are able safely operate manual and Computer Numerical control (CNC) equipment. D. Graduates will be able to utilize effective and accurate written and oral communication skills.
IV. Course Description & Introduction The study of advanced CNC operation with an emphasis on programming and operations of machining and turning centers.
V. Course Competencies Upon successful completion of the course, the student will be able to: A. Identify the distinct advantages/disadvantages of CNC machining technology. (Links to program outcome A) B. Without the aid of the instructor be able to write a program using information given on a part print, utilizing the accepted progression of machining processes within the tolerances of the part print. (Links to program outcomes A) C. Without the aid of the instructor be able to demonstrate basic startup, setup, and operation procedures for industrial CNC machine tools within the tolerances of the part print. (Links to program outcome A and C) D. Without the aid of the instructor be able to machine the part and inspect it dimensional integrity within the tolerances of the part print. (Links to program outcomes A and C) MCHN 2435 Advanced CNC Machining Course Syllabus Page 3
E. Without the aid of the instructor be able to edit the program or re-establish tool offset parameters, if necessary, to maintain dimensional integrity to within the tolerances of the part print. (Links to program outcomes A and C) F. Without the aid of the instructor present the machined part for approval within the tolerances of the part print. (Links to program outcome A) G. Without the aid of the instructor be able to demonstrate proper shutdown procedures for the CNC machine tool with at least 80% accuracy. (Links to program outcome A). H. OSHA 10 Hour Certification (Links to program outcome C.)
VI. Learning Outcomes: A. Develop programs, setups, cutting tool lists; precision measurement tools lists, material lists, pm schedules, and orders of operation for CNC lathes and CNC machining centers. B. Identify safety hazards and pinch points on machines. Identify preventive maintenance needs of machines. Identify tools and materials for use on machines. Identify precision measurement tools and their correct applications. C. Prepare fixtures, tools and materials for manufacturing parts on metal cutting machines; D. Complete class projects as instructed. E. Demonstrate ability to safely operate CNC lathes and CNC machining centers. Demonstrate ability to correctly use precision measurement devices and insure quality within machining processes as instructed. F. Explain the history of CNC machining in manufacturing. Explain the importance of safety. Explain the parts of the machines and their correct uses.
VII. Assessment Methods & Grading Policy Labs (Exercises) Notebook required, to be graded at the end of each lab.
20%
A
90 - 100 Tests 25% B 80 - 89 Class Participation / Group work 10% C 70 - 79 Midterm Exam 20% D 60 - 69 Final Exam/Final Project
25% F 0 - 59
Makeup tests will result in an automatic letter grade reduction for that test (A to B, B to C, etc.). No makeup tests after one week of original exam date.
A. Lab This course is hands-on intensive and therefore laboratory exercises are an integral part of the class expectations. Completing the lab assignments prepares you to be successful in the practical portion of the MCHN 2435 Advanced CNC Machining Course Syllabus Page 4
unit tests and the final exam. 1. Self assessment Unless directed otherwise by your instructor, the lab work will be self-assessment. 2. Muddiest Thing You will have the opportunity to provide your instructor with feedback relative to what you did NOT understand about a lab. It was about as clear as mud. The goal for you is to help your instructor determine the level of your understanding of an assignment or project prior to being tested on it, the need to teach the topic in a different manner, and to allow the instructor to clarify the muddiest points. B. Projects You will be given guidelines and a scoring rubric to help you know what is expected for this assignment. C. Final Exam . Like the unit tests, this will be part question and answer and part practical, with the practical portion being weighted similar to the unit tests. D. Pop Quizzes Your instructor may elect to use unannounced pop quizzes, which will have the same weight as announced quizzes.
VIII. Textbook/Reference Materials A. Tooling U online (www.toolingU.com) Purchase subscriptions from campus bookstore. CAM students must purchase 365 day subscriptions; all other programs purchase 180 day subscriptions. B. Machinerys Handbook, 26th Edition, Industrial Press Inc., New York, NY ISBN 0-8311-2575-6
IX. Additional Resources & Supplies: (To be provided by student): A. Calculator, scientific, TI 30, or equivalent B. Pocket steel rule, 6" C. Notebook/pens/pencils/erasers D. Safety glasses E. 6 inch dial caliper F. 0-1 inch outside micrometer G. Three ring binder
X. Class Participation Policy & Student Conduct A. Texas State Technical College challenges students to be learners who assume responsibility for being a part of a community of scholars. Student presence and participation in the classroom is an important component of this challenge. Furthermore, as part of its mission, TSTC offers an education that prepares students for professional employment. Each student is encouraged to develop a professional work ethic that reflects responsibility, initiative, and teamwork. MCHN 2435 Advanced CNC Machining Course Syllabus Page 5
B. Students are expected to attend all classes. Students who are absent from class miss opportunities to contribute to the learning environment of the classroom and are developing patterns that will not be tolerated in the professional workplace. C. In light of the above, the student is responsible for all assigned course work and cannot be absolved of this responsibility. When enrolled in a particular course, the student is obligated to do all of the work assigned. Punctual and regular attendance is vital to the discharge of this obligation and absences, excused or not, do not alter this responsibility. D. Students whose absences exceed 15 percent of the scheduled classes and laboratories may receive an F for the course. E. Student Conduct: 1. Students are expected to conduct themselves in a professional manner and to dress in the appropriate attire for the class being presented. 2. Each student is expected to act responsibly and take the consequences for his/her action or inaction as appropriate. F. Classroom Etiquette: 1. An atmosphere of respect will be expected of all within the classroom. 2. Any open displays of prejudice, harassment, etc. will not be tolerated. 3. Any student who disrupts the classroom will be asked to leave and will receive a zero on all work due that day and will be counted as absent for the day. 4. A second disruption by that student will be grounds for the student to be administratively dropped from the class and other disciplinary action will be taken as appropriate. 5. There will be no smoking, dipping, chewing tobacco or use of profane language in the classroom. G. Cheating / Plagiarism Policy: TSTC expects all students to engage in scholastic pursuits in a manner that is beyond reproach. Students are expected to maintain complete honesty and integrity. Any student found guilty of scholastic dishonesty is subject to disciplinary action. Scholastic dishonesty includes, but is not limited to, cheating on academic work (such as copying, bribing, or buying/selling tests), plagiarism (claiming anothers work as ones own without acknowledgement INCLUDING Internet data), and collusion (unauthorized collaboration). See College Catalogue for additional information.
XI. Safety All students in this course will comply with all general safety rules, which apply to the type of activity in progress in each class. Violation of course safety rules can result in grade penalties and/or other appropriate disciplinary action.
XII. Special Needs If you are a student with a disability and would like to request special accommodations, please notify the Counseling Office. Requests should be made before the 12 th class day to receive special accommodations for the present semester. Proper documentation of your disability will be required.
This is to acknowledge that I have received a copy of the syllabus for the course MCHN 2435 Advanced CNC Machining. I understand that it is my responsibility to read and understand the syllabus and to abide by the guidelines presented therein.
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