MD PV ASME v0.1

Doc. No.
Date
Revision 0 1
1. Introduction Sheet No. 1 of 1
This guide is intended to outline a program for mechnical design of pressure vessels in accordance with
ASME.
2. References
The program is based on the following, which shall be referred to for further understanding.
Design ASME Sec. VIII, Div. 1
Materials ASME Sec. II - D
Technicals Process Vessel Design Manual, Dennis R. Moss
Design of Process Equipment, 3rd Ed., K. K. Mahajan
Catalogues for Flanges
3. Future Development
Nozzle
Conical Section
Shell Flange
Header, Box Type
Support Saddle
Leg
Lug
Skirt
Lifting Lug
Nozzle External Load
External Pressure
Tall Tower
Davit
4. Program Architecture
Inside the Program
" IS " Input and Summary Sheet
" shell " Calculation Sheet for Shell
" head " Calculation Sheet for Head
" consec " Calculation Sheet for conical Section
" s.flg " Calculation Sheet for Shell Flange
" tube " Calculation Sheet for Tube
" HD " Calculation Sheet for Header
" cv " Calculation Sheet for Cover for Header
" Nx " Calculation Sheet for Nozzle
Data Files
" materials ASTM " Stress Values of ASTM / ASME materials
" materials common " Material Index, Flange Data, Modulus of Elasticity, ...
" materials JIS " Stress Values of JIS materials
" materials KS " Stress Values of KS materials
5. General Information
Data are inputed via cells with blue words / numbers and comboboxes.
Attention shall be paid to cells with red words / numbers.
Sheet .
NTES Narai Thermal Engineering Services
Program User Guide :
Description
05. 8. 15. 0.1
05. 8. 15. 0.1
PUG - MDPV - 000
2005. 8. 15.
Mechanical Design of P / V in acc. with ASME
Date Version Remarks
05. 8. 15. 0.1
Doc. No.
Date
Revision 0
1. Introduction Sheet No. 1 of 1
These notes are intended to help designers follow normal design practices, and further reach an optimum
design.
2. Notes
Flange
The procedures are from Taylor Forge Bulletin No. 502, 7th Ed., " Modern Flange Design ".
In general, bolts should be used in multiples of four(4).
For large diameter flanges, many smaller bolts on a tight bolt circle are recommended to reduce the flange
thickness.
Design Notes :
DN - MDPV - 000
2005. 7. 28.
Mechanical Design of P / V in acc. with ASME
Date
1 of 1
D E S I G N D A T A UG - 16 ( b )
Code ASME Sec. VIII Div. 1 Minimum Thickness of Press. Retaining Parts
Service acc. to UG-16 (b) General
General P. R. Parts
Design Pressure kPa.g kg/cm2.g Unfired Steam Boiler Shell & Head
Design Temperature Compressed Air Shell & Head
Test Press. / Test Method kPa.g / Hydrostatic Steam Shell & Head
Water Shell & Head
* Excluding corrosion allowance,
Corrosion Allowance mm after forming,
C O N S T R U C T I O N D A T A regardless of material.
t
Shell plate ###
Head plate 2:1 Ellipsoidal Thick Reduction after Forming 15 %
Shell #2 plate
Conical Sec. plate Conical Length > Concentric BSA BSP GW Wt
Flat Head forging Flanged Bolt > ASTM A 193-B7,<=2.5" Thk Redu ### ### ### 1" 48
Shell Flange forging AWWA Ring NZ.t > 14 Gasket> Confined Spiral W.,SUS 15 % ### ### ### 1" 48
tube U-tube ###
Triangular Pitch, Trans. Long.
Header, Inlet pipe Circular C.A. 0 ###
Blind Flg, Inlet plate Welded Bolt > BSA GW
Flange > Gasket>
Header, Outlet pipe Circular C.A. 0 ###
Blind Flg, Outlet plate Flanged Bolt > ASTM A 193-B8, <=3/4" BSA GW
Flange > ANSI Slip-on Gasket> ConfinedSpiral W.,SUS ### ###
N O Z Z L E S
A1, Manhole plate Inserted Location > Shell ###
Pad > plate Ar ### Sr ### Access or Inspection Opening > Yes
K1 & K2 pipe Inserted Location > Shell ###
Pad > Ar ### Sr ### Access or Inspection Opening > No
Notes : 1. - N/R - : Not Required. Ar Area Requirement BSA Requirement for Bolt Sectional Area
2. - N/A - : Not Applicable Sr Strength Requirement BSP Requirement for Bolt Spacing
3. GW Requirement for Gasket Width
4. Bolt Bolt Detail, Size / Q'ty
4.6
I N T E R N A L E X T E R N A L
0.85 2500
Code
A 516-70
3
Tube
OD
###### 14 ####### ASTM
ASTM
#######
ASTM
A 516-70
ID
3
300
340 30
Pipe Size
I.D., mm
3 0
Judge
Incinerator Chamber
F - 3704 0 - 3100 - 25
Sohar Refinery Project Project Service
H E A D N O Z Z L E T U B E
Item No.
S H E L L
MD - IS - 000
Sheet No.
Revision 0
2005. 8. 15.
Doc. No.
I N P U T & S U M M A R Y S H E E T f o r P / V M E C H . D E S I G N
t, min. t, req. t, used
Description Type Joint Eff.
Materials
Spec. No.
Job No.
Nozzle ID>
std size>
5.4 ###### 14 1
#######
###### A 105 1450
####### * t std >
M. Input >
19.4 ###### 3
- N/A - std size>
KS
###### 12.0
Pad Th'k > 14
ASTM A 516-70 1 585.6
ASTM 1160
STS 304 TB E 1
A 516-70
ASTM
Pad OD >
ASTM A 516-70
Pad OD >
150 lb
A 106-B 1
14 ####### 0.85 1450 4.6 ######
15 #######
- N/A -
####### ######
###### KS STS 304 1
Pad Th'k >
Sch.10S
50.8
Sch.160 24"
###### ###### 125 A Sch.80
80 A Sch.80
24" Sch.40
15 A
######
######
######
######
######
######
JIS SUS 304 1
KS STS 304 TP E 1 ######
#######
Thickness, mm
2.4
###### KS STS 304 TP E 1 ###### ######
A 105
6
2.4
2.4
Part t,min-CA
1.6
150 lb
###### ######
###### ###### ###### XX-STR
ASTM
Service
###### ###### ####### 1 1/2"
###### ######
* t std > ######
######
######
#######
#######
M. Input > ###### 95 #######
#######
ASTM A 516-70 0.85 5.4 ###### Bolt 920
70.5
#######
14 #######
50
Doc. No.
Job No. : 0 - 3100 - 25
Project : Sohar Refinery Project
Client : JGC
Contractor : HCEI
Item No. : F - 3704
Service Incinerator Chamber
5
4
3
2
1
0 Issued for approval.
Tel.
Homepage Fax.
E-mail
Approved Reviewed
Narai Thermal Engineering Services
LTG Lee
Rev. Prepared Description Date
S. J. Lee 05. 8. 15.
M E C H A N I C A L D E S I G N
P R E S S U R E V E S S E L
MD - PV - 000
P R E S S U R E V E S S E L : Doc. No.
Date
Rev. 0
Sheet No. 1 of 1
1. Design Data and Summary
2. Shell
3.
4.
5.
6.
7.
8.
9.
10.
MD - PV - 000
05. 8. 15.
T a b l e of C o n t e n t s
Date
1 Revision 0
2 Sheet No. 1 x
3
4 Project Sohar Refinery Project
5 Item No. F - 3704
6 Service Incinerator Chamber
7
8
9
10 Code ASME Sec. VIII Div. 1
11
12 Pressure kPa.g
13 Temperature
14 Method
15 Pressure kPa.g
16 Ambient Temperature
17
18 Shell mm
19 Head mm
20 Nozzle mm
21 Tube mm
22
23
24
25 Min. Req. Used
26
27 Shell A 516-70 4.6 #### 14
28 Head 2:1 Ellipsoidal A 516-70 5.4 #### 14
29 Shell #2 A 516-70 4.6 #### 14
30 Conical Sec. Conical Concentric A 516-70 2500 1450 5.4 #### 14 L = 920 mm
31 Flat Head Flanged A 105 Nz ID. 1450 #### 50 Bolt = A 193-B7,<=2.5"
32 Shell Flange AWWA / Ring A 105 Nz Thk 14 #### 95 Gasket = Spiral W.,SUS
33
34
35
36 Req. Used.
37
38 Tube U-tube STS 304 TB E 19.4 25.4 #### 3
39 Header, Inlet Circular STS 304 TP E ##### ##### #### #### 125 A / Sch.80
40 Blind Flg, Inlet Welded STS 304 #### 15
41 Header, Outlet Circular STS 304 TP E ##### ##### #### #### 80 A / Sch.80
42 Blind Flg, Outlet Flanged SUS 304 #### #### ANSI / Slip-on / 150 lb
43
44
45
46 Req. Used. OD t
47
48 A1, Manhole A 516-70 585.6 609.6 #### 12.0 1160 14
49 K1 & K2 A 106-B ##### ##### #### ####
50
51
52
53
54 Remarks :
55
56
57
58
59
60
Design
MD - PV - 000
D E S I G N D A T A
***
3
3
05. 8. 15.
of
E X T E R N A L
340
0
Hydrostatic
30
I N T E R N A L
300
Joint Efficiency Radiography Corrosion Allowance
Spot 0.85
Pressure Test
3
D E S I G N S U M M A R Y
No or Full 1
***
*** *** 0
N O Z Z L E S
Description
Description Type
ID
mm
Thickness
1450
Remarks Material
2500
Remarks
T U B E & H E A D E R
Description Material Location
ID
mm
Material
mm
Remark
Shell
Shell A 516-70
OD
Thickness Pad
Type Material
mm
Thickness
ID OD
Date
Revision 0
Sheet No. 0 x
ASME Sec. VIII, Div. 1
UG - 27 Thickness of Shells under Internal Pressure * Circumferential stress governs.
( c ) ( 1 ) Circumferential Stress in the Longitudinal Joint So, calculation for long. stress is omitted.
Material Code ASTM
Material A 516-70
Internal design pressure P kPa.g
Design temperature
Inside diameter of the shell course under consideration Uncorroded mm
Inside diameter of the shell course under consideration Corroded D mm
Inside radius Corroded R mm
Maximum allowable stress value S kPa
Joint efficiency for, or the efficiency of, appropriate joint E
Corrosion allowance mm
Minimum Required Thickness of Shell
Checks : t = ## R = -> ##
P = ## 0.385 S E = -> ##
0.6 P - 0.6
MD - PV - 000
05. 8. 15.
of
t =
P R
+
S E -
Part Shell
Code
D E S I G N D A T A
= ######
3.0
mm
=
300.0 1,253
## 14 mm used.
+
300.0 0.85
#VALUE! ->
#VALUE!
2,500
2,506
300
1,253
#VALUE!
0.85
340
300
###### 0.5 626.5
#VALUE!
3
C A L C U L A T I O N
Date
Revision 0
Sheet No. 0 x
UG - 32 Formed Heads, and Sections, Pressure on Concave Side
( d ), ( e ) or ( f )
Material Code ASTM
Material A 516-70
Design temperature
Inside diameter of the head Uncorroded mm
Inside diameter of the head Corroded D mm
Joint efficiency E
Thickness reduction rate after forming rt %
Inside spherical or crown radius = D L mm
Minimum Required Thickness of Head before Forming
2:1 Ellipsoidal * UG - 32 ( d )
Check : t / L = ## -> ##
100
2 - 0.2 100 - 15
10% Dished * UG - 32 ( e )
Check : t / L = ## -> ##
100
- 0.1 100 - 15
Hemi-spherical * UG - 32 ( f )
Checks : t = ## L = -> ##
P = ## 0.665 S E = -> ##
100
2 - 0.2 100 - 15
-> #VALUE! = ###### mm ## 14 mm used.
+ 3.0 )
2 S E - 0.2 P 100 - rt 1 300.0
= (
2,267
+ )
100
t = (
P L
-> #VALUE!
300.0
=
#VALUE!
0.885 100 2,267
300.0
= ###### mm ##
###### 0.356
300
( )
3.0 )
S E - 0.1 P 100 - rt 1 300.0
( + t = (
0.885 P L
+
###### 0.002
3.0 )
300.0
15
2,267
+
300.0 1
## 14 mm used.
###### 0.002
100 - rt
1,253
#VALUE!
1
340
14 mm used.
100
#VALUE!
0.9045
)
#VALUE! ->
(
= ###### mm
=
2,506
D E S I G N D A T A
t =
P D
+
2 S E - 0.2 P
3
2,500
2,506
300
#VALUE!
806.9
#VALUE!
MD - PV - 000
05. 8. 15.
of
Part Head
Code
Date
Revision 0
Sheet No. 0 x
Material Code ASTM
Material A 516-70
Design temperature
Checks : t = ## R = -> ##
P = ## 0.385 S E = -> ##
0.6 P - 0.6
300
###### 0.5 364
#VALUE!
1,456
300
728
#VALUE!
0.85
340
mm used.
+
300.0 0.85
#VALUE! ->
#VALUE!
= ######
3.0
mm
=
300.0 728
## 14
Code
D E S I G N D A T A
=
P R
+
S E -
t
3
1,450
MD - PV - 000
05. 8. 15.
of
Part Shell #2
Date
Revision 0
Sheet No. 0 x
UG - 32 Formed Heads, and Sections, Pressure on Concave Side
( g ) Conical Sections ( Without Transition Knuckle )
Material Code ASTM
Material A 516-70
Configuration Concentric
Design temperature
Inside diameter of the shell, larger Uncorroded mm
Inside diameter of the shell, larger Corroded D mm
Inside diameter of the shell, smaller Uncorroded mm
Inside diameter of the shell, smaller Corroded mm
Inside radius Corroded mm
Axial length of conical section L mm
One half apex angle deg
Minimum Required Thickness of Conical Shell
Checks : = < max = deg -> OK !
x
2 cos ( S E - 0.6 P ) 2 cos ( ) ( - 0.6 )
MD - PV - 000
05. 8. 15.
of
t = +
Part Conical Sec.
Code
D E S I G N D A T A
= ######
3.0 +
300.0 0.85
#VALUE!
#VALUE!
mm
300
1,253
340
1,450
1,456
## 14 mm used. ->
29.7
P D
29.7
2,506 300.0
2,500
2,506
=
728
920
29.7
30
3
#VALUE!
0.85
Date
Revision 0
Sheet No. 0 x
UG - 34 Unstayed Flat Heads and Covers
( c ) ( 2 ) Sketch ( j )
Material Code ASTM
Material A 105
Design temperature
Diameter measured as indicated in Fig. UG-34 d mm
Factor depending upon the method of attachment of head, shell dimensions C
Total Bolt load W kPa.mm2
Gasket moment arm, radial distance from bolt center to line of gasket reaction h
G
mm
Minimum Required Thickness of Flat Head
t = d C P / S E + 1.9 W h
G
/ S E d
3
+
* Operating Condition
to = / + 1.9 / ^
3
+
= mm
* Gasket Seating
tg = / + 1.9 / ^
3
+
= mm
t = Larger of to or tg
= mm ## mm used. -> ##
Flange Data
Diameter at location of gasket load reaction d mm t = *Std
Basic gasket seating width b0 mm **
Effective gasket seating width b mm
Gasket Spiral W.,SUS
Gasket factor, Table 2-5.1 m
Gasket unit seating load y kPa
Nominal bolt size
*
Actual bolt diameter mm
Root diameter d2 mm
No. of bolts n Shell ID
Bolt spacing mm -> ###
" ", "TEMA min. / max. / mm
Total Bolt Load
W = Wm1 = H + Hp = 0.785 d
2
P + ( 2 b 3.14 d m P )
= ^
2
+ ( 2 ) =
* Gasket Seating
Wm2 = 3.14 b d y = =
Sb = kPa * Allowable bolt stress at design temp.
Sa = kPa * Allowable bolt stress at atmospheric temp.
Am1 = Wm1 / Sb = / =
Am2 = Wm2 / Sa = / =
Am = Larger of Am1 or Am2 = * total required cross-sectional area of bolts
Ab = / 4 d2
2
n = * cross-sectional area of the bolts using the root diameter
* Ab ## Am -> ###
* Required gasket width = Ab Sa / 2 y d = ## Gasket width, used = -> ###
W = ( Am + Ab ) Sa / 2 =
######
136.5
#VALUE!
1
340
300
1,505
3.0
3
Code
D E S I G N D A T A
Bolted with a confined gasket Flange to Shell
MD - PV - 000
05. 8. 15.
of
Part Flat Head
300.0 1,505
###### 50
1,505
######
1,505 0.30 0.0
Width
######
1,505
####### 1
###### ####### 601,244,337 0.30
d
#
#
#
#
#
#
#
#
#
#
#
#
0.3
1
,
5
2
1

20.0
3
0
h
G
50
Gasket 68947.6
1
1
1
,
4
5
0

1,505
10.0
8.0
######
3
6

#
#
#
300.0
3.0
######
#VALUE! ####### 1 ###### #######
1,505
3
601,244,337
##########
#######
#######
***
#VALUE!
300 8.0 3.14 1,505
#VALUE!
######
######
######
17,063
68947.6
###### 20.0
#######
1"
25.4
21.3
48
3.14 8.0 1,505
57
0.785
#######
601,244,337
2,596,510,385
1,505 3
Date
Revision 0
Sheet No. 0 x
( c ) ( 2 ) Sketch ( p )
Material Code ASTM
Material A 105
Design temperature
t
t = d +
*
= / + 3.0
= mm ## mm used. -> ##
Shell ID
3
0.25
#
#
#
C P / S E
1
,
4
5
0

#
#
#
#
#
#
d

=
###### 50
###### 0.25 300.0 #VALUE! 1
300
#VALUE!
Bolted with a full-face gasket to Shell
MD - PV - 000
05. 8. 15.
of
#VALUE!
1
340
Part Flat Head
Code
D E S I G N D A T A
Date
Revision 0
Sheet No. 0 x
( c ) ( 2 ) Sketch ( e ) or ( f )
Material Code ASTM
Material A 105
Design temperature
Diameter measured as indicated in Fig. UG-34 Uncorroded mm
Diameter measured as indicated in Fig. UG-34 Corroded d mm
m = the ratio, tr / ts = / =
Where, tr Required thickness of seamless shell
ts Nominal thickness of shell
C = m = x =
t = d + = / +
= mm ## mm used. -> ##
3.0
#VALUE!
1
0.2
1
###### 14 ######
###### 300.0 #VALUE!
###### 50
C P / S E 1,456
0.33 0.33 ###### ###### * min.
Code
D E S I G N D A T A
300
1450
1456
340
Welded to Shell
3
***
Part Flat Head
MD - PV - 000
05. 8. 15.
of
ts
d
t
ts
d
t
Sketch (e) Sketch (f)
Date
Revision 0
Sheet No. 0 x
( c ) ( 2 ) Sketch ( a )
Material Code ASTM
Material A 105
Design temperature
Thickness reduction rate after forming rt %
100
100 - r 100 - 15
= mm ## mm used. -> ##
3.0 t C P / S E +
100
= ( d ) / = ( 1,456 0.17
1456
#VALUE!
1
0.17
###### 50
3
#VALUE!
15
) 1 + 300.0
300
340
1450
Part Flat Head
Code
Formed & Welded to Shell
D E S I G N D A T A
MD - PV - 000
05. 8. 15.
of
ts
d
t
Sketch (a)
r = 3 t min.
W.L T.L.
1 Project Sohar Refinery Project Doc. No.
2 Item No. F - 3704 Serivice Incinerator Chamber Sheet No. 1 of 1
3 Description * Design result ### Revision 0
4 Design Pressure kPa.g
5 Design Temperature
6 Atm. Temp. Material ASTM Material ASTM
7 Corrosion Allowance mm at Design Temp.S
fo
kPa at Design Temp.S
b
kPa
8 at Atm. Temp. S
fa
kPa at Atm. Temp. S
a
kPa
9 Gasket Material W
m2
= b G y kPa.mm2 A
m
= greater of W
m2
/S
a
10 Gasket Width, N mm H
P
= 2 b G m P kPa.mm2 or W
m1
/S
b
11 m H = G
2
P / 4 kPa.mm2 A
b
= / 4 d
2
2

n mm2
12 y kPa W
m1
= H
P
+ H kPa.mm2 Check A
b
> A
m
13 b
0
/ b mm W = 0.5 ( A
m
+ A
b
) S
a
kPa.mm2
14 G mm
15 Bolt Size / Q'ty, n Required Gasket Width
16 Bolt Dia. / Root Dia., d
2
mm Nr = A
b
S
a
/ 2 y G < N
17 Bolt Spacing mm <- * Min. / Max., TEMA /
18 H
D
= B
2
P / 4 h
D
= R + 0.5 g
1
M
D
= H
D
h
D
19 H
G
= W
m1
- H h
G
= 0.5 ( C - G ) M
G
= H
G
h
G
20 H
T
= H - H
D
h
T
= 0.5 ( R + g
1
+ h
G
) M
T
= H
T
h
T
21 M
o
= M
D
+ M
G
+ M
T
22 H
G
= W h
G
= 0.5 ( C - G ) M
o
' = H
G
h
G
23
24 K = A / B h / h
0
25 T F
26 Z V
27 Y f t = h =
28 U e = F / h
0
* STD
29 g
1
/ g
0
U
30 h
0
= Bg
0
V
31 E =
32 t h
G
R =
33 = t e + 1 h
T
h
D
34 = 4/3 t e + 1
35 = / T
36 = t
3
/ d
37 = +
38 m
o
= M
o
/ B g
0
=
39 m
G
= M
o
' / B tn =
40 If bolt spacing exceeds 2 d
B
+ t, m
o
and m
G
in above equations are B =
41 multiplied by ID, uncorroded
42 d
B
: Nominal Bolt Dia. Unit : mm
Longitudinal Hub, Longitudinal Hub,
S
H
= f m
o
/ g
1
2
S
H
= f m
G
/ g
1
2
Radial Flange Radial Flange
S
R
= m
o
/ t
2
S
R
= m
G
/ t
2
Tangential Flange Tangential Flange
S
T
= m
o
Y / t
2
- Z S
R
S
T
= m
G
Y / t
2
- Z S
R
Greater of 0.5( S
H
+ S
R
) Greater of 0.5( S
H
+ S
R
)
or 0.5( S
H
+ S
T
) or 0.5( S
H
+ S
T
)
*
H
D
#VALUE!
H
T
H
G
g
1
=
#
#
#
#
#
#
#
#
#
#
######
Shell Flange
C

=
G

=
#
#
#
#
#
#
S H A P E F A C T O R S
S T R E S S F O R M U L A F A C T O R S
######
Load, kPa.mm2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
W
#VALUE!
#VALUE!
#VALUE!
95
#
#
#
#
mm2
#VALUE!
#VALUE!
#######
h
0

g
0
2
#VALUE!
4
#VALUE!
#VALUE!
#VALUE!
#VALUE!
d =
#VALUE!
#VALUE!
###### ######
#VALUE!
#VALUE!
95.000
######
#VALUE!
2 3
6
5
#VALUE!
#VALUE!
#VALUE!
DF - WNFLG - 100
Allowable Stresses
D E S I G N C O N D I T I O N
G A S K E T & B O L T D E T A I L S
Flange
L O A D & B O L T C A L C U L A T I O N S
M O M E N T C A L C U L A T I O N S
#VALUE!
1
300
Bolting
S K E T C H
x
#VALUE!
#VALUE!
#VALUE!
#VALUE!
499,498,152
### mm
Operating Condition
Moment, kPa.mm2-mm
#VALUE!
#VALUE!
#VALUE!
#VALUE!
2 d
B
+ t
Bolt Spacing
S T R E S S C A L C U L A T I O N S, unit - kPa
Allowable Stress Gasket Seating Allowable Stress
7
1,450 A

=
1,456
S
fo
S
fa
#VALUE!
#VALUE!
#VALUE!
######
#VALUE!
#VALUE!
#VALUE!
#VALUE!
1.5 S
fo
S
fo
S
fo
1.5 S
fa
S
fa
S
fa
#VALUE! #VALUE!
#VALUE!
######
######
#VALUE!
######
#VALUE!
######
#VALUE!
#VALUE!
#VALUE!
######
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
######
#VALUE!
######
#VALUE!
#VALUE!
3
68,948
Spiral W.,SUS
#VALUE!
#VALUE!
#VALUE!
340
30
3 #VALUE!
A 105 A 193-B7,<=2.5"
#VALUE! #VALUE!
= Lever Arm, mm
######
Operating Condition
#VALUE!
#VALUE!
######
######
Gasket Seating
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#
#
#
#
#
#
######
######
W E L D I N G N E C K F L A N G E D E S I G N
46
43
44
45
###### ######
###### ######
14
######
#####
#
#
#
#
#
#
#VALUE!
#
#
#
#
2 Item No. F - 3704 Serivice Incinerator Chamber* Type Loose Sheet No. 1 of 1
fo
b
kPa
8 at Atm. Temp. S
fa
kPa at Atm. Temp. S
a
kPa
9 Gasket Material W
m2
= b G y kPa.mm2 A
m
= greater of W
m2
/S
a
P
m1
/S
b
11 m H = G
2
P / 4 kPa.mm2 A
b
= / 4 d
2
2

n mm2
12 y kPa W
m1
= H
P
+ H kPa.mm2 Check A
b
> A
m
13 b
0
/ b mm W = 0.5 ( A
m
+ A
b
) S
a
kPa.mm2
14 G mm
2
mm Nr = A
b
S
a
/ 2 y G < N
18 H
D
= B
2
P / 4 h
D
= 0.5 ( C - B ) M
D
= H
D
h
D
19 H
G
= W
m1
- H h
G
= 0.5 ( C - G ) M
G
= H
G
h
G
20 H
T
= H - H
D
h
T
= 0.5 ( h
D
+ h
G
) M
T
= H
T
h
T
21 M
o
= M
D
+ M
G
+ M
T
22 H
G
= W h
G
= 0.5 ( C - G ) M
o
' = H
G
h
G
23
24 K = A / B h / h
0
25 T F
L
26 Z V
L
27 Y f t = h =
28 U e = F
L
/ h
0
* STD
29 g
1
/ g
0
U
30 h
0
= Bg
0
V
L
31 E =
32 t h
G
R =
33 = t e + 1 h
T
34 = 4/3 t e + 1 h
D
35 = / T
36 = t
3
/ d H
D
37 = + g
0
=
38 m
o
= M
o
/ B tn =
39 m
G
= M
o
' / B
B
+ t, m
o
and m
G
42 d
B
Longitudinal Hub, Longitudinal Hub,
S
H
= m
o
/ g
1
2
S
H
= m
G
/ g
1
2
Radial Flange Radial Flange
S
R
= m
o
/ t
2
S
R
= m
G
/ t
2
Tangential Flange Tangential Flange
S
T
= m
o
Y / t
2
- Z S
R
S
T
= m
G
Y / t
2
- Z S
R
Greater of 0.5( S
H
+ S
R
) Greater of 0.5( S
H
+ S
R
)
or 0.5( S
H
+ S
T
) or 0.5( S
H
+ S
T
)
*
A 193-B7,<=2.5"
#VALUE!
#VALUE!
######
#VALUE!
#VALUE!
2 d
B
+ t
#VALUE!
Bolt Spacing
Allowable Stress Gasket Seating Allowable Stress
7
#VALUE!
#VALUE!
#VALUE!
#VALUE! ######
######
95
4
#VALUE!
5
#VALUE!
Gasket Seating
######
###### #######
#VALUE!
#VALUE!
Operating Condition
Lever Arm, mm
######
Load, kPa.mm2
#VALUE!
Spiral W.,SUS
#VALUE!
#VALUE!
###### ######
68,948
#VALUE!
###### ######
#VALUE!
#VALUE!
h
0

g
0
2
d =
2 3
3
#VALUE!
6
95.000
#VALUE!
#VALUE!
#VALUE!
DF - SOFLG - 100
Allowable Stresses
S K E T C H
x
#VALUE!
#VALUE!
#VALUE!
#VALUE!
514,706,916
1
300
Shell Flange
#VALUE!
Bolting
#VALUE!
mm2
#VALUE!
#VALUE!
#VALUE!
1,450 A

=
1,478
Operating Condition
C

=
G

=
S
fo
S
fa
#VALUE!
#VALUE!
#VALUE!
######
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
######
1.5 S
fo
S
fo
S
fo
#VALUE!
#VALUE!
######
#VALUE!
######
#VALUE!
#VALUE!
#VALUE!
######
#VALUE!
#VALUE!
1.5 S
fa
S
fa
S
fa
#VALUE!
#VALUE!
#VALUE!
#VALUE!
######
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
######
######
30
3 #VALUE!
Flange
A 105
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
######
######
#
#
#
#
#VALUE!
Moment, kPa.mm2-mm
###
=
W
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
14
46
43
44
45
######
###### #
#
#
#
#
#
#
#
#
#
g
1
=
H
T
H
G
#
#
#
#
######
######
mm
#VALUE!
340
#VALUE!
S L I P - O N F L A N G E D E S I G N
#VALUE!
fo
b
kPa
8 at Atm. Temp. S
fa
kPa at Atm. Temp. S
a
kPa
9 Gasket Material W
m2
= b G y + H
'
GY
kPa.mm2 A
m
= greater of W
m2
/S
a
10 H
P
m1
/S
b
11 m H
'
P
= ( h
G
/ h
'
G
) H
P
A
b
= / 4 d
2
2

n mm2
12 y kPa H = G
2
P / 4 kPa.mm2 Check A
b
> A
m
13 b = ( C - B ) / 4 mm W
m1
= H
P
+ H
'
P
+ H kPa.mm2 W = 0.5 ( A
m
+ A
b
) S
a
kPa.mm2
14 G = C - 2 h
G
mm H
'
GY
= ( h
G
/ h
'
G
) b G y
15 Bolt Size / Q'ty, n
2
mm Bolt Hole Dia., dh mm
18 H
D
= B
2
P / 4 h
D
= 0.5 ( C - B ) M
D
= H
D
h
D
19 H
T
= H - H
D
h
T
= 0.5 ( h
D
+ h
G
) M
T
= H
T
h
T
20 M
o
= M
D
+ M
T
23 K = A / B h / h
0
24 T F
L
t = h =
25 Z V
L
* STD
26 Y f
27 U e = F
L
/ h
0
28 g
1
/ g
0
U H
'
G
E =
29 h
0
= Bg
0
V
L
h
'
G
30
h
G
R =
h
T
31 t m
o
= M
o
/ B h
D
32 = t e + 1
33 = 4/3 t e + 1 H
D
34 = / T g
0
=
35 = t
3
/ d tn =
36 = +
B
+ t, m
o
and m
G
39 d
B
Longitudinal Hub,
S
H
= m
o
/ g
1
2
Radial Flange
S
R
= m
o
/ t
2
Tangential Flange
S
T
= m
o
Y / t
2
- Z S
R
Greater of 0.5( S
H
+ S
R
)
or 0.5( S
H
+ S
T
)
Radial Stress at Bolt Circle
*
S K E T C H
######
W ######
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE! =
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
43
40
41
42
#VALUE!
95
#VALUE!
Reverse Moment, kPa.mm2-mm
h
'
G
= #VALUE!
( A - C ) ( 2 A + C )
6 ( C + A )
Lever Arm, mm
#VALUE!
Load, kPa.mm2
#VALUE!
4
Operating Condition
#VALUE!
###### ######
#VALUE!
######
######
######
#VALUE! M
G H
G
h
"
G
340
30
3
#VALUE!
#VALUE!
3
68,948
Spiral W.,SUS
#VALUE!
#VALUE!
= Moment, kPa.mm2-mm
1.5 S
fo
S
fo
S
fo
#VALUE!
#VALUE!
######
######
#VALUE!
######
S
fo
#VALUE!
#VALUE!
#VALUE!
######
#VALUE!
#VALUE!
#VALUE!
#VALUE!
1,450 A

=
C

=
2 d
B
+ t
Bolt Spacing
1,478
G

=
Allowable Stress
7
Operating Condition
######
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
14
g
1
= ######
H
T
#
#
#
#
x
###### #######
######
Lever Arm, mm
######
Bolting
#VALUE!
6 ( B + C )
=
514,706,916
###### ######
h
G
( C - B ) ( 2 B + C )
21
22
DF - SOFFG - 100
Allowable Stresses
D E S I G N C O N D I T I O N 1
300
h
G
+ h
'
G
h
"
G
Flange
#VALUE!
#VALUE!
#VALUE!
#VALUE!
H
G
#VALUE!
W - H =
h
G
h
'
G
#VALUE!
#VALUE!
#VALUE!
=
h
0

g
0
2
95.000
#
#
#
#
#
#
2 3
6
5
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
mm2
#VALUE!
H
G
#
#
#
#
d =
44 S
fo #VALUE!
A 193-B7,<=2.5"
#VALUE!
######
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
######
S
RAD
=
6 M
G
t
2
( C - n dh )
A 105
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Shell Flange
S L I P - O N, F U L L F A C E G A S K E T F L A N G E D E S I G N
fo
b
kPa
8 at Atm. Temp. S
fa
kPa at Atm. Temp. S
a
kPa
9 Gasket Material W
m2
= b G y kPa.mm2 A
m
= greater of W
m2
/S
a
P
m1
/S
b
11 m H = G
2
P / 4 kPa.mm2 A
b
= / 4 d
2
2

n mm2
12 y kPa W
m1
= H
P
+ H kPa.mm2 Check A
b
> A
m
13 b
0
/ b mm W = 0.5 ( A
m
+ A
b
) S
a
kPa.mm2
14 G mm
2
mm Nr = A
b
S
a
/ 2 y G < N
18 H
D
= B
2
P / 4 h
D
= 0.5 ( C - B ) M
D
= H
D
h
D
19 H
G
= W
m1
- H h
G
= 0.5 ( C - G ) M
G
= H
G
h
G
20 H
T
= H - H
D
h
T
= 0.5 ( h
D
+ h
G
) M
T
= H
T
h
T
21 M
o
= M
D
+ M
G
+ M
T
22 H
G
= W h
G
= 0.5 ( C - G ) M
o
' = H
G
h
G
23
24 K = A / B
25
26
27 Y t =
28 * STD
29
30
31 E =
32 t h
G
R =
33 h
T
34 h
D
h =
35
36 H
D
37
38 m
o
= M
o
/ B
39 m
G
= M
o
' / B g
0
=
B
+ t, m
o
and m
G
in above equations are B = tn =
42 d
B
R I N G F L A N G E D E S I G N
Lever Arm, mm
48
*
#VALUE!
S K E T C H
30.0
26.0 g
1
=
######
H
T
H
G
95
######
###### #######
#VALUE!
#VALUE!
Moment, kPa.mm2-mm
######
#VALUE!
#VALUE!
#VALUE!
#VALUE!
95.000
43
Operating Condition
2 d
B
+ t
m
O
Y
S
fo
t = ######
44
Bolt Spacing
68,948
10.00 7.97
1"
=
1
300
Bolting
######### 17063.2
#VALUE!
#VALUE!
3
#VALUE!
Spiral W.,SUS
20.00
#VALUE!
340
30
3 #VALUE!
A 105 A 193-B7,<=2.5"
###
#VALUE!
mm2
#########
x
57.0
######
DF - RFLG - 100
Allowable Stresses
Shell Flange
#########
#########
Flange
1505.1
3
#VALUE!
213.7
mm
5
#VALUE!
Gasket Seating
#VALUE!
#VALUE!
#VALUE!
#VALUE!
514,706,916
#VALUE!
6
2
19,021,440
4
25.40 21.27
Load, kPa.mm2
Operating Condition
67,820,941
#VALUE!
2
1
.
5
#
#
#
#
#
#2
8
.
6

W
#
#
#
#
t =
m
G
Y
S
fa
######
R E Q U I R E D T H I C K N E S S, unit - mm
Allowable Stress Gasket Seating Formula
7
A

=
C

=
G

=
######
14 1,478
1,450
#
#
#
#
#
#
#
#
#
#
#
#
1
,
5
0
5

fo
b
kPa
8 at Atm. Temp. S
fa
kPa at Atm. Temp. S
a
kPa
9 Gasket Material W
m2
= b G y + H
'
GY
kPa.mm2 A
m
= greater of W
m2
/S
a
10 H
P
m1
/S
b
11 m H
'
P
= ( h
G
/ h
'
G
) H
P
A
b
= / 4 d
2
2

n mm2
12 y kPa H = G
2
P / 4 kPa.mm2 Check A
b
> A
m
13 b = ( C - B ) / 4 mm W
m1
= H
P
+ H
'
P
+ H kPa.mm2 W = 0.5 ( A
m
+ A
b
) S
a
kPa.mm2
14 G = C - 2 h
G
mm H
'
GY
= ( h
G
/ h
'
G
) b G y
15 Bolt Size / Q'ty, n
2
mm Bolt Hole Dia., dh mm
18 H
D
= B
2
P / 4 h
D
= 0.5 ( C - B ) M
D
= H
D
h
D
19 H
T
= H - H
D
h
T
= 0.5 ( h
D
+ h
G
) M
T
= H
T
h
T
20 M
o
= M
D
+ M
T
23 K = A / B
24 t =
25 * STD
26 Y
27
28 H
'
G
E =
29 h
'
G
30
h
G
R =
h
T
31 t m
o
= M
o
/ B h
D
h =
32
33 H
D
34
35
36 g
0
=
B
+ t, m
o
and m
G
in above equations are B = tn =
39 d
B
Tangential Flange
S
T
= m
o
Y / t
2
Radial Stress at Bolt Circle
Spiral W.,SUS
3
#VALUE!
#VALUE!
#VALUE!
R I N G, F U L L F A C E G A S K E T F L A N G E D E S I G N
#VALUE! #VALUE!
#VALUE!
######
S
RAD
=
6 M
G
t
2
( C - n dh )
#VALUE! 44 S
fo #VALUE!
#VALUE!
Moment, kPa.mm2-mm =
*
1,478
g
1
=
6
5
#VALUE!
2 3
H
G = #VALUE!
###### #######
Operating Condition
#VALUE!
#VALUE!
Bolting
Flange
95.000
= W - H
Lever Arm, mm
######
A 105 A 193-B7,<=2.5"
DF - RFFG - 100
Allowable Stresses
D E S I G N C O N D I T I O N 1
300
Shell Flange
#VALUE!
Lever Arm, mm
( A - C ) ( 2 A + C )
6 ( C + A ) 6 ( B + C )
Reverse Moment, kPa.mm2-mm
21
22 h
"
G
( C - B ) ( 2 B + C )
h
G =
95
S K E T C H
######
M
G
#VALUE!
h
'
G
=
######
######
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Bolt Spacing
Allowable Stress
7
1,450 A

=
C

=
Operating Condition
#VALUE!
#VALUE!
2 d
B
+ t
######
#VALUE! S
fo
#VALUE!
mm2
H
G
#
#
#
#
43
40
41
42
#
#
#
#
#
##
#
#
#
#VALUE!
W
######
#VALUE! #VALUE!
#VALUE!
#VALUE!
14
#VALUE!
######
######
#VALUE! H
G
h
"
G
=
######
#VALUE!
4
514,706,916
###### ######
x
###### ######
Load, kPa.mm2
######
h
G
+ h
'
G
h
G
h
'
G
#VALUE!
G

=
#VALUE!
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
######
H
T
340
30
#VALUE!
#VALUE!
3
68,948
Date
Revision 0
Sheet No. 0 x
Material Code KS
Material STS 304 TB E
Design temperature
Outside diameter of the tube course under consideration mm
Nominal thickness of the tube mm
Inside diameter of the tube Uncorroded mm
Inside diameter of the tube Corroded D mm
Checks : t = ## R = -> ##
P = ## 0.385 S E = -> ##
0.6 P - 0.6
Minimum Tube Wall Thickness in the Bent Portion before Bending * TEMA RCB - 2. 31 U-bend Requirements
Minimum required thickness, calculated above t mm
Outside tube diameter do mm
Mean radius of bend R mm
4 x
19.4
300
9.7
#VALUE!
1
340
25.4
3
## 3 mm used.
+
300.0 1
#VALUE! ->
=
Code
D E S I G N D A T A
#######
t =
P R
+
S E -
0
19.4
t0 = t [
MD - PV - 000
05. 8. 15.
of
Part Tube
] = ###### [ 1 +
4 R
do
= ######
0.0
mm
###### 0.5
300
300.0 9.7
]
= ###### mm ## 3 mm used. -> #VALUE!
1
4.85
#VALUE!
#VALUE!
25.4
37.5
25.4
+
37.5
Date
Revision 0
Sheet No. 0 x
Material Code KS
Material STS 304 TP E 125 A / Sch.80
Design temperature
Checks : t = ## R = -> ##
P = ## 0.385 S E = -> ##
0.6 P - 0.6
300.0
=
300
#VALUE!
#VALUE!
1
340
######
0.0
mm
=
300.0 #VALUE!
###### 1
->
Code
D E S I G N D A T A
t =
P R
+
S E -
0
#VALUE!
#VALUE!
MD - PV - 000
05. 8. 15.
of
Part Header, Inlet
###### 0.5
300
#VALUE!
#VALUE!
#VALUE! ## ###### mm used.
+
Date
Revision 0
Sheet No. 0 x
( c ) ( 2 ) Sketch ( e ) or ( f )
Material Code KS
Material STS 304
Design temperature
C = m = x =
t = d + = / +
= mm ## mm used. -> ##
Code
D E S I G N D A T A
300
#VALUE!
#VALUE!
340
Welded to Shell
MD - PV - 000
05. 8. 15.
of
Part Blind Flg, Inlet
###### 15
C P / S E ###### ###### 300.0
###### ###### ######
0.33 0.33 ###### ######
0
***
0.0
#VALUE!
1
* min. 0.2
###### 1
ts
d
t
ts
d
t
Date
Revision 0
Sheet No. 0 x
( c ) ( 2 ) Sketch ( p )
Material Code KS
Material STS 304
Design temperature
t
t = d +
= / +
= mm ## mm used. -> ##
Shell ID
D E S I G N D A T A
300
#VALUE!
MD - PV - 000
05. 8. 15.
of
#VALUE!
1
340
Code
###### 15
C P / S E
###### 0.25 300.0
0
0.25
0.0 ###### 1
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
d

=
Date
Revision 0
Sheet No. 0 x
( c ) ( 2 ) Sketch ( j )
Material Code KS
Material STS 304
Design temperature
G
mm
t = d C P / S E + 1.9 W h
G
/ S E d
3
+
to = / + 1.9 / ^
3
+
= mm
* Gasket Seating
tg = / + 1.9 / ^
3
+
= mm
= mm ## mm used. -> ##
Flange Data
Basic gasket seating width b0 mm
Gasket
Nominal Bolt Size
Actual Bolt Dia. mm
Root Dia. d2 mm
No. of Bolts n Shell ID
Total Bolt Load
W = Wm1 = H + Hp = 0.785 d
2
P + ( 2 b 3.14 d m P )
= ^
2
+ ( 2 ) =
* Gasket Seating
Wm2 = 3.14 b d y = =
Am1 = Wm1 / Sb = / =
Am2 = Wm2 / Sa = / =
Ab = / 4 d2
2
* Ab ## Am -> ##
* Required gasket width = Ab Sa / 2 y G = ## Gasket width, used = -> ###
W = ( Am + Ab ) Sa / 2 =
#######
#######
######
######
######
######
3.14 ###### ######
#VALUE!
######
######
######
######
0.0
###### ######
#VALUE!
#VALUE!
#######
#######
#VALUE!
#VALUE!
***
#VALUE!
0.785 ###### 300 ###### 3.14 ###### 0 300.0
0.0
######
#VALUE! ###### 1 ###### ######
######
0
0.0
1
1 ######
#
#
#
#
#
#
######
######
######
######
#
#
#
#
#
#
#
#
#
d
#
#
#
#
#
#
#
#
#
#
#
#
0
0.3
#
#
#
#
#
#
######
#
#
#
h
G
15
Gasket
Width
######
0.0 ###### 1
###### ###### #VALUE! 0.30 300.0 ######
###### 15
######
######
###### 0.30 0.0
D E S I G N D A T A
300
#VALUE!
Bolted with a confined gasket Flanget to Shell
MD - PV - 000
05. 8. 15.
of
#VALUE!
1
340
Code
Date
Revision 0
Sheet No. 0 x
Material Code KS
Material STS 304 TP E 80 A / Sch.80
Design temperature
Checks : t = ## R = -> ##
P = ## 0.385 S E = -> ##
0.6 P - 0.6
MD - PV - 000
05. 8. 15.
of
t =
P R
+
S E -
Part Header, Outlet
Code
D E S I G N D A T A
= ######
0.0
mm
=
300.0 #VALUE!
######
## ###### mm used.
+
300.0 1
-> #VALUE!
#VALUE!
#VALUE!
300
#VALUE!
#VALUE!
1
340
###### 0.5
300
#VALUE!
#VALUE!
0
Date
Revision 0
Sheet No. 0 x
( c ) ( 2 ) Sketch ( e ) or ( f )
Material Code JIS
Material SUS 304
Design temperature
C = m = x =
t = d + = / +
= mm ## mm used. -> ##
0.0
* min. 0.2
###### 1 300.0
###### ###### ######
0.33 0.33 ###### ######
Code
###### ######
C P / S E ###### ######
Welded to Shell
MD - PV - 000
05. 8. 15.
of
Part Blind Flg, Outlet
D E S I G N D A T A
300
#VALUE!
#VALUE!
#VALUE!
1
0
***
340
ts
d
t
ts
d
t
Date
Revision 0
Sheet No. 0 x
( c ) ( 2 ) Sketch ( p )
Material Code JIS
Material SUS 304
Design temperature
t
t = d +
= / +
= mm ## mm used. -> ##
Shell ID
#
#
#
#
#
#
d

=
###### ######
C P / S E
#
#
#
#
#
#
#
#
#
###### 0.25 300.0 ###### 1 0.0
340
#VALUE!
#VALUE!
1
0.25
0
Code
D E S I G N D A T A
300
MD - PV - 000
05. 8. 15.
of
Date
Revision 0
Sheet No. 0 x
( c ) ( 2 ) Sketch ( j )
Material Code JIS
Material SUS 304
Design temperature
G
mm
t = d C P / S E + 1.9 W h
G
/ S E d
3
+
to = / + 1.9 / ^
3
+
= mm
* Gasket Seating
tg = / + 1.9 / ^
3
+
= mm
= mm ## mm used. -> ##
Flange Data
Basic gasket seating width b0 mm
Gasket Spiral W.,SUS
Nominal Bolt Size
Actual Bolt Dia. mm
Root Dia. d2 mm
No. of Bolts n Shell Id
Total Bolt Load
W = Wm1 = H + Hp = 0.785 d
2
P + ( 2 b 3.14 d m P )
= ^
2
+ ( 2 ) =
* Gasket Seating
Wm2 = 3.14 b d y = =
Am1 = Wm1 / Sb = / =
Am2 = Wm2 / Sa = / =
Ab = / 4 d2
2
* Ab ## Am -> ##
* Required gasket width = Ab Sa / 2 y G = ## Gasket width, used = -> ###
W = ( Am + Ab ) Sa / 2 =
######
######
#VALUE!
######
###### ######
#VALUE! ####### ######
#######
#######
#VALUE! #######
#VALUE!
3.14 ###### ###### 68947.6 #VALUE!
3.14 ###### 3 300.0 0.785 ###### 300 ######
###### Width ######
######
######
######
Gasket d
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
######
###### h
G
######
#
#
#
#
#
#
3 ######
#
#
#
68947.6
######
###### ######
###### ###### ######
#VALUE! ###### ###### 1 ###### 0.0
###### 1 ###### 0.0
######
###### 0.30 0.0 ###### 1
#VALUE!
0
###### 0.30 300.0 ###### 1 #VALUE! ######
340
#VALUE!
#VALUE!
1
0.3
***
Code
Bolted with a confined gasket Flanget to Shell
D E S I G N D A T A
300
MD - PV - 000
05. 8. 15.
of
Date
Revision 0
Sheet No. 0 x
UG - 45 Nozzle Neck Thickness
UW - 16 Minimum Requirements for Attachment Welds at Openings
Material Code ASTM ASTM
Material specification A 516-70 A 516-70
Internal design pressure P kPa.g kPa.g
Design temperature
Inside diameter Uncorroded mm mm
Inside diameter Corroded D mm Dn mm
Inside radius Corroded R mm Rn mm
Maximum allowable stress value S kPa Sn kPa
Joint efficiency E En
Corrosion allowance mm n mm
Nominal wall thickness Uncorroded mm mm
Wall thickness Corroded t mm tn mm
Minimum Nozzle Wall Thickness * UG - 45
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks : tr1 = ## R = -> ##
P = ## 0.385 S E = -> ##
0.6 P - 0.6
UG - 45 ( b )
( 1 ) Shell or head thickness ( E = 1 ) tr2 = mm
UG - 16 ( b ) Minimum thickness tr3 = mm
( 4 ) Minimum thickness of standard wall pipe tr4 = mm
Larger of tr2 or tr3 tr5 = mm
tr6 = Smaller of tr4 or tr5 = mm
-> Larger of tr1 or tr6 = mm ## mm used. -> ##
Size of Weld Required * UW - 16 ( c )
Inner Fillet Weld tmin = Smaller of 19 mm or tn or te =
tc min = Smaller of 6 mm or 0.7 tmin =
tc act = 0.7 Leg41 = -> OK !
Outer Fillet Weld tmin = Smaller of 19 mm or te or t =
tw min = 0.5 tmin =
tw act = 0.7 Leg42 = -> OK !
-> The weld is satisfactory.
## ## ##
## ##
1,253
5.50
6.30
9.00
6.00
7.00
11.00
14
#VALUE!
0.85
3
n =
11
+ 3.0
300.0
###### 0.5 147.9
9.00
MD - PV - 000
05. 8. 15.
of
tr1 =
P Rn
+
Sn En -
12.00
- N/A -
Part
Code
300
Nozzle > A1, Manhole
300
N O Z Z L E Shell
D E S I G N D A T A
4.60
4.60
585.6
591.6
295.8
#VALUE!
1
3
mm
12.00
1
4.60
- N/A -
300 #VALUE!
= ######
300.0 295.8
#######
340 340
2,500
2,506
######
Date
Revision 0
Sheet No. 1 x
Code UG - 37 Reinforcements required for Openings in Shells and Formed Heads
Nozzle Placemenent Inserted
Finished diameter of circular opening = Dn d mm
Corrction factor F
Required thickness of a seamless shell or head tr mm
Required thickness of a seamless nozzle wall trn mm
Allowable stress value in tension, Nozzle Sn kPa
Allowable stress value in tension, Vessel Sv kPa
Strength reduction factor, 1.0 = Sn/Sv fr1
E1
Pad material code ASTM
Pad material specification A 516-70
Pad O.D. mm
Pad thickness te mm
Allowable stress value in reinforcing element Sp kPa
Strength reduction factor, 1.0 =( lesser of Sn or Sp )/ Sv fr3 kPa
Strength reduction factor, 1.0 = Sp/Sv fr4
Leg41 mm * Min.
Leg42 mm * Min.
Leg43 mm * Min.
Limit of reinforcement * UG - 40 mm * Larger of d or Rn + tn + t
Outside diameter of reinforcing element Dp mm
= A, Area required = d tr F + 2 tn tr F ( 1 - fr1 )
= mm2
= A1, Area available in shell
= Larger of d ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) or 2 ( t + tn ) ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 )
= mm2
= A2, Area available in nozzle projecting outward = Smaller of 5 ( tn - trn ) fr2 t or 2 ( tn - trn ) ( 2.5 tn + te ) fr2
= mm2
= A3, Aea available in inward nozzle = Smallest of 5 t ti fr2, 5 ti ti fr2 or 2 h ti fr2
= mm2
= A41, Area available in outward weld = outward nozzle weld = (leg)^2 fr3
= mm2
= A42, Area available in outer weld = outer element weld = (leg)^2 fr4
= mm2
= A43, Area available in inward weld = inward nozzle weld = (leg)^2 fr2
= mm2
= A5, Area available in element = ( Dp - d - 2 tn ) te fr4
= mm2
A1 + A2 + A41 + A42 + A5 = A = ## ##
- N/A -
#VALUE!
######
######
#######
10.0
#VALUE!
#VALUE! #VALUE! ######
#######
######
591.6
######
1
######
#VALUE!
- N/A -
1160.0
- N/A -
#VALUE!
591.6
#VALUE!
#VALUE!
of
8.5
7.8
######
9.0
1
1160
14
#######
D E S I G N D A T A
Nozzle > A1, Manhole Part
MD - PV - 000
05. 8. 15.
t R
Dp
trn
tr
c
h
ti
d
t
t
* 1 : Smaller of 2.5 t or 2.5 tn + te
* 2 : Smallest of h, 2.5 t, or 2.5 ti
Larger of
d or Rn + tn +
For nozzle wall inserted
Larger of
d or Rn + tn + t
For nozzle wall abutting
the vessel wall through the vessel wall
* 1
* 2
Date
Revision 0
Sheet No. 2 x
Code UG - 41 Strength of Reinforcement
Allowable Unit Stresses * UG - 45 ( c ) & UW - 15 ( c )
Fillet Weld Shear Sfs = x = kPa
Nozzle Wall Shear Sns = x = kPa
Groove Weld Tension Sgt = x = kPa
Groove Weld Shear Sgs = x = kPa
Strength of Connection Elements * Dimensions are in m.
Inner Fillet Weld Shear
(a) = / 2 x Nozzle OD x Weld Leg x Sfs
= / 2 x x x = KN = N
Nozzle Wall Shear
(b) = / 2 x Mean Nozzle Dia. x tn x Sns
= / 2 x x x = KN = N
Groove Weld Tension
(c) = / 2 x Nozzle OD x t x Sgt
= / 2 x x x = KN = N
Outer Fillet Weld Shear
(d) = / 2 x Pad OD x Weld Leg x Sfs
= / 2 x x x = KN = N
Upper Groove Weld Tension
(e) = / 2 x Nozzle OD x te x Sgt
= / 2 x x x = KN = N
Lower Fillet Weld Shear
(f) = / 2 x Nozzle OD x Weld Leg x Sfs
= / 2 x x x = KN = N
Load to be carried by Welds * UG - 41 ( b ) ( 1 ) & ( 2 )
Weld Load for Strength Path 1 - 1
W1-1 = ( A2 + A5 + A41 + A42 ) Sv = KN = N
W2-2 = ( A2 + A3 + A41 + A43 + 2 tn t fr1 ) Sv = KN = N
W3-3 = ( A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ) Sv = KN = N
Total Weld Load
W = [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv = KN = N
Check Strength Paths * UG - 41 ( b ) ( 1 ) & ( 2 )
Path 1-1 (d) + (b) = + = N -> ##
Load for Path 1-1 = Smaller of W1-1 or W = N
Path 2-2 (a) + (c) + (e) = + + = N -> ##
Path 3-3 (d) + (c) = + = N -> ##
-> ## ##
#VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE!
#VALUE!
#VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
0.49 #VALUE! #VALUE!
0.7 #VALUE! #VALUE!
0.6 #VALUE! #VALUE!
A1, Manhole Part
MD - PV - 000
05. 8. 15.
of
Nozzle >
#VALUE!
0.6006 0.009 #VALUE! #VALUE! #VALUE!
0.6096 0.01 #VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE!
0.6096 0.011 #VALUE! #VALUE! #VALUE!
1.16 0.009
#VALUE!
0.6096 - N/A - #VALUE! - N/A - - N/A -
0.6096 0.014
Date
Revision 0
Sheet No. 0 x
UG - 45 Nozzle Neck Thickness
UW - 16 Minimum Requirements for Attachment Welds at Openings
Material Code ASTM ASTM
Material specification A 516-70 A 106-B / 1 1/2" / XX-STR
Internal design pressure P kPa.g kPa.g
Design temperature
Inside diameter Uncorroded mm mm
Inside diameter Corroded D mm Dn mm
Inside radius Corroded R mm Rn mm
Maximum allowable stress value S kPa Sn kPa
Joint efficiency E En
Corrosion allowance mm n mm
Nominal wall thickness Uncorroded mm mm
Wall thickness Corroded t mm tn mm
Minimum Nozzle Wall Thickness * UG - 45
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks : tr1 = ## R = -> ##
P = ## 0.385 S E = -> ##
0.6 P - 0.6
UG - 45 ( b )
( 1 ) Shell or head thickness ( E = 1 ) tr2 = mm
UG - 16 ( b ) Minimum thickness tr3 = mm
( 4 ) Minimum thickness of standard wall pipe tr4 = mm
Larger of tr2 or tr3 tr5 = mm
tr6 = Smaller of tr4 or tr5 = mm
-> Larger of tr1 or tr6 = mm ## mm used. -> ##
##
Inner Fillet Weld tmin = Smaller of 19 mm or tn or t =
tc min = Smaller of 6 mm or 0.7 tmin =
tc act = 0.7 Leg41 = -> ##
Outer Fillet Weld tmin = Smaller of 19 mm or te or t =
tw min = 0.5 tmin =
tw act = 0.7 Leg42 = -> - N/A -
-> ##
Strength cal. for welds are NOT required for this detail which conforms to Fig. UW - 16. 1, sketch ( c ) ~ ( e ).
## ## ##
## ##
340 340
2,500
2,506
######
4.60
######
300 #VALUE!
= ######
300.0 #VALUE!
####### 1
######
######
######
#VALUE!
#VALUE!
#VALUE!
#VALUE!
1
3
mm
######
Code
300
Nozzle > K1 & K2
300
N O Z Z L E Shell
D E S I G N D A T A
tr1 =
P Rn
+
Sn En -
MD - PV - 000
05. 8. 15.
of
Part
#VALUE!
11
+ 3.0
300.0
###### 0.5 #VALUE!
#VALUE!
#VALUE!
0.85
3
n =
1,253
- N/A -
- N/A -
######
######
######
- N/A -
14
Date
Revision 0
Sheet No. 1 x
Code UG - 37 Reinforcements required for Openings in Shells and Formed Heads
Nozzle Placemenent Inserted
Finished diameter of circular opening = Dn d mm
Corrction factor F
Required thickness of a seamless shell or head tr mm
Required thickness of a seamless nozzle wall trn mm
Allowable stress value in tension, Nozzle Sn kPa
Allowable stress value in tension, Vessel Sv kPa
E1
Pad material code - N/A -
Pad material specification - N/A -
Pad O.D. mm
Pad thickness te mm
Allowable stress value in reinforcing element Sp kPa
Strength reduction factor, 1.0 =( lesser of Sn or Sp )/ Sv fr3 kPa
Strength reduction factor, 1.0 = Sp/Sv fr4
Leg41 mm * Min.
Leg42 mm * Min.
Leg43 mm * Min.
Limit of reinforcement * UG - 40 mm * Larger of d or Rn + tn + t
Outside diameter of reinforcing element Dp mm
= A, Area required = d tr F + 2 tn tr F ( 1 - fr1 )
= mm2
= A1, Area available in shell
= Larger of d ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) or 2 ( t + tn ) ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 )
= mm2
= A2, Area available in nozzle projecting outward = Smaller of 5 ( tn - trn ) fr2 t or 5 ( tn - trn ) fr2 tn
= mm2
= A3, Aea available in inward nozzle = Smallest of 5 t ti fr2, 5 ti ti fr2 or 2 h ti fr2
= mm2
= A41, Area available in outward weld = outward nozzle weld = (leg)^2 fr2
= mm2
= A42, Area available in outer weld = outer element weld = (leg)^2 fr4
= mm2
= A43, Area available in inward weld = inward nozzle weld = (leg)^2 fr2
= mm2
= A5, Area available in element = ( Dp - d - 2 tn ) te fr4
= mm2
A1 + A2 + A41 = A = ## ##
Nozzle > K1 & K2 Part
MD - PV - 000
05. 8. 15.
D E S I G N D A T A
of
######
- N/A -
- N/A -
- N/A -
1
- N/A -
- N/A -
#######
######
- N/A -
- N/A -
- N/A -
- N/A -
#VALUE!
######
#VALUE!
- N/A -
#VALUE!
#VALUE! #VALUE! ######
- N/A -
- N/A -
######
######
1
######
- N/A -
#VALUE!
######
######
#######
t R
Dp
trn
tr
c
h
ti
d
t
t
* 1 : Smaller of 2.5 t or 2.5 tn + te
* 2 : Smallest of h, 2.5 t, or 2.5 ti
Larger of
d or Rn + tn +
For nozzle wall inserted
Larger of
d or Rn + tn + t
For nozzle wall abutting
the vessel wall through the vessel wall
* 1
* 2
Date
Revision 0
Sheet No. 2 x
Code UG - 41 Strength of Reinforcement
Allowable Unit Stresses * UG - 45 ( c ) & UW - 15 ( c )
Fillet Weld Shear Sfs = x = kPa
Nozzle Wall Shear Sns = x = kPa
Groove Weld Tension Sgt = x = kPa
Groove Weld Shear Sgs = x = kPa
Strength of Connection Elements * Dimensions are in m.
Inner Fillet Weld Shear
(a) = / 2 x Nozzle OD x Weld Leg x Sfs
= / 2 x x x = KN = N
Nozzle Wall Shear
(b) = / 2 x Mean Nozzle Dia. x tn x Sns
= / 2 x x x = KN = N
Groove Weld Tension
(c) = / 2 x Nozzle OD x t x Sgt
= / 2 x x x = KN = N
Outer Fillet Weld Shear
(d) = / 2 x Pad OD x Weld Leg x Sfs
= / 2 x x x = KN = N
Upper Groove Weld Tension
(e) = / 2 x Nozzle OD x te x Sgt
= / 2 x x x = KN = N
Lower Fillet Weld Shear
(f) = / 2 x Nozzle OD x Weld Leg x Sfs
= / 2 x x x = KN = N
Load to be carried by Welds * UG - 41 ( b ) ( 1 ) & ( 2 )
W1-1 = ( A2 + A5 + A41 + A42 ) Sv = KN = N
W2-2 = ( A2 + A3 + A41 + A43 + 2 tn t fr1 ) Sv = KN = N
W3-3 = ( A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ) Sv = KN = N
Total Weld Load
W = [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv = KN = N
Check Strength Paths * UG - 41 ( b ) ( 1 ) & ( 2 )
Path 1-1 (d) + (b) = + = N -> ##
Path 2-2 (a) + (c) + (e) = + + = N -> ##
Path 3-3 (d) + (c) = + = N -> ##
-> ## ##
- N/A -
###### - N/A - #VALUE! - N/A - - N/A -
###### - N/A - #VALUE! - N/A -
- N/A -
###### 0.011 #VALUE! #VALUE! #VALUE!
- N/A - - N/A -
#VALUE!
###### ###### #VALUE! #VALUE! #VALUE!
###### ###### #VALUE! #VALUE!
Part
MD - PV - 000
05. 8. 15.
of
Nozzle > K1 & K2
0.6 #VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
0.7 #VALUE! #VALUE!
0 #VALUE! #VALUE!
#VALUE!
#VALUE! - N/A -
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE!
0 #VALUE! #VALUE!
#VALUE!
#VALUE! #VALUE! 0 #VALUE!

MD PV ASME v0.1

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MD PV ASME v0.1

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