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STANDARD SPECIFICATION USED

FOR PAINTING SYSTEM


IN POWER PLANT

CONTENTS

CLAUSE NO.

1.00.00

DESCRIPTION

NO. OF
PAGES

PAINTING AND SURFACE PROTECTION

ANNEXURE-I PAINT SYSTEM DRY ARID CLIMATE

ANNEXURE-II SCHEDULE OF PRIMER FINISH


COATS

ANNEXURE-III
COLOUR COADING FOR
IDENTIFICATION OF PIPELINES USED IN THERMAL
POWER PLANTS

PAINTING SYSTEM
1.00.00

Painting and Surface Protection:

1.01.00

This Section of the Specification generally covers the type of paint, no. of coats,
thickness of each coat & the total DFT of paint to be applied for various
equipment / structure & services. Further the specification covers the color coding
for identification of pipe lines as well as various structures.

1.02.00

This section shall be read in conjunction with Section-3.

1.03.00

While the colour code and shades for equipments, pipe lines and identification
shall be maintained as per the following section, the colour shade of structural
shall be discussed with the Project specific OWNER, and their concurrence may
be obtained.

1.04.00

Refer Note 1 in Annexure 1 for site fabricated structural and miscellaneous


items.

ANNEXURE-I
PAINT SYSTEM DRY ARID CLIMATE
(Refer Annexure-II for Paint Specification)
SL.
NO.
1.

SURFACE / LOCATION

Outdoor:

TEMP. C

Upto 130

SURFACE
PREPERATION

COAT

Sa 2

Primer

Structural steelworks, piping (oil


+ water), tanks outside surface,
transmission towers, cranes,
steel floors, cranes, galleries,
stairways.
2.

Outdoor:
Structural steelworks, piping (oil
+ water), tanks outside surface.

3.

4.

Indoor & Outdoor structural steel


works, piping uninsulated
carbon.

Indoor:Structural steelworks,
piping (oil + water), tanks
outside surface, transmission
towers, cranes, steel floors,
cranes, galleries, stairways.

Above 130
& up to
200

Above 200
& up to
400

Upto 130

Sa 2

Sa 2

Sa 2

PAINT SYSTEM
NO. OF
COATS

GENERIC
TYPE

DFT PER
COAT

IN SHOP

AT SITE

P1

35

Yes

Intermediate

P1

100

Yes

Final

F1

50

Primer

F9

75

Intermediate

F9

20

Yes

Final

F11

20

Yes

Primer

F9

75

Intermediate

F12

20

Yes

Final

F12

20

Yes

Primer

P6

35

Final

F6

30

Yes

Yes

Yes

Yes
Yes

SL.
NO.
5.

SURFACE / LOCATION

TEMP. C

SURFACE
PREPERATION

COAT

Sa 3

Primer

PAINT SYSTEM
NO. OF
COATS

GENERIC
TYPE

DFT PER
COAT

IN SHOP

P6

35

Yes

Finish

F6

55

Primer

P3

50

Finish

F6

50

Primer

P3

35

Finish

F6

100

Primer

P3

35

Finish

F6

50

Yes
Yes

Extreme Aggressive Chemical


Environment:

Structural steel work in the


battery rooms, chlorination
plant and water treatment
plant

Ambient

Uninsulated:

Upto 80

Sa 3

Tanks, piping, etc.

Inside Surfaces:

Ambient

Sa 2

Steel tanks for oil storage

Inside Surfaces:

Ambient

Sa 2

Steel tanks for DM water


6.

Surfaces predominantly in
contact water except buried
water lines

Up to 60

Sa 2

Finish

F7

125

7.

Indoor

Up to 60

Sa 3

Primer

P2

50

Finish

F3

30

Prime

P3

50

Water pipelines
8.

AT SITE

Oil pipelines

Up to 90

Sa 3

Yes

Yes
Yes
Yes
Yes
Yes

Yes
Yes
Yes

SL.
NO.

SURFACE / LOCATION

In door & Outdoor: Structural


steel works, and other
miscellaneous items.

Note : All site fabricated items

TEMP. C

Up to 60

shall be

SURFACE
PREPERATION

Sa 2

painted as per

COAT

PAINT SYSTEM
NO. OF
COATS

GENERIC
TYPE

DFT PER
COAT

IN SHOP

AT SITE

Finish

F6

100

Primer

P1

55

Intermediate

P1

35

Yes

Final

F1

35

Yes

Sl. No. 9

Yes
----

Yes

ANNEXURE-II
SCHEDULE OF PRIMER FINISH COATS

PRIMER
P-1

Red oxide Zinc chromate primer

P-2

High build chlorinated rubber zinc phosphate primer

P-3

High building zinc phosphate primer

P-4

Etch primer / wash primer

P-5

Epoxy zinc chromate primer

P-6

Epoxy zinc phosphate primer

P-7

Epoxy high build MIO primer

P-8

Epoxy red oxide zinc phosphate primer

P-9

Epoxy based tie coat finish coats

FINISH COATS
F-1

Synthetic enamel

F-2

Acrylic polyurethane paint

F-3

Chlorinated rubber paint

F-4

High build chlorinatd rubber MIO paint

F-5

Chemical resistant phenolic based Enamel

F-6

Epoxy high build coating

F-7

High build coal tar epoxy

F-8

Self priming epoxy high build coating

F-9

Inorganic zinc silicate coating

F-10

High build black

F-11

Heat resistant aluminium paint suitable up to 250C

F-12

Heat resistant silicon paint suitable up to 400C

F-13

Synthetic rubber based aluminium paint suitable up to 150C

ANNEXURE-III
COLOUR COADING FOR IDENTIFICATION OF PIPELINES USED IN THERMAL POWER PLANTS

SL.
NO.

FLUID

GROUND
SHADE

COLOUR NO.
AS PER IS: 5

BAND SHADE

COLOUR NO.
AS PER IS: 5

1.

Water:
a. Untreated / Raw / Service

Sea green

217

White

b. Treated / Deminerlised

Sea green

217

Light orange

557

c. Condensate:

Sea green

217

Light brown

410

LP Bypass attemperation

Sea green

217

Light brown

410

Condensate make-up line to


condenser from surge tank /
DM supply header

Sea green

217

Light brown

410

Sea green

217

d. Boiler feed:

HP Bypass attemperation

Sea green

217

Superheater attemperation

Sea green

217

Reheater attemperation

Sea green

217

Auxiliary PRDS attemperation

Sea green

217

REMARKS

SL.
NO.

2.

FLUID

GROUND
SHADE

COLOUR NO.
AS PER IS: 5

BAND SHADE

COLOUR NO.
AS PER IS: 5

e. Drains back to cycle

Sea green

217

Black

692

f. Drains to waste

Sea green

217

Black

692

g. Cooling / Circulating / ACW water

Sea green

217

French blue

166

h. CCW water (Pasivated DM)

Sea green

217

Light orange

557

i. Potable water

Sea green

217

Golden yellow

356

j. R.O water

Sea green

217

Light orange

557

k. Blowdown

Sea green

217

Signal red

537

a. Main steam

Aluminium

Signal red

537

b. IP steam

Aluminium

Signal red

537

c. LP steam

Aluminium

Signal red

537

d. Auxiliary steam

Aluminium

Signal red

537

e. Seal steam

Aluminium

Signal red

537

f.

Aluminium

Signal red

537

Aluminium

Signal red

537

Steam:

Hot reheat

g. Cold reheat

REMARKS

SL.
NO.

3.

4.

5.

FLUID

GROUND
SHADE

COLOUR NO.
AS PER IS: 5

BAND SHADE

COLOUR NO.
AS PER IS: 5

h. HP bypass

Aluminium

i.

LP bypass

Aluminium

j.

Exhaust / vent (open to


atmosphere) and safety valve

Aluminium

Light brown

410

a. Instrument

Sky blue

101

b. Service / plant

Sky blue

101

White

a. From turbine glands to glad steam


condenser

Aluminium

Sky blue

101

b. From condenser to vacuum pumps

Aluminium

Sky blue

101

a. Fuel gas other than natural gas

Canary yellow

309

Light grey

631

b. Hydrogen

Canary yellow

309

Signal red

537

c. Chlorine

Canary yellow

309

Dark violet

796

Air:

Air steam mixture:

Gas:

REMARKS

SL.
NO.

6.

FLUID

GROUND
SHADE

COLOUR NO.
AS PER IS: 5

BAND SHADE

COLOUR NO.
AS PER IS: 5

d. Carbon dioxide

Canary yellow

309

Light grey

631

e. Non-condensate gas mixture

Canary yellow

309

Hid brunnwick
green

226

f. Oxygen

Canary yellow

309

White

218

a. LDO / HSD

Light brown

410

Brilliant green

221

b. Lubricating oil, governing oil (if


lube oil is used for this purpose)

Light brown

410

Light grey

631

c. Control fluid

Light brown

410

Dark violet

796

d. Transformer oil

Light brown

410

Light orange

557

a. HP dosing to boiler (Phosphate)

Dark admiralty
gray

632

b. LP dosing to condensate & feed


water (Hydrazine)

Dark admiralty
gray

632

Fire red

536

REMARKS

Oils:

7.

Fire installations:

8.

Chemical feed:

Mark - Hazard

SL.
NO.

FLUID

GROUND
SHADE

COLOUR NO.
AS PER IS: 5

BAND SHADE

COLOUR NO.
AS PER IS: 5

REMARKS

c. Acid piping (in water treatment


plant)

Dark violet

796

Signal red

537

Mark Hazard

d. Alkali piping (in water treatment


plant)

Dark violet

796

Golden yellow

356

Mark - Hazard

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