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CONTENTS
CLAUSE NO.
1.00.00
DESCRIPTION
NO. OF
PAGES
ANNEXURE-III
COLOUR COADING FOR
IDENTIFICATION OF PIPELINES USED IN THERMAL
POWER PLANTS
PAINTING SYSTEM
1.00.00
1.01.00
This Section of the Specification generally covers the type of paint, no. of coats,
thickness of each coat & the total DFT of paint to be applied for various
equipment / structure & services. Further the specification covers the color coding
for identification of pipe lines as well as various structures.
1.02.00
1.03.00
While the colour code and shades for equipments, pipe lines and identification
shall be maintained as per the following section, the colour shade of structural
shall be discussed with the Project specific OWNER, and their concurrence may
be obtained.
1.04.00
ANNEXURE-I
PAINT SYSTEM DRY ARID CLIMATE
(Refer Annexure-II for Paint Specification)
SL.
NO.
1.
SURFACE / LOCATION
Outdoor:
TEMP. C
Upto 130
SURFACE
PREPERATION
COAT
Sa 2
Primer
Outdoor:
Structural steelworks, piping (oil
+ water), tanks outside surface.
3.
4.
Indoor:Structural steelworks,
piping (oil + water), tanks
outside surface, transmission
towers, cranes, steel floors,
cranes, galleries, stairways.
Above 130
& up to
200
Above 200
& up to
400
Upto 130
Sa 2
Sa 2
Sa 2
PAINT SYSTEM
NO. OF
COATS
GENERIC
TYPE
DFT PER
COAT
IN SHOP
AT SITE
P1
35
Yes
Intermediate
P1
100
Yes
Final
F1
50
Primer
F9
75
Intermediate
F9
20
Yes
Final
F11
20
Yes
Primer
F9
75
Intermediate
F12
20
Yes
Final
F12
20
Yes
Primer
P6
35
Final
F6
30
Yes
Yes
Yes
Yes
Yes
SL.
NO.
5.
SURFACE / LOCATION
TEMP. C
SURFACE
PREPERATION
COAT
Sa 3
Primer
PAINT SYSTEM
NO. OF
COATS
GENERIC
TYPE
DFT PER
COAT
IN SHOP
P6
35
Yes
Finish
F6
55
Primer
P3
50
Finish
F6
50
Primer
P3
35
Finish
F6
100
Primer
P3
35
Finish
F6
50
Yes
Yes
Ambient
Uninsulated:
Upto 80
Sa 3
Inside Surfaces:
Ambient
Sa 2
Inside Surfaces:
Ambient
Sa 2
Surfaces predominantly in
contact water except buried
water lines
Up to 60
Sa 2
Finish
F7
125
7.
Indoor
Up to 60
Sa 3
Primer
P2
50
Finish
F3
30
Prime
P3
50
Water pipelines
8.
AT SITE
Oil pipelines
Up to 90
Sa 3
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
SL.
NO.
SURFACE / LOCATION
TEMP. C
Up to 60
shall be
SURFACE
PREPERATION
Sa 2
painted as per
COAT
PAINT SYSTEM
NO. OF
COATS
GENERIC
TYPE
DFT PER
COAT
IN SHOP
AT SITE
Finish
F6
100
Primer
P1
55
Intermediate
P1
35
Yes
Final
F1
35
Yes
Sl. No. 9
Yes
----
Yes
ANNEXURE-II
SCHEDULE OF PRIMER FINISH COATS
PRIMER
P-1
P-2
P-3
P-4
P-5
P-6
P-7
P-8
P-9
FINISH COATS
F-1
Synthetic enamel
F-2
F-3
F-4
F-5
F-6
F-7
F-8
F-9
F-10
F-11
F-12
F-13
ANNEXURE-III
COLOUR COADING FOR IDENTIFICATION OF PIPELINES USED IN THERMAL POWER PLANTS
SL.
NO.
FLUID
GROUND
SHADE
COLOUR NO.
AS PER IS: 5
BAND SHADE
COLOUR NO.
AS PER IS: 5
1.
Water:
a. Untreated / Raw / Service
Sea green
217
White
b. Treated / Deminerlised
Sea green
217
Light orange
557
c. Condensate:
Sea green
217
Light brown
410
LP Bypass attemperation
Sea green
217
Light brown
410
Sea green
217
Light brown
410
Sea green
217
d. Boiler feed:
HP Bypass attemperation
Sea green
217
Superheater attemperation
Sea green
217
Reheater attemperation
Sea green
217
Sea green
217
REMARKS
SL.
NO.
2.
FLUID
GROUND
SHADE
COLOUR NO.
AS PER IS: 5
BAND SHADE
COLOUR NO.
AS PER IS: 5
Sea green
217
Black
692
f. Drains to waste
Sea green
217
Black
692
Sea green
217
French blue
166
Sea green
217
Light orange
557
i. Potable water
Sea green
217
Golden yellow
356
j. R.O water
Sea green
217
Light orange
557
k. Blowdown
Sea green
217
Signal red
537
a. Main steam
Aluminium
Signal red
537
b. IP steam
Aluminium
Signal red
537
c. LP steam
Aluminium
Signal red
537
d. Auxiliary steam
Aluminium
Signal red
537
e. Seal steam
Aluminium
Signal red
537
f.
Aluminium
Signal red
537
Aluminium
Signal red
537
Steam:
Hot reheat
g. Cold reheat
REMARKS
SL.
NO.
3.
4.
5.
FLUID
GROUND
SHADE
COLOUR NO.
AS PER IS: 5
BAND SHADE
COLOUR NO.
AS PER IS: 5
h. HP bypass
Aluminium
i.
LP bypass
Aluminium
j.
Aluminium
Light brown
410
a. Instrument
Sky blue
101
b. Service / plant
Sky blue
101
White
Aluminium
Sky blue
101
Aluminium
Sky blue
101
Canary yellow
309
Light grey
631
b. Hydrogen
Canary yellow
309
Signal red
537
c. Chlorine
Canary yellow
309
Dark violet
796
Air:
Gas:
REMARKS
SL.
NO.
6.
FLUID
GROUND
SHADE
COLOUR NO.
AS PER IS: 5
BAND SHADE
COLOUR NO.
AS PER IS: 5
d. Carbon dioxide
Canary yellow
309
Light grey
631
Canary yellow
309
Hid brunnwick
green
226
f. Oxygen
Canary yellow
309
White
218
a. LDO / HSD
Light brown
410
Brilliant green
221
Light brown
410
Light grey
631
c. Control fluid
Light brown
410
Dark violet
796
d. Transformer oil
Light brown
410
Light orange
557
Dark admiralty
gray
632
Dark admiralty
gray
632
Fire red
536
REMARKS
Oils:
7.
Fire installations:
8.
Chemical feed:
Mark - Hazard
SL.
NO.
FLUID
GROUND
SHADE
COLOUR NO.
AS PER IS: 5
BAND SHADE
COLOUR NO.
AS PER IS: 5
REMARKS
Dark violet
796
Signal red
537
Mark Hazard
Dark violet
796
Golden yellow
356
Mark - Hazard