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o1
=Allowable Static Stress for Pinion
o2
=Allowable Static Stress for Gear
Step: 1 To Identify Weaker member
Details
Y Capacity of y Remarks
Pinion
1
y
1
1
y
1
Gear
2
y
2
2
y
2
The member with smaller
o
y is weaker member. The design should be based on weaker
member.
For
For 20 involute pressure angle, the lewis factor(y) is
Step:2 Design Based on strength of weaker member
(a) Tangential tooth load due to power transmission
Where
C
s
= Serive factor = 1.5 (Based up on no. of hours /day service)
r = radius of the pinion and gear
(b)Lewis equation for tangential tooth load
Where
b = face width = 9.5m to 12.5m
p = pitch
K
v
=Velocity factor that depends on velocity
Equate (2) and (1) for strength and find module m by trial and error procedure
Equation (1) will be
After equating (2) and (1) we get m
3
K
v
= (.....)
Since m and Kv are interdependent, trial and procedure is to be adopted.
To start first trail, approximately take
Select the neatest standard module value
STEP: 3 Dimensions:
(a)Pitch Diameters, for Pinion
for Gear
(b)Centre distance
(c)Addendum and dedendum for 14.5 involute pressure angle
Addendum (h
a
) = 1m
Dedendum (h
f
) = 1.157m
(c)Addendum Diameters
* For pinion
* For gears
(d)Dedendum Diameters
* For pinion
* For gears