Professional Documents
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C (850
F)
Whichever is lower
For temperature above 454
0
C (850
0
F---------
Whichever is lower"
(ii) In clause (a) for the equation and the values
of C given under it the following shall respectively be substituted :-
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C=1mm (0.04")"
(iii) For clause (d) the following shall be substituted :-
(d) "For radiant superheater tubes the maximum steam temperature for which the part of the element is
designed plus 50C (90F )".
Regulation No.338(c) - Delete the following words :-
"(c) Where tubes are bent resulting thickness of the tubes at the thinnest part shall be not less than that
required for the plain tubes."
Regulation No.339- For existing entry following shall be substituted :-
" Materials and Construction- The materials and construction shall comply with Regulations 154
and 245."
Regulation No.340 (c) - In the Table under Regulation 340,for the entries under the column "Carbon
and Alloy Steel ".the following shall be substituted :-
"The lower value obtained in each case at the specified temperature calculated on the following basis:-
For temperature at or below 454C (850 F )
For temperatures above 454C(850 F )
Regulation No. 340(f) - After clause (e) the following shall be inserted :-
"(f) End Attachments- The ends of rectangular headers may be formed integral with the header or
attached by welding.
The working pressure for the flat ends shall be calculated by the following formula:-
where,
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W.P. = Working Pressure,
f = permissible stress for the material at the working metal temperature,
t = thickness of the plate at the weakest part,
d = the least width between the walls of the rectangular header,
C = 1 mm (0.04"),
K = 0.32 for ends integral with or flanged and butt welded to the header,
= 0.40 for ends directly strength welded to the header in an approved manner.
Regulation No.342 - For existing entry the following shall be substituted :-
"(a) Cylindrical Headers:- Where cylindrical headers are provided their working pressure shall be
determined by Equation 72.
(b) End Attachments- The attachment of ends and the method of calculating the working pressure
shall be in accordance with clause (f) of Regulation 340.
Subject to the following modification:-
K = 0.19 for ends integral with or flanged and butt welded to the header.
= 0.28 for ends directly strength welded to the header in an approved manner.
and d = internal diameter of the header".
CHAPTER VI I I
Regulation No.343(1)- Re-number Regulation 343 as 343 (1) and omit the words "lap welded".
Regulation No.343(2)- The following shall be added after Regulation 343 (1) as 343 (2) :-
"(2) Where, however, material used is in conformity with the code of the country of manufacture and it
is covered by these Regulations, the permissible stress figures specified in the code at different
temperatures may be accepted in lieu of figures computed from the data required to be furnished under
Regulation 350 in any of the following cases:-
(i) Where a certificate is furnished from the Inspecting Authority to the effect that the Steel complies
with requirements of the grade steel (to be specified) and that the permissible stress for the working
condition as allowed for in the code of the country of manufacture falls within the limits permissible
under the Regulations.
(ii) Where the basis upon which these stresses have been arrived at is made available and such basis is
not found to be such as to give rise to stresses higher than those permissible under the Regulations.
Where pipes have to be fabricated by longitudinal fusion butt electric arc welding of plates rolled to
shape, the limits prescribed for butt welded pipes in Table 2 under Regulation 349 shall not apply. The
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requirements other than those relating to the minimum thickness of shell for fusion butt welding
prescribed in Chapter XII shall be applicable to such pipes".
Regulation No.344(a)- For existing entry, following shall be substituted :-
"(a) The pipes shall be made from steel made by an Open Hearth of Electric Process or by any of the
Oxygen Processes. Oxygen process Steel shall not be used for working metal temperatures exceeding
427C(800F). Hot finished seamless pipes may, however, be made of Bessemer Steel. Bessemer Steel
shall not be used for pressures exceeding 21 kg/cm2 (300 lbs.in
.2
) or temperatures exceeding 260C
(500F). If the Bessemer Process is used, the steel shall be made by a manufacturer approved by the
Inspecting Authority.
When used for temperatures exceeding 399C (750F) the steel shall be of non-segregated or fully
skilled type".
Regulation No.344(d).- The following words shall be omitted :-
"roll lap welded, hydraulic lap welded and "
Regulation No.344(e).- After sub-Regulation (d) the following shall be inserted :-
"Not withstanding anything contained in sub-Regulation (a) the material specifications given in this
Chapter shall not apply to steam-pipes and fittings used for conveying steam at a pressure not exceeding
1 kg cm
2
the approval in regard to the quality of the material being left to the discretion of the Chief
Inspector of Boiler."
Regulation No.345- In Regulation 345 the existing clause shall be lettered as clause (a) thereof, and
after clause (a) as so lettered ,the following shall be inserted :-
"(b)- The pipes shall be made within the limits of tolerances given below:-
Regulation No.346.- In the last sentence for the entry "427 C (800 F)" the following shall be
substituted :-
"454 C (850 F)."
Regulation No.347(a). - In clause (a) the following shall be added at the end :-
"(i) For cold drawn seamless construction -Regulation 39.
Class Tolerance on
Outside diameter Nominal thickness
Up to and including Over 51 mm .
51 mm (2 ) (2 )
Seamless
E.R.W
+0.4 mm
(1/64 )
-0.8mm.
-(1/32 )
+ no limitation
-12.5%
Butt welded 1% 1% + no limitation
-12.5%
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(ii) For hot finished seamless construction -Regulation 44 (b).
(iii) For molybdenum seamless construction -Regulation 49(b)
(iv) For chrome molybdenum seamless construction - Regulation 54(b)
(v) For electric-resistance welded tubes- Regulation 59 (a)
(vi) For copper steam pipes Regulation 35
For pipes where the ratio between the wall thickness and the diameter would not permit the maintenance
of the distance between the flat surfaces specified in the above regulation, this shall be limited to 2/3rd
the bore of the pipe".
Regulation No.347(c) - In clause (c) the following clause shall be added at the end :-
" In cases where the outside diameter of the pipe is lessthan 8 times the wall thickness, the diameter of
theformer shall be equal to 4 or 2/3rd of the nominal bore of the pipe, whichever is less".
Regulation No.347-Table 1.- In the main heading the words and bracket "Roll Lap Welded and "and
"Hydraulic (Water gas )Lap welded pipes " shall be omitted.
Regulation No.348- Delete clause (a).
Regulation No. 349 -(1) In Table 2-
(a) the method of manufacture specified in the second column as "Hydraulic lap welded" and the entries
relating thereto shall be omitted;
(b) In the second column the words "Roll lap Welded." shall be omitted ;
(2) In Table 2, against the entry "Carbon Steel ":-
(1) In column 2, the expression
"Max, nominal O.D 114 mm (4 1/2 in)" shall be deleted.
(2) in column 5, for the word "Straight "occurring for the second time the abbreviation "Do " shall be
substituted.
Regulation No. 350- (1) For existing entry the following shall be substituted :-
"350" Steel Pipes- The maximum working pressure allowed on steel pipes shall be determined by the
following formula:-
Where t = nominal thickness less permissible negative tolerance.
W.P = Maximum working pressure
S = allowable stress as specified in table 3 or Regulation 343
D = Outside diameter of pipe.
e = Efflciency factor.
= I for seamless and electric resistance welded Steel pipes .
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= .9 for welded steel pipes for valves of t upto and including 22 mm ( 7 /8 )
= .85 for welded steel pipes for valves of t over 22 mm(7/8" )and upto and including 29 mm
(1/1/8").
c = 0.1 cm (0.04 in)
(2) In Table 3 , for the entries in the first column headed "Material and method of manufacture the
following shall be substituted :-
CARBON STEEL
A Butt welded and Bessemer hot finished seamless .
B Casting
(3) In Table 3 for the entries:-
"Carbon steel
Seamless hydraulic lap welded and The lowest value obtained on the following
Electric resistance welded basis from
Molybdenum steel Seamless For temperatures upto and including
350 C (662F )
Chromium Molybdenum Steel Seamless For temperatures above 350 C (662 F)
Where T.S = Minimum Tensile strength at 20C (68F).
Et = Yield point ( 0.2% proof stress ) at temperature 't'.
Sr = The average stress to produce rupture in 100,000 hours and in no case more than 1.33 time
the lowest stress to produce rupture.
Sc = The average stress to produce an elongation of 1%(creep) in 100,000 hours"
the following entries shall be substituted :-
"Carbon steel
The lowest value obtained on the following
basis from
Seamless and Electric resistance welded
For temperatures upto and including
554 C (850 F )
Molybdenum steel Seamless For temperatures above
Chromium Molybdenum Steel 454 C (850 F)
Seamless
Where , T.S = Minimum Tensile strength at 20 C (68F).
Et = Yield point (0.2% proof stress )at temperature .
Sr = The average stress to produce rupture in 100,000 hours and in no case more than 1.33
time the lowest stress to produce rupture.
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Sc = The average stress to produce an elongation of 1% (creep) in 100,000 hours"
Regulation No. 351(b)- For the letter ,symbol ,words and figure "S = Allowable Working stress as
specified in tale 4". the following shall be substituted :-
" S = Allowable working stress as specified in Table 4 or Regulation 343"
Regulation No. 351 (Table )- For Table 4 ,the following table shall be substituted :-
TABLE 4
Maximum Permissible Working Stress for Carbon and Alloy Cast Steel
Pipes
(See Regulation 351 )
Lower value obtained in each case at the specified temperature calculated on the following basis:-
For service temperature at or below 454 C (850 F)
For service temperature at or above 454C(850F)
Regulation No. 353- For regulation 353,the following regulation shall be substituted :-
(a) Flanges of Carbon Steel Pipe- The material for carbon steel flanges, where forged, cast or cut
from the plates (excluding branches forged integral with the pipes) shall be made of steel produced by
an Open Hearth or Electric process or any of the Oxygen processes.
Carbon steel flanges shall not be used for temperatures exceeding 454
C (850
F
Up to and including 25 mm
(1in.)
175 12.25 260 500
Over 25 mm (1 ) up to and
including 38mm (1 )
150 10.5 260 500
Over 38 mm (1 ) up to and
including 76 mm (3 )
125 8.75 260 500
Over 76 mm (3 ) up to and
including 102 mm (4 )
100
120
7
8.5
260
177
500
350
Over 102 mm (4 ) up to and
100 7 171 340
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Where tapered threads are employed and the diameter of the pipe does not exceed 38 mm (1 1/2 ). the
use of such sockets and mounting may be permitted upto the limits of 31.6 kg/cm
2
(450 lbs/sq.in)".
Regulation No. 368 - For existing entry the following shall be substituted -
Bronze Screwed and Socketed Joints and Mountings and Fittings of Bronze:- Mountings and
fittings of bronze upto 76 mm (3") diameter may be attached directly to steel pipes by screwing when
the pressures and temperatures do not exceed 8.5 kg/cm
2
(120 lbs. sq. in.) and 225C (435F)
respectively; where tapered threads are employed, such joints may be used for pressures not exceeding
17.6 kg/cm
2
(250 lbs. sq. in.) Bronze fittings above 76 mm (3") diameter shall be of flanged
construction.
CHAPTER IX
Chapter I X (Heading ): For HEADING of chapter IX substituted the following :-
"REGULATIONS FOR THE REGULATION OF BOILERS AND INSPECTION OF BOILERS
AND STEAM-PIPES"
Regulation No. 376 - For clause (d) the following shall be substituted:-
(d) Provision shall be made for the effective disconnection of all steam and hot water communication
with another boiler under steam as required in Chapter IX -A of these Regulation"
Regulation No. 377. - The words 'For Inspecting Officer's shall be omitted.
Regulation No. 378. - The following proviso shall be added at the end of clause (e):-
"Provided that the Inspector may, at his discretion, allow the lagging and brick work to remain in situ,
in case of boilers where the covered parts have been fabricate and tested before erection in position".
Regulation No. 379. - In clause 'k' for the words "Except in the case of small portable and vehicular
boiler " substituted the following :-
" Except in the case of vertical boilers heating surface of which is less than 18.50 sq. m. (200 sq. ft.)
portable and vehicular boilers".
Regulation No. 381. (a) - & (b) - In clause (a) and (b) for the words and figure "Chapter IV and V " the
words "relevant chapter shall be substituted.
Regulation No. 381. (e) - For clause (e) the following clause shall be substituted :-
" Where a certificate in Form II and a Memorandum of Inspection Book in Form I are furnished by an
Inspecting Authority in accordance with sub-regulation (c) of Regulation 4 the Inspector shall, on
receipt of an application for registration under sub-section (1) of Section 7 of the Act, proceed to make
such examination and measurement of boiler as will satisfy him that the boiler is the one certified by the
Inspecting Authority and carry out a thorough examination and check the measurements to ensure the
including 127 mm (5 )
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correctness of the Inspecting Authority's certificate and that no damage has been caused in transit.
The Inspector shall, if he is satisfied with the condition of the Boiler, the correctness of the particulars
and approved working pressure entered in Form I by the Inspecting Authority subject the boiler to
hydraulic test in accordance with Regulation 379.
When the Inspector is satisfied that the boiler has satisfactorily with stood the test, he shall issue a
provisional order to enable the boilers to be worked".
Regulation No. 382. - For clause ( a ) and (b) the following clauses shall be substituted :-
Regulation No. 382. -* Engraving of registry number :
"(a) The registry number of every boiler shall, within a period of one month from the date of receipt
thereof be cut in the front plate or any such position as shall be pointed out by the Inspector. The device
for each State Union Territory shall be distinguished by the following letters: (Click here to view the
Table)
The distinguishing letters shall be engraved above a number and separated there from by a horizontal
line 64 mm (two and a haif inches) in length. The letters and figures shall be 25 mm (one inch) in height
and of suitable breadth, provided that in the case of small boilers the letters and figures of the device
may, in the discretion of the Chief Inspector, be reduced to 10 mm (3/8") in height. The whole shall be
enclosed in a rectangle, the upper and lower sides of which shall be 76 mm (three inches) apart and 6
mm (one quarter inch) clear of the top of the letters and the bottom of the figures respectively as
indicated below:-
The side lines shall be at equal distance clear from the figures. The engraving shall not be less than 0.4
mm (1/64 inch ) in depth.
(b) The engraving shall be complete and ready for verification within one month from the date of
receipt of registry number, and the fact shall be reported to the Chief Inspector of Boiler within this
period".
Regulation No. 389. - For the words "as safeguard against over loading the date and pressure of the last
hydraulic test of the boiler and when applicable of the main steam-pipes prescribed substituted the
following :-
"as safeguard against over loading and the date and pressure of the last hydraulic test of the boiler"
Regulation No. 392. - Substitute sub-clause (iv) of clause (b) by the following :-
"(iv) that all welders employed by him possess certificates issued as required under Chapter XIII of
these Regulation"
Regulation No. 394. (a) - For clause (a) the following clause shall be sub-stituted:-
"(a) Steam pipes shall be inspected and hydraulically tested before erection in place, in test pressure to
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be that prescribed in the standard conditions for steam pipes. A certificate from the Inspecting Authority
in Form Ill A, stating that this has been done by him may be accepted. If the Inspector is satisfied with
the test, the pipes may be erected in position. The Chief Inspector shall intimate his approval to the
owner regarding the suitability of the pipe line for use at the pressure and temperature to be specified.
Regulation No. 394. (b) - In clause (b) for the words "The test pressure at such hydraulic test shall be
not less than twice the working pressure of the boiler "the following words shall be substituted :-
"The test pressure at such hydraulic test shall be not less than one and half times, the working pressure
of the boiler of the intended working pressure of pipe as the case may be".
Regulation No. 394. (c) - For clause (c) the following clause shall be substituted :-
"(c) A memorandum of Inspection Book shall be prepared in respect of steam-pipe and fittings in form
No. XIV. In this book, the Inspector shall enter in ink all particulars and dimensions of the steam pipe
and fitting with calculations for the various parts in detail, particulars of hydraulic test and his inspection
notes.
At subsequent inspection, the Inspector shall enter the date of the inspection and hydraulic test together
with notes thereon.
The Inspector shall also enter in the Memorandum of Inspection Book remarks regarding the general
condition of the steam-pipes and fittings, and repairs, replacements of alterations, if any, and the extent
to which the steam pipes have been cleaned of lagging and covering so that the book provides a useful
record of the steam-pipes and fittings for the information and guidance of Inspectors at subsequent
inspection.
In the event of an accident to a pipe line or its fittings, necessary remarks shall also be entered in the
book.
The Memorandum Book shall be submitted to the Chief Inspector, who will check all particulars and
calculations and approve the working pressure and temperatures that are to be permitted for the various
parts of the pipe line and fittings. The pressure and temperature once approved for the particular steam
pipe line shall not be altered except on a written authority from the Chief Inspector.
CHAPTER IX -A
Regulation No. 396. - After clause (c) the following new clause (d) shall be inserted :-
"(d) When electric light is used for work inside a Boiler shell or drum or any confined space within a
boiler, the voltage shall not exceed 24 volts and the owner of the boiler shall provide a hand lamp with
lamp-guard, keyless socket, insulated handle and extension cord of approved type.
Where power is used for working any equipment inside a boiler the metallic portion of the equipment
shall be effectively earthed."
CHAPTER XI
Regulation No. 501.- For clause (c ) ,the following clause shall be substituted:-
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A certificate from the Inspecting Authority in Form VII certifying that the material was tested and the
economisers built under its supervision shall be furnished to the Chief Inspector before or with the first
application for registration.
Regulation No. 519.- In clause (g), after the word economiser the following words shall be inserted:-
where it is not integral with the boiler.
Regulation No. 525.- In sub-clause (vi) of clause (b) ,for the words and figures In no case,
however ,shall the thickness of a connector bend be less than 13 thirty-seconds of an inch , the
following shall be substituted:-
In no case, however, shall the thickness of a connector bend be less than 10.3 mm(13 thirty-seconds of
an inch) for 18.75 kg/cm
2
(12.0 tons/ sq.in.) and 22.00 kg/cm
2
, (14.0 tons/ sq.in.) grade irons and 9.0mm
(11 thirty-seconds of an inch), for 26.00kg/cm
2
(16.5 tons /sq.in.) grade iron.
CHAPTER XI I
Regulation No. 537.- For paragraph 1, the following paragraph shall be substituted: -
Materials of Construction- Plates, sections and bars used in the construction of these boilers shall
comply in all respect with the requirements of chapter II and V.
Regulation No. 546(f).- For clause (f) the following shall be substituted:-
(f) Flanged circumferential seams shall be arranged so that they do not fall in line with those of the
adjacent flue or with the circumferential seams of the shell.
Regulation No. 546(j).- For clause (j) the following shall be substituted:-
(j) Forms of flue connections to end plates are shown in Figures XII / 13, XII / 14, XII / 15 , XII / 16
or subject to the approval of the Inspecting Authority, be in any other form of welding groove.
Regulation No. 548.- For the first sentence starting with The uptakes shall" and ending with Figure
XII/3 or XII/4 the following shall be substituted:-
The uptakes shall be formed from seamless or electric resistance welded or fusion buff welded pipes by
electric arc process. The tolerances on these pipes shall comply with the requirements of Regulation
345. The uptakes shall be fusion buff welded to the upward flange of the opening of the furnace crown
plate in accordance with Figures XII / 3 and XII / 4.
Regulation No. 549.- For the first sentence starting with Cross tubes shall and ending steel tubes
the following shall be substituted:-
Cross tubes shall be made from weldless steel pipes or from plate or strip rolled and electric resistance
welded or fusion butt welded pipes by electric arc process. The fusion welding shall conform to the
requirements of Chapter XII. Tolerances on these pipes shall conform to the requirements of
Regulation 345.
Regulation No. 554.- After the words stud forge solid with the door. at the end of third paragraph, the
following shall be added:-
Where the door of a mudhole, cleaning hole or sight hole is fabricated by welding for boilers not
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exceeding a working pressure of 8.8 kg./cm (125 lbs. per sq. inch), the stud shall pass through the plate
and be secured to it by strength welding on the inside and fillet-welding on the outside to the satisfaction
of the Inspecting Authority. The door shall be stress relieved by heat treatment after welding.
Regulation No. 558.-(1) For the first paragraph the following paragraph shall be substituted:-
Provided the requisite quality of welding is achieved the seams, may be welded from both sides of the
plates or from one side of the plate. Before the second side of the plate is welded, the metal at the
bottom of the first side shall be removed by grinding, chipping, machining or other approved method.
(2) For paragraph 2, the following paragraph shall be substituted:-
Additional runs of metal shall be deposited at both surfaces of the welded seams to ensure that the weld
metal at the level of the surfaces of the plate is refined as far as possible. The surfaces of the welds
which are to be subsequently radiographed shall thereafter be machined or ground so as to provide
smooth contours and to be flush with the respective surfaces of the plate. In the case of circumferential
shell seams welded by submerged arc or any other approved automatic process producing a similar
surface finish, such circumferential welds, need not be flush dressed, subject to their surface finish and
shape being acceptable to the Inspecting Authority. There shall be no under-cutting of the junctions.
Regulation No. 567-A.- After Regulation 567, the following new Regulation shall be inserted:-
567-A. Nothing in Regulation 567 shall preclude the use of dished ends in compliance with
Regulations 275 to 278, where not fitted with an uptake.
Regulation No. 573.- For the portion beginning with the words
The thickness and bolting of all flanges and ending with the words D is the external diameter of
standpipe in inches , the following shall be substituted:-
The thickness of flanges, and the bolting of all flanges joining mounting shall be in accordance with
Appendix E- Tables of Pipe Flanges . In no case however shall the thickness of flanges be less than
13mm( inch)
(a) For pressure up to 25.5 Kg/sq.cm. (360 lbs./sq.in.) the thickness of standpipe fabricated from
seamless tubes with flanges welded on shell be determined by equation:-
where, t is the thickness of standpipe.
D is the internal diameter of standpipe.
C is 5mm(3/16in.)
Regulation No. 591.- The following shall be substituted as first paragraph of the Regulation:-
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Gusset Link, Brace and similar Stays.-For welded Lancashire Cornish and Cylindrical Horizontal
Multi-tubular type boilers, all-welded gusset stays shall not be used. To ensure flexibility, link stays, bar
stays, brace stays and other similar stays or suitably designed gusset stays other than the all -welded type
shall be used. All welded gusset stays, however, may be used in cylindrical horizontal waste heat and
cylindrical vertical multitubular boilers.
Regulation No. 592(b).- For the connotation E , the following shall be substituted:-
E is the modulus of elasticity in pounds per square inch which may be taken as 27.8 x10
6
.
(II) The following shall be added at the end of clause (b):-
Where stiffening rings are made in sections from bar or plate , the abutting ends should be so prepared
as to ensure to ensure that full penetration welds are made.
The thickness of the ring should be kept to the minimum required. The thickness of the ring should not
exceed 1 times the thickness of the furnace plate. The throat thickness of the fillet welds attaching the
ring to the furnace plates must not be less than 10mm(3/8inch) i.e., the leg length of the weld should be
at least 13mm(inch).
Figure XII/21 and Figure XII/22.-For Figures XII/21 and XII/22 the following Figures shall be
substituted:-
Figure XII/67 Figure XII/68 and Figure XII/69-The values of 'C' given below the respective
XII67,XII/68 and XII/69 shall be omitted.
CHAPTER XI I I
Heading chapter XI I I - Heading of this chapter is to read as follows:-
QUALI FI CATI ON TESTS FOR WELDERS ENGAGED I N WELDI NG OF BOI LERS AND
STEAM-PI PES UNDER CONSTRUCTI ON, ERECTI ON AND FABRI CATI ON AT SI TE I N
I NDI A AND I N REPAI RI NG BOI LERS AND STEAM-PI PES BY WELDI NG
Regulation No. 602.- For existing entry, the following shall be substituted:-
602.Scope- These regulations shall apply to testing of welders engaged in the manufacture and site
welding connected with erection and fabrication and repair of boilers and steam-pipes of ferrous
material.
Regulation No. 604.- For existing entry, the following shall be substituted:-
Engaging of Certified Welders- No welder shall be engaged on welding of boilers or steam-pipes
under construction, erection or fabrication at site or in the repair of boilers or steam-pipes, unless he
possesses a certificate as required under the Regulations hereinafter contained.
Regulation No. 605.- For the expression Form XII/ Form XII the expression Form XIII shall be
Substituted.
Regulation No. 606.- For existing entry, the following shall be substituted:-
Production of Certificate- The holder of such certificate shall be bound to produce it when called
upon to do by the Inspecting Authority, Inspecting Officer or Inspector, as the case may be.
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Regulation No. 609(B)-(2)(c).- For clause (c) under item 2 entitled Test Welds for qualification
(Electric or Gas) , the following clause substituted;-
(c) For Tube Welding- A butt welded joint of two pieces of boiler tubes with the axis in a vertical
position and tubes of same size fixed in adjoining positions. This test shall be in addition to the test for
pipe welding under clause (b).
Regulation No. 610.- For clause (c) the following clause shall be substituted:-
(c) Tube Welding- A butt welded Joint of two pieces boiler tubes with the axis in a vertical position,
and tubes of same size fixed in adjoining positions. This test shall be in addition to the test for pipe
welding under clause (b).
Regulation No. 611 (a).- (I) For the words No heat treatment shall be carried out after completion of
the welding , The test specimen shall be similarly treated as required for the actual production weld
shall be substituted.
(II) After the words and figures as per Regulation 261 and 262 , the following shall be added at the
end:-
In the case of alloy steel specimen, the angle of the bend is to be decided by the competent authority,
provided that the angle shall, in no case, be less than 120.
Regulation No. 611 (e).- The following shall be added at the end of clause (e):-
If any test piece does not reach the required standard two further welds shall be made and the procedure
in the above sub-regulation repeated. If any of these welds does not reach the required standard, the
welder-shall be deemed not to have qualified for a certificate.
Regulation No. 612 (I ).- The clause (c), following shall be added at the end:-
or 611(d), as the case may be.
(II) After (c), the following new clause (d) shall be inserted:-
(d) Additional Test Before Rejection- Should any of the test pieces tested in accordance with the
above sub-regulations fail to meet the specified requirements, one further weld may be cut from the
specimen and subjected to the same test.
If any test piece does not reach the required standard, two further welds shall be made and the procedure
in the above repeated. If any of these welds does not reach the required standard the welder shall be
deemed not to have qualified for a certificate.
Regulation No. 613(i).- For the word and figure Form XIII , the word and figure Form XII shall be
substituted:-
Should a candidate fail in the oral or written examination but pass in the practical test, he may be re-
examined in oral or written examination within a period of twelve weeks from the date of examination
of practical test, and if he obtains not less than 60 per cent marks in the re-examination, he shall be
deemed to have qualified for a certificate.
Regulation No. 614.- The following paragraph shall be added at the end of para of the regulation:-
Any certificate issued for any purpose under the rules made by the State Government in this behalf
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shall be deemed to have been issued for that purpose under this Chapter and any action taken under the
said rules, shall be deemed to have been taken under this Chapter.
Regulation No. 615.- For existing entry the following shall be substituted:-
"Maintenance of Records- Every manufacturer or repairer of boilers and steam-pipes shall maintain
a record of all welding personnel engaged on welding and repairing of boilers and steam-pipes,
particulars of each welder and the work handled by hi. Such record shall be produced to the Inspecting
Authority, Inspecting Officer or an Inspector on demand.
In the case of welders who undertake welding under their own responsibility, the record as aforesaid
shall be maintained by themselves.
CHAPTER XV
Regulation No.623.- The words, figures and abbreviations where the gauge pressure exceeds
1Kg/cm
2
. Shall be added at the end.
Regulation No.626.- For the words and figures or Chapter XI the words and figures and / or
Chapter V shall be substituted.
Regulation No.630-b(i).- In clause (i) of sub-regulation (b) for the word and figure Equation 72 the
word, figure, brackets and letter Regulation 366 (a) shall be substituted.
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