: :

: :
: :
DESIGN BASIS
BASED ON PROCESS FLOW DIAGRAM
GAS RATE = 150 MMSCFD Refer to Hysis Simulation
GAS RATE FOR DESIGN = 165 MMSCFD 10% tolerance
LIQUID RATE = 5 BOPD Assume or refer to Hysis Simulation
LIQUID RATE FOR DESIGN = 5.5 BOPD 10% tolerance
AQUEOUS RATE = 5 BWPD Assume or refer to Hysis Simulation
AQUEOUS RATE FOR DESIGN = 5.5 BWPD 10% tolerance
OPERATING PRESSURE = 964.7 psia
TEMPERATURE = 120
o
F
LIQUID DENSITY = 49.94 lb/ft
3
Refer to Hysis Simulation
AQUEOUS DENSITY = 62.42 lb/ft
3
Refer to Hysis Simulation
MW GAS = 16.49 Refer to Hysis Simulation
GAS COMP. FACTOR = 0.9 Refer to Hysis Simulation
WITH MIST ELIMINATOR ( YES/NO ) = YES (Vane Pack Mist Elim.)
K FACTOR = 0.2719 Fig 7-9 GPSA Sect 7 or
Table 1. W.Y. Svrcek, W.D. Monnery
CALCULATION
GAS DENSITY = 2.840 lb/ft
3
GAS DENSITY REFER TO DESIGN FOR CHECK = 2.839 lb/ft
3
Refer to Hysis Simulation
MIXED LIQUID DENSITY = 56.181 lb/ft
3
MIXED LIQUID DENSITY REFER TO DESIGN FOR CHECK = 56.180 lb/ft
3
Refer to Hysis Simulation
ACTUAL GAS RATE = 29.212 ft
3
/sec
ACTUAL GAS RATE REFER TO HYSIS FOR CHECK = 29.210 ft
3
/sec Refer to Hysis Simulation
LIQUID RATE = 0.043 ft
3
/min
LIQUID RATE REFER TO HYSIS FOR CHECK = 0.041 ft
3
/min Refer to Hysis Simulation
GAS VELOCITY = 1.179 ft/sec Equation 7-7 GPSA Sect 7
MINIMUM GAS AREA = 24.787 ft
2
MINIMUM DIAMETER = 5.618 ft
DEMISTER CLEARANCE = 3.000 inch 3"~6" for ring support of mist eliminator
Refer to W.Y. Svrcek, W.D. Monnery
DIAMETER = 6.1 ft
= 1865 mm
PROPOSED DIAMETER = 6.2 ft
= 1900.00 mm
LLLA NLA HLA HHLA
6 18 24 36
0.500 1.500 2.000 3.000
46.97 77.49 92.74 123.26
1095.96 1808.11 2164.19 2876.34
1096.0 356.1 356.1 712.2
GUESSING GAS HEIGHT
- BOTTOM TO HHLL = 36.0 inch
- DIVERTER = 28.0 inch (2 x D inlet Nozzle) Fig 7-6. GPSA
- DIVERTER TO MIST ELIMINATOR = 24.0 inch (Minimum 24" or ID) Fig 7-6. GPSA
- MIST ELIMINATOR THICKNESS = 6.0 inch * (Minimum Recommended 4" at E-7 GPSA)
- MIST ELIMINATOR TO TOP = 31.4 inch Fig 7-10. GPSA
MINIMUM VESSEL HEIGHT S/S = 10.5 ft
= 3185.2 mm
PROPOSED VESSEL HEIGHT = 14.8 ft
= 177.2 inch
= 4500.0 mm
LLA
1.000
12
62.23
1452.03
356.1
SETTING LIQUID HEIGHT, inch (T/T)
SETTING LIQUID HEIGHT, ft
LIQUID VOLUME, ft
3
RETENTION TIME, minutes (Bottom Base)
RETENTION TIME, minutes (Level Base)
PETRONAS CARIGALI PAKISTAN
DEETHANIZER REFLUX DRUM
V-2701
VERTICAL, 2-PHASE
DESIGN FLOW RATE
PT.ISTANA KARANG LAUT
VERTICAL SEPARATOR
TAG NO.
TYPE
CASE
PROPOSAL
CLIENT
SERVICE
NOZZLE SIZING
A) INLET NOZZLE
Equation 11.21, 11.22, 11.23 Campbell
Inlet Nozzle Diameter Velocity
inch ft/sec
12 37.214 NOT OK
14 27.341 OK
16 20.933 OK
Use = 14 Inch
B) VAPOR NOZZLE
Equation 11.21, 11.22, 11.23 Campbell
Outlet Nozzle Diameter Velocity
inch ft/sec
12 37.213 NOT OK
14 27.340 OK
16 20.932 OK
Use = 14 Inch
C) LIQUID NOZZLE
Equation 11.21, 11.22, 11.23 Campbell
Outlet Nozzle Diameter Velocity
inch ft/sec
2 0.033
3 0.015
4 0.008
Use = 2 Inch
= 74.803 inch
= 14.764 ft
= 2.368
= 1808.11 minutes
VESSEL LEVEL SETTING
304.80 mm 12 inch minimum 1.0 ft Fig 7-6. GPSA Sect 7
304.80 mm 12 inch minimum 1.0 ft Fig 7-6. GPSA Sect 7
304.80 mm 12 inch minimum 1.0 ft Fig 7-6. GPSA Sect 7
711.20 mm 28 inch 2.3 ft Fig 7-6. GPSA Sect 7
609.60 mm 24 inch min or ID 2.0 ft Fig 7-6. GPSA Sect 7
1900.00 mm 75 inch 6.2 ft Fig 7-6. GPSA Sect 7
1900.00 mm 75 inch 6.2 ft Greater value is selected
152.40 mm 6 inch 0.5 ft Fig 7-6. GPSA Sect 7
797.60 mm 31 inch 2.6 ft Fig 7-6. GPSA Sect 7
4475.60 mm 14.7 inch 14.7 ft
4500.00 mm 177 inch 14.8 ft
1900.00 mm 74.8 inch 6.2 ft
2.37 OKE Refer to GPSA Sect 7 normal range between 2 ~ 4
= 797.6 mm
= 152.4 mm
= 1900.0 mm
HHLA
HLA
NLA
LLA
LLLA
ID = 1900.0 mm
304.8 mm
DIAMETER
HEIGHT
(H/ID)
LIQUID RETENTION TIME AT NLL
304.80 mm
h6 = 304.8 mm
Velocity =< 3.3 ft/sec
Density
lb/ft
3
56.181
711.20 mm
h1
h2
h3
h4 =
Density
Remark
lb/ft
3
2.840
2.840
2.840
56.181
56.181
2122.956
1244.438
Remark
Density
lb/ft
3
2.839
2.839
2.839
3931.192
2121.960
1243.854
r V
2
h1 =
hT =
OK
OK
h7 =
h6 =
r V
2
lb/ft
2
h5 =
h7 =
OK
lb/ft
2
3933.039
Remark
(H/ID) = 2.37
h5 =
h4 =
ID =
(H/ID) =
h3 =
h2 =
Selected H =
H = 4500 mm
h3 =
h3 selected =
: :
: :
: :
DESIGN BASIS
BASED ON PROCESS FLOW DIAGRAM
GAS RATE = 150 MMSCFD Refer to Hysis Simulation 1.5
GAS RATE FOR DESIGN = 165 MMSCFD
LIQUID RATE = 5 BOPD Assume or refer to Hysis Simulation
LIQUID RATE FOR DESIGN = 5.5 BOPD
AQUEOUS RATE = 5 BWPD Assume or refer to Hysis Simulation
AQUEOUS RATE FOR DESIGN = 5.5 BWPD
OPERATING PRESSURE = 964.7 psia
= 950.2 psig
= 66.53 bara
TEMPERATURE = 120 o
F
LIQUID DENSITY = 49.94 lb/ft
3 Refer to Hysis Simulation
AQUEOUS DENSITY = 62.42 lb/ft
3 Refer to Hysis Simulation
MW GAS = 16.49 Refer to Hysis Simulation
GAS COMP. FACTOR = 0.9 Refer to Hysis Simulation
WITH MIST ELIMINATOR ( YES/NO ) = YES (Vane Pack Mist Elim.)
K FACTOR = 0.2719
Table 1. W.Y. Svrcek, W.D. Monnery
CALCULATION
GAS DENSITY = 2.8 lb/ft
3
GAS DENSITY REFER TO DESIGN FOR CHECK = 2.8 lb/ft
3 Refer to Hysis Simulation
MIXED LIQUID DENSITY = 56.2 lb/ft
3
MIXED LIQUID DENSITY REFER TO DESIGN FOR CHECK = 56.0 lb/ft
3 Refer to Hysis Simulation
ACTUAL GAS RATE = 29.2 ft
3
/sec
ACTUAL GAS RATE REFER TO HYSIS FOR CHECK = 29.0 ft
3
/sec Refer to Hysis Simulation
LIQUID RATE = 0.0429 ft
3
/min
LIQUID RATE REFER TO HYSIS FOR CHECK = 0.0410 ft
3
/min Refer to Hysis Simulation
GAS VELOCITY = 1.179 ft/sec Equation 4 W.Y. Svrcek, W.D. Monnery
GAS VELOCITY FOR CONCERVATIVE DESIGN = 1.179 ft/sec Take 75%~100% gas velocity refer to W.Y. Svrcek, W.D. Monnery
MINIMUMGAS AREA = 24.8 ft
2
MINIMUMDIAMETER = 5.6 ft
DEMISTER CLEARANCE = 3.0 inch
DIAMETER = 5.6 ft
= 1712.3 mm
PROPOSED DIAMETER = 5.7 ft
= 68.9 inch
= 1750.0 mm
LLLA NLA HLA HHLA
3 18 24 50
0.3 1.5 2.0 4.2
31.2 63.6 76.6 132.7
729.2 1484.3 1786.4 3095.4
729.2 604.1 302.1 1309.0
GUESSING GAS HEIGHT
- BOTTOMTO HHLL = 50 inch
- HHLA to BOTTOMOF MIST ELIMINATOR = 34.45 inch
- MIST ELIMINATOR THICKNESS = 6 inch
- MIST ELIMINATOR TO TOP = 27 inch
MINIMUMVESSEL HEIGHT S/S = 9.82 ft
= 2995 mm
PROPOSED VESSEL HEIGHT = 11.48 ft
= 137.80 inch
= 3500 mm
NOZZLE SIZING
A) INLET NOZZLE
Equation 11.21, 11.22, 11.23 Campbell
Inlet Nozzle Diameter Density
inch lb/ft
3
12 37.214 2.839 3931.192
14 27.341 2.839 2121.960
16 20.933 2.839 1243.854
Use = 14 Inch
B) VAPOR NOZZLE
Equation 11.21, 11.22, 11.23 Campbell
Outlet Nozzle Diameter Density
inch lb/ft
3
12 37.213 2.840 3933.039
14 27.340 2.840 2122.956
16 20.932 2.840 1244.438
Use = 14 Inch
C) LIQUID NOZZLE
Equation 11.21, 11.22, 11.23 Campbell
Outlet Nozzle Diameter Density
inch lb/ft
3
2 0.033 56.181
3 0.015 56.181
4 0.008 56.181
Use = 2 Inch
Velocity
NOT OK
OK
OK
Velocity
ft/sec
Velocity
ft/sec
r V
2
lb/ft
2
NOT OK
OK
RETENTION TIME, minutes (Bottom Base)
RETENTION TIME, minutes (Level Base)
V-2701
CLIENT PETRONAS CARIGALI PAKISTAN TYPE VERTICAL, 2-PHASE
DESIGN FLOW RATE
SETTING LIQUID HEIGHT, ft
OK
PROPOSAL TAG NO.
SERVICE DEETHANIZER REFLUX DRUM CASE
ft/sec
LIQUID VOLUME, ft
3
151.0
LLA
0.5
6 SETTING LIQUID HEIGHT, inch (T/T)
OK
37.7
Remark
OK
Remark
880.2
lb/ft
2
OK
Velocity =< 3.3 ft/sec
r V
2
Remark
PT.ISTANA KARANG LAUT
VERTICAL SEPARATOR
10% tolerance
10% tolerance
10% tolerance
Fig 7-9 GPSA Sect 7 or
VESSEL LEVEL SETTING
152.40 mm 6 inch 0.5 ft Refer to table 3. Low liquid level height
2.52 mm 0.099 inch 0.01 ft v6a = 0.2 ft
3 5 minutes refer to Table 2 Liquid holdup and surge times
304.80 mm 12 inch 1.0 ft minimum v6b = 25.9 ft
3 1.0 ft minimum holding time = 603.8 minutes
304.80 mm 12 inch 1.00 ft v6 selected = 25.9 ft
3 holding time = 603.8 minutes
1.51 mm 0.060 inch 0.005 ft v5a = 0.1 ft
3 3 minutes refer to Table 2 Liquid holdup and surge times
152.40 mm 6 inch 0.5000 ft v5b = 12.9 ft
3 0.5 feet minimum holding time = 301.9 minutes
152.40 mm 6 inch 0.50 ft v5 selected = 12.9 ft
3 holding time = 301.9 minutes
482.60 mm 19 inch 1.6 ft Refer to equation 19 Svrcek and Monnery
660.40 mm 26 inch 2.2 ft Refer to equation 19 Svrcek and Monnery
660.40 mm 26 inch 2.2 ft With Inlet Diverter
875.00 mm 34 inch 2.9 ft Refer to equation 20 Svrcek and Monnery
787.40 mm 31 inch 2.6 ft Refer to equation 20 Svrcek and Monnery
h3c = 1092.20 mm 43 inch 3.6 ft Refer to equation 20 Svrcek and Monnery
875.00 mm 34 inch 2.9 ft With Mist Extractor
152.40 mm 6 inch 0.5 ft refer to Svrcek and Monnery
304.80 mm 12 inch 1.0 ft Refer to Fig. 1 Vertical 2 phase separator Svrcek & Monnery
697.20 mm 27 inch 2.3 ft
697.20 mm 27 inch 0.9 ft
2994.60 mm 117.9 inch 9.8 ft
3500.00 mm 138 inch 11.5 ft
1750.00 mm 68.9 inch 5.7 ft
2 NOT OKE Refer to table 5 Svrcek and Monnery
2 OKE Refer to GPSA Sect 7 (H/ID) range from 2 ~ 4
h2 = 152.40 mm
HHLA
HLA
NLA
LLA h6 = 304.8 mm
ID = 1750.0 mm
h4 = 660.4 mm
h6 selected =
h5 selected =
h4b =
h4 selected =
h3 875.0 mm
h1
h5 = 152.4 mm
Refer to Fig 24 Amistco Mest and Vane Mist Eliminator/Fig 6 The engineered mist
eliminator/Fig. 7-10 GPSA sec. 7
h6a =
= 697.20 mm
=
h5a =
H = 3500.0 mm
h7 =
h7 =
h6b =
h5b =
h1a =
ID =
(H/ID) =
h3a =
h2 =
h1b =
h1 selected =
h3b =
h3 selected =
152.4 mm
(H/ID) = 2
(H/ID) =
hT =
Selected H =
h4a =