2nd ECDP Weekly Report

Duration : 24-28 August 2009

Subject : Application Course
Trainee : Natthapong Senathipbordee / Process Engineer / Siam Mitsui PTA Co., Ltd.

Topic / Project Assignment Content / Job

Application Course 1. SKEC 's Assignment

2. Work Details during 24-28

August 2009
 ECDP Training
Engineering & Construction

gineer / Siam Mitsui PTA Co., Ltd.

Detail
On The Job Training (OJT) is show as below
Project : ASAB-III
Client : ABU DHABI GAS INDUSTRIES LTD. (GASCO)
Unit : New Booster Station, Debottlenecking ASAB-0 Plant
1. Prepare Depressurizing Report

Since I have finished for Depressuring Calculation by Dynamic Simulation Program and I have
started to prepare Depressuring report.

Please double click to see detail -->

D:\Users\
Natthapong S\Weekly report\ASAB-0 Depressurisation report_rev_A.pdf

(This is confidential document)

2. Study Aspen Flare Analyzer Program

This program is an engineering tools used for designing flare system network which is an important
part of refining / petrochemical processes.
Practically, flare loads have been calculated as per scenarios setted during design stage. The typical
scenario for flare load are as follows
> Fire case
> Block discharged
> Power failure
> Control valve failure
> Depressurization
> etc.,
Each cases have to be studied as per design basis and finally we can get the relief load from each
relief devices in separated scenarios.
These information will be brought to sizing the piping network of flare including flare header.

Next week, I have to start for Flare system set up and proceed calculation through the Aspen Flare
System Analyzer.
 Topic Content
1.Weekly Activities. 1.1 PTT Tank Terminal Project I have finished preliminary design Shell and Tube Heat Exchanger for PTT Tank
Project.
I attached the sample report of Shell and Tube Heat Exchanger calculation which
include details calculation and code conformation.
This are really good reference calculation. There are several details calculation on
shell, tubes, channel, cover, flange, nozzle, tube sheet etc.
The method calculation has been clearly specified and can be reference.
So please see details calculation as the attached file.

G:\ KOREA\
Report\ Weekly\ E-2112AB.DOC
Case Study Surge Analysis
 1. Tips / Tricks / Knowledge

OPEN AREA 2. Company Improvement

( Tips, Tricks, Knowledge sharing,
Improvement, Others, etc.)
3. Others
 Surge will be occurred with long pipe line systems where suddenly change the pressure
along pipe line either positive or negative pressure. In case of surge analysis must be done
is just only liquid serviced lines because these lines concern potential dynamic loads that
will be generated inside the pipe lines due to changing flow of liquid while surge.
A spacial surge analysis program that be used in SKEC is LIQT6.2(Liquid Transient
Analysis)
System analysis
1. Configulation of system
To explain about service, flow rate, total distance, and pipe size.
2. Preliminary calculation , we must know
2.1 Pipe properties
- Pipe size
- Pipe material
- Pipe thickness
- Corrosion allowance
- Elastic Modulus
- Poission's ratio
- Pipe density
2.2 Fluid properties
- Bulk modulas
- Specific gravity
- Temperature : Design and Operate
- Pressure : Design and Operate
2.3 Wave speed
The wave speed is related to the compressibility of the fluid and elasticity of the wall and is
determined using the concept of continuity of mass. The equation as following :

K/p
a=
1+ (KD/Et)
where
a = Wave speed (feet/sec)
K = Fluid bulk modulus(psi)
p = Fluid density(slug/feet3)
E = Modulus of elasticity(psi)
D = Pipe diameter(in)
t = Wall thickness(in)

2.4 Critical time

The longest elapsed time before final flow stoppage that will still permit this maximum
pressure to occure is called the critical time. The equation as following :

Tc = 2L/a

where
Tc = The critical time(sec)
L = System length(feet)
a = Wave speed(feet/sec)

2.5 Pressure rise

Surge pressure are a function of the maximum rate of flow change. When a valve is closed
or pump stop, pressure wave is propagated along a pipe line. If the pressure wave is
reflected back from a boundary condition. Such as a reservoir, and returns to its initial
position after the flow in the line is completely stopped. Then maximum surge pressure for
those conditions will result. It is given by the following equation :

P = rh
by

h = aV/g
where
P = Surge pressure(psi)
h = Head rise due to flow change(psi)
V = Velosity of fluid in the pipe line during normal conditions(feet/sec)
a = Velosity of pressure wave(feet/sec)
g = Acceleration due to grativity(feet/sec2)
r = Fluid unit weight

An understanding of the effect of valve operation is fundamental to safe pipeline design

and operation. The first effect of a sudden stop of liquid such as might occure when a valve
closes and fluid flow reverses is a quicq rise in pressure. This pressure rise produces
a shock wave that travels along the pipe line until it reaches a reflective surface such as pipe
end, the returns. This high pressure holds for a time. Thie depent on the magnitude of the
velosity of the wave in the pipe and the distance from the valve to the reflective surface. When
the wave returns, negative pressure is incresed. This effect is pronounced with gate valves
where the valve must be almost closed before it generates enough head loss to slow down
the flow noticeably. The result is that, for simple pipe reservoir systems, the linear valve
closure time must be substantially greater than 2L/a in order to reduce the water surge
pressure appreciably below the computed for sudden valve closure.

2.6 MASP (Max Allowable Surge Pressure)

P = t2SE / D
where
t = Pressure design thicknss(cm.)
P = Internal design gage pressure(kg/cm2)
D = Outside diameter of pipe(cm.)
E = Quality factor
S = Stress value for material(kg/cm2)

3. Modeling
The LIQT program was designed to simulated the transient responses in hydraulic
piping system. The modeling is composed of node connecting elements(NCEs), such as
pumps, valves, and pipe. The minimum pipe length used is called one reach length. One
reach length is equal to the wave speed times the calculation interval.

x = a.t
where
x = One reach length(feet)
a = Wave speed(ft/sec)
t = Calculation interval
The wave speed is a function of the pipe and the fluid. Once the wave speed is
determined, a reach length is choosen that corresponds to resasonable calculation interval.

3.1 Pipe modeling

The pipe NCEs are the most basic components of every system simulation with LIQT6.2
service. Input informations for the pipe was obtained from P&ID, piping drawing and various
data sheet.

3.2 Pump modeling

When modeling a pump for the transient simulation, the head / flow relationships must be
provided for the four quadrants of operation.
1. Normal zone : positive pump speed and flow
2. Dissipation zone : positive pump speed and negative flow
3. Turbine zone : Negative pump speed and flow
4. Reversed speed dissipation zone negative pump speed and positive flow

3.3 Valve modeling

4. Analysis
4.1 Operation modes
To specify all of operation cases whether normal operation or abnormal operation and
determines them in each mode numbers. And then the severe cases(may be more than 1
case) as the mode lists should be selected to analyes in the LIQT program.

5. Results
5.1 The safety calculation of piping system for vaccum pressure is considered in
accordance with ASME B31.3(304.1.3), ASME Section VIII Division 1,UG-28 as the following
equation : if pipe with D/t Values => 10
 Pa = 4B/3(D/t)
where
Pa = Maximum Allowable External Working Pressure(psi)
B = Factor determinated from the applicable material chart in Subpart3 of Section II, Part D
for maximum design metal temperature(psi)
D = Outside diameter of cylindrical shell course or tube(inch.)
t = Pipe thickness(inch.)

5.2 The safety calculation for Swing Check Valve of pump discharge is investigated as
following the manufacturing standard.
2nd ECDP Weekly Report ECDP Training
Duration : 24 Aug - 28 Aug 2009 SK Engineering & Construction
Subject : BAB GAS COMPRESSION PROJECT (Part 21)
Trainee : Pongsaporn Adam / Piping Engineer / REPCO
Topic Content Draft Detail
The aim of this weekly report is to present the stength
Design of Buried Steel Pipe Introduction
calculation for Underground pipelines for BAB Gas Project.
Objectives To vertify wall thickness for UG Pipelines
To calculate Pipe stability
2nd ECDP Weekly Report ECDP Training
Duration : 24 Aug - 28 Aug 2009 SK Engineering & Construction
Subject : BAB GAS COMPRESSION PROJECT (Part 21)
Trainee : Pongsaporn Adam / Piping Engineer / REPCO
Topic Content Draft Detail
2nd ECDP Weekly Report ECDP Training
Duration : 24 Aug - 28 Aug 2009 SK Engineering & Construction
Subject : BAB GAS COMPRESSION PROJECT (Part 21)
Trainee : Pongsaporn Adam / Piping Engineer / REPCO
Topic Content Draft Detail
2nd ECDP Weekly Report ECDP Training
Duration : 24 Aug - 28 Aug 2009 SK Engineering & Construction
Subject : BAB GAS COMPRESSION PROJECT (Part 21)
Trainee : Pongsaporn Adam / Piping Engineer / REPCO
Topic Content Draft Detail
2nd ECDP Weekly Report ECDP Training
Duration : 24 Aug - 28 Aug 2009 SK Engineering & Construction
Subject : BAB GAS COMPRESSION PROJECT (Part 21)
Trainee : Pongsaporn Adam / Piping Engineer / REPCO
Topic Content Draft Detail
2nd ECDP Weekly Report ECDP Training
Duration : 24 Aug - 28 Aug 2009 SK Engineering & Construction
Subject : BAB GAS COMPRESSION PROJECT (Part 21)
Trainee : Pongsaporn Adam / Piping Engineer / REPCO
Topic Content Draft Detail
2nd ECDP Weekly Report ECDP Training
Duration : 24 Aug - 28 Aug 2009 SK Engineering & Construction
Subject : BAB GAS COMPRESSION PROJECT (Part 21)
Trainee : Pongsaporn Adam / Piping Engineer / REPCO
Topic Content Draft Detail
2nd ECDP Weekly Report ECDP Training
Duration : 24 Aug - 28 Aug 2009 SK Engineering & Construction
Subject : BAB GAS COMPRESSION PROJECT (Part 21)
Trainee : Pongsaporn Adam / Piping Engineer / REPCO
Topic Content Draft Detail

Wall thickness verification for underground pipelines

Knowledge & Company 1.) The design factor for wall thickness of UG pipelines
Improvement depend on the location of pipelines as shown below:
1.1 ) Location Class 1 DIV.1 , (at Normal route Pipeline) at
hydrostatically tested 1.25 Max. operating pressure
1.2) Location Class 1 DIV.2 , (at Normal route Pipeline) at
hydrostatically tested 1.1 Max. operating pressure
1.3) Location Class 2, ( at Crossing-all road and rig crossing )
Fabricated assemblies Pipeline within plant fences and pig
trap stations
1.4) Location Class 3, (Shopping centers, residential areas,
industrial areas)
1.5) Location Class 4, (Traffic heavy, dense)

In BAB GAS Project, Cases 1.2,1.3,1.4 must be evaluated.

2.) Acceptance Criteria; Stress calculated from von missed

OPEN AREA stress must be less than or equal to 90% smys
( Tips, Tricks, Knowledge
sharing, Improvement,
Pipeline Stability Calculations
Others, etc.)
The design criteria consist of:
2nd ECDP Weekly Report ECDP Training
Duration : OPEN
24 AugAREA
- 28 Aug 2009 SK Engineering & Construction
( Tips,: BAB
Subject Tricks,
GASKnowledge
COMPRESSION PROJECT (Part 21)
sharing,
Trainee Improvement,
: Pongsaporn Adam / Piping Engineer / REPCO
Others, etc.)
Topic Content Draft Detail
1.) Vertical earth load, in this BAB Gas project, the effect of
buoyancy force from water shall be evaluated.
2.) The percent of Ovality shall less than 3%
3.) The through-wall Bending stress shall less than 0.5 Sy
4.) The crushing of side walls:
Check D/t < 100
Check yield stress shall more than 30,000 psi
Note: If both conditions are OK, the crushing of side walls
is quite unlikely.
5.) The total applied pressure on the pipe, P= earth death
load + surface live load.
Check, the total applied pressure on the pipe P shall less
than the critical ring buckling pressure.
2nd ECDP Weekly Report
Duration : 24 - 28 Aug 2009
Subject : OJT - Electrical Engineering
Trainee : Jittiwat Kanittabut / Electrical Engineer / Siam Mitsui PTA Co., Ltd.

Topic / Project Assignment Content / Job

Name: ADNOC SGD_Pck#2&4 1. Bidder Query

Location: Abudabi
Team Leader : C.J.Jun
Attn. : Y.Y. Kim, K.H.AHN,
S.H.Min, S.B.Noh, Jittiwat K., 2. Review 2nd BM Sheet

Papangkorn K.
 ECDP Training
SK Engineering & Construction

am Mitsui PTA Co., Ltd.

Detail
We had assigned to summarize the information replied from client (supplementary) to be related
with Elec. cost wide. See attachment#1

C:\ ECDP_J ittiwat

Files\ 015 OJ T\ ADNOC SGD_Pck#2&4\ 09_Query\ SGD Summary of Supplementary.xls

2nd BM sheet have prepared for estimating the construction cost by Construction Team. Thus, we
had assigned to review the wording / spec matching with project requirement
spec.
2nd ECDP Weekly Report
Duration : 24 Aug - 28Aug 2009
Subject : OJT - Electrical Engineering
Trainee : Papangkorn Kemdang / Electrical Engineer / REPCO

Topic / Project Assignment Content / Job

SHAH GAS DEVELOPMENT (SGD)
NGR SPECIFICATION
2nd ECDP Weekly Report
Duration : 24 Aug - 28Aug 2009
Subject : OJT - Electrical Engineering
Trainee : Papangkorn Kemdang / Electrical Engineer / REPCO

Topic / Project Assignment Content / Job

2nd ECDP Weekly Report
Duration : 24 Aug - 28Aug 2009
Subject : OJT - Electrical Engineering
Trainee : Papangkorn Kemdang / Electrical Engineer / REPCO

Topic / Project Assignment Content / Job

 ECDP Training
SK Engineering & Construction

Detail

GASCO Specification
- minimum time rating 10 s
- heater 240V 50Hz
- metal grid type
- chromed aluminum, s/s, not accept cast iron

IEEE 32 Specification
1) Current, this will be the current through the neutral device during a ground-fault condition at the
device location.
- Thermal rating

- Crest rating

Resistance Grounding falls into two categories: Low Resistance and High Resistance
· In Low Resistance Grounded Systems the current is limited to 25 amps or more. Generally the
range is from
25 to 600 amps, although in some systems it may be even greater.
· In High Resistance Grounded Systems the current is limited to 10 amps or less.
2) Voltage, when the product of the fault current and resistance at 25°C exceeds 80 percent of the
line-to-neutral voltage of the circuit, the resistor shall be rated for constant voltage and the rated
voltage shall be taken equal to the line-to-neutral voltage.
3) Frequency, shall be the fundamental, except that for some devices such as neutral wave
traps, the rating may include additional harmonic frequencies which the device is designed to
control.
4) Basic Impulse Insulation Level (BIL) and Insulation Class
 ECDP Training
SK Engineering & Construction

Detail

5) Circuit Voltage of System

6) Service (Indoor or Outdoor)
7) Time, shall be 10 seconds, 1 minute, 10 minutes, and extended time. Extended-time operation
shall not exceed an average of 90 days per year.

Standard Time Ratings are: Ten Seconds, One Minute, Ten Minutes, and Extended Time (Required
by MSHA).
The time rating indicates the time that the grounding resistor can operate under fault conditions
without exceeding the specified temperature rise above a 30o Ambient. Temperature rises are
noted below:
Temperature rise for resistors with a rating of less than ten minutes - 760o C
Temperature rise for resistors with a Ten Minute Rating and Extended Time Rating - 610o C
Temperature rise for steady-s+C92tate operation - 385o C

Additional note on the extended time rating: In order to insure normal life of an Extended Time
Rated Device, it shall not operate at its maximum temperature rise for more than an average of 90
days per year.
8) Name plate
1) Name of manufacturer
2) Serial number
3) Name of device
4) Type designation (if any)
5) Impedance (except resistors)
6) Number of phases
7) Temperature coefficient of resistance and resistance at 25°C (for resistors only)
8) Rated current
9) Rated frequency
10) Rated time
11) Rated voltage
12) BIL of “line”
13) Indoor or outdoor service
14) Weight
15) Volume of oil
16) Instruction book number or equivalent

Application
· On systems with a voltage of 1000 volts or less (phase-to-phase) grounding resistors are not
used. Normally these system use a solidly grounded configuration with no intentional impedance
being introduced into the system.
· Resistance Grounding is recommended on Medium Voltage Systems from 1000 volts to 15,000
volts phase-to phase.
· Because of the cost, Resistance Grounding is not usually used on systems above 15,000 volts
phase-to-phase. Additionally, the use of a solidly grounded system allows for use of equipment
which is insulated for the phase-to-neutral voltage of the system.
· When a system has protective relays which will trip the circuit if a ground fault occurs, a grounding
resistor with a 10 Second Rating is often specified, because the relays will trip the system in less
than 10 seconds. However, One Minute or Ten Minute ratings are sometimes used for an extra
margin of safety, even though the cost will be greater.
 ECDP Training
SK Engineering & Construction

Detail
· The Extended Time Resistor is normally used when it is necessary to let the ground fault persist
for some time. An example being in the refining industry where it is very costly to shut down in mid-
process. Therefore, the grounding system is designed to limit the ground fault current but does not
shut down the system when the fault occurs. In a situation such as this, a method of indicating a
ground fault will be used, such as lights or alarm annunciation, but the fault will not be cleared until
an orderly shutdown can be planned. The Extended Time rating is also required by MSHA for coal
mine applications, but here the rating is applied to achieve extra system reliability; these systems
are required to trip as quickly as possible on any ground fault.
2nd ECDP Weekly Report ECDP Training
Duration : 24 Aug - 28Aug 2009 SK Engineering & Construction
Subject : On the Job Training - Bab Gas Compression Project
Reported by : Chartree Sengun / Electrical Engineer / TPC

Topic / Project Assignment Content / Job Detail

Project : BAB Gas Compression 1. Project Status 1.LV and MV Switchgear have been meeting with vendor
Location : Abu Dhabi/UAE (Electrical portion) 2.UPS Single line diagram was issed to PMC.
Budget : 900MUSD 3.DC UPS sizing report was issued to PMC.
Lead Eng. :Mr.SR Seo 4.Typical Installation drawing was issued to PMC.
Principle Eng : Mr.CY Koh
: Mr.YD Kim
2.My Activities for project. Non
Organization Chart This moment electrical group separated major work in 2 groups.
First is equipment purchasing in this group be involved by
SR.Seo
CY.Koh
Elec. Lead HV Switchgear and SLD-HV
Eng. SH.Jung
SH.Moon
LV Switchgear and SLD-LV
YD.Kim CY.Koh SH.Seo
RE (GM) RE (GM) YD.Kim
VSD
JH.Nam
JH.Lee
SH.Moon RE (GM)
RE (Manager)
Second group is physical drawing.
SH.Kim
RE (JM)
JH.Nam
SH.Jung SH.Kim Power Plan Drawing
RE (JM) TY.Kang TY.Kang
RE (Ass.Eng)
HJ.Seo
RE (Ass.Eng) JH.Lee 3.Self-Study After I finished self study about ground-fault protection then I have been studing
RE (Ass.Eng) about equiment protection such as transformer,motor,cable etc,.
Sarun/IRPC Chartree/TPC Study plan So I will make conclusion of it in next weekly report.
RE (Ass.Eng) RE (Ass.Eng)
Short circuit calculaitons
IEEE & IEC
Glotec Engineering Co.,Ltd
is Engineering
Engineering Subcontractor
Subcontractor Company
Company
for every
every discipline for this project.
Overcurrent Coordinaiton
IEEE std 242-2001

Ground-fault protection
IEEE std 242-2001

Equiptments protection
IEEE std 141-1993

Transformer

Motor

1. Tips / Tricks / Knowledge -

OPEN AREA
( Tips, Tricks, Knowledge 2. Company Improvement -
sharing, Improvement, Others,
etc.) 3. Others -