TCE CONSULTING ENGINEERS LIMITED

SECTION: EXIBITS
TCE.5259A-ME-
FUEL OIL HANDLING SYSTEM
SHEET i OF iii


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ESSAR POWER GUJ ARAT LIMITED


2 600 MW THERMAL POWER PLANT
AT SALAYA




DESIGN BASIS REPORT FOR CRANES AND HOISTS

TCE.5259A-ME-








TCE CONSULTING ENGINEERS LIMITED
73/1, ST.MARKS ROAD
BANGALORE- 560 001










TCE CONSULTING ENGINEERS LIMITED

SECTION: EXIBITS
TCE.5259A-ME-
FUEL OIL HANDLING SYSTEM
SHEET ii OF iii


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CONTENTS
CONTENTS

CLAUSE NO. DESCRIPTION PAGE NO.

1 Scope

1
2 Areas of Power Plant Covered

1
3 Design Features

2
4 List of Equipment

3




TCE CONSULTING ENGINEERS LIMITED
SECTION:
REVISION STATUS
TCE.5259A-ME-
562-004
FUEL OIL HANDLING SYSTEM
SHEET iii OF iii


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REVISION STATUS SHEET

REV. NO. DATE DESCRIPTION
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TCE CONSULTING ENGINEERS LIMITED

SECTION: WRITE-UP
PE-DC-217-524-A113

MISCELLANEOUS CRANES & HOISTS
SHEET OF 5








1
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FORM NO. 120 R1
1.0 SCOPE

ESSAR POWER GUJ ARAT LTD. is setting up 2x600 MW Coal Based
Thermal Power Plant at Salaya, in Gujarat.

The scope of this document covers the list of various handling
equipment like cranes (EOT, Underslung, Semi-gantry), Electric hoists
and Chain pulley blocks required for 2x600 MW Coal Based Thermal
Power Plant at Salaya

2.0 AREAS OF POWER PLANT COVERED

2.1 The material handling needs of the following areas in the power plant
have been covered in this document.

a. Station Building ( will be supplied by BTG Vendor)
b. Fuel oil pump house
c. Service water/Fire water pump house
d. A/C and Ventilation system
e. CW pump house
f. Plant air Compressor building
g. Sea Water Intake pump house
h. De Salination Plant
i. De Sal Plant Reject handling pump house
j. Workshop building
k. DG house
l. DM water Transfer pump house
m. DM Plant
n. Chlorination room
o. Remineralisation system


2.2 The material handling requirements in the following areas have not been
considered in the scope of this document. However, the requirements in
these areas have been considered separately in other packages.

a. Steam Generator area including ESP
b. Mill & Bunker bay
c. Effluent treatment plant
d. Ash handling system
e. Coal handling system
f. Other areas like Loco shed, bull dozer shed, etc.


TCE CONSULTING ENGINEERS LIMITED

SECTION: WRITE-UP
PE-DC-217-524-A113

MISCELLANEOUS CRANES & HOISTS
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FORM NO. 120 R1
3.0 DESIGN FEATURES
The main design features of the cranes and hoists, which will be
provided in various areas of the power plant, are furnished below.
3.1 Cranes
3.1.1 All the cranes shall be of Class M-5 for mechanical & structural
components and Class M7 for all electrical components as per IS 3177 :
1999 & IS 807.
3.1.2 All the cranes, except station building EOT crane shall be operated from
pendant push button station.
3.1.3 The CW pump house crane shall be double girder type and provided
with creep speed for all motions at 10% of main speed. Other single
girder EOT cranes shall be provided with creep speed for main hoist at
10% of the main speed.
3.1.4 The underslung crane provided in the Workshop building will have
creep speed for all motions at 10% of the main speed.
The single girder E.O.T crane in raw water pump house shall have
creep speed for all motions at 10% of the main speed.
3.1.5 The EOT cranes will be designed to operate at 100% load and tested at
125% of rated load without any permanent deformation.
3.1.6 The EOT cranes will be designed for a maximum deflection of 1/900 of
crane span at rated load.
3.1.7 The cranes will be provided with Shrouded type of runway conductors.
3.1.8 The cranes will have the following speeds.
a) Hoisting speed : 4 m/min. (Max.)
b) Cross travel speed : 6 m/min.
c) Long travel speed : 10 m/min.
3.1.9 The cranes will be tested at shop and at site as per IS 3177.
3.2 Hoists & Trolleys with Monorails
3.2.1 For items weighing 500 kg and above, hoists and trolleys along with
monorails will be provided throughout the plant where cranes cannot be
utilised. For items weighing less than 1000 kg, manual hoists will be

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FORM NO. 120 R1
provided. For items weighing more than 1000 kg, electric hoists will be
provided.
3.2.2 All the electric hoists shall be of Class II as per IS 3938.
3.2.3 All the electric hoists shall be operated from pendant push button
station.
3.2.4 The electric hoists will have the following speeds.
a) Hoisting speed : 2.5 to 3.15 m/min.
b) Travel speed : 4 m/min.
4.0 List of Equipment
The list of handling facilities proposed is listed below. However, the
parameters like capacity, span, height, quantity, runway length,
elevation of bottom of monorail, etc., would be finalized after receipt of
data from sub-vendors.

4.1 EOT Cranes

Sl.
No
Location / Equipment to
be handled
Type of Crane (proposed)
1 CW Pump house EOT Double girder
2 CW Pump house (For
gates & screens)
Semi Gantry
3 Service water / Fire water
pump house
Under slung
4 Sea water Intake pump
house
Single girder
5 Workshop Under slung
6 Compressor house Under slung

4.2 Electric Hoists

Sl.
No
Location and Equipment to handled
1 Air washer room (A-row)
2 Air Washer Room (B-C bay)
7 A/C plant-1
8 Stop log / screen handling Sea water intake

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FORM NO. 120 R1
P/H
10 ESP Control room
11 DM transfer pump house
14 Elevator machine room
15 Central Lube oil Building for Self cleaning filter
handling
19 TG building maintenance
20 DG Building and compressor room

4.3 Manual Hoists with Trolley

Sl.
No
Location and Equipment to be handled
1 Battery room
3 Fuel oil pumps
4 Central Lube oil Building for lube oil unloading