Crane Scale

OCX-XZL Series







Operation Manual
1
st
Edition
June 2003
























Shanghai Teraoka Electronic Co., Ltd.
TingLin Industrial Development Zone, J inShan District, Shanghai China 201505
Tel: +86-21-5723-4888 Fax: +86-21-5723-4090 http://www.digi-scale.com
OCX-XZL Operation Manual


Important Information

Warning
The maintenance or repair should be performed by qualified service personnel who
have been properly trained on DIGI Scale or indicator.
And also please read Precaution below carefully before operation this product.
Any technical modification or improvements will not be indicated on this manual.
If there are any questions on which this manual does not focus, or any errors in this
manual, please contact with our local dealer or send enquiry to:
Shanghai Teraoka Electronic Co., Ltd.
Technical Support Dept.
A/18F, East Tower of New HuaLian Mansion,
755# HuaiHai Zhong Road, Shanghai
China 200020
Tel : +86-21-6473-9918
Fax : +86-21-5490-1934
E-mail: steservice@digi-scale.com

Precaution
Usually this scale need to be warm up for 3~5 minutes, then begins to weight.
In order to prevent the load cell damage, please do not keep overweight in a long time.
Please charge the battery after using everyday. If it is not used for long time, please
charge it before using
Please store this scale in dry and clear environment if it would be not used for a long
term. Please note the hook should not be forced
Please check the bolts and screws frequently and ensure them in a good condition
The rechargeable battery is not guaranteed for repair and return.

Shanghai Teraoka Electronic Co., Ltd.
1
OCX-XZL Operation Manual

CONTENTS

1. General Specification --------------------------------------------------------------------------------------------- 1
1.1. General --------------------------------------------------------------------------------------------------------- 1
1.2. General Layout ----------------------------------------------------------------------------------------------- 1
1.3. Features -------------------------------------------------------------------------------------------------------- 1
1.4. Operation Condition ----------------------------------------------------------------------------------------- 2
1.5. Battery Charger ----------------------------------------------------------------------------------------------- 2
1.6. Optional --------------------------------------------------------------------------------------------------------- 2
1.7. Analog Specification ----------------------------------------------------------------------------------------- 2
1.8. Capacity & Increment --------------------------------------------------------------------------------------- 2
1.9. Key Function of Remote Controller ---------------------------------------------------------------------- 2
2. Setup & Maintenance --------------------------------------------------------------------------------------------- 3
2.1. Operation of Controller -------------------------------------------------------------------------------------- 3
2.2. Setup Procedure --------------------------------------------------------------------------------------------- 3
2.3. Parameter Setting Method --------------------------------------------------------------------------------- 3
2.4. Parameter Setting List -------------------------------------------------------------------------------------- 4
2.5. Calibration ----------------------------------------------------------------------------------------------------- 5
2.6. Maintenance -------------------------------------------------------------------------------------------------- 6
3. Main Operation ----------------------------------------------------------------------------------------------------- 7
3.1. Power On ------------------------------------------------------------------------------------------------------ 7
3.2. One Touch Tare ---------------------------------------------------------------------------------------------- 7
3.3. 20 Second Auto Tare ---------------------------------------------------------------------------------------- 7
3.4. Weight Measuring -------------------------------------------------------------------------------------------- 8
3.5. Hold Function ------------------------------------------------------------------------------------------------- 8
3.6. Weight Accumulation ---------------------------------------------------------------------------------------- 8
3.7. Accumulated Weight Check ------------------------------------------------------------------------------- 9
3.8. Accumulated Data Clear ----------------------------------------------------------------------------------- 9
3.9. Battery Voltage Check -------------------------------------------------------------------------------------- 9
4. Display Message & Trouble Shooting ------------------------------------------------------------------------ 10
4.1. Display Message --------------------------------------------------------------------------------------------- 10
4.2. Trouble Shooting --------------------------------------------------------------------------------------------- 10
2
OCX-XZL Operation Manual
1. General Specification
1.1. General
Model: OCX-XZL carne scale
Equivalent to OIML R76
J J G539-97<<Verification regulation of digital display scale>>
J J G555-96<<General verification regulation of non-automatic scale>>
1.2. General Layout

350mm
6
6
6
.
7
m
m


















1.3. Features
Quick response to weight change
Capacity : 0.5T, 1T, 2T, 3T, 5T, 7.5T, 10T
Display Resolution : 1/1,000 ~1/10,000 (Auto calculated, refer to Calibration contents)
With HOLD/TARE/ZERO function
One Side Super bright red LED display, 30mm height 5 digits
360 freely swiveling hook
Equipped 1 Full seal airtight recharge battery 6V/10AH for 150 hours life
Weight Display Mask: 110% FS
Max Safe Load: 125% FS
15M Wireless Remote Controller Operation
Software calibration by remote controller
Splash water proof key sheet and Cast aluminum enclosure
1 mechanical key: Zero key
Auto Power Off: Turn off automatically after 1.5 hours no-working to save battery power
Accumulation Function: It can reach to 200 times weight accumulation in memory by using
the remote controller. The data will not loss after turned off.
Page No. 1
OCX-XZL Operation Manual
1.4. Operation Condition
Power Source: Full sealed lead-acid rechargeable battery 6V/10Ah
Temperature: -10 ... +40 (OIML)
Humidity: 90%RH (20 )
1.5. Battery Charger (AC/DC Adaptor) (CE Certificated)
Input: 220V AC, 50/60Hz
Output: 10V DC (Inner -; Outer +)
Charging Time: Approximate 10 hours
Full charged battery for approximate 150 hours usage
1.6. Optional
Battery Charger
1 unit additional 6V Rechargeable Battery
Wiring Controller
Standard Equipped: Wireless Remote Controller & Battery Charger.
1.7. Analog Specification
Input sensitivity : 2 mV/V
Zero adjust range : +/- 0.1%
L/C Excitation Voltage : DC 5V
A/D Conversion Speed : 30 times/second
Internal Resolution : 1/300,000
1.8. Capacity & Increment
Model Capacity Increment Display Resolution Tare Range
OCS-XZL-0.5t 500.0kg 0.2kg 1/2,500 100% FS
OCS-XZL-1t 1,000.0kg 0.5kg 1/2,000 100% FS
OCS-XZL-2t 2000kg 1kg 1/2,000 100% FS
OCS-XZL-3t 3000kg 1kg 1/3,000 100% FS
OCS-XZL-5t 5,000kg 2kg 1/2,500 100% FS
OCS-XZL-7.5t 7,500kg 2kg 1/3,750 100% FS
OCS-XZL-10t 10,000kg 5kg 1/2,000 100% FS

1.9. Key Function of Remote Controller

Tare key: set the tare weight; escape from parameter setting mode.


The parameter setting change; B+D enter the setting mode.

Move the flashing digit of the parameter codes.

Confirm and go to next parameter number, B+D enter parameter setting
mode.
Page No. 2
OCX-XZL Operation Manual
2. Setup & Maintenance
2.1. Operation of Controller
2.1.1. Wireless Remote Controller
There are 4 keys on this controller:

2.1.2. Wiring Controller (Optional)
Remove the Metal Platter Cap. XXXX kg.
Connect the 15 pin connector of controller to scale.
Keys are same as Remote Controller.
Please assemble the metal platter Cap. XXXX kg back to scale after finished following
adjustment.
2.2. Setup Procedure
a) Please hang the scale up
b) Turn on the power (Please ensure the battery is charged and the power switch is located on
rear cover)
c) Set the parameters according to the contents of 2.3. Parameter Setting Method and 2.4.
Parameter Setting List.
d) Calibrate the scale (Refer to 2.5. Calibration)
2.3. Parameter Setting Method
The Parameter setting can be changed by remote controller
Key Operation Display Description Remarks
Normal Display
.
Weighing status
Press B+D together Enter into parameter setting mode
Press D key Value of P00 Factory set
Press D key Next parameter setting code
Press D key Value of P01
Press B key P01 value changed from 1 to 2
Press D key Go to next setting code P02
Press C key Previous parameter setting code
Press D key Value of P01
Press D key Go to next setting code P02
Press A key
.
Save setting and escape to
weighing mode.

Note: C key is used to shift the digit selected when setting the capacity weight.
Page No. 3
OCX-XZL Operation Manual
Page No. 4
2.4. Parameter Setting List
2.4.1. Press B + D together to enter into the parameter setting.
Parameter No. Setting Function
P00
Password Setting (Factory Setting)
34 (Default)
P01
Weight Display Increment (Selectable)
1; 2; 5; 10; 20
P02
Weight Unit
0: kg
1: lb
P03
Amplitude Range (Default 5)
1; 2; 3; 4; 5; 6; 7; 8; 9

2.4.2. Press C + D together to enter into the parameter setting.
Parameter No. Setting Function
P04
Battery Saving Mode
0: Always display
1: Enter -- Weight Mask mode after 5 minutes no operation
2: Turn off automatically after 1.5 hours no operation
P05
Decimal Point Position for Weight Display
0: No Decimal Point 2: 3
rd
digit (0.00)
1: 2
nd
digit (0.0) 3: 4
th
digit (0.000)
P06
Calibration Points
0: Disable Calibration 2: 2 Points Calibration
1: 1 Point Calibration 3: 3 Points Calibration
P07
Capacity Weight
Input the value (Please set it as rated on front cover)
P08
Weight Display Mask
110% FS
P09
Weight for Calibration M1
Input the weight for calibration M1
P10
Weight for Calibration M2
Input the weight for calibration M2 (M2>M1)
P11
Weight for Calibration M3
Input the weight for calibration M3 (M3>M2)
P12
Calibration Rate 1
System Auto Generated, Please do not change it
P13
Calibration Rate 2
System Auto Generated, Please do not change it
P14
Calibration Rate 3
System Auto Generated, Please do not change it
P15
Turn Point 1
System Auto Generated, Please do not change it
P16
Turn Point 2
System Auto Generated, Please do not change it
P17
Tare Weight
System Auto Generated, Please do not change it

OCX-XZL Operation Manual
Page No. 5
2.4.3. Press B + C + D together to enter into the parameter setting.
Parameter No. Setting Function
P18
Power On Times (Initial value 2,000)
Please enter value
P19
Over Load Times (Initial Value 0)
Please enter the value

2.5. Calibration
Note: The display resolution is auto calculated according to the setting Weight Display Increment in P01,
Decimal Point Position for Weight Display in P05 and Capacity Weight in P07.
For example, you set P01=2, P05=1 and P07=700.0, so when you perform the calibration, it will auto
calculated display resolution = 1/3,500
Please note this display resolution should within 1/1,000 ~ 1/10,000, otherwise you will failure for
calibration.
a) Please set above parameters properly
b) Press A key to set display zero
c) 1
st
point calibration:
Hang up the weight as the value set in P09
Press D key after display stable, display will show FunC
Press A + B keys together, display will show bd1
Wait for a while, display will back to weighing mode and show the weight on scale.
d) 2
nd
point calibration:
Hang up the weight as the value set in P10
Press D key after display stable, display will show FunC
Press A + C keys together, display will show bd2
Wait for a while, display will back to weighing mode and show the weight on scale.
e) 3
rd
point calibration:
Hang up the weight as the value set in P10
Press D key after display stable, display will show FunC
Press A + D keys together, display will show bd3
Wait for a while, display will back to weighing mode and show the weight on scale.
f) If the displayed value does not match the weight on scale, please repeat above procedures.
g) Set the parameter setting P06 =0 after finished above steps.
h) Finish calibration
Note: If the AdErr displayed during calibration, it means Load Cell connection wrong or A/D converter
damaged.
OCX-XZL Operation Manual
Page No. 6
2.6. Maintenance
Note: Electronic crane scale is a accuracy measuring unit. And the power comes from
rechargeable battery, so the daily maintenance is necessary.
When the scale is turned on. Usually it need to be warm up for 3~5 minutes, then begins to
weight.
In order to prevent the load cell damage, please do not keep it overweight in a long time.
Please charge the battery after using everyday. If it is not used for long time, please charge
it before using.
Please store this scale in dry and clear environment if it would be not used for a long term.
Please note the hook should not be forced.
Please check the bolts and screws frequently and ensure them in a good condition.
The rechargeable battery is not guaranteed for repair and return. Please keep maintain as
normal rechargeable batteries, and use it in daylight and recharge when not used.

2.6.1. Gravity Adjustment (Fine adjustment)
a) Press D key, and display shows FunC
b) Press C + B keys together, and display 1.0000
c) Press C to increase or press B to decrease the value according to local Gravity data.
(Maximum adjustment range +/- 0.0050)
d) Press D key to escape and return to weighing mode.

2.6.2. Battery Charging
a) Turn off the switch on the rear cover.
b) Insert the plug to battery charger into the socket of 220v~.
c) Then connect the battery chargers power.
d) The charging lamp on rear cover will be light on.
e) Please keep charging about 10 hours.

OCX-XZL Operation Manual
3. Main Operation
Note: All following operation should be Wireless Remote Controller supported except the
Power On/Off.
3.1. Power On
Key Operation Display Description Remarks
Turn on power switch
Power switch is located on rear
cover
Buzzer sound
Wait 1 second
.
Display the battery voltage about
5 seconds






Wait about 5 seconds

Start to display checking and self
initialization

.
Back to weighing mode

3.2. One Touch Tare
Key Operation Display Description Remarks
Normal display
.
Weighing mode
Load tare weight
.
For example tare weight is 1.8kg
Press [Tare] key
.
Set the weight display to zero
Note: This operation also be used to reset the weight display when power on and not zero displayed.
3.3. 20 Seconds Auto Tare
Key Operation Display Description Remarks
Normal display
.
Weighing mode
Press [Tare] [Tare]
within 1 second
Entry into auto tare mode
Load tare weight For example tare weight is 1.8kg
After 20 seconds
.
For example tare weight is 1.8kg
Note: This function is only used when Remote Controller not equipped.
Page No. 7
OCX-XZL Operation Manual
Page No. 8
3.4. Weight Measuring
Key Operation Display Description Remarks
Normal display
.
Weighing mode
Load weight object
.
For example: weight is 102.5kg Hanging up
Keep it motionless and
read weight data
.
Object moving will make display
unstable

Note: Please keep the object motionless for a while when you read the weight data, because the moving will make
the display unstable.
3.5. Hold Function
Key Operation Display Description Remarks
Normal display
.
Weighing mode
Load weight object
.
For example: weight is 102.5kg Hanging up
Press B key
.
Weight display is held and
flashing

Remove weight
.
Weight display keeps and flashing
Press B key
.
Return weighing mode
Note: If the weight is not removed after weight help, it will display the normal weight when B key pressed again.
3.6. Weight Accumulation
Key Operation Display Description Remarks
Normal display
.
Weighing mode
Load weight object
.
For example: weight is 102.5kg Hanging up
Press C key
.
Accumulated number 01 Stored in mem
Remove weight
.
Weighing mode
Re-Load weight object
.
For example: weight is 92.7kg
Press C key
.
Accumulated number 02 Stored in memo
Remove weight
.
Weighing mode
Note: Accumulation function cannot be performed for zero weight and minus weight.
OCX-XZL Operation Manual
Page No. 9
3.7. Accumulated Weight Check
Key Operation Display Description Remarks
Normal display
.
Weighing mode
Press D key Enter function selection mode
Press C key
.
Totally 2 times accumulated
After a few seconds Total data lower than 1,000.0 *Note 1
Soon Later
.
Total data 195.2 *Note 1
Press C key
.
Accumulated number 01
Press C key
.
First accumulated weight
Press C key
.
Accumulated number 02
Press C key
.
Second accumulated weight
Press C key No more accumulated weight
After a while
.
Escape to weighing mode
automatically

*Note1: The accumulated data may be bigger then full display 99,999, so the indicator will separate 2 phase of
accumulated weight data as High 4 digits and Lower 4 digits. So that the maximum accumulated data can
reach 99,999,999 totally 8 digits.
Note: If you want to stop this checking, please press the D key to escape directly.
3.8. Accumulated Data Clear
Key Operation Display Description Remarks
Normal display
.
Weighing mode
Press D key Enter function selection mode
Press A key Entry the accumulation clear mode
Press A key Clearing data
After few seconds
.
Return to weighing mode
automatically

Note: If you want to stop this operation, please press the D key to escape directly.
3.9. Battery Voltage Check
Key Operation Display Description Remarks
Normal display
.
Weighing mode
Press D key Enter function selection mode
Press B key
.
Battery voltage is 5.8V
Press D key
.
Back to weighing mode
Note: Please charge the battery when voltage is lower than 5.5V.
OCX-XZL Opeation Manual
4. Display Message & Trouble Shooting
4.1. Display Message
No. Display Message Explanation Remarks
01
Weight loaded is over Weight display mask
setting value

02
2 times [Tare] key continuously pressed with 1
second, and performing auto tare function.

03
-
The hook upward forced, and display less then 0
when scale is put on ground. It will back to normal
display once scale hung up.
Please avoid
such situation
to prevent the
damage of
load cell.
04
Battery voltage is lower than 5.5V, please charge
it soon.

05
-- --
Scale is under power saving mode, and it will
return to normal display once weight changed.
This function is depends on parameter setting.


4.2. Trouble Shooting
Phenomenon Reason Solutions
Battery Voltage Lower Turing off the scale and charge batter
Battery Damaged Replace a new batter above 6v
No Display After
Power On
Electrical board damaged Contact the service people for repairing
Charger Broken Replace charger
Battery can't be
charged
Battery damaged Replace a new battery
Charger not in good connection Plug it again and keep in good connecting
Charging Lamp not
working
No power (220v~) Checking power supply
Battery voltage too low Turning off the scale and charge battery
Weight display
unstable
Motion of weighting object Let weighting object be static
Warm-up time is too short
Warm up the scale for 3~5 minutes, then
press the [Tare] key
Display no change
Scale was put on ground for too
long time
Keep scale hung up freely for a while
Note: If you still can not remove the problem you met after following above solutions, please
contact to our local dealer for support or send enquiry to Shanghai Teraoka Electronic
Co., Ltd. steservice@digi-scale.com.

Page No. 10