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Vacuum Components
Productinformation Automotive Industry
Innovative Vacuum Automation
Release 01/2010
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Contents
Vacuum suction pads
Tooling and mounting elements
Valve technology
Switches and system monitoring
Filters
Schmalz - worldwide
References & OEM specifications
Vacuum Gripping Systems and Vacuum Handling Systems
Special grippers
Vacuum generators
Introduction
1
3
4
5
6
8
7
10
9
2
This catalogue has been compiled with the greatest of care and all technical and other specifications have been checked.
Nevertheless, we can accept no liability for incorrect or incomplete specifications, mistakes or printing errors. We reserve the
right to make any changes which serve the further technical development of our products. Dimensional deviations may result
from the manufacturing process or from the materials used.
1
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Vacuum Technology
Introduction
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Designation
Overview
2.8 Special suction pads for metal sheets, primarily for
thin walled body components, but also for easily
damaged workpieces. Very high horizontal and
vertical holding forces. Suction pad is 100%
recyclable.
Diameter: 60 and 80 mm
Material: NBR 60 Shore

Suction pads SAFT-C


2.9 Special suction pads for very curved metal sheets,
primarily for thin walled body components, but also
for easily damaged workpieces. Very high
horizontal and vertical holding forces and high
stroke. Suction pad is 100% recyclable.
Diameter: 60 and 80 mm
Material: NBR 60 Shore

Suction pads SABT-C


2.10 Very hard-wearing suction pads for maximum
loads and a long lifetime, particularly for convex
and concave workpieces.
Diameter: 85 to 115 mm
Material: Vulkollan and NBR

Bell suction pads


SGGN
2.3 The special suction pad for sheet metal, particu-
larly thinwalled car bodywork components with
long narrow shapes such as sections, tubes or
ribs. Designed for high horizontal and vertical
holding forces.
Dimensions: 50 x 16 to 140 x 70 mm
Material: NBR

Flat suction pads


SAOF (oval)
2.4 The special suction pad for highly curved sheet
metal parts, particularly thinwalled car bodywork
components with long, narrow shapes such as
tubes, sections or ribs. Designed for high
horizontal/vertical holding forces and a long
suction-pad
Dimensions: 60 x 30 to 140 x 70 mm
Material: NBR

Bellows suction pads


SAOB (oval, 1,5
folds)
2.5 Special suction pad for very curved workpieces,
particularly thin-walled car bodywork parts. Very
good adaptation to concave and convex curves,
with very high holding force and resistance to
lateral forces.
Dimensions: 60 x 20 to 95 x 40 mm
Material: NBR 45 Shore

Bell suction pads


SAOG (oval)
2.6 The specially suction pad with very high stroke for
sheet metal, primarily for thin walled and pre-
shaped bodywork components. High horizontal
and vertical holding forces and optimal adaptation
to workpiece.
Diameter: 45 to 80 mm
Material: NBR 60 Shore

Bell suction pads


SAG

2.7 The specially suction pad with very high stroke,


primarily for thin walled long body components
(sections, pipes or rips. High horizontal and
vertical holding forces and optimal adaptation to
workpiece.
Dimensions: 60x20 to 95x40 mm
Material: NBR 60 Shore
Bell suction pads
SAOG-S
2.2 The special suction pad for all sorts of curved
metal sheets, especially thinwalled motorcar
body sheets, and other sensitive workpieces.
Very high horizontal and vertical retention forces
and maximum compression stroke.
Diameter: 22 to 125 mm
Material: NBR
Bellows suction pads
SAB (1,5 folds)
2.1 The special suction pad for all sorts of metal
sheets, especially thin- walled motorcar body
sheets, and other sensitive workpieces. Very
high horizontal and vertical retention forces.
Diameter: 30 to 125 mm
Material: NBR
Flat suction pads
SAF
Basic data Application areas Section
Vacuum suction pads
2.0
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Overview
Designation
2.13 Very hard-wearing suction pads for maximum
loads and a long lifetime, particularly for uneven
workpieces or if height compensation is needed.
Diameter: 30 to 110 mm
Material: Vulkollan

Bellows suction pads


FSGA VU1 (1,5 folds)
2.14 Very hard-wearing suction pads for maximum
loads and a long lifetime, particularly for uneven
workpieces or if height compensation is needed.
Diameter: 30 to 85 mm
Material: Vulkollan

Bellows suction pads


FSG VU1 (2,5 folds)
2.15 Very hard-wearing suction pads for maximum
loads and a long lifetime, particularly for long
workpieces such as sections, pipes and stamped
sheet-metal parts.
Dimensions: 95 x 40 to 140 x 65 mm
Material: Vulkollan

Bellows suction pads


FSGAO (1,5 folds)

2.12 Very hard-wearing suction pads for maximum


loads and a long.
Diameter: 15 to 95 mm
Material: Vulkollan
Flat suction pads
PFYN VU1
2.11 The special suction pad with very good adapta-
bility to very concave or convex workpieces.
Diameter: 53 to 80 mm
Material: NBR
Bell suction pads
SGGN 53/80
Basic data Application areas
Vacuum-Suction pad
Sectio
n
2.0
2.18 The suction pads is made of special, silicone-free
material HT2 and is temperature-resistant up to
250C. Very high horizontal and vertical retention
forces.
Dimensions: 60 x 23 to 100 x 50 mm
Material: HT2

Flat suction pads


SAOF HT2 (oval)
2.19 The suction pads is made of special, silicone-free
material HT2 and is temperature-resistant up to
250C. Very high horizontal and vertical retention
forces and maximum compression stroke.
Dimensions: 60 x 30 and 80 x 40 mm
Material: HT2

Bellows suction pads


SAOB HT2 (oval 1,5
folds)

2.17 The suction pads is made of special, silicone-free


material HT2 and is temperature-resistant up to
250C. Very high horizontal and vertical retention
forces and maximum compression stroke.
Diameter: 22 to 60 mm
Material: HT2
Bellows suction pads
SAB HT2 (1,5 folds)
2.16 The suction pads is made of special, silicone-free
material HT2 and is temperature-resistant up to
250C. Very high horizontal and vertical retention
forces.
Diameter: 30 to 60 mm
Material: HT2
Flat suction pads
SAF HT2
Sheet-metal suction pads for hot forming
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Flat suction pads SAF
Vacuum spider with flat suction pads SAF for handling bodywork
parts in the automobile industry
Our highlights
Applications
Your advantages
Wide range of diameters
Large-area structured inner
support
Soft and flexible sealing lip
Various material hardness
values
Nipple vulcanised to the
suction pad
Handling of metal sheets with very dynamic movements (shorter
cycle times)
Handling of thin steel sheets and aluminum sheets without
deformation
For use e.g. in feeder systems for press lines in the automobile
industry
Special slot on the bottom prevents oily sheets from slipping,
permitting precise positioning in laser-cutting machines and
stamping presses
Handling of sheet-metal parts with small curvature radii
Construction
Robust and hard-wearing suction pad SAF with single sealing
lip, special slot and inner support
Suction pad SAF vulcanised to the connection nipple (very
high strength)
Suction pad available with various connection types
Available in two material hardness values (45 Shore, 60
Shore)
Suction pads are delivered assembled
Interior view flat suction pads SAF
> For a wide range of workpiece
sizes and shapes
> Prevention of deep-drawing
and handling of high lateral
forces, even with oily metal
sheets
> Excellent sealing, even on
slightly curved surfaces
> Optimum adaptation to varying
workpieces
> Prevention of damage and
downtimes as the result of lost
suction pads
Suction pads for handling sheet metal
Flat suction pads SAF
2.1
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Suitability for industry-specific applications
Designation code Flat suction pads SAF
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SAF 50 NBR-60 G1/4-AG
SAF 30 to 125 NBR-60 G1/4-AG (AG = male)
NBR-45 G1/4-IG (IG = f emale)
G3/8-IG
M10-AG
M14x1.5-AG
RArectangular adapter
Ordering data Flat suction pads SAF
Type Connection
G1/4" (male) G1/4" (female) G3/8" (female) M10-AG (male) M14x1,5-AG (male) Rectangular adapt.
SAF 30 NBR-60 10.01.01.10646 10.01.01.10506 10.01.01.10705 10.01.01.10713 10.01.01.10730 10.01.01.10790
SAF 30 NBR-45 10.01.01.11421 10.01.01.11400 10.01.01.11420 10.01.01.11425 10.01.01.11426 10.01.01.11423
SAF 40 NBR-60 10.01.01.10647 10.01.01.10508 10.01.01.10708 10.01.01.10716 10.01.01.10733 10.01.01.10793
SAF 40 NBR-45 10.01.01.11430 10.01.01.11401 10.01.01.11431 10.01.01.11435 10.01.01.11436 10.01.01.11433
SAF 50 NBR-60 10.01.01.10635 10.01.01.10688 10.01.01.10510 10.01.01.10719 10.01.01.10736 10.01.01.10796
SAF 50 NBR-45 10.01.01.11440 10.01.01.11441 10.01.01.11402 10.01.01.11444 10.01.01.11445 10.01.01.11442
SAF 60 NBR-60 10.01.01.10622 10.01.01.10689 10.01.01.10512 10.01.01.10721 10.01.01.10739 10.01.01.10799
SAF 60 NBR-45 10.01.01.11450 10.01.01.11451 10.01.01.11403 10.01.01.11454 10.01.01.11455 10.01.01.11452
SAF 80 NBR-60 10.01.01.10623 10.01.01.10690 10.01.01.10514 10.01.01.10724 10.01.01.10742 10.01.01.10802
SAF 80 NBR-45 10.01.01.11460 10.01.01.11461 10.01.01.11404 10.01.01.11466 10.01.01.11467 10.01.01.11464
SAF 100 NBR-60 10.01.01.10624 10.01.01.10691 10.01.01.10516 10.01.01.10726 10.01.01.10745 10.01.01.10805
SAF 100 NBR-45 10.01.01.11470 10.01.01.11471 10.01.01.11405 10.01.01.11476 10.01.01.11477 10.01.01.11474
SAF 125 NBR-60 10.01.01.10666 10.01.01.10692 10.01.01.10518 10.01.01.10728 10.01.01.10748 10.01.01.10808
SAF 125 NBR-45 10.01.01.11480 10.01.01.11481 10.01.01.11406 10.01.01.11485 10.01.01.11486 10.01.01.11483
Suction pads for handling sheet metal
Flat suction pads SAF
2.1
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Design data Flat suction pads SAF
SAF 30 to 125 IG SAF 30 to 125 AG
SAF 30 to 125 RA (rectangular adapter)
Suction pads for handling sheet metal
Flat suction pads SAF
2.1
Technical data Flat suction pads SAF
Type Suction force Lateral force Lateral force oily Volume Min. curve radius Recom. Internal hose
[N]* [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]
SAF 30 38 30 28 1,7 40 4
SAF 40 69 52 50 3,8 50 4
SAF 50 100 80 76 7,0 65 4
SAF 60 150 105 85 13,0 75 6
SAF 80 272 205 180 36,0 100 6
SAF 100 430 310 300 58,0 135 6
SAF 125 660 475 400 115,0 165 9
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not
include a safety
**The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
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Design data Flat suction pads SAF
Type Dimensions in mm*
D1** dn Ds G1 H LG1 L2 SW1 Z
SAF 30 G1/4-AG 34 4 32 G1/4-M 20,0 10 - 17 3,0
SAF 30 G1/4-IG 34 4 32 G1/4-F 20,0 12 - 17 3,0
SAF 30 G3/8-IG 34 4 32 G3/8-F 36,0 9 - 22 3,0
SAF 30 M10-AG 34 4 32 M10-M 20,0 12 - 17 3,0
SAF 30 M14x1.5-AG 34 4 32 M14x1.5-M 20,0 12 - 17 3,0
SAF 30 RA 34 4 32 - 23,2 - 32 - 3,0
SAF 40 G1/4-AG 46 4 42 G1/4-M 22,0 10 - 17 4,0
SAF 40 G1/4-IG 46 4 42 G1/4-F 22,0 12 - 17 4,0
SAF 40 G3/8-IG 46 4 42 G3/8-F 38,0 9 - 22 4,0
SAF 40 M10-AG 46 4 42 M10-M 22,0 12 - 17 4,0
SAF 40 M14x1.5-AG 46 4 42 M14x1.5-M 22,0 12 - 17 4,0
SAF 40 RA 46 4 42 - 25,0 - 32 - 4,0
SAF 50 G1/4-AG 56 6 52 G1/4-M 28,0 10 - 22 5,0
SAF 50 G1/4-IG 56 6 52 G1/4-F 33,0 15 - 22 5,0
SAF 50 G3/8-IG 56 6 52 G3/8-F 28,0 15 - 22 5,0
SAF 50 M10-AG 56 4 52 M10-M 28,0 12 - 22 5,0
SAF 50 M14x1.5-AG 56 6 52 M14x1.5-M 28,0 12 - 22 5,0
SAF 50 RA 56 6 52 - 27,5 - 32 - 5,0
SAF 60 G1/4-AG 67 6 63 G1/4-M 31,0 10 - 22 6,0
SAF 60 G1/4-IG 67 6 63 G1/4-F 36,0 15 - 22 6,0
SAF 60 G3/8-IG 67 6 63 G3/8-F 31,0 15 - 22 6,0
SAF 60 M10-AG 67 4 63 M10-M 31,0 12 - 22 6,0
SAF 60 M14x1.5-AG 67 6 63 M14x1.5-M 31,0 12 - 22 6,0
SAF 60 RA 67 6 63 - 30,5 - 32 - 6,0
SAF 80 G1/4-AG 89 6 83 G1/4-M 35,0 10 - 22 7,6
SAF 80 G1/4-IG 89 6 83 G1/4-F 40,0 20 - 22 7,6
SAF 80 G3/8-IG 89 6 83 G3/8-F 35,0 15 - 22 7,6
SAF 80 M10-AG 89 4 83 M10-M 35,0 12 - 22 7,6
SAF 80 M14x1.5-AG 89 6 83 M14x1.5-M 35,0 12 - 22 7,6
SAF 80 RA 89 6 83 - 34,5 - 32 - 7,6
SAF 100 G1/4-AG 110 6 103 G1/4-M 36,0 10 - 22 9,5
SAF 100 G1/4-IG 110 6 103 G1/4-F 41,0 20 - 22 9,5
SAF 100 G3/8-IG 110 6 103 G3/8-F 36,0 15 - 22 9,5
SAF 100 M10-AG 110 4 103 M10-M 36,0 12 - 22 9,5
SAF 100 M14x1.5-AG 110 6 103 M14x1.5-M 36,0 12 - 22 9,5
SAF 100 RA 110 6 103 - 35,5 - 32 - 9,5
SAF 125 G1/4-AG 135 6 128 G1/4-M 43,0 10 - 22 12,5
SAF 125 G1/4-IG 135 6 128 G1/4-F 48,0 20 - 22 12,5
SAF 125 G3/8-IG 135 9 128 G3/8-F 43,0 15 - 22 12,5
SAF 125 M10-AG 135 4 128 M10-M 43,0 12 - 22 12,5
SAF 125 M14x1.5-AG 135 6 128 M14x1.5-M 43,0 12 - 22 12,5
SAF 125 RA 135 9 128 - 42,5 - 32 - 12,5
Suction pads for handling sheet metal
Flat suction pads SAF
2.1
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
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Bellows suction pads SAB
Our highlights Your advantages
Wide range of diameters
Optimized shape with 1.5
folds
Very stiff top fold
Large-area structured inner
support
Nipple vulcanised to pad
Bellows suction pads SAB on a vacuum spider for handling car
bodywork parts
Applications
Handling of metal sheets with very dynamic movements (shorter
cycle times)
Handling of thin steel sheets and aluminum sheets without de-
formation
Handling of pre-shaped sheet-metal parts, since bellows shape
permits optimum adaptation
For use e.g. in feeder systems for press lines in the automobile
industry
Special slot on the bottom of the pad prevents the oily metal
sheets from slipping and permits precise positioning in laser-
cutting machines and punching presses
Interior view bellows suction pads SAB
Construction
Robust and hard-wearing suction pad SAB with 1.5 folds,
special slot and inner support
Suction pad SAB vulcanised to the connection nipple (very high
strength)
Suction pads available with various connection types
Suction pads are delivered assembled
> For a wide range of workpiece
sizes and shapes
> Optimum adaptation and
sealing to curved workpieces,
very good damping during
placement on workpiece
> Very good resistance to
horizontal forces and lateral
acceleration
> Prevents deep-drawing of the
workpiece; capable of
handling high lateral forces
with oily metal sheets
> Prevention of damage and
downtimes as the result of lost
suction pads
Suction pads for handling sheet metal
Bellows suction pads SAB (1,5 folds)
2.2
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Suitability for industry-specific applications
Designation code Bellows suction pads SAB (1,5 folds)
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SAB 50 NBR-60 G1/4-AG
SAB 22 to 125 NBR-60 G1/4-AG (AG = male)
G1/4-IG (IG = f emale)
G3/8-IG
M10-AG
M14x1.5-AG
RArectangular adapter
Ordering data Bellows suction pads SAB (1,5 folds)
Type Connection
G1/4" (male) G1/4" (female) G3/8" (female) M10 (male) M14x1,5 (male) rectangular adapt.
SAB 22 NBR-60 10.01.06.01653 10.01.06.01533 10.01.06.01650 10.01.06.01654 10.01.06.01655 10.01.06.01663
SAB 30 NBR-60 10.01.06.01197 10.01.06.01196 10.01.06.01198 10.01.06.01200 10.01.06.01201 10.01.06.01203
SAB 40 NBR-60 10.01.06.00803 10.01.06.00670 10.01.06.00924 10.01.06.00994 10.01.06.01006 10.01.06.01054
SAB 50 NBR-60 10.01.06.00804 10.01.06.00851 10.01.06.00672 10.01.06.00996 10.01.06.01008 10.01.06.01055
SAB 60 NBR-60 10.01.06.00805 10.01.06.00852 10.01.06.00674 10.01.06.00998 10.01.06.01010 10.01.06.01056
SAB 80 NBR-60 10.01.06.00806 10.01.06.00850 10.01.06.00676 10.01.06.01000 10.01.06.01012 10.01.06.01057
SAB 100 NBR-60 10.01.06.00807 10.01.06.00853 10.01.06.00678 10.01.06.01002 10.01.06.01014 10.01.06.01058
SAB 125 NBR-60 10.01.06.00825 10.01.06.00854 10.01.06.00680 10.01.06.01004 10.01.06.01016 10.01.06.01059
Suction pads for handling sheet metal
Bellows suction pads SAB (1,5 folds)
2.2
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not
include a safety factor
**The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
Technical data Bellows suction pads SAB (1,5 folds)
Type Suction force Pull-off Lateral Lateral force oily Volume Min. curve radius Recom. Internal hose
force [N]* force [N] force [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]
SAB 22 16 24 18 6 1,5 20 4
SAB 30 22 33 30 13 5,9 40 4
SAB 40 38 59 36 33 7,0 40 4
SAB 50 53 87 55 52 11,5 50 4
SAB 60 82 130 82 77 24,0 45 6
SAB 80 135 221 145 140 56,5 75 6
SAB 100 190 357 220 214 92,5 90 6
SAB 125 250 558 352 335 191,0 140 9
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Design data Bellows suction pads SAB (1,5 folds)
SAB 22 to 125 IG SAB 22 to 125 AG
SAB 22 to 125 RA (rectangular adapter)
Suction pads for handling sheet metal
Bellows suction pads SAB (1,5 folds)
2.2
Design data Bellows suction pads SAB (1,5 folds)
Type Dimensions in mm*
D1** dn Ds G1 H LG1 L2 SW1 Z (Stroke)
SAB 22 NBR-60 G1/4-AG 22 3,5 21 G1/4-M 25,0 10,0 - 16 5,8
SAB 22 NBR-60 G1/4-IG 22 3,5 21 G1/4-F 25,0 12,0 - 16 5,8
SAB 22 NBR-60 G3/8-IG 22 3,5 21 G3/8-F 41,0 9,5 - 22 5,8
SAB 22 NBR-60 M10-AG 22 3,5 21 M10-M 25,0 12,0 - 16 5,8
SAB 22 NBR-60 M14x1.5-AG 22 3,5 21 M14x1.5-M 25,0 12,0 - 16 5,8
SAB 22 NBR-60 RA 22 3,5 21 - 28,2 - 32 - 5,8
SAB 30 NBR-60 G1/4-AG 34 4,0 32 G1/4-M 28,0 10,0 - 17 9,0
SAB 30 NBR-60 G1/4-IG 34 4,0 32 G1/4-F 28,0 12,0 - 17 9,0
SAB 30 NBR-60 G3/8-IG 34 4,0 32 G3/8-F 44,0 9,5 - 22 9,0
SAB 30 NBR-60 M10-AG 34 4,0 32 M10-M 28,0 12,0 - 17 9,0
SAB 30 NBR-60 M14x1.5-AG 34 4,0 32 M14x1.5-M 28,0 12,0 - 17 9,0
SAB 30 NBR-60 RA 34 4,0 32 - 31,2 - 32 - 9,0
SAB 40 NBR-60 G1/4-AG 45 4,0 42 G1/4-M 29,0 10,0 - 17 10,0
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Type Dimensions in mm*
D1** dn Ds G1 H LG1 L2 SW1 Z (Stroke)
SAB 40 NBR-60 G1/4-IG 45 4,0 42 G1/4-F 29,0 12,0 - 17 10,0
SAB 40 NBR-60 G3/8-IG 45 4,0 42 G3/8-F 44,0 9,5 - 22 10,0
SAB 40 NBR-60 M10-AG 45 4,0 42 M10-M 29,0 12,0 - 17 10,0
SAB 40 NBR-60 M14x1.5-AG 45 4,0 42 M14x1.5-M 29,0 12,0 - 17 10,0
SAB 40 NBR-60 RA 45 4,0 42 - 31,2 - 32 - 10,0
SAB 50 NBR-60 G1/4-AG 56 6,0 52 G1/4-M 37,0 10,0 - 22 11,5
SAB 50 NBR-60 G1/4-IG 56 6,0 52 G1/4-F 42,0 20,0 - 22 11,5
SAB 50 NBR-60 G3/8-IG 56 6,0 52 G3/8-F 37,0 15,0 - 22 11,5
SAB 50 NBR-60 M10-AG 56 4,0 52 M10-M 37,0 12,0 - 22 11,5
SAB 50 NBR-60 M14x1.5-AG 56 6,0 52 M14x1.5-M 37,0 12,0 - 22 11,5
SAB 50 NBR-60 RA 56 6,0 52 - 36,5 - 32 - 11,5
SAB 60 NBR-60 G1/4-AG 67 6,0 63 G1/4-M 41,5 10,0 - 22 14,5
SAB 60 NBR-60 G1/4-IG 67 6,0 63 G1/4-F 46,5 20,0 - 22 14,5
SAB 60 NBR-60 G3/8-IG 67 6,0 63 G3/8-F 41,5 15,0 - 22 14,5
SAB 60 NBR-60 M10-AG 67 4,0 63 M10-M 41,5 12,0 - 22 14,5
SAB 60 NBR-60 M14x1.5-AG 67 6,0 63 M14x1.5-M 41,5 12,0 - 22 14,5
SAB 60 NBR-60 RA 67 6,0 63 - 41,0 - 32 - 14,5
SAB 80 NBR-60 G1/4-AG 89 6,0 83 G1/4-M 50,0 10,0 - 22 22,0
SAB 80 NBR-60 G1/4-IG 89 6,0 83 G1/4-F 55,0 20,0 - 22 22,0
SAB 80 NBR-60 G3/8-IG 89 6,0 83 G3/8-F 50,0 15,0 - 22 22,0
SAB 80 NBR-60 M10-AG 89 4,0 83 M10-M 50,0 12,0 - 22 22,0
SAB 80 NBR-60 M14x1.5-AG 89 6,0 83 M14x1.5-M 50,0 12,0 - 22 22,0
SAB 80 NBR-60 RA 89 6,0 83 - 49,5 - 32 - 22,0
SAB 100 NBR-60 G1/4-AG 110 6,0 103 G1/4-M 57,0 10,0 - 22 26,0
SAB 100 NBR-60 G1/4-IG 110 6,0 103 G1/4-F 62,0 20,0 - 22 26,0
SAB 100 NBR-60 G3/8-IG 110 6,0 103 G3/8-F 57,0 15,0 - 22 26,0
SAB 100 NBR-60 M10-AG 110 4,0 103 M10-M 57,0 12,0 - 22 26,0
SAB 100 NBR-60 M14x1.5-AG 110 6,0 103 M14x1.5-M 57,0 12,0 - 22 26,0
SAB 100 NBR-60 RA 110 6,0 103 - 56,5 - 32 - 26,0
SAB 125 NBR-60 G1/4-AG 135 6,0 128 G1/4-M 68,0 10,0 - 22 32,0
SAB 125 NBR-60 G1/4-IG 135 6,0 128 G1/4-F 73,0 20,0 - 22 32,0
SAB 125 NBR-60 G3/8-IG 135 9,0 128 G3/8-F 68,0 15,0 - 22 32,0
SAB 125 NBR-60 M10-AG 135 4,0 128 M10-M 68,0 12,0 - 22 32,0
SAB 125 NBR-60 M14x1.5-AG 135 6,0 128 M14x1.5-M 68,0 12,0 - 22 32,0
SAB 125 NBR-60 RA 135 6,0 128 - 67,5 - 32 - 32,0
Suction pads for handling sheet metal
Bellows suction pads SAB (1,5 folds)
2.2
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
Release 01/2010
Ordering online now at www.schmalz.com
Sheet-metal suction pads SAOF
Our highlights Your advantages
Wide range of sizes
Large-area structured inner
support
Flat, oval suction pad
Soft and flexible sealing lip
Nipple vulcanised in position
Flat suction pad SAOF for lifting pressed sheet-metal parts
Applications
Handling of metal sheets with very dynamic movements (shorter
cycle times)
Handling of thin steel sheets and aluminium sheets without
deformation
For use e.g. in feeder systems for press lines in the automobile
industry
Handling of long, narrow parts made of sheet metal, such as
reinforcing ribs and plates
Special slot on the bottom prevents oily metal sheets from
slipping, permitting precise positioning in laser-cutting machines
and stamping presses
Handling sheet-metal parts with small curvature radii
Interior view Flat suction pads SAOF
Construction
Robust and hard-wearing oval suction pad SAOF with single
sealing lip, special slot and inner support
Connection nipple glued to the suction pad with a reinforcing
element (very high strength)
Suction pad available with various connection types
Available in two material hardness values (45 Shore, 60 Shore)
Suction pads are delivered assembled
> For a wide range of
workpiece sizes and shapes
> Prevention of deep-drawing
and handling of very high la-
teral forces, even when hand-
ling oily metal sheets
> Suitable for long, narrow
workpieces (sections, tubes)
or flat workpieces with bars
> Optimum sealing, even on
slightly curved surfaces
> Prevention of damage and
downtimes as the result of
lost suction pads
Suction pads for handling sheet metal
Flat suction pads SAOF (oval)
2.3
Release 01/2010
Ordering online now at www.schmalz.com
Suitability for industry-specific applications
Designation code Flat suction pads SAOF (oval)
Short designation Length x width in mm Material and shore hardness Connection thread
Example: SAOF 80x40 NBR-60 G1/4-IG
SAOF 50x16 to 140x70 NBR-60 G1/4-AG (AG = male)
NBR-45 G1/4-IG (IG = f emale)
G3/8-IG
M10-AG
M14x1.5-AG
RArectangular adapter
Ordering data Flat suction pads SAOF (oval)
Type Connection
G1/4" (male) G1/8" (female) G3/8" (female) M10 (male) M14x1,5 (male) rectangular adapt.
SAOF 50x16 NBR-60 10.01.05.00521 10.01.05.00511 10.01.05.00518 10.01.05.00527 10.01.05.00530 10.01.05.00515
SAOF 50x16 NBR-45 10.01.05.00550 10.01.05.00551 10.01.05.00553 10.01.05.00555 10.01.05.00556 10.01.05.00554
SAOF 60x23 NBR-60 10.01.05.00376 10.01.05.00367 10.01.05.00370 10.01.05.00382 10.01.05.00385 10.01.05.00373
SAOF 60x23 NBR-45 10.01.05.00559 10.01.05.00560 10.01.05.00562 10.01.05.00564 10.01.05.00565 10.01.05.00563
SAOF 90x30 NBR-60 10.01.05.00311 10.01.05.00266 10.01.05.00290 10.01.05.00326 10.01.05.00341 10.01.05.00296
SAOF 90x30 NBR-45 10.01.05.00568 10.01.05.00569 10.01.05.00570 10.01.05.00572 10.01.05.00573 10.01.05.00571
SAOF 80x40 NBR-60 10.01.05.00314 10.01.05.00269 10.01.05.00293 10.01.05.00329 10.01.05.00344 10.01.05.00299
SAOF 80x40 NBR-45 10.01.05.00577 10.01.05.00578 10.01.05.00579 10.01.05.00581 10.01.05.00582 10.01.05.00580
SAOF 100x50 NBR-60 10.01.05.00317 10.01.05.00281 10.01.05.00272 10.01.05.00332 10.01.05.00347 10.01.05.00302
SAOF 100x50 NBR-45 10.01.05.00586 10.01.05.00587 10.01.05.00588 10.01.05.00590 10.01.05.00591 10.01.05.00589
SAOF 120x60 NBR-60 10.01.05.00320 10.01.05.00284 10.01.05.00275 10.01.05.00335 10.01.05.00350 10.01.05.00305
SAOF 120x60 NBR-45 10.01.05.00594 10.01.05.00595 10.01.05.00596 10.01.05.00598 10.01.05.00599 10.01.05.00597
SAOF 140x70 NBR-60 10.01.05.00323 10.01.05.00287 10.01.05.00278 10.01.05.00338 10.01.05.00353 10.01.05.00308
SAOF 140x70 NBR-45 10.01.05.00603 10.01.05.00604 10.01.05.00605 10.01.05.00607 10.01.05.00608 10.01.05.00606
Suction pads for handling sheet metal
Flat suction pads SAOF (oval)
2.3
Laser-
welding
Destacker Body-shop Press-shop

Release 01/2010
Ordering online now at www.schmalz.com
Technical data Flat suction pads SAOF (oval)
Type Suction Lateral Lateral force oily Volume Min. curve radius Recom. Internal hose
force [N]* force [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]
SAOF 50x16 31 24 12 2,0 8 4
SAOF 60x23 57 37 33 3,0 20 4
SAOF 90x30 122 96 64 7,0 40 4
SAOF 80x40 140 110 100 10,7 50 4
SAOF 100x50 217 181 121 20,0 75 6
SAOF 120x60 312 254 170 35,0 75 6
SAOF 140x70 425 344 230 52,0 90 6
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not
include a safety
**The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values. The measured values d
Design data Flat suction pads SAOF (oval)
SAOF 50x16 to 140x70 IG SAOF 50x16 to 140x70 AG
SAOF 50x16 to 140x70 RA (rectangular adapter)
Suction pads for handling sheet metal
Flat suction pads SAOF (oval)
2.3
Release 01/2010
Ordering online now at www.schmalz.com
Design data Flat suction pads SAOF
Type Dimensions in mm*
B B1** dn G1 H L L1** L2 LG1 SW1 Z
SAOF 50x16 G1/4-AG 16 18 5 G1/4-M 26 50 51,5 - 8 17 3
SAOF 50x16 G1/4-IG 16 18 6 G1/4-F 33 50 51,5 - 8 17 3
SAOF 50x16 G3/8-IG 16 18 6 G3/8-F 34 50 51,5 - 8 22 3
SAOF 50x16 M10-AG 16 18 4 M10-M 26 50 51,5 - 12 16 3
SAOF 50x16 M14x1.5-AG 16 18 5 M14x1.5-M 28 50 51,5 - 12 22 3
SAOF 50x16 RA 16 18 4 - 29 50 51,5 32 - - 3
SAOF 60x23 G1/4-AG 23 25 5 G1/4-M 18 62 64,0 - 8 17 3
SAOF 60x23 G1/4-IG 23 25 6 G1/4-F 26 62 64,0 - 8 17 3
SAOF 60x23 G3/8-IG 23 25 6 G3/8-F 26 62 64,0 - 8 22 3
SAOF 60x23 M10-AG 23 25 4 M10-M 18 62 64,0 - 12 16 3
SAOF 60x23 M14x1.5-AG 23 25 5 M14x1.5-M 20 62 64,0 - 12 22 3
SAOF 60x23 RA 23 25 4 - 21 62 64,0 32 - - 3
SAOF 90x30 G1/4-AG 32 34 5 G1/4-M 19 92 94,0 - 8 17 3
SAOF 90x30 G1/4-IG 32 34 6 G1/4-F 26 92 94,0 - 8 17 3
SAOF 90x30 G3/8-IG 32 34 6 G3/8-F 27 92 94,0 - 9 22 3
SAOF 90x30 M10-AG 32 34 4 M10-M 19 92 94,0 - 12 17 3
SAOF 90x30 M14x1.5-AG 32 34 5 M14x1.5-M 21 92 94,0 - 12 22 3
SAOF 90x30 RA 32 34 4 - 22 92 94,0 32 - - 3
SAOF 80x40 G1/4-AG 40 43 5 G1/4-M 20 82 85,0 - 8 17 4
SAOF 80x40 G1/4-IG 40 43 6 G1/4-F 28 82 85,0 - 8 17 4
SAOF 80x40 G3/8-IG 40 43 6 G3/8-F 28 82 85,0 - 9 22 4
SAOF 80x40 M10-AG 40 43 4 M10-M 20 82 85,0 - 12 17 4
SAOF 80x40 M14x1.5-AG 40 43 5 M14x1.5-M 22 82 85,0 - 12 22 4
SAOF 80x40 RA 40 43 4 - 23 82 85,0 32 - - 4
SAOF 100x50 G1/4-AG 50 54 6 G1/4-M 22 102 106,0 - 8 17 5
SAOF 100x50 G1/4-IG 50 54 8 G1/4-F 30 102 106,0 - 8 17 5
SAOF 100x50 G3/8-IG 50 54 8 G3/8-F 31 102 106,0 - 9 22 5
SAOF 100x50 M10-AG 50 54 4 M10-M 22 102 106,0 - 12 17 5
SAOF 100x50 M14x1.5-AG 50 54 6 M14x1.5-M 24 102 106,0 - 12 22 5
SAOF 100x50 RA 50 54 6 - 25 102 106,0 32 - - 5
SAOF 120x60 G1/4-AG 60 65 6 G1/4-M 24 123 128,0 - 8 17 6
SAOF 120x60 G1/4-IG 60 65 8 G1/4-F 32 123 128,0 - 8 17 6
SAOF 120x60 G3/8-IG 60 65 8 G3/8-F 33 123 128,0 - 9 22 6
SAOF 120x60 M10-AG 60 65 4 M10-M 24 123 128,0 - 12 17 6
SAOF 120x60 M14x1.5-AG 60 65 6 M14x1.5-M 26 123 128,0 - 12 22 6
SAOF 120x60 RA 60 65 6 - 27 123 128,0 32 - - 6
SAOF 140x70 G1/4-AG 70 76 6 G1/4-M 25 143 149,0 - 8 17 7
SAOF 140x70 G1/4-IG 70 76 8 G1/4-F 33 143 149,0 - 8 17 7
SAOF 140x70 G3/8-IG 70 76 8 G3/8-F 34 143 149,0 - 9 22 7
SAOF 140x70 M10-AG 70 76 4 M10-M 25 143 149,0 - 12 17 7
SAOF 140x70 M14x1.5-AG 70 76 6 M14x1.5-M 27 143 149,0 - 12 22 7
SAOF 140x70 RA 70 76 6 - 28 143 149,0 32 - - 7
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
Suction pads for handling sheet metal
Flat suction pads SAOF (oval)
2.3
Release 01/2010
Ordering online now at www.schmalz.com
Bellows suction pads SAOB
Our highlights Your advantages
Optimized oval shape with
1.5 folds
Large-area structured inner
support
Wide range of sizes
Very stiff top fold
Soft and flexible sealing lip
> For long, narrow workpieces
and for stamped bodywork
components
> Prevention of deep-drawing
and handling of very high
lateral forces for very dynamic
movements, even with oily
metal sheets
> For a wide range of work
piece sizes and shapes
> Very good resistance to lateral
forces and high horizontal
acceleration values
> Very good sealing, even on
slightly curved surfaces
Vacuum spider with bellow suction pads SAOB for handling
bodywork parts in the automobile industry
Applications
Handling of metal sheets with very dynamic movements (shorter
cycle times)
Handling of thin steel sheets and aluminium sheets without
deformation
For use e.g. in feeder systems for press lines in the automobile
industry
Handling of long, narrow workpieces such as reinforcing ribs and
plates
Special slot on the bottom prevents the oily metal sheets from
slipping, permitting precise positioning in laser-cutting machines
and stamping presses
Interior view bellows suction pads SAOB
Construction
Robust and hard-wearing oval suction pad SAOB with 1.5
folds, single sealing lip, special slot and inner support
Connection nipple glued to the suction pad with a reinforcing
element (very high strength)
Suction pads available with various connection types
Suction pads are delivered assembled
Suction pads for handling sheet metal
Bellows suction pads SAOB (oval, 1,5 folds)
2.4
Release 01/2010
Ordering online now at www.schmalz.com
Suitability for industry-specific applications
Designation code Bellows suction pads SAOB (oval, 1,5 folds)
Short designation Length x width in mm Material and shore hardness Connection thread
Example: SAOB 80x40 NBR-60 G1/4-AG
SAOB 60x30 to 140x70 NBR-60 G1/4-AG (AG = male)
G1/4-IG (IG = f emale)
G3/8-IG
M10-AG
M14x1.5-AG
RARectangular adapter
Ordering data Bellows suction pads SAOB (oval, 1,5 folds)
Type Connection
G1/4" (male) G1/4" (female) G3/8" (female) M10 (male) M14x1,5 (male) Rectang. adapt.
SAOB 60x30 NBR-60 10.01.06.00916 10.01.06.00891 10.01.06.00904 10.01.06.01024 10.01.06.01032 10.01.06.00908
SAOB 80x40 NBR-60 10.01.06.00918 10.01.06.00893 10.01.06.00906 10.01.06.01026 10.01.06.01034 10.01.06.00910
SAOB 110x55 NBR-60 10.01.06.00920 10.01.06.00900 10.01.06.00895 10.01.06.01028 10.01.06.01036 10.01.06.00912
SAOB 140x70 NBR-60 10.01.06.00922 10.01.06.00902 10.01.06.00897 10.01.06.01030 10.01.06.01038 10.01.06.00914
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
Technical data Bellows suction pads SAOB (oval, 1,5 folds)
Type Suction force Pull-off Lateral Lateral force oily Volume Min. curve radius Recom. Internal hose
force [N]* force [N] force [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]
SAOB 60x30 38 55 57 52 9,6 30 4
SAOB 80x40 65 100 100 95 20,6 40 6
SAOB 110x55 110 185 180 161 50,8 50 6
SAOB 140x70 165 258 287 255 100,4 70 6
Suction pads for handling sheet metal
Bellows suction pads SAOB (oval, 1,5 folds)
2.4
Laser-
welding
Destacker Body-shop Press-shop

Release 01/2010
Ordering online now at www.schmalz.com
Design data Bellows suction pads SAOB (oval, 1,5 folds)
SAOB 60x30 to 140x70 IG SAOB 60x30 to 140x70 AG
SAOB 60x30 to 140x70 RA (rectangular adapter)
Suction pads for handling sheet metal
Bellows suction pads SAOB (oval, 1,5 folds)
2.4
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bellows suction pads SAOB (oval, 1,5 folds)
Type Dimensions in mm*
B B1** dn G1 H L L1** L2 LG1 SW1 Z (Stroke)
SAOB 60x30 G1/4-AG 32 33 5 G1/4-M 27,0 62 63 - 8 17 7,0
SAOB 60x30 G1/4-IG 32 33 6 G1/4-F 34,5 62 63 - 8 17 7,0
SAOB 60x30 G3/8-IG 32 33 6 G3/8-F 35,0 62 63 - 9 22 7,0
SAOB 60x30 M10-AG 32 33 4 M10-M 27,0 62 63 - 12 17 7,0
SAOB 60x30 M14x1.5-AG 32 33 5 M14x1.5-M 29,0 62 63 - 12 22 7,0
SAOB 60x30 RA 32 33 4 - 30,0 62 63 32 - - 7,0
SAOB 80x40 G1/4-AG 42 43 5 G1/4-M 29,7 82 83 - 8 17 9,0
SAOB 80x40 G1/4-IG 42 43 6 G1/4-F 37,2 82 83 - 8 17 9,0
SAOB 80x40 G3/8-IG 42 43 6 G3/8-F 37,7 82 83 - 9 22 9,0
SAOB 80x40 M10-AG 42 43 4 M10-M 29,7 82 83 - 12 17 9,0
SAOB 80x40 M14x1.5-AG 42 43 5 M14x1.5-M 31,7 82 83 - 12 22 9,0
SAOB 80x40 RA 42 43 4 - 32,7 82 83 32 - - 9,0
SAOB 110x55 G1/4-AG 57 59 6 G1/4-M 35,5 112 114 - 8 17 13,0
SAOB 110x55 G1/4-IG 57 59 8 G1/4-F 43,0 112 114 - 8 17 13,0
SAOB 110x55 G3/8-IG 57 59 8 G3/8-F 43,5 112 114 - 9 22 13,0
SAOB 110x55 M10-AG 57 59 4 M10-M 35,5 112 114 - 12 17 13,0
SAOB 110x55 M14x1.5-AG 57 59 6 M14x1.5-M 37,5 112 114 - 12 22 13,0
SAOB 110x55 RA 57 59 6 - 38,5 112 114 32 - - 13,0
SAOB 140x70 G1/4-AG 72 75 6 G1/4-M 39,5 143 146 - 8 17 16,5
SAOB 140x70 G1/4-IG 72 75 8 G1/4-F 47,0 143 146 - 8 17 16,5
SAOB 140x70 G3/8-IG 72 75 8 G3/8-F 47,5 143 146 - 9 22 16,5
SAOB 140x70 M10-AG 72 75 4 M10-M 39,5 143 146 - 12 17 16,5
SAOB 140x70 M14x1.5-AG 72 75 6 M14x1.5-M 41,5 143 146 - 12 22 16,5
SAOB 140x70 RA 72 75 6 - 42,5 143 146 32 - - 16,5
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
Suction pads for handling sheet metal
Bellows suction pads SAOB (oval, 1,5 folds)
2.4
Release 01/2010
Ordering online now at www.schmalz.com
Bell suction pads SAOG
Our highlights Your advantages
Oval, bell-shaped suction pad
Suction pad made of
extremely flexible NBR,
material hardness 45 Shore
Many different connection
elements available
> Optimum adaptation to nar-
row, very curved workpieces
> Adaptation to workpieces with
very small curvature radii
> Adapters available for mount-
ing the suction pad on all
common load cross-beams
and feeder systems
Bell suction pad SAOG for lifting very curved sheet-metal parts
Applications
Handling of long, oiled workpieces with extremely small curved
radii
Handling of metal sheets with very dynamic movements (shorter
cycle times)
Inner support permits handling of thin steel sheets and aluminium
sheets without deformation
For use e.g. in feeder systems for press lines in the automobile
industry
Special slot on the bottom prevents the oily metal sheets from
slipping, permitting precise positioning in laser-cutting machines
and stamping presses
Interior view bell suction pads SAOG
Construction
Oval, bell-shaped suction pad with single sealing lip, special
groove and inner support
Suction pads made of NBR material hardness 45 Shore
Suction pads are delivered assembled
Suction pads for handling sheet metal
Bell suction pads SAOG (oval)
2.5
Release 01/2010
Ordering online now at www.schmalz.com
Suitability for industry-specific applications
Designation code Bell suction pads SAOG (oval)
Short designation Length x width in mm Material and shore hardness Connection thread
Example: SAOG 80x30 NBR-45 G1/4-AG
SAOG 60x20 NBR-45 G1/4-AG (AG = male)
80x30 G1/4-Ig (IG = f emale)
95x40 G1/8-IG
G3/8-IG
M10-AG
M14x1.5-AG
RARectangular adapter
Ordering data Bell suction pads SAOG (oval)
Type Connection
1/4" (male) 1/4" (female) 1/8" (female) 3/8" (female) M10 (male) M14x1,5 (male) Rectangular
adapter
SAOG 60x20 10.01.01.11755 10.01.01.11754 10.01.01.11753 10.01.01.11757 10.01.01.11760 10.01.01.11761 10.01.01.11762
SAOG 80x30 10.01.01.11659 10.01.01.11649 10.01.01.11612 10.01.01.11614 10.01.01.11653 10.01.01.11655 10.01.01.11668
SAOG 95x40 10.01.01.11660 10.01.01.11650 10.01.01.11613 10.01.01.11615 10.01.01.11654 10.01.01.11656 10.01.01.11669
Technical data Bell suction pads SAOG (oval)
Type Suction Lateral Lateral force oily Volume Min. curve radius Recom. Internal hose
force [N]* force [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]
SAOG 60x20 NBR-45 56 35 10 4,5 8 4
SAOG 80x30 NBR-45 105 65 45 13,2 20 4
SAOG 95x40 NBR-45 165 97 68 26,9 25 4
Suction pads for handling sheet metal
Bell suction pads SAOG (oval)
2.5
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
Laser-
welding
Destacker Body-shop Press-shop

Release 01/2010
Ordering online now at www.schmalz.com
Design data Bell suction pads SAOG (oval)
SAOG 60x20 to 95x40 IG SAOG 60x20 to 95x40 AG
SAOG 60x20 to 95x40 RA (rectangular adapter)
Suction pads for handling sheet metal
Bell suction pads SAOG (oval)
2.5
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bell suction pads SAOG (oval)
Type Dimensions in mm*
B B1** dn G1 H L L1** L2 LG1 SW1 Z
SAOG 60x20 NBR-45 G1/4-AG 21,5 26 5,0 G1/4-M 35,0 61,5 66 - 10,5 17 4,5
SAOG 60x20 NBR-45 G1/4-IG 21,5 26 6,0 G1/4-F 29,0 61,5 66 - 9,5 17 4,5
SAOG 60x20 NBR-45 G1/8-IG 21,5 26 5,0 G1/8"-F 32,0 61,5 66 - 11,0 22 4,5
SAOG 60x20 NBR-45 G3/8-IG 21,5 26 6,0 G3/8-F 29,5 61,5 66 - 9,5 22 4,5
SAOG 60x20 NBR-45 M10-AG 21,5 26 4,0 M10-M 33,5 61,5 66 - 11,0 16 4,5
SAOG 60x20 NBR-45 M14x1.5-AG 21,5 26 5,0 M14x1.5-M 33,5 61,5 66 - 11,0 22 4,5
SAOG 60x20 NBR-45 RA 21,5 26 4,0 - 24,5 61,5 66 31,8 - - 4,5
SAOG 80x30 NBR-45 G1/4-AG 31,3 36 5,0 G1/4-M 27,5 81,3 86 - 10,5 17 5,5
SAOG 80x30 NBR-45 G1/4-IG 31,3 36 6,0 G1/4-F 32,0 81,3 86 - 9,5 17 5,5
SAOG 80x30 NBR-45 G1/4-IG 31,3 36 5,0 G1/8"-F 24,0 81,3 86 - 11,0 22 5,5
SAOG 80x30 NBR-45 G1/8-IG 31,3 36 6,0 G3/8-F 32,5 81,3 86 - 8,0 22 5,5
SAOG 80x30 NBR-45 M10-AG 31,3 36 4,0 M10-M 24,5 81,3 86 - 12,0 16 5,5
SAOG 80x30 NBR-45 M14x1.5-AG 31,3 36 5,2 M14x1.5-M 26,5 81,3 86 - 12,0 22 5,5
SAOG 80x30 NBR-45 RA 31,3 36 4,0 - 27,5 81,3 86 31,8 - - 5,5
SAOG 95x40 NBR-45 G1/4-AG 41,3 46 5,0 G1/4-M 30,5 96,5 102 - 10,5 17 6,0
SAOG 95x40 NBR-45 G1/4-IG 41,3 46 6,0 G1/4-F 35,0 96,5 102 - 9,5 17 6,0
SAOG 95x40 NBR-45 G1/8-IG 41,3 46 5,0 G1/8"-F 38,0 96,5 102 - 11,0 22 6,0
SAOG 95x40 NBR-45 G3/8-IG 41,3 46 6,0 G3/8-F 35,5 96,5 102 - 8,0 22 6,0
SAOG 95x40 NBR-45 M10-AG 41,3 46 4,0 M10-M 27,5 96,5 102 - 12,0 17 6,0
SAOG 95x40 NBR-45 M14x1.5-AG 41,3 46 5,2 M14x1.5-M 29,5 96,5 102 - 12,0 22 6,0
SAOG 95x40 NBR-45 RA 41,3 46 4,0 - 30,5 96,5 102 31,8 - - 6,0
Suction pads for handling sheet metal
Bell suction pads SAOG (oval)
2.5
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
Release 01/2010
Ordering online now at www.schmalz.com
Suction pad SAG
Our highlights
Applications
Your advantages
Very high stroke
Special structured suction
interior
Large-area inner support
Soft and flexible sealing lip
Nipple vulcanised to the
suction pad
Handling of metal sheets with very dynamic movements (shorter
cycle times)
Handling of thin steel sheets and aluminum sheets without
deformation
For use e.g. in feeder systems for press lines in the automobile
industry
Handling of pre-shaped sheet-metal parts, since stroke permits
optimum adaptation
Construction
Robust and hard-wearing suction pad SAG with single sealing
lip, specialised structure and inner support
Suction pad SAG vulcanised to the connection nipple (very
high strength)
Suction pad available with various connection types
Suction pads are delivered assembled
Interior view Suction pad SAG
> Optimum adaptation to the
workpiece
> Optimal handling of high
lateral forces
> Prevention of deep-drawing
> Excellent sealing, even on
slightly curved surfaces
> Prevention of damage and
downtimes as the result of lost
suction pads
Suitability for industry-specific applications
Suction pads for handling sheet metal
Bell suction pads SAG
2.6
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Designation code Bell suction pads SAG
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SAG 60 NBR-60 G1/4-AG
SAG 45 NBR-60 G1/4-AG (AG = male)
60 G1/4-IG (IG = f emale)
80 G3/8-IG
M10-AG
RARectangular adapter
Ordering data Bell suction pads SAG
Type Connection
G1/4" (male) G1/4" (female) G3/8" (female) M10 (male) rectangular adapt.
SAG 45 NBR-60 10.01.01.12161 10.01.01.12160 10.01.01.12258 10.01.01.12296 10.01.01.12162
SAG 60 NBR-60 10.01.01.12167 10.01.01.12267 10.01.01.12166 10.01.01.12297 10.01.01.12169
SAG 80 NBR-60 10.01.01.12171 10.01.01.12268 10.01.01.12170 10.01.01.12301 10.01.01.12173
Technical data Bell suction pads SAG
Type Suction Lateral Lateral force oily Volume Min. curve radius Recom. Internal hose
force [N]* force [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]
SAG 45 NBR-60 68 61 51 8 40 4
SAG 60 NBR-60 122 153 80 22 50 6
SAG 80 NBR-60 217 284 167 44 70 6
Suction pads for handling sheet metal
Bell suction pads SAG
2.6
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
Release 01/2010
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SAG 45 to 80 RA (rectangular adapter)
Suction pads for handling sheet metal
Bell suction pads SAG
2.6
Design data Bell suction pads SAG
SAG 45 to 80 IG SAG 45 to 80 AG
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bell suction pads SAG
Type Dimensions in mm
D1** dn Ds G1 H LG1 L2 SW1 Z
SAG 45 G1/4-AG 51,5 6 47,0 G1/4-M 24,5 10 - 17 7,8
SAG 45 G1/4-IG 51,5 4 47,0 G1/4-F 24,5 12 - 17 7,8
SAG 45 G3/8-IG 51,5 4 47,0 G3/8-F 40,5 8 - 22 7,8
SAG 45 M10-AG 51,5 4 47,0 M10-M 26,5 12 - 17 7,8
SAG 45 RA 51,5 4 47,0 - 27,7 - 31,8 - 7,8
SAG 60 G1/4-AG 70,4 6 63,5 G1/4-M 31,0 10 - 17 10,6
SAG 60 G1/4-IG 70,4 6 63,5 G1/4-F 31,0 15 - 17 10,6
SAG 60 G3/8-IG 70,4 6 63,5 G3/8-F 31,2 15 - 22 10,6
SAG 60 M10-AG 70,4 4 63,5 M10-M 43,2 12 - 17 10,6
SAG 60 RA 70,4 6 63,5 - 30,7 - 31,8 - 10,6
SAG 80 G1/4-AG 90,7 6 83,0 G1/4-M 35,0 10 - 22 12,8
SAG 80 G1/4-IG 90,7 6 83,0 G1/4-F 35,0 15 - 22 12,8
SAG 80 G3/8-IG 90,7 6 83,0 G3/8-F 35,2 15 - 22 12,8
SAG 80 M10-AG 90,7 4 83,0 M10-M 47,0 12 - 22 12,8
SAG 80 RA 90,7 6 83,0 - 34,7 - 31,8 - 12,8
Suction pads for handling sheet metal
Bell suction pads SAG
2.6
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
Release 01/2010
Ordering online now at www.schmalz.com
Bell suction pads SAOG-S
Our highlights Your advantages
Special structured suction
interior
Large-area inner support
Soft and flexible sealing lip
Nipple vulcanised to the
suction pad
> Optimal handling of high
lateral forces
> Prevention of deep-drawing
> Excellent sealing, even on
slightly curved surfaces
> Prevention of damage and
downtimes as the result of
lost suction pads
Applications
Handling of metal sheets with very dynamic movements (shorter
cycle times)
Handling of thin steel sheets and aluminium sheets without
deformation
For use e.g. in feeder systems for press lines in the automobile
industry
Handling of long, narrow parts made of sheet metal, such as
reinforcing ribs and plates
Handling of pre-shaped sheet-metal parts, since stroke permits
optimum adaptation.
Construction
Interior view SAOG-S
Suitability for industry-specific applications
Suction pads for handling sheet metal
Bell suction pads SAOG-S
2.7
Robust and hard-wearing oval suction pad SAG with single
sealing lip, specialised structure and inner support
Suction pad SAG vulcanised to the connection nipple (very
high strength)
Suction pad available with various connection types
Suction pads are delivered assembled
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Designation code Bell suction pads SAOG-S
Short designation Length x width in mm Material and shore hardness Connection thread
Example: SAOG-S 80x30 NBR-60 G3/8-IG
SAOG-S 60x20 NBR-60 G1/4-AG (AG = male)
80x30 G1/4-IG (IG = f emale)
95x40 G1/8-IG
G3/8-IG
M10-AG
RArectangular adapter
Ordering data Bell suction pads SAOG-S
Technical data Bell suction pads SAOG-S
Type Suction Lateral Lateral force oily Volume Min. curve radius Recom. Internal hose
force [N]* force [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]
SAOG-S 60x20 56 45 30 4 12,5 4
SAOG-S 80x30 105 130 91 11 20,0 4
SAOG-S 95x40 165 192 110 18 35,0 6
Type Connection
1/4" (male) with 1/4" (female) 3/8" (female) M10 (male) Rectangular
Locking nuts adapter
SAOG-S 60x20 NBR-60 10.01.01.12175 10.01.01.12247 10.01.01.12253 10.01.01.12302 10.01.01.12176
SAOG-S 80x30 NBR-60 10.01.01.12178 10.01.01.12248 10.01.01.12254 10.01.01.12303 10.01.01.12179
SAOG-S 95x40 NBR-60 10.01.01.12181 10.01.01.12249 10.01.01.12255 10.01.01.12304 10.01.01.12182
Suction pads for handling sheet metal
Bell suction pads SAOG-S
2.7
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bell suction pads SAOG-S
SAOG-S 60x20 to 95x40 AG SAOG-S 60x20 to 95x40 IG
SAOG-S 60x20 to 95x40 RA (rectangular adapter)
Suction pads for handling sheet metal
Bell suction pads SAOG-S
2.7
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bell suction pad SAOG-S
Type Dimensions in mm
B B1** dn G1 H L L1** L2 LG1 SW1 Z
SAOG-S 60x20 NBR-60 G1/4-AG 21,5 25,8 5,0 G1/4-M 25,0 61,5 65,8 - 10,0 17 5
SAOG-S 60x20 NBR-60 G1/4-IG 21,5 25,8 5,5 G1/4-F 28,0 61,5 65,8 - 8,0 17 5
SAOG-S 60x20 NBR-60 G1/8-IG 21,5 25,8 5,5 G1/8"-F 28,0 61,5 65,8 - 8,0 17 5
SAOG-S 60x20 NBR-60 G3/8-IG 21,5 25,8 6,0 G3/8-F 28,5 61,5 65,8 - 9,0 22 5
SAOG-S 60x20 NBR-60 M10-AG 21,5 25,8 4,0 M10-M 32,5 61,5 65,8 - 10,0 16 5
SAOG-S 60x20 NBR-60 RA 21,5 25,8 4,0 - 23,5 61,5 65,8 31,8 - - 5
SAOG-S 80x30 NBR-60 G1/4-AG 31,5 35,8 5,0 G1/4-M 25,0 81,5 85,8 - 10,0 17 6
SAOG-S 80x30 NBR-60 G1/4-IG 31,5 35,8 5,5 G1/4-F 29,0 81,5 85,8 - 8,0 17 6
SAOG-S 80x30 NBR-60 G1/8-IG 31,5 35,8 5,5 G1/8"-F 29,0 81,5 85,8 - 8,0 17 6
SAOG-S 80x30 NBR-60 G3/8-IG 31,5 35,8 6,0 G3/8-F 29,5 81,5 85,8 - 9,0 22 6
SAOG-S 80x30 NBR-60 M10-AG 31,5 35,8 4,0 M10-M 33,5 81,5 85,8 - 10,0 16 6
SAOG-S 80x30 NBR-60 RA 31,5 35,8 4,0 - 24,5 81,5 85,8 31,8 - - 6
SAOG-S 95x40 NBR-60 G1/4-AG 41,2 44,7 5,0 G1/4-M 29,0 96,2 99,6 - 10,0 17 6
SAOG-S 95x40 NBR-60 G1/4-IG 41,2 44,7 5,5 G1/4-F 29,0 96,2 99,6 - 8,0 17 6
SAOG-S 95x40 NBR-60 G1/8-IG 41,2 44,7 5,5 G1/8"-F 29,0 96,2 99,6 - 8,0 17 6
SAOG-S 95x40 NBR-60 G3/8-IG 41,2 44,7 6,0 G3/8-F 29,5 96,2 99,6 - 9,0 22 6
SAOG-S 95x40 NBR-60 M10-AG 41,2 44,7 4,0 M10-M 33,5 96,2 99,6 - 10,0 16 6
SAOG-S 95x40 NBR-60 RA 41,2 44,7 4,0 - 24,5 96,2 99,6 31,8 - - 6
Suction pads for handling sheet metal
Bell suction pads SAOG-S
2.7
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
Release 01/2010
Ordering online now at www.schmalz.com
Suction pad SAFT-C
Our highlights Your advantages
Modular concept of suction-
pad and connection
Two different material
components, hard wearing
friction plate
Suction-pad completely made
of synthetics
Applications
Suction pad with special connection - primarily used by Asian
tooling suppliers and OEMs
The SAFT-C is specially developed for these type of tooling
Handling of metal sheets with very dynamic movements (shorter
cycle times).
Inner support permits handling of thin steel sheets and aluminum
sheets without deformation.
For use e.g. in feeder systems for press lines
> Easy separation of rubber
part an adapter nipple
> Optimized lateral forces and
long lifetime
> For recycling a separation of
the supporting plate and the
cup is not required
Suitability for industry-specific applications
Construction
The suction pads are made of two different materials
The sealing lip is made of NBR and the inner support is made of
more hard-wearing Material X-NBR
Suction pads are delivered completely assembled
Designation code Suction pad SAFT-C
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SAFT-C 60 NBR-60 M10-AG
SAFT-C 60 NBR-60 M10-AG (AG = male)
80
Suction pads for handling sheet metal
Suction pad SAFT-C
2.8
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Ordering data Suction pad SAFT-C
Type Connection
M10x1,5 (male)
SAFT-C 60 NBR-60 10.01.01.11938
SAFT-C 80 NBR-60 10.01.01.11940
Technical data Suction pad SAFT-C
Type Suction Lateral Lateral force oily Volume Min. curve radius Recom. Internal hose
force [N]* force [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]
SAFT-60 NBR-60 150 112 95 15,0 75 6
M10x1,5-AG
SAFT-C 60 NBR-60 272 212 185 34,5 100 6
M10x1,5-AG
Ordering data accessories Suction pad SAFT-C
Type Article No.
Suction pad SAFT 60 NBR-60 10.01.01.11937
Suction pad SAFT 80 NBR-60 10.01.01.11939
REIB-SCHE 28x13.5 XNBR-45 10.01.01.11943
SA-NIP-M10-AG-400 10.01.01.11942
Suction pads for handling sheet metal
Suction pad SAFT-C
2.8
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
Release 01/2010
Ordering online now at www.schmalz.com
Design data Suction pad SAFT-C
SAFT-C 60 to 80 M10x1,5-AG
Type Dimensions in mm*
Dk d G1 LG1 dn H H2 SW1 Ds D1** Z
SAFT-C 60 NBR-60 40 19 M10x1,5-M 11,5 4 34 2 8 63 66 5,3
M10x1,5-AG
SAFT-C 80 NBR-60 40 19 M10x1,5-M 11,5 4 36 2 8 83 86 7,3
M10x1,5-AG
Suction pads for handling sheet metal
Suction pad SAFT-C
2.8
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
Release 01/2010
Ordering online now at www.schmalz.com
Suction pad SABT-C
Our highlights Your advantages
Modular concept of suction-
pad and connection
Two different material
components, hard wearing
friction plate
Suction-pad completely made
of synthetics
Applications
> Easy separation of rubber
part and adapter nipple
> Optimized lateral forces and
long lifetime
> For recycling a separation of
the supporting plate and the
cup is not required
Suitability for industry-specific applications
Construction
Designation code Suction pad SABT-C
Short description Diameter in mm Material and shore hardness Connection thread
Example: SABT-C 60 NBR-60 M10-AG
SABT-C 60 NBR-60 M10-AG (AG = male)
80
Suction pads for handling sheet metal
Suction pad SABT-C
2.9
Handling of pre-shaped sheet-metal parts, since bellows shape
permits optimum adaptation
Suction pad with specially connection - primarily used by Asian
tooling suppliers and OEMs
The SABT-C is specially developed for this type of tooling
adaptation
For use e.g. in feeder systems for press lines
Special slot on the bottom prevents oily sheets from slipping,
permitting precise positioning in laser-cutting machines and
stamping presses:
The suction pads are made of two different materials
The sealing lip is made of NBR and the inner support is made of
more hard-wearing Material X-NBR
Suction pads are delivered completely assembled
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Ordering data Suction pad SABT-C
Type Connection
M10x1,5 (male)
SABT-C 60 NBR-60 10.01.06.01878
SABT-C 80 NBR-60 10.01.06.01880
Technical data Suction pad SABT-C
Type Suction Pull-off Lateral Lateral force oily Volume Min. curve radius Recom. Internal hose
force [N]* vorce [N] force [N]** surface [N]** [cm] [mm] (convex) diameter d [mm]
SABT-60 NBR-60 52 137 89 84 23 50 6
M10x1,5-AG
SABT-C 80 NBR-60 135 245 172 158 54 100 6
M10x1,5-AG
Ordering data accessories Suction pad SABT-C
Type Article No.
Suction pad SABT 60 NBR-60 10.01.06.01877
Suction pad SABT 80 NBR-60 10.01.06.01879
REIB-SCHE 28x9.5 XNBR-45 10.01.01.11944
SA-NIP-M10-AG-400 10.01.01.11942
Suction pads for handling sheet metal
Suction pad SABT-C
2.9
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
Release 01/2010
Ordering online now at www.schmalz.com
Design data Suction pad SABT-C
SABT-C 60 to 80 M10x1,5-AG
Type Dimensions in mm
Dk d G1 LG1 dn H H2 SW1 Ds D1** Z
SABT-C 60 NBR-60 40 19 M10x1,5-M 11,5 4 39 2 8 63 66 14,3
M10x1,5-AG
SABT-C 80 NBR-60 40 19 M10x1,5-M 11,5 4 39 2 8 83 86 14,3
M10x1,5-AG
Suction pads for handling sheet metal
Suction pad SABT-C
2.9
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
Release 01/2010
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Special suction pads SGGN
Our highlights Your advantages
Special material: Vulkollan
VU1 (only VU1-version)
Bell-shaped suction pad with
long, flexible sealing lip
Optimized shape
> Very hard-wearing suction pad
for maximum loading, operating
up to lifetime 20 times
compared with standard NBR
> Particularly suitable for han-
dling convex or concave
workpieces, such as car body-
work components
> Particularly suitable for multi-
shift operations with very short
cycle times
Suction pads for handling sheet metal
Bell suction pads SGGN
Pick-up behaviour SGGN
Applications
Handling of concave or convex workpieces
Loading of presses with bodywork components in the automobile
industry
Handling of curved furniture components
Construction
Robust and hardwearing bell-shaped suction pad SGGN with
single sealing lip, consisting of suction pad SGG and
connection nipple
Model SGGN 85: nipple plugged in
Model SGGN 115: nipple vulcanised into position
Modular suction-pad system
2.10
Release 01/2010
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Suitability for industry-specific applications
Designation code Bell suction pads SGGN
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SGGN 85 VU1-72 G1/4-AG
SGGNwith connection nipple 85 NBR-60 G1/4-AG (AG = male)
SGGwithout connection nipple 115 VU1-72
Ordering data Bell suction pads SGGN
Type Suction pad material / hardness in Shore A
Perbunan NBR 605ShA Vulkullan VU1 725ShA
SGGN 85 G1/4-AG - 10.01.01.00835
SGGN 115 G1/4-AG 10.01.01.00628 -
Ordering data spare parts suction pads and suction pad nipples
Type Bell suction pad (round) Article No.
SGGN 85 G1/4-AG SGG 85 VU1-72 N036 10.01.01.00707
SGGN 115 G1/4-AG* - -
Suction pads for handling sheet metal
Bell suction pads SGGN
Type Suction pad connction nipple Article No.
SGGN 85 G1/4-AG Sa-NIP N036 G1/4-AG DN 500 10.01.01.00836
SGGN 115 G1/4-AG* - -
* No replacement suction pads are available because the nipple is vulcanised to the pad
Technical data Bell suction pads SGGN
Type Suction Volume Min. curve radius Min. curve radius Recom. Internal hose Nipple
force [N]* [cm] [mm] (convex) [mm] (concave) diameter d [mm] family
SGGN 85 G1/4-AG 200 56,0 100 350 6 N 036
SGGN 115 G1/4-AG 350 114,1 200 250 6 -
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not
include a safety factor
More connection possibilities SGG VU1
Replacement pads Nipple G3/8" (male) Nipple M10 (male)
SGG 85 VU1 N036 - 10.01.01.00755
2.10
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Design data Bell suction pads SGGN
Suction pads for handling sheet metal
Bell suction pads SGGN
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
SGGN 85 to 115
Type Dimensions in mm*
dn Ds G1 H LG1 SW1 Z
SGGN 85 G1/4-AG 5 85 G1/4"-M 38 12 22 16
SGGN 115 G1/4-AG 7 115 G1/4"-M 54 12 22 13
Design data Bell suction pads SGG
SGG 85
Type Dimensions in mm*
d d1 Dk Ds H H2 H3 Z
SGG 85 10 16 22 82 35 10 13 16
2.10
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
Release 01/2010
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Bell suction pads SGGN 53 and 80
Our highlights Your advantages
Bell-shaped suction pad
Specially structured bottom
surface
Very stiff suction pad
Nipple vulcanised to pad
> Optimal adaptation to strongly
curved surfaces
> Suitable for extremely dynamic
handling operations
> Very good stability when sub-
jected to horizontal forces and
acceleration
> Prevents damage and down-
times which result from loss of
suction pads
Suction pads for handling sheet metal
Bell suction pads SGGN 53/80
Pick-up behavior SGGN 53 / 80
Applications
Handling of workpieces with very small radii of curvature
Handling of sheet metal in very dynamic applications (shorter
cycle times)
Prevention of oscillation of workpieces during handling, thanks to
very stiff construction
Suitable for use in, for example, feeder systems for press lines in
the automotive industry
Non-slip handling of oily metal sheets thanks to special groove in
lower surface
Construction
Round, bell-shaped suction pad with single sealing lip, special
groove and inner support
Made of natural rubber NBR, material hardness 60 Shore
Delivered with nipple already installed
Interior view bell suction pads SGGN 53/80
2.11
Release 01/2010
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Suitability for industry-specific applications
Designation code Bell suction pads SGGN 53/80
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SGGN 85 NBR-60 G1/4-AG
SGGN 53 NBR-60 G1/4-AG (AG = male)
80 G3/8-IG (IG = f emale)
M10-AG
Suction pads for handling sheet metal
Bell suction pads SGGN 53/80
Ordering data Bell suction pads SGGN 53/80
Type Connection
G1/4" (male) G3/8" (female) M10 (male)
SGGN 53 NBR-60 10.01.01.11172 10.01.01.10422 10.01.01.10429
SGGN 80 NBR-60 10.01.01.11173 10.01.01.10423 10.01.01.10430
Technical data Bell suction pads SGGN 53/80
Type Suction force [N]* Volume [cm] Min. curve radius [mm] Recom. Internal hose
(convex) diameter d [mm]
SGGN 53 NBR-60 85 17 40 6
SGGN 80 NBR-60 190 60 50 6
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not
include a safety factor
2.11
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Design data Bell suction pads SGGN 53/80
Suction pads for handling sheet metal
Bell suction pads SGGN 53/80
SGGN 53 IG
Type Dimensions in mm*
dn Ds G1 H LG1 SW1 Z
SGGN 53 NBR-60 G1/4-AG 7,5 53,5 G1/4"-M 36,5 10 22 10
SGGN 53 NBR-60 G3/8-IG 14,9 53,5 G3/8-F 30,5 18 22 10
SGGN 53 NBR-60 M10-AG 3,4 53,5 M10-M 30,5 12 22 10
SGGN 80 NBR-60 G1/4-AG 7,5 79,5 G1/4"-M 51,5 10 22 21
SGGN 80 NBR-60 G3/8-IG 14,9 79,5 G3/8-F 45,5 18 22 21
SGGN 80 NBR-60 M10-AG 3,4 79,5 M10-M 45,5 12 22 21
SGGN 53 AG
SGGN 80 IG SGGN 80 AG
2.11
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
Release 01/2010
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Flat suction pads PFYN VU1
Our highlights Your advantages
Special pad material Vulkollan
VU1; very resistant to tearing
Good resistance to chemicals
Very low wear: about 10- 12
mm to DIN 53516
Supports on the bottom
Temperature resistance: -40
C to +80 C, short-term
resistance up to +100 C
> Extremely hard-wearing
suction pad for very high loads
and a long lifetime
> Unaffected by oil (handling of
sheet metal)
> Up to lifetime 20 times
compared with standard NBR
> No permanent deformation of
thin-walled workpieces
> Also suitable for use at very
low and high temperatures
System with wear-resistant suction pads PFYN-VU1 for handling
large sheet-metal parts
Applications
Demanding applications in multi-shift operation with very short
cycle times
Handling of oily metal sheets (automobile production), cardboard,
sheets of wood and similar workpieces
Handling of extremely abrasive workpieces such as rough
cardboard sheets
Construction
Robust, hard-wearing suction pad PFYN with single sealing lip,
consisting of suction pad PFG, made of Vulkollan U1, and
connection nipple
Suction pad with positive connection to nipple which withstands
even very high loading
Suction pads are delivered assembled
Modular suction-pad system
Suction pads for handling sheet metal
Flat suction pads PFYN VU1
2.12
Release 01/2010
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Suitability for industry-specific applications
Designation code Flat suction pads PFYN VU1
Short designation Diameter in mm Material and shore hardness Connection thread
Example: PFYN 30 VU1-72 G1/8-AG
PFYNwith connection nipple 15 to 95 VU1-72 G1/8-AG (AG = male)
PFGwithout connection nipple G1/8-IG (IG = f emale)
G1/4-AG
G1/4-IG
Ordering data Flat suction pads PFYN VU1
Type Connection
G1/4" (male) G1/4" (female) G1/8" (male) G1/8" (female)
PFYN 15 VU1 - - 10.01.01.00556 10.01.01.00557
PFYN 30 VU1 - - 10.01.01.00550 10.01.01.00558
PFYN 50 VU1 10.01.01.00521 10.01.01.00547 - -
PFYN 60 VU1 10.01.01.00608 10.01.01.00609 - -
PFYN 80 VU1 10.01.01.00522 10.01.01.00524 - -
PFYN 95 VU1 10.01.01.00523 10.01.01.00525 - -
Ordering data spare parts suction pads
Type Flat suction pad Article No.
PFYN 15 VU1 PFG 15 VU1-72 N005 10.01.01.00555
PFYN 30 VU1 PFG 30 VU1-72 N007 10.01.01.00549
PFYN 50 VU1 PFG 50 VU1-72 N011 10.01.01.00424
PFYN 60 VU1 PFG 60 VU1-72 N011 10.01.01.00606
PFYN 80 VU1 PFG 80 VU1-72 N012 10.01.01.00426
PFYN 95 VU1 PFG 55 VU1-72 N012 10.01.01.00430
Suction pads for handling sheet metal
Flat suction pads PFYN VU1
2.12
Laser-
welding
Destacker Body-shop Press-shop

Release 01/2010
Ordering online now at www.schmalz.com
Technical data Flat suction pads PFYN VU1
Type Suction force Volume [cm] Min. curve radius [mm] Recom. Internal hose Nipple
[N]* (convex) diameter d [mm] family
PFYN 15 VU1 8,5 0,5 13 4 N 005
PFYN 30 VU1 32,0 1,7 30 4 N 007
PFYN 50 VU1 95,0 6,0 75 6 N 011
PFYN 60 VU1 130,0 15,0 75 6 N 011
PFYN 80 VU1 260,0 30,0 100 6 N 012
PFYN 95 VU1 350,0 42,0 140 6 N 012
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
Type Suction pad connection nipple Article No.
PFYN 15 VU1 G1/8-AG SA-NIP N005 G1/8-AG DN200 10.01.01.03529
PFYN 15 VU1 G1/8-IG SA-NIP N005 G1/8-IG DN200 10.01.01.03521
PFYN 30 VU1 G1/8-AG SA-NIP N007 G1/8-AG DN240 10.01.01.03531
PFYN 30 VU1 G1/8-IG SA-NIP N007 G1/8-IG DN350 10.01.01.03523
PFYN 50 VU1 G1/8-AG SA-NIP N011 G1/4-AG DN350 10.01.01.10663
PFYN 50 VU1 G1/8-IG SA-NIP N011 G1/4-IG DN350 10.01.01.00412
PFYN 60 VU1 G1/8-AG SA-NIP N011 G1/4-AG DN350 10.01.01.10663
PFYN 60 VU1 G1/8-IG SA-NIP N011 G1/4-IG DN350 10.01.01.00412
PFYN 80 VU1 G1/8-AG SA-NIP N012 G1/4-AG DN500 10.01.01.10664
PFYN 80 VU1 G1/8-IG SA-NIP N012 G1/4-IG DN600 10.01.01.00528
PFYN 95 VU1 G1/8-AG SA-NIP N012 G1/4-AG DN500 10.01.01.10664
PFYN 95 VU1 G1/8-IG SA-NIP N012 G1/4-IG DN600 10.01.01.00528
Suction pads for handling sheet metal
Flat suction pads PFYN VU1
Ordering data spare parts suction pad nipples
More connection possibilities PFG-VU1
Replacement pads Nipple G3/8" (male) Nipple M10 (male)
PFG 15 VU1 - -
PFG 30 VU1 - -
PFG 50 VU1 N011 10.01.01.01086 -
PFG 60 VU1 10.01.01.01086 -
PFG 80 VU1 N012 - 10.01.01.00542
PFG 95 VU1 N012 - 10.01.01.00542
2.12
Release 01/2010
Ordering online now at www.schmalz.com
Type Dimensions in mm*
dn Ds G1 H LG1 SW1 Z
PFYN 15 VU1 G1/8-AG 2,0 14,5 G1/8"-M 14,5 8 14 1,5
PFYN 15 VU1 G1/8-IG 2,0 14,5 G1/8-F 25,5 9 14 1,5
PFYN 30 VU1 G1/8-AG 2,0 30,0 G1/8"-M 18,0 8 14 3,0
PFYN 30 VU1 G1/8-IG 2,0 30,0 G1/8-F 29,0 9 14 3,0
PFYN 50 VU1 G1/8-AG 3,5 50,0 G1/4"-M 22,0 10 17 4,5
PFYN 50 VU1 G1/8-IG 3,5 50,0 G1/4-F 32,0 12 17 4,5
PFYN 60 VU1 G1/8-AG 3,5 60,0 G1/4"-M 23,5 10 17 6,0
PFYN 60 VU1 G1/8-IG 3,5 60,0 G1/4-F 33,5 12 17 6,0
PFYN 80 VU1 G1/8-AG 6,0 80,0 G1/4"-M 30,0 10 22 6,0
PFYN 80 VU1 G1/8-IG 6,0 80,0 G1/4-F 40,0 12 22 6,0
PFYN 95 VU1 G1/8-AG 6,0 95,0 G1/4"-M 30,0 10 22 6,0
PFYN 95 VU1 G1/8-IG 6,0 95,0 G1/4-F 40,0 12 22 6,0
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
Suction pads for handling sheet metal
Flat suction pads PFYN VU1
PFYN 15 to 95 VU1 IG PFYN 15 to 95 VU1 AG
Design data Flat suction pads PFYN VU1
2.12
Release 01/2010
Ordering online now at www.schmalz.com
Design data Flat suction pads PFG VU1
Type Dimensions in mm*
d d1 Dk Ds H H2 H3 Z
PFG 15 VU1 4,5 8,5 11,5 14,5 9,5 2,5 4,5 1,5
PFG 30 VU1 6,0 11,0 16,0 30,0 13,0 7,0 7,0 3,0
PFG 50 VU1 8,0 13,0 18,0 50,0 17,0 8,0 11,0 4,5
PFG 60 VU1 8,0 20,0 20,0 60,0 18,5 8,0 11,0 6,0
PFG 80 VU1 12,0 25,0 25,0 80,0 25,0 12,0 17,5 6,0
PFG 95 VU1 12,0 25,0 31,0 95,0 25,0 12,0 16,5 6,0
PFG VU1
Suction pads for handling sheet metal
Flat suction pads PFYN VU1
2.12
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
Release 01/2010
Ordering online now at www.schmalz.com
Bellows suction pads FSGA VU1
Our highlights Your advantages
Special material Vulkollan
VU1 with high resistance to
cracking
Good resistance to chemicals
Minimum abrasion: approx.
10 - 12 mm to DIN 53516
Supports on the bottom
Very stiff top fold
> Very hard-wearing suction
pad for very high loads and a
long lifetime
> Unaffected by oil (handling of
sheet metal)
> Up to lifetime 20 times longer
compared with standard NBR
> No permanent deformation of
thin-walled workpieces
> Good resistance to horizontal
forces at high acceleration
values
Wear-resistant bellows suction pad FSGA VU1 for handling of
sheet metal
Applications
For hard use in multi-shift operations with very short cycle times
Suction pad with special groove: for handling oily metal sheets
(better resistance to lateral forces)
Suction pad without special groove: for handling cardboard, wood
and similar materials
Handling of workpieces with very abrasive surfaces such as
rough cardboard sheets
Construction
Robust and hard-wearing suction pad FSG with single sealing
lip, consisting of suction pad FG (Vulkollan VU1) with 1.5 folds
and connection nipple
Suction pad connected positively to nipple; no turning even
when handling heavy loads
Suction pads are delivered assembled
Modular suction-pad system
Bellows suction pads
Bellows suction pads FSGA VU1 (1,5 folds)
2.13
Release 01/2010
Ordering online now at www.schmalz.com
Suitability for industry-specific applications
Designation code Bellows suction pads FSGA VU1 (1,5 folds)
Short designation Diameter in mm Material and shore
hardness
Connection thread Additional function
Example: FSGA 50 VU1-72 G1/8-AG ON
FSGAwith connection
nipple
30 to 110 VU1-72 G1/2-IG (IG = f emale)
G1/4-AG (AG = male)
ONoil slot
FGAwithout connection
nipple
G1/4-IG
Ordering data Bellows suction pads FSGA VU1 (1,5 folds)
Type Connection
G1/2"-M G1/4"-M G1/4"-F
FSGA 30 VU1 - 10.01.06.00197 10.01.06.00169
FSGA 40 VU1 ON - 10.01.06.00306 10.01.06.00299
FSGA 50 VU1 ON - 10.01.06.00307 10.01.06.00300
FSGA 60 VU1 - 10.01.06.00242 10.01.06.00240
FSGA 60 VU1 ON - 10.01.06.00198 10.01.06.00172
FSGA 85 VU1 - 10.01.06.00243 10.10.60.00241
FSGA 85 VU1 ON - 10.01.06.00199 10.01.06.00170
FSGA 110 VU1 ON 10.01.06.00497 - -
Ordering data spare parts suction pads
Type Bellows suction pad (round) Article No.
FGA 30 VU1 FGA 30 VU1-72 N013 10.01.06.00177
FGA 40 VU1 ON FGA 40 VU1-72 N011 ON 10.01.06.00301
FGA 50 VU1 ON FGA 50 VU1-72 N011 ON 10.01.06.00302
FGA 60 VU1 FGA 60 VU1-72 N014 10.01.06.00178
FGA 60 VU1 ON FGA 60 VU1-72 N014 ON 10.01.06.00207
FGA 85 VU1 FGA 85 VU1-72 N015 10.01.06.00179
FGA 85 VU1 ON FGA 85 VU1-72 N015 ON 10.01.06.00190
FGA 110 VU1 ON FGA 110 VU1-72 N037 ON 10.01.06.00492
Bellows suction pads
Bellows suction pads FSGA VU1 (1,5 folds)
2.13
Laser-
welding
Destacker Body-shop Press-shop

Release 01/2010
Ordering online now at www.schmalz.com
Type Suction pad connection nipple Article No.
FSGA 30 VU1 G1/4-AG SA-NIP N013 G1/4-AG DN350 10.01.01.00183
FSGA 30 VU1 G1/4-IG SA-NIP N013 G1/4-IG DN350 10.01.01.00180
FSGA 40 VU1 G1/4-AG SA-NIP N011 G1/4-AG DN350 10.01.01.10663
FSGA 40 VU1 G1/4-IG SA-NIP N011 G1/4-IG DN350 10.01.01.00412
FSGA 50 VU1 G1/4-AG SA-NIP N011 G1/4-AG DN350 10.01.01.10663
FSGA 50 VU1 G1/4-IG SA-NIP N011 G1/4-IG DN350 10.01.01.00412
FSGA 60 VU1 G1/4-AG SA-NIP N014 G1/4-AG DN600 10.01.06.00184
FSGA 60 VU1 G1/4-IG SA-NIP N014 G1/4-IG DN600 10.01.06.00181
FSGA 85 VU1 G1/4-AG SA-NIP N015 G1/4-AG DN600 10.01.06.00185
FSGA 85 VU1 G1/4-IG SA-NIP N015 G1/4-IG DN600 10.01.06.00182
FSGA 110 VU1 G1/2-IG SA-NIP N037 G1/2-IG 10.01.06.00593
Technical data Bellows suction pads FSGA VU1 (1,5 folds)
Type Suction Pull-off Volume Min. curve radius Recom. Internal Nipple
force [N]* force [N] [cm] [mm] (convex) hose diameter d [mm] family
FSGA 30 VU1 13,5 32 4,2 25 6 N 013
FSGA 40 VU1 33,0 56 11,3 30 6 N 011
FSGA 50 VU1 52,0 88 22,6 40 6 N 011
FSGA 60 VU1 75,0 120 31,0 50 6 N 014
FSGA 85 VU1 140,0 250 78,0 80 6 N 015
FSGA 110 VU1 295,0 420 350,0 100 9 N 037
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not
include a safety factor
Bellows suction pads
Bellows suction pads FSGA VU1 (1,5 folds)
Ordering data spare parts suction pad nipples
More connection possibilities FGA-VU1
Replacement pads Nipple G3/8" (male) Nipple M10 (male)
FGA 30 VU1 - -
FGA 40 VU1 10.01.01.01086 -
FGA 50 VU1 10.01.01.01086 -
FGA 60 VU1 -
FGA 85 VU1 10.01.06.00548 10.01.06.00216
FGA 110 VU1 - -
2.13
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bellows suction pads FSGA VU1 (1,5 folds)
Type Dimensions in mm*
d2 dn Ds G1 H LG1 SW1 Z (Stroke)
FSGA 30 VU1 G1/4-AG 17,0 3,5 29 G1/8"-M 32,0 10 17 8,5
FSGA 30 VU1 G1/4-IG 17,0 3,5 29 G1/8-F 42,0 12 17 8,5
FSGA 40 VU1 G1/4-AG 26,8 3,5 38 G1/8"-M 31,0 10 17 12,8
FSGA 40 VU1 G1/4-IG 26,8 3,5 38 G1/8-F 41,0 12 17 12,8
FSGA 50 VU1 G1/4-AG 33,5 3,5 47 G1/4"-M 37,5 10 17 14,5
FSGA 50 VU1 G1/4-IG 33,5 3,5 47 G1/4-F 47,5 12 17 14,5
FSGA 60 VU1 G1/4-AG 41,0 6,0 59 G1/4"-M 39,0 10 17 12,5
FSGA 60 VU1 G1/4-IG 41,0 6,0 59 G1/4-F 49,0 12 17 12,5
FSGA 85 VU1 G1/4-AG 55,0 6,0 84 G1/4"-M 52,0 10 22 15,0
FSGA 85 VU1 G1/4-IG 55,0 6,0 84 G1/4-F 62,0 12 22 15,0
FSGA 110 VU1 G1/2-IG 80,0 - 110 G1/2"-F 69,0 14 - 30,0
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
Bellows suction pads
Bellows suction pads FSGA VU1 (1,5 folds)
FSGA 30 to 85 VU1 IG FSGA 30 to 85 VU1 AG
FSGA 110 VU1 IG
2.13
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bellow suction pad FGA VU1 (1,5 folds)
Type Dimensions in mm*
d d1 d2 D1 Dk Ds H H2 H3 Z (Stroke)
FGA 30 VU1 8 15,0 17,0 30 18,0 29 27,0 12 16,0 8,5
FGA 40 VU1 8 13,6 26,8 40 14,0 38 27,0 8 11,5 12,8
FGA 50 VU1 8 13,6 33,5 50 17,5 47 32,5 8 18,0 14,5
FGA 60 VU1 12 20,0 41,0 60 21,0 59 34,0 12 22,0 12,5
FGA 85 VU1 12 25,0 55,0 85 25,0 84 47,0 20 32,0 15,0
FGA 110 VU1 30 - 80,0 120 85,0 110 56,0 10 - 30,0
FGA 30 VU1
Bellows suction pads
Bellows suction pads FSGA VU1 (1,5 folds)
FGA 40 to 85 VU1
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
FGA 110 VU1
2.13
Release 01/2010
Ordering online now at www.schmalz.com
Bellows suction pads FSG VU1
Our highlights Your advantages
Suction-pad material
Vulkollan VU1 with high
resistance to tearing
Good resistance to chemicals
Minimum abrasion: approx.
10 - 12 mm to DIN 53516
Supports on the bottom
Very stiff top fold
> Very hard-wearing suction pad
for very high loading and a
long lifetime
> Unaffected by oil (handling of
sheet metal)
> Up to lifetime 20 times longer
compared with standard NBR
> No permanent deformation of
thin-walled workpieces
> Good resistance to horizontal
forces at high acceleration
values
Applications
For hard use in multi-shift operations with very short cycle times
Suction pad with special groove: for handling oily metal sheets
(better handling of lateral forces)
Suction pad without special groove: for handling cardboard, wood
and similar materials
Handling of workpieces with very abrasive surfaces
Construction
Robust and hard-wearing suction pad FSG with single sealing
lip, consisting of suction pad FG (Vulkollan VU1) with 2.5 folds
and connection nipple
Suction pad positively connected to nipple to prevent turning,
even when lifting heavy loads
Suction pads are delivered assembled
Bellows suction pads
Bellows suction pads FSG VU1 (2,5 folds)
2.14
Wear-resistant bellows suction pad FSGA VU1 for handling of
sheet metal
Modular suction-pad system
Release 01/2010
Ordering online now at www.schmalz.com
Suitability for industry-specific applications
Designation code Bellows suction pads FSG VU1 (2,5 folds)
Short designation Diameter in mm Material and shore
hardness
Connection thread Additional
function
Example: FSG 30 VU1-72 G1/4-AG ON
FSGwith connection 30 VU1-72 G1/4-AG (AG = male) ONoil slot
nipple 60 G1/4-IG (IG = f emal)
FGwithout connection 85
nipple
Ordering data Bellows suction pads FSG VU1 (2,5 folds)
Type Connection
G1/4"-M G1/4"-F
FSG 30 VU1 10.01.06.00200 10.01.06.00166
FSG 60 VU1 10.01.06.00238 10.01.06.00236
FSG 60 VU1 ON 10.01.06.00201 10.01.06.00171
FSG 85 VU1 10.01.06.00239 10.01.06.00237
FSG 85 VU1 ON 10.01.06.00202 10.01.06.00167
Ordering data spare parts suction pads
Type Bellows suction pad (round)
FSG 30 VU1 FG 30 VU1-72 N013 10.01.06.00173
FSG 60 VU1 FG 60 VU1-72 N014 10.01.06.00174
FSG 60 VU1 ON FG 60 VU1-72 N014 ON 10.01.06.00208
FSG 85 VU1 FG 85 VU1-72 N015 10.01.06.00175
FSG 85 VU1 ON FG 85 VU1-72 N015 ON 10.01.06.00209
Bellows suction pads
Bellows suction pads FSG VU1 (2,5 folds)
Type Suction-pad connection nipple
FSG 30 VU1 G1/4-AG SA-NIP N013 G1/4-AG DN350 10.01.06.00183
FSG 30 VU1 G1/4-IG SA-NIP N013 G1/4-IG DN350 10.01.06.00180
FSG 60 VU1 G1/4-AG SA-NIP N014 G1/4-AG DN600 10.01.06.00184
FSG 60 VU1 G1/4-IG SA-NIP N014 G1/4-IG DN600 10.01.06.00181
FSG 85 VU1 G1/4-AG SA-NIP N015 G1/4-AG DN600 10.01.06.00185
FSG 85 VU1 G1/4-IG SA-NIP N015 G1/4-IG DN600 10.01.06.00182
2.14
Ordering data spare parts suction pad nipples
Laser-
welding
Destacker Body-shop Press-shop

Release 01/2010
Ordering online now at www.schmalz.com
Technical data Bellows suction pads FSG VU1 (2,5 folds)
Type Suction Pull-of Volume Min. curve radius Recom. internal hose Nipple
force [N]* force [N]* [cm] [mm] (convex) diameter d [mm] family
FSG 30 VU1 13,5 32 9 25 6 N 013
FSG 60 VU1 61,0 100 61 50 6 N 014
FSG 85 VU1 120,0 250 195 60 6 N 015
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not
include a safety factor
Bellows suction pads
Bellows suction pads FSG VU1 (2,5 folds)
Design data Bellows suction pads FSG VU1 (2,5 folds)
Type Dimensions in mm*
d2 dn Ds G1 H LG1 SW1 Z (Stroke)
FSG 30 VU1 G1/4-AG 15 3,5 29,0 G1/4"-M 45 10 17 15
FSG 30 VU1 G1/4-IG 15 3,5 29,0 G1/4-F 55 12 17 15
FSG 60 VU1 G1/4-AG 36 6,0 59,0 G1/4"-M 60 10 17 30
FSG 60 VU1 G1/4-IG 36 6,0 59,0 G1/4-F 70 12 17 30
FSG 85 VU1 G1/4-AG 51 6,0 80,2 G1/4"-M 90 10 22 38
FSG 85 VU1 G1/4-IG 51 6,0 80,2 G1/4-F 100 12 22 38
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
FSG 30 to 85 VU1 IG FSG 30 to 85 VU1 AG
More connection possibilities FG VU1
Replacement pads Nipple G3/8" (male) Nipple M10 (male)
FG 85 VU1 10.01.06.00548 10.01.06.00216
2.14
Release 01/2010
Ordering online now at www.schmalz.com
Design data Bellow suction pads FG VU1 (2,5 folds)
Type Dimensions in mm*
d d1 d2 D1 Dk Ds H H2 H3 Z (Stroke)
FG 30 VU1 8 15 15 30 18 29,0 40 12 16 15
FG 60 VU1 12 20 36 60 21 59,0 55 12 18 30
FG 85 VU1 12 25 51 85 25 80,2 85 20 27 38
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
FG 30 to 85 VU1
Bellows suction pads
Bellows suction pads FSG VU1 (2,5 folds)
2.14
Release 01/2010
Ordering online now at www.schmalz.com
Bellows suction pads FSGAO
Our highlights... Your advantages...
Special material Vulkollan
VU1 with high resistance to
tearing
Oval, bellows suction pad
with 1.5 folds
Good resistance to chemicals
Minimum abrasion: approx.
10 - 12 mm to DIN 53516
Optimized shape with 1.5
folds
> Very hard-wearing suction
pad for heavy loads and a
long lifetime
> For all long, narrow workpiec-
es (sections, pipes) and for
stamped metal parts (such as
car bodywork components)
> Unaffected by oil (handling of
sheet-metal parts)
> Up to lifetime 20 times longer
compared with standard NBR
> High suction force and opti-
mum damping effected during
placement on the workpiece
Bellows suction pads (oval)
Bellows suction pads FSGAO (1,5 folds)
Bellows suction pads FSGAO for lifting long, narrow workpieces
Applications
For hard use in multi-shift operations with very short cycle times
Handling of oily and narrow, curved sheet-metal parts
Handling of cardboard, wood and similar materials under rough
operating conditions
Handling of workpieces with extremely abrasive surfaces such as
rough cardboard sheets
Construction
Robust and hard-wearing suction pad FSGAO with single sealing
lip, consisting of suction pad FGAO (Vulkollan VU1) with 1.5 folds
and connection plate
Connection plate screwed to suction pad and capable of handling
very heavy loads
The suction pad can be replaced separately when worn
Suction pads are delivered assembled
2.15
Release 01/2010
Ordering online now at www.schmalz.com
Suitability for industry-specific applications
Designation code Bellows suction pads FSGAO (1,5 folds)
Short designation Length x width in mm Material and shore hardness Connection thread
Example: FSGAO 140x65 VU1-72 G1/4-AG
FSGAOwith mounting plate 90x40 VU1-72 G1/4-AG (AG = male)
FGAOwithout mounting plate 140x65 G1/8-AG
Bellows suction pads (oval)
Bellows suction pads FSGAO (1,5 folds)
Ordering data Bellows suction pads FSGAO (1,5 folds)
Type Article No.
FSGAO 95x40 VU1-72 G1/8 AG 10.01.06.00503
FSGAO 140x65 VU1-72 G1/4 AG 10.01.06.00498
Ordering data spare parts suction pads
Type Bellow suction pad (oval) Article No.
FSGAO 95x40 VU1-72 G1/8 AG FGAO 95x40 VU1-72 N038 10.01.06.00499
FSGAO 140x65 VU1-72 G1/4 AG FGAO 140x65 VU1-72 N039 10.01.06.00468
Technical data Bellows suction pads FSGAO (1,5 folds)
Type Suction Pull-of Volume Min. curve radius Recom. internal Nipple
force [N]* force [N]* [cm] radius [mm] hose diameter family
(convex) d [mm]
FSGAO 95x40 VU1-72 G1/8-AG 95 110 31 20 9 N 038
FSGAO 140x65 VU1-72 G1/4-AG 225 255 89 30 9 N 039
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not
include a safety factor
2.15
Laser-
welding
Destacker Body-shop Press-shop

Release 01/2010
Ordering online now at www.schmalz.com
Bellows suction pads (oval)
Bellows suction pads FSGAO (1,5 folds)
Design data Bellows suction pads FSGAO (1,5 folds)
Type Dimensions in mm*
B dn G1 H L LG1 SW1 Z (Stroke)
FSGAO 95x40 VU1-72 G1/8-AG 40 5 G1/8"-M 28 95 8 4 12
FSGAO 140x65 VU1-72 G1/4-AG 65 8 G1/4"-M 38 140 10 8 16
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
FSGAO 95x40 to 140x65 VU1
Design data Bellows suction pads FGAO (oval, 1,5 folds)
Type Dimensions in mm*
B B2 d d1 H L L2 L3 X1 Z (stroke)
FGAO 95x40 VU1-72 N038 40 15 11,5 7,5 23,5 95 70 78 55 12
FGAO 140x65 VU1-72 N039 65 25 15,5 9,5 30,0 140 100 111 75 16
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
FGAO 95x40 to 140x65 VU1
2.15
Release 01/2010
Ordering online now at www.schmalz.com
Our highlights
Applications
Your advantages
Special, silicone-free material
HT2, Temperature-resistant
up to 250C (permanent)
Wide range of different types
Large-area, structured inner
support
Handling of hot sheet-metal parts up to 250 C
Removal of workpieces after hot forming
Process-safe handling in highly dynamic operations
> Replacement for mechanical
gripping systems
> Reduction of the total tooling
weight
> Cost reductions
> Optimal solutions for many
different sizes and shapes of
workpieces
> Suitable for universal use
> Reduction of tooling complexity
> Very fast installation and
modification of the tooling
> No deep-drawing
> Handling of very high horizontal
forces
> Productivity improvements
> Hard-wearing
Suction pads for handling sheet metal
Hot forming suction pad HT2
Suction pads SAF HT2
2.16
Sheet-metal suction pad for hot forming
Release 01/2010
Ordering online now at www.schmalz.com
Type Connection
1/4" (male) 1/4" (female) 3/8" (female)
SAF 30 HT2 65 10.01.01.12349 10.01.01.12348 10.01.01.12350
SAF 40 HT2 65 10.01.01.12353 10.01.01.12352 10.01.01.12354
SAF 50 HT2 65 10.01.01.12357 10.01.01.12356 10.01.01.12358
SAF 60 HT2 65 10.01.01.12361 10.01.01.12360 10.01.01.12362
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SAF 50 HT2 65 G1/4-AG
SAF 30 to 60 HT2 65 G1/4-AG (AG = male)
G1/4-IG (IG = f emale)
G3/8-IG
Designation code Flat suction pads SAF HT2
Ordering data Flat suction pads SAF HT2
Interior view flat suction pads SAF HT2
Construction
Various series of robust and hard-wearing suction pads
Various connection types
Connection nipple vulcanised to the pad for maximum
strength
Delivered fully assembled
Suction pads for handling sheet metal
Flat suction pads SAF HT2
Suitability for industry-specific applications
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SAF HT2 30 to 60 IG SAF HT2 30 to 60 AG
Type Dimensions in mm*
D1** dn Ds G1 H LG1 SW1 Z
SAF 30 HT2 G1/4-AG 34 4 32 G1/4-M 20 10 17 3
SAF 30 HT2 G1/4-IG 34 4 32 G1/4-F 20 12 17 3
SAF 30 HT2 G3/8-IG 34 4 32 G3/8-F 36 9 22 3
SAF 40 HT2 G1/4-AG 46 4 42 G1/4-M 22 10 17 4
SAF 40 HT2 G1/4-IG 46 4 42 G1/4-F 22 12 17 4
SAF 40 HT2 G3/8-IG 46 4 42 G3/8-F 38 9 22 4
SAF 50 HT2 G1/4-AG 56 6 52 G1/4-M 28 10 22 5
SAF 50 HT2 G1/4-IG 56 6 52 G1/4-F 33 15 22 5
SAF 50 HT2 G3/8-IG 56 6 52 G3/8-F 28 15 22 5
SAF 60 HT2 G1/4-AG 67 6 63 G1/4-M 31 10 22 6
SAF 60 HT2 G1/4-IG 67 6 63 G1/4-F 36 15 22 6
SAF 60 HT2 G3/8-IG 67 6 63 G3/8-F 31 15 22 6
Design data Flat suction pads SAF HT2
Design data Flat suction pads SAF HT2
Type Suction force Lateral force Volume Min. curve radius Recom. internal hose
[N*] [N**] [cm] [mm] (convex) diameter d [mm]
SAF 30 HT2 65 38 29 1,7 40 4
SAF 40 HT2 65 69 51 3,8 50 4
SAF 50 HT2 65 100 78 7,0 65 4
SAF 60 HT2 65 150 102 13,0 75 6
Technical data Flat suction pads SAF HT2
Suction pads for handling sheet metal
Flat suction pads SAF HT2
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
2.16
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Type Connection
1/4" (male) 1/4" (female) 3/8" (female)
SAB 22 10.01.06.02420 10.01.06.02419 10.01.06.02421
SAB 30 10.01.06.02424 10.01.06.02423 10.01.06.02425
SAB 40 10.01.06.02428 10.01.06.02427 10.01.06.02429
SAB 50 10.01.06.02432 10.01.06.02431 10.01.06.02433
SAB 60 10.01.06.02436 10.01.06.02435 10.01.06.02437
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SAB 50 HT2 65 G1/4-AG
SAB 22 to 60 HT2 65 G1/4-AG (AG = male)
G1/4-IG (IG = f emale)
G3/8-IG
Designation code Bellows suction pads SAB HT2
Ordering data Bellows suction pads SAB HT2
Interior view bellows suction pads SAB HT2
Construction
Various series of robust and hard-wearing suction pads
Various connection types
Connection nipple vulcanised to the pad for maximum
strength
Delivered fully assembled
Suction pads for handling sheet metal
Bellows suction pads SAB HT2
Suitability for industry-specific applications
2.17
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Suction pads for handling sheet metal
Bellows suction pads SAB HT2
Technical data Bellows suction pads SAB HT2
SAB HT2 22 to 60 IG SAB HT2 22 to 60 AG
Type Dimensions in mm*
D1** dn Ds G1 H LG1 SW1 Z
SAB 22 G1/4-AG 22 3,5 21 G1/4"-M 25 10 16 5,8
SAB 22 G1/4-IG 22 3,5 21 G1/4"-F 25 12 16 5,8
SAB 22 G3/8-IG 22 3,5 21 G3/8"-F 41 9,5 22 5,8
SAB 30 G1/4-AG 34 4 32 G1/4"-M 28 10 17 9,0
SAB 30 G1/4-IG 34 4 32 G1/4"-F 28 12 17 9,0
SAB 30 G3/8-IG 34 4 32 G3/8"-F 44 9,5 22 9,0
SAB 40 G1/4-AG 45 4 42 G1/4"-M 29 10 17 10,0
SAB 40 G1/4-IG 45 4 42 G1/4"-F 29 12 17 10,0
SAB 40 G3/8-IG 45 4 42 G3/8"-F 44 9,5 22 10,0
SAB 50 G1/4-AG 56 6 52 G1/4"-M 37 10 22 11,5
SAB 50 G1/4-IG 56 6 52 G1/4"-F 42 20 22 11,5
SAB 50 G3/8-IG 56 6 52 G3/8"-F 37 15 22 11,5
SAB 60 G1/4-AG 67 6 63 G1/4"-M 41,5 10 22 14,5
SAB 60 G1/4-IG 67 6 63 G1/4"-F 46,5 20 22 14,5
SAB 60 G3/8-IG 67 6 63 G3/8"-F 41,5 15 22 14,5
Design data Bellows suction pads SAB HT2
Design data Bellows suction pads SAB HT2
Type Suction force Pull-off Lateral force Volume Min. curve radius Recom. internal hose
[N*] force [N] [N**] [cm] [mm] (convex) diameter d [mm]
SAB 22 HT2-65 16 24 17 1,5 20,0 4
SAB 30 HT2-65 22 33 29 5,6 40,0 4
SAB 40 HT2-65 38 59 34 7,0 40,0 4
SAB 50 HT2-65 53 87 53 11,5 50,0 4
SAB 60 HT2-65 82 130 80 24,0 65,0 6
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
2.17
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Type Anschluss
1/4" (male) 1/4" (female) 3/8" (female)
SAOF 60x23 10.01.05.00743 10.01.05.00742 10.01.05.00741
SAOF 90x30 10.01.05.00747 10.01.05.00746 10.01.05.00745
SAOF 80x40 10.01.05.00751 10.01.05.00750 10.01.05.00749
SAOF 100x50 10.01.05.00755 10.01.05.00754 10.01.05.00753
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SAOF 90x30 HT2 65 G1/4-IG
SAOF 60x23 to 100x50 HT2 65 G1/4-AG (AG = male)
G1/4-IG (IG = f emale)
G3/8-IG
Designation code Flat suction pads SAOF HT2
Ordering data Flat suction pads SAOF HT2
Interior view flat suction pads SAB HT2
Construction
Various series of robust and hard-wearing suction pads
Various connection types
Connection nipple vulcanised to the pad for maximum
strength
Delivered fully assembled
Suction pads for handling sheet metal
Flat suction pads SAOF HT2
Suitability for industry-specific applications
2.18
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Suction pads for handling sheet metal
Flat suction pads SAOF HT2
Technical data Flat suction pads SAOF HT2
Type Suction force Lateral force Volume Min. curve radius Recom. internal hose
[N*] [N**] [cm] [mm] (convex) diameter d [mm]
SAOF 60 x 23 57 36 3,0 20,0 4
SAOF 90 x 30 122 94 7,0 40,0 4
SAOF 80 x 40 140 108 10,7 50,0 4
SAOF 100 x 50 217 177 20,0 75,0 6
SAOF HT2 60x23 to 100x50 IG SAOF HT2 60x23 to 100x50 AG
Type Dimensions in mm*
B B1** dn G1 H L L1** LG1 SW1 Z
SAOF 60x23 G1/4-AG 23 25 5 G1/4""-M 18 62 64 8 17 3
SAOF 60x23 G1/4-IG 23 25 6 G1/4"-F 26 62 64 8 17 3
SAOF 60x23 G3/8-IG 23 25 6 G3/8"-F 26 61 64 8 22 3
SAOF 90x30 G1/4-AG 30 34 5 G1/4"-M 19 92 94 8 17 3
SAOF 90x30 G1/4-IG 30 34 6 G1/4"-F 26 92 94 8 17 3
SAOF 90x30 G3/8-IG 30 34 6 G3/8"-F 27 92 94 9 22 3
SAOF 80x40 G1/4-AG 40 43 5 G1/4"-M 20 82 85 8 17 4
SAOF 80x40 G1/4-IG 40 43 6 G1/4"-F 28 82 85 8 17 4
SAOF 80x40 G3/8-IG 40 43 6 G3/8"-F 28 82 85 9 22 4
SAOF 100x50 G1/4-AG 50 54 6 G1/4"-M 22 102 106 8 17 5
SAOF 100x50 G1/4-IG 50 54 8 G1/4"-F 30 102 106 8 17 5
SAOF 100x50 G3/8-IG 50 54 8 G3/8"-F 31 102 106 9 22 5
Design data Flat suction pads SAOF HT2
Design data Flat suction pads SAOF HT2
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
2.18
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Typ Anschluss
1/4" (male) 1/4" (female) 3/8" (female)
SAOB 60x30 10.01.06.02443 10.01.06.02442 10.01.06.02441
SAOB 80x40 10.01.06.02447 10.01.06.02446 10.01.06.02445
Short designation Diameter in mm Material and shore hardness Connection thread
Example: SAOB 60x30 HT2 65 G3/8-IG
SAOB 60x30 and 80 x40 HT2 65 G1/4-AG (AG = male)
G1/4-IG (IG = f emale)
G3/8-IG
Designation code Bellows suction pads SAOB HT2
Ordering data Bellows suction pads SAOB HT2
Interior view bellows suction pads SAOB HT2
Construction
Various series of robust and hard-wearing suction pads
Various connection types
Connection nipple vulcanised to the pad for maximum
strength
Delivered fully assembled
Suction pads for handling sheet metal
Bellows suction pads SAOB HT2
Technical data Bellows suction pads SAOB HT2
Suction force Lateral force Volume Min. curve radius Recom. internal hose
[N*] [N**] [cm] [mm] (convex) diameter d [mm]
38 56 9,6 30 4
65 98 20,6 40 6
* The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do
not include a safety factor
** The specified transverse forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface.
Depending on the workpiece surface and its quality, the actual values may deviate from these values.
Suitability for industry-specific applications
2.19
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Suction pads for handling sheet metal
Bellows suction pads SAOB HT2
SAOB HT2 60x30 and 80x40 female SAOB HT2 60x30 and 80x40 female
Type Dimensions in mm*
B B1** dn G1 H L L1** LG1 SW1 Z
SAOB 60x30 G1/4-AG 32 33 5 G1/4"-M 27,0 62 63 8 17 7
SAOB 60x30 G1/4-IG 32 33 6 G1/4"-F 34,5 62 63 8 17 7
SAOB 60x30 G3/8-IG 32 33 6 G3/8"-F 35,0 62 63 9 22 7
SAOB 80x40 G1/4-AG 42 43 5 G1/4"-M 29,7 82 83 8 17 9
SAOB 80x40 G1/4-IG 42 43 6 G1/4"-F 37,2 82 83 8 17 9
SAOB 80x40 G3/8-IG 42 43 6 G3/8"-F 37,7 82 83 9 22 9
Design data Bellows suction pads SAOB HT2
Design data Bellows suction pads SAOB HT2
* Acceptable dimensional tolerances for rubber parts concerning to M3 - DIN 7715
** D1 is the external dimension of the suction pad when it is pressed against the workpiece by the vacuum
2.19
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Designation
Overview

3.1 Magnetic gripper for the handling of steel


sheets with holes and apertures.
Diameter: 30 to 70 mm
Holding force: 35 to 290 N
Magnetic grippers
SGM
Basic data Application areas Section
Special grippers
3.0
Release 01/2010
Ordering online now at www.schmalz.com
Magnetic grippers SGM
Our highlights Your advantages
Safe gripping by a permanent
magnet
High holding forces
Compact design
Lightweight construction
Inclusive changeable friction
ring
Can be controlled with com-
pressed-air or combination of
vacuum and compressed-air
Optional with A1-, A2-, A3
connection adapter sidewise
(Holder System HTS)
Facility for connecting two
magnetic grippers together
into a single block
> No electric power required
> Safe handling also in case of
power failure
> Minimum space required
> Low overall weight of the
handling device
> Realization of high lateral
forces
> Controlled with pneumatic
valves or with compact
ejector SMP/SXMP
> Individual connection
possibilities
> Optimal for long, narrow
workpieces
Magnetic grippers
Magnetic grippers SGM
Gripper spider with magnetic grippers SGM being used to
handle perforated sheets of metal
Applications
Handling of perforated metal sheets, complex laser-cut
workpieces and metal sheets with holes and apertures
Handling of ferromagnetic workpieces
Operation with compact ejector Operation with pneumatic valves and compressed-air
3.1
Release 01/2010
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Suitability for industry-specific applications
Type Article No.
SGM 30 G1/8-IG 10.01.17.00162
SGM 40 G1/4-IG 10.01.17.00163
SGM 50 G1/4-IG 10.01.17.00164
SGM 70 G1/4-IG 10.01.17.00165
Short designation Diameter in mm Connection thread
Example: SGM 30 G1/8-IG
SGM 30 G1/8-IG (IG = f emale)
40 G1/4-IG
50
70
Designation code Magnetic grippers SGM
Ordering data Magnetic grippers SGM
Construction
Robust aluminium housing with integrated permanent magnet
Lightweight design
Clip-on friction ring which can be replaced quickly
Bi-stable version: in the case of a power failure, the current
function "Grip" or "Release" remains selected
Standard connection thread in the cover of the magnetic
gripper
Optional mounting facility with the holder system HTS-A1, -
A2, -A3 for mounting a magnetic gripper on the gripping
system
Optional mounting facility with the holder system HTS-A1 D, -
A2 D, -A3 D for block-mounting of two magnetic grippers on
the gripping system
Mounting threads for the holder systems on three sides
Magnetic grippers
Magnetic grippers SGM
Holder System HTS-A1, -A2, -A3 and
Holder System HTS-A1 D, -A2 D, -A3 D
3.1
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Magnetic grippers
Magnetic grippers SGM
Ordering data spare parts Magnetic grippers SGM
Type Friction ring
SGM 30 G1/8-IG 10.01.17.00136
SGM 40 G1/4-IG 10.01.17.00137
SGM 50 G1/4-IG 10.01.17.00138
SGM 70 G1/4-IG 10.01.17.00139
Type Holder System HTS-A1* Holder System HTS-A2* Holder System HTS-A3*
SGM 30 G1/8-IG 10.01.17.00168 10.01.17.00169 10.01.17.00170
SGM 40 G1/4-IG 10.01.17.00168 10.01.17.00169 10.01.17.00170
SGM 50 G1/4-IG 10.01.17.00171 10.01.17.00172 10.01.17.00173
SGM 70 G1/4-IG 10.01.17.00171 10.01.17.00172 10.01.17.00173
Ordering data accessories Holder System (single) Magnetic grippers SGM
* Mounting screws included
Typ Holder System HTS-A1 D* Holder System HTS-A2 D* Holder System HTS-A3 D*
SGM 30 G1/8-IG 10.01.17.00174 10.01.17.00175 10.01.17.00176
SGM 40 G1/4-IG 10.01.17.00174 10.01.17.00175 10.01.17.00176
SGM 50 G1/4-IG 10.01.17.00177 10.01.17.00178 10.01.17.00179
SGM 70 G1/4-IG 10.01.17.00177 10.01.17.00178 10.01.17.00179
Ordering data accessories Holder System (double) Magnetic grippers SGM
* Mounting screws included
* The specified value is a static value and does not include a safety factor. When designing systems with magnetic grippers
SGM, always use a safety factor of S = 3
Type Holding Remaining Operation Control pres- Installation Principle of Operating tem- Weight
force [N]* force [N] pressure [bar] sure range [bar] position operation perature [C] [g]
SGM 30 G1/8-IG 30 0,3 3,56 -0,6 Beliebig Bistabil 570 160
SGM 40 G1/4-IG 100 0,3 3,56 -0,6 Beliebig Bistabil 570 250
SGM 50 G1/4-IG 150 0,3 3,56 -0,6 Beliebig Bistabil 570 420
SGM 70 G1/4-IG 250 0,3 3,56 -0,6 Beliebig Bistabil 570 700
Technical data Magnetic grippers SGM
3.1
Release 01/2010
Ordering online now at www.schmalz.com
Type Dimensions in mm
H1 LG1 LG2 LG4
SGM 30 G1/8-IG 70,2 7 6 5
SGM 40 G1/4-IG 70,2 11 6 7
SGM 50 G1/4-IG 80,2 11 6 7
SGM 70 G1/4-IG 80,2 11 6 8
* Contact surface of the grippers (round) corresponds to dimension B
SGM 30 to 70
Design data Magnetic grippers SGM
Magnetic grippers
Magnetic grippers SGM
3.1
HTS-A1 HTS-A2
Design data accessories Magnetic grippers SGM
Type Dimensions in mm
B* G1 G2 G4 H
SGM 30 G1/8-IG 29,5 G1/8-F G1/8-F M4-F 61,4
SGM 40 G1/4-IG 40 G1/4-F G1/8-F M4-F 61,4
SGM 50 G1/4-IG 50 G1/4-F G1/8-F M5-F 71,4
SGM 70 G1/4-IG 68 G1/4-F G1/8-F M5-F 71,4
HTS-A3
Type Dimensions in mm
B D H L L1 L2
HTS-A1 SGM 30 / 40 20,5 19,0 55 50,2 9,9 25,0
HTS-A2 SGM 30 / 40 20,5 19,0 55 50,2 9,9 25,0
HTS-A3 SGM 30 / 40 20,5 28,5 55 49,4 9,9 26,4
HTS-A1 SGM 50 / 70 26,0 19,0 69 50,2 9,9 25,0
HTS-A2 SGM 50 / 70 26,0 19,0 69 50,2 9,9 25,0
HTS-A3 SGM 50 / 70 26,0 28,5 69 49,4 9,9 26,4
Release 01/2010
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Magnetic grippers
Magnetic grippers SGM
3.1
Type Dimensions in mm
B D H L L1 L2
HTS-A1 D SGM 30 / 40 59,0 19,0 55,0 50,0 9,9 25,0
HTS-A2 D SGM 30 / 40 59,0 19,0 55,0 50,0 9,9 25,0
HTS-A3 D SGM 30 / 40 59,0 28,5 55,0 49,3 9,9 26,4
HTS-A1 D SGM 50 / 70 92,0 19,0 69,0 50,0 9,9 25,0
HTS-A2 D SGM 50 / 70 92,0 19,0 69,0 50,0 9,9 25,0
HTS-A3 D SGM 50 / 70 92,0 28,5 69,0 49,3 9,9 26,4
HTS-A3 D
HTS-A2 D HTS-A1 D
Design data accessories
Release 01/2010
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Overview
Designation
4.10 The holder for suction pads with rectangular
adapters. For hinged mounting with ball head or
rigid mounting with stud.
Suction-pad holder with ball joint and with
stud
Holder for Suction-
pads HTR-S
4.8 The versatile holder for mounting on a wide range
of systems.
Mounting for FSTI plungers Holder for spring
plunger HTR-FST
4.9 The complete system for adjustable mounting of
suction pads.
Connections: G1/4
Vacuum line: G1/8
Mounting for pipes with diameter 25 to
32 mm or 30x30 mm

Universal holder
HTR-UNI
4.11 The holder for suction pads with single ejector for
varying cross-beams
Holder with connections for suction pads
and ejectors
Holder for single
ejector SEAC
4.3 Spring plungers with integrated damping and
height compensation. With high-quality guide
sleeves for rough operating conditions. Overload
protection (FSTA-HD only). Plungers with
anti-rotation guard.
Connections: G1/8 to G1/2
Stroke: 15 to 95 mm

Spring plunger
FSTE-HD
4.4 The spring plunger with integrated damping,
protection against excessively long strokes,
suitable for continuous use under rough
conditions.
Connections: G1/4" to G1/2"
Stroke: 25 to 95 mm

Spring plunger
FSTA-HD
4.5 Spring plungers with internal damping spring
with high quality sliding bearings.
Connections: G1/4 and G3/8
Stroke: 10 and 25 mm

Spring plunger FSTI


4.6 Flexible holder system for ejectors, suction pads
and spring plunger for all current tooling systems
in Press shops and basic assembly.
Connections: G1/4 and G3/8
Connection with pin or ball

Holder-Tooling-
System HTS

4.7 Holders for mounting on square-section tubes.. Mountings for spring plungers
FSTE/FSTA M5 to G1/2
Square sections 30x30 to 60x60 mm
Holder for square
tubes HTR-STS
4.2 Mounting which flexes in all directions, permitting
adaptation to angled surfaces.
Connections: G1/4 and G1/2
Deflection: max. 15
Ball joints KGL
4.1 Mounting which flexes in all directions, permitting
adaptation to angled surfaces.
Connections: G1/4 and G1/2
Deflection: max. 12
Flexolink FLK
Basic data Application areas
Mounting elements
Section
4.0
Release 01/2010
Ordering online now at www.schmalz.com
Flexolink FLK
Our highlights Your advantages
Fully flexible mounting of suc-
tion pads and suction plates
Joint made of rubber and
metal
Low pivoting fulcrum
High-strength connection be-
tween rubber and metal parts
> Very good adaptation to
sloping workpiece surfaces
> Automatic reset function to
neutral position
> Reduced wear on suction
pads when they are placed on
sloping surfaces
> Vacuum-tight design with
integrated protection against
damage
Jointed mountings
Flexolink FLK
Applications
Handling of workpieces with sloping surfaces with large-area
suction pads or plates
Handling of large sheets of materials (such as wood or sheet
metal) which may sag when lifted (Flexolink prevents the sheet
from being pulled off due to one-sided forces)
Can be used together with spring plungers to compensate for
differing workpiece heights and uneven surfaces
Adaptation of the suction plate to a sloping workpiece surface with
FLK
4.1
Flexible mounting made of high-quality steel with a rubber
buffer (vulcanised into position) as a joint
Maximum deflection angle limited by a screw-in stop
Force is transferred via a shaped metal connection within the
joint
Flats on upper and lower halves for damage-free installation
Construction
Suction plates mounted with Flexolink units for the handling
of checker plate
Release 01/2010
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Jointed mountings
Flexolink FLK
Short designation Connection thread 1 Connection thread 2
Example: FLK G1/4-IG M10x1,25-AG
FLK G1/2-AG (AG = male) G1/2-AG (AG = male)
G1/2-IG (IG = f emale) G1/4-AG
G1/4-AG M10x1,25-AG
G1/4-IG
Designation code Flexolink FLK
Ordering data Flexolink FLK
Type* Article No.
FLK G1/4-IG M10x1.25-AG 10.01.03.00206
FLK G1/4-IG G1/4-AG 10.01.03.00178
FLK G1/4-AG G1/4-AG 10.01.03.00152
FLK G1/2-IG G1/2-AG 10.01.03.00175
FLK G1/2-AG G1/2-AG 10.01.03.00153
FLK G1/2-IG G1/2-AG V 10.01.03.00207
Suitability for industry-specific applications
* V = Special reinforced Flexolink for use with suction plates SPU 300 and SPU 400.
Technical data Flexolink FLK
Type Vertical load [N] Bending moment [Nm] Weight [g]
FLK G1/4-IG M10x1.25-AG 500 8 26
FLK G1/4-IG G1/4-AG 750 10 30
FLK G1/4-AG G1/4-AG 750 10 30
FLK G1/2-IG G1/2-AG 3000 50 100
FLK G1/2-AG G1/2-AG 3000 65 100
FLK G1/2-IG G1/2-AG V 4500 65 190
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FLK AG-AG
Jointed mountings
Flexolink FLK
Design data Flexolink FLK
FLK AG-IG
Type Dimensions in mm
dn G1 G2 H LG1 LG2 SW1 W []
FLK G1/4-IG M10x1.25-AG 2,8 G1/4"-F M10 x1.25-M 27,0 10,5 8 17 12
FLK G1/4-IG G1/4-AG 3,0 G1/4"-F G1/4"-M 27,0 12,0 12 17 12
FLK G1/4-AG G1/4-AG 3,0 G1/4"-M G1/4"-M 16,5 10,5 12 17 12
FLK G1/2-IG G1/2-AG 6,0 G1/2"-F G1/2"-M 33,5 14,0 14 27 12
FLK G1/2-AG G1/2-AG 5,5 G1/2"-M G1/2"-M 21,0 14,0 14 27 12
FLK G1/2-IG G1/2-AG V 6,0 G1/2"-M G1/2"-F 53,0 14,0 14 36 8
4.1
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Ball joints KGL
Our highlights Your advantages
Fully flexible mounting of
suction pads and suction
plates
Sealed ball-and-socket joint
with vacuum-tight seal
Low center of flexure
> Very good adaptation to
workpieces with sloping
surfaces
> Vacuum-tight construction
> Minimum wear on the suction
pad when it is placed on a
sloping surface
Jointed mountings
Ball jointed KGL
Handling of workpieces with sloping surfaces with the aid of
large-size suction pads or suction plates
Handling of large sheets of materials (such as wood or sheet
metal) which may sag when lifted (flexible mounting with KGL
prevents premature pulling-off of the sheet as the result of one-
sided loading)
Can be used together with spring plungers to compensate for
differing workpiece heights and uneven surfaces
Applications
Construction
Ball and socket made of galvanized steel (KGL G1/8-IG, G1/8-
AG stainless-steel)
Ball and socket with O-ring seal to prevent vacuum leaks
Adaptation of the suction plate to a sloping workpiece surface with
KGL
Suitability for industry-specific applications
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Jointed mountings
Ball joints KGL
Short designation Connection thread 1 Connection thread 2 Material
Example: KGL G1/8-IG G1/8-AG A2
KGL G1/8-IG (IG = f emale) G1/8-AG (AG = male) -Steel galvanised
G1/4-IG G1/4-AG A2Stainless steel
G1/2-IG M10x1,25-AG
G1/2-AG
Designation code Ball joints KGL
Ordering data Ball joints KGL
Type Article No.
KGL G1/8-IG G1/8-AG A2 10.01.03.00109
KGL G1/4-IG G1/4-AG 10.01.03.00110
KGL G1/4-IG M10x1.25-AG 10.01.03.00137
KGL G1/2-IG G1/2-AG 10.01.03.00111
Technical data Ball joints KGL
Type Vertical load [N] Weight [g]
KGL G1/8-IG G1/8-AG A2 300 26
KGL G1/4-IG G1/4-AG 1500 67
KGL G1/4-IG M10x1.25-AG 1500 67
KGL G1/2-IG G1/2-AG 2500 116
KGL 1/8 to 1/2
Design data Ball joints KGL
Type Dimensions in mm
H LG1 LG2 SW1 W[]
KGL G1/8-IG G1/8-AG A2 26,5 8,5 7 14 15
KGL G1/4-IG G1/4-AG 37,5 12,0 10 19 15
KGL G1/4-IG M10x1.25-AG 37,5 12,0 10 19 15
KGL G1/2-IG G1/2-AG 40,0 14,0 12 24 15
4.2
Type Dimensions in mm
dn G1 G2
KGL G1/8-F G1/8-M A2 2,0 G1/8"-F G1/8"-M
KGL G1/4-F G1/4-M 3,5 G1/4"-F G1/4"-M
KGL G1/4-F M10x1.25-M 3,5 G1/4"-F M10x1,25-M
KGL G1/2-F G1/2-M 4,0 G1/2"-F G1/2"-M
Release 01/2010
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Spring plunger FSTE-HD
Our highlights Your advantages
Spring plunger with high-
quality sliding bearings and
smoothed plunger rod
Spring plunger with one or
two damping springs
Wide range of connection
threads and stroke lengths
Anti-rotation guard available
as option
Applications
Handling of workpieces with differing heights (such as curved
metal sheets, etc.)
Handling of easily damaged workpieces (such as sheets of
glass) without additional control functions to prevent damage,
since the plunger ensures soft placement
For use under rough operating conditions
For handling tasks with very dynamic motion and short cycle
times
Spring plunger consisting of high-strength stainless steel rod,
brass sleeve with integrated bearing and damping springs
Plunger rod with integrated vacuum feed (connection thread at
top)
Anti-rotation guard due to flat side on the rod and a
correspondingly shaped guide sleeve
Thread for suction pad is always a male thread
Thread for vacuum line is always a female thread
Construction
> Maintenance-free, with
extremely long operating
lifetime; suitable for short cycle
times
> Guarantees soft placement on
easily damaged workpieces.
Absorbs shocks and vibration.
Prevents excessively long
strokes.
> Available for a wide range of
applications and for all standard
suction pads
> Suitable for use with oval
suction pads
Spring plunger
Spring plunger FSTE-HD
Spring plungers FSTE-HD on a vacuum spider for handling of
sheet metal in the automobile industry
4.3
Release 01/2010
Ordering online now at www.schmalz.com
Suitability for industry-specific applications
Short designation Version Suction-pad connection Plunger stroke in mm Aditional function
Example: FSTE-HD HD G1/8-AG 15 VG
FSTE-HD HDHeavy Duty (hard G1/8-AG (AG = male) 15 to 90 VGwith anti-rotation guard
use) G1/4-AG
G1/2-AG
G3/8-AG
Designation code Spring plunger FSTE-HD
Ordering data Spring plunger FSTE-HD
Type* Plunger stroke in mm**
15 25 50 75 90
FSTE-HD G1/8 10.01.02.00756 10.01.02.00757 10.01.02.00758 - -
FSTE-HD G1/8 VG 10.01.02.00872 10.01.02.00873 10.01.02.00874 - -
FSTE-HD G1/4 - 10.01.02.00763 10.01.02.00764 10.01.02.00765 -
FSTE-HD G1/4 VG - 10.01.02.00875 10.01.02.00876 10.01.02.00877 10.01.02.01056
FSTE-HD G3/8 - 10.01.02.00811 - 10.01.02.00812 10.01.02.00813
FSTE-HD G3/8 VG - 10.01.02.00878 - 10.01.02.00879 10.01.02.00880
FSTE-HD G1/2 - 10.01.02.00770 - 10.01.02.00771 10.01.02.00772
FSTE-HD G1/2 VG - 10.01.02.00881 - 10.01.02.00882 10.01.02.00883
Spring plunger
Spring plunger FSTE-HD
* VG = Version with rotation lock for repeatable accurate positioning of suction pads
** Commendation: To raise the lifetime in continuous duty, prevent the maximal slide stroke
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Technical data Spring plunger FSTE-HD
Spring plunger
Spring plunger FSTE-HD
Type Springrate Spring preten- Spring Vertical load Horizontal- Weight Operation tem-
[N/mm] sion [N] force [N]* [N]** load [N]*** [g] peratur [C]
FSTE-HD G1/8-AG 15 0,221 3,53 5,19 3700 385 80 080
FSTE-HD G1/8-AG 15 VG 0,221 3,53 5,19 3700 385 80 080
FSTE-HD G1/8-AG 25 0,143 3,57 5,36 3700 283 90 080
FSTE-HD G1/8-AG 25 VG 0,143 3,57 5,36 3700 283 90 080
FSTE-HD G1/8-AG 50 0,097 2,92 5,34 3700 173 110 080
FSTE-HD G1/8-AG 50 VG 0,097 2,92 5,34 3700 173 110 080
FSTE-HD G1/4-AG 25 0,711 6,47 15,36 2400 747 145 080
FSTE-HD G1/4-AG 25 VG 0,711 6,47 15,36 2400 747 145 080
FSTE-HD G1/4-AG 50 0,452 1,40 12,70 2400 466 175 080
FSTE-HD G1/4-AG 50 VG 0,452 1,40 12,70 2400 466 175 080
FSTE-HD G1/4-AG 75 0,262 5,38 15,20 2400 340 190 080
FSTE-HD G1/4-AG 75 VG 0,262 5,38 15,20 2400 340 190 080
FSTE-HD G1/4-AG 90 VG 0,262 1,49 13,28 1500 - - -
FSTE-HD G3/8-AG 25 3,829 25,64 73,50 4800 1870 400 080
FSTE-HD G3/8-AG 25 VG 3,829 25,64 73,50 4800 1870 400 080
FSTE-HD G3/8-AG 75 1,072 37,20 77,40 4800 800 530 080
FSTE-HD G3/8-AG 75 VG 1,072 37,20 77,40 4800 800 530 080
FSTE-HD G3/8-AG 90 1,072 24,38 75,30 4800 730 545 080
FSTE-HD G3/8-AG 90 VG 1,072 24,38 75,30 4800 730 545 080
FSTE-HD G1/2-AG 25 3,829 25,64 73,50 4900 1870 400 080
FSTE-HD G1/2-AG 25 VG 3,829 25,64 73,50 4900 1870 400 080
FSTE-HD G1/2-AG 75 1,072 37,20 77,40 4900 800 530 080
FSTE-HD G1/2-AG 75 VG 1,072 37,20 77,40 4900 800 530 080
FSTE-HD G1/2-AG 90 1,072 24,38 75,30 4900 730 544 080
FSTE-HD G1/2-AG 90 VG 1,072 34,38 75,30 4900 730 545 080
* Referred to 50% of operating stroke
** Maximum static loading
*** The horizontal loading is a maximum static loading and has a negative effect on the in and out movement in a horizontal position
4.3
Release 01/2010
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Spring plunger
Spring plunger FSTE-HD
Design data Spring plunger FSTE-HD
Type Dimensions in mm
G1 G2 G3 H H2 LG1 LG2 LG3 SW1 Z (Stroke)
FSTE-HD G1/8-AG 15 G1/8"-F G1/4"-M M16x1.5-M 72,5 28,5 8 6,5 30 22 15
FSTE-HD G1/8-AG 15 VG G1/8"-F G1/4"-M M16x1.5-M 72,5 28,5 8 6,5 30 22 15
FSTE-HD G1/8-AG 25 G1/8"-F G1/4"-M M16x1.5-M 85,5 41,5 8 6,5 30 22 25
FSTE-HD G1/8-AG 25 VG G1/8"-F G1/4"-M M16x1.5-M 85,5 41,5 8 6,5 30 22 25
FSTE-HD G1/8-AG 50 G1/8"-F G1/4"-M M16x1.5-M 116,5 72,5 8 6,5 30 22 50
FSTE-HD G1/8-AG 50 VG G1/8"-F G1/4"-M M16x1.5-M 116,5 72,5 8 6,5 30 22 50
FSTE-HD G1/4-AG 25 G1/8"-F G1/4"-M M20x1.5-M 86,0 40,5 12 8,5 40 24 25
FSTE-HD G1/4-AG 25 VG G1/8"-F G1/4"-M M20x1.5-M 86,0 40,5 12 8,5 40 24 25
FSTE-HD G1/4-AG 50 G1/8"-F G1/4"-M M20x1.5-M 115,5 70,0 12 8,5 40 24 50
FSTE-HD G1/4-AG 50 VG G1/8"-F G1/4"-M M20x1.5-M 115,5 70,0 12 8,5 40 24 50
FSTE-HD G1/4-AG 75 G1/8"-F G1/4"-M M20x1.5-M 145,5 100,0 12 8,5 40 24 75
FSTE-HD G1/4-AG 75 VG G1/8"-F G1/4"-M M20x1.5-M 145,5 99,5 12 8,5 40 24 75
FSTE-HD G1/4-AG 90 VG G1/8"-F G1/4"-M M20x1.5-M 160,0 - 12 8,5 40 24 90
FSTE-HD G3/8-AG 25 G1/8"-F G3/8"-M M30x1.5-M 106,0 41,0 12 10,5 53 36 25
FSTE-HD G3/8-AG 25 VG G1/8"-F G3/8"-M M30x1.5-M 106,0 41,0 12 10,5 53 36 25
FSTE-HD G3/8-AG 75 G1/8"-F G3/8"-M M30x1.5-M 177,0 112,0 12 10,5 53 36 75
FSTE-HD G3/8-AG 75 VG G1/8"-F G3/8"-M M30x1.5-M 177,0 112,0 12 10,5 53 36 75
FSTE-HD G3/8-AG 90 G1/8"-F G3/8"-M M30x1.5-M 189,0 124,0 12 10,5 53 36 90
FSTE-HD G3/8-AG 90 VG G1/8"-F G3/8"-M M30x1.5-M 189,0 124,0 12 10,5 53 36 90
FSTE-HD G1/2-AG 25 G1/8"-F G3/8"-M M30x1.5-M 105,5 40,5 12 10,5 53 36 25
FSTE-HD G1/2-AG 25 VG G1/8"-F G3/8"-M M30x1.5-M 105,5 40,5 12 10,5 53 36 25
FSTE-HD G1/2-AG 75 G1/8"-F G3/8"-M M30x1.5-M 176,5 111,5 12 10,5 53 36 75
FSTE-HD G1/2-AG 75 VG G1/8"-F G3/8"-M M30x1.5-M 176,5 111,5 12 10,5 53 36 75
FSTE-HD G1/2-AG 90 G1/8"-F G3/8"-M M30x1.5-M 188,5 123,5 12 10,5 53 36 90
FSTE-HD G1/2-AG 90 VG G1/8"-F G3/8"-M M30x1.5-M 188,5 123,5 12 10,5 53 36 90
Design data Spring plunger FSTE-HD
FSTE-HD 1/8 to 1/2(-VG)
4.3
Release 01/2010
Ordering online now at www.schmalz.com
Spring plunger FSTA-HD
Our highlights Your advantages
Spring plunger with lower
damping spring
Upper damping spring with
spring rate
Construction
Spring plunger consisting of a high-strength steel rod, guide
sleeve and upper and lower damping springs
Plunger rod with integrated vacuum feed (connection thread at
top)
Thread for suction pad is always a male thread
Thread for vacuum line is always a female thread
> Soft placement of the suction
pad on easily damaged
workpieces; good compensation
for varying workpiece heights
> Prevention of excessive stroke
lengths; uniform load distribution
Spring plunger
Spring plunger FSTA-HD
Applications
Handling of workpieces with differing heights (such as curved
metal sheets, etc.)
Handling of easily damaged workpieces (such as sheets of
glass) without additional control functions to prevent damage,
since the plunger ensures soft placement
Suitability for industry-specific applications
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Short designation Version Suction-pad connection Plunger stroke in mm Aditional function
Example: FSTA-HD HD G1/4-AG 25 VG
FSTA-HD HDHeavy Duty (Hard G1/4-AG (AG = male) 25 to 90 VGwith anti-rotation guard
Use) G3/8-AG
G1/2-AG
Designation code Spring plunger FSTA-HD
Ordering data Spring plunger FSTA-HD
Type Plunger stroke in mm*
25 50 90
FSTA-HD G1/4 10.01.02.00777 10.01.02.00778 -
FSTA-HD G1/4 VG 10.01.02.00884 10.01.02.00885 -
FSTA-HD G3/8 10.01.02.00814 10.01.02.00815 10.01.02.00816
FSTA-HD G3/8 VG 10.01.02.00886 10.01.02.00887 10.01.02.00888
FSTA-HD G1/2 10.01.02.00779 10.01.02.00780 10.01.02.00781
FSTA-HD G1/2 VG 10.01.02.00889 10.01.02.00890 10.01.02.00891
Spring plunger
Spring plunger FSTA-HD
* Commendation: To raise the lifetime in continuous duty, prevent the maximal slide stroke
Technical data Spring plunger FSTE-HD
Type Springrate Spring preten- Spring Vertical load Horizontal- Weight Operation tem-
[N/mm] sion [N] force [N]* [N]** load [N]*** [g] peratur [C]
FSTA-HD G1/4-AG 25 0,711 8,95 17,8 2400 800 185 080
FSTA-HD G1/4-AG 25 VG 0,711 8,95 17,8 2400 800 185 080
FSTA-HD G1/4-AG 50 0,262 14,10 20,6 2400 490 210 080
FSTA-HD G1/4-AG 50 VG 0,262 14,10 20,6 2400 490 210 080
FSTA-HD G3/8-AG 25 3,828 25,65 73,5 4800 1870 495 080
FSTA-HD G3/8-AG 25 VG 3,828 25,65 73,5 4800 1870 495 080
FSTA-HD G3/8-AG 50 1,810 3,95 49,2 4800 1200 540 080
FSTA-HD G3/8-AG 50 VG 1,810 3,95 49,2 4800 1200 540 080
FSTA-HD G3/8-AG 90 1,072 24,38 75,3 4800 730 645 080
FSTA-HD G3/8-AG 90 VG 1,072 24,38 75,3 4800 730 645 080
FSTA-HD G1/2-AG 25 3,828 25,65 73,5 4900 1870 493 080
FSTA-HD G1/2-AG 25 VG 3,828 25,65 73,5 4900 1870 495 080
FSTA-HD G1/2-AG 50 1,810 3,95 49,2 4900 1200 539 080
FSTA-HD G1/2-AG 50 VG 1,810 3,95 49,2 4900 1200 540 080
FSTA-HD G1/2-AG 90 1,072 24,38 75,3 4900 730 645 080
FSTA-HD G1/2-AG 90 VG 1,072 24,38 75,3 4900 730 645 080
* Referred to 50% of operating stroke
** Maximum static loading
*** The horizontal loading is a maximum static loading and has a negative effect on the in and out movement in a horizontal position
4.4
Release 01/2010
Ordering online now at www.schmalz.com
Spring plunger
Spring plunger FSTA-HD
Design data Spring plunger FSTA-HD
Type Dimensions in mm
G1 G2 G3 H H2 LG1 LG2 LG3 SW1 Z (Stroke)
FSTA-HD G1/4-AG 25 G1/8"-F G1/4"-M M20x1.5-M 114,5 37,0 12 8,5 40 24 25
FSTA-HD G1/4-AG 25 VG G1/8"-F G1/4"-M M20x1.5-M 114,5 37,0 12 8,5 40 24 25
FSTA-HD G1/4-AG 50 G1/8"-F G1/4"-M M20x1.5-M 144,0 66,5 12 8,5 40 24 50
FSTA-HD G1/4-AG 50 VG G1/8"-F G1/4"-M M20x1.5-M 144,0 66,5 12 8,5 40 24 50
FSTA-HD G3/8-AG 25 G3/8"-F G3/8"-M M30x1.5-M 146,5 49,5 12 10,5 53 36 25
FSTA-HD G3/8-AG 25 VG G3/8"-F G3/8"-M M30x1.5-M 147,0 57,0 12 10,5 53 36 25
FSTA-HD G3/8-AG 50 G3/8"-F G3/8"-M M30x1.5-M 176,5 79,5 12 10,5 53 36 50
FSTA-HD G3/8-AG 50 VG G3/8"-F G3/8"-M M30x1.5-M 177,0 87,0 12 10,5 53 36 50
FSTA-HD G3/8-AG 90 G3/8"-F G3/8"-M M30x1.5-M 229,5 132,5 12 10,5 53 36 90
FSTA-HD G3/8-AG 90 VG G3/8"-F G3/8"-M M30x1.5-M 230,0 140,0 12 10,5 53 36 90
FSTA-HD G1/2-AG 25 G3/8"-F G1/2"-M M30x1.5-M 146,5 56,5 12 10,5 53 36 25
FSTA-HD G1/2-AG 25 VG G3/8"-F G1/2"-M M30x1.5-M 146,5 56,5 12 10,5 53 36 25
FSTA-HD G1/2-AG 50 G3/8"-F G1/2"-M M30x1.5-M 176,5 86,5 12 10,5 53 36 50
FSTA-HD G1/2-AG 50 VG G3/8"-F G1/2"-M M30x1.5-M 176,5 86,5 12 10,5 53 36 50
FSTA-HD G1/2-AG 90 G3/8"-F G1/2"-M M30x1.5-M 229,5 139,5 12 10,5 53 36 90
FSTA-HD G1/2-AG 90 VG G3/8"-F G1/2"-M M30x1.5-M 229,5 139,5 12 10,5 53 36 90
FSTA-HD 1/4 to 1/2 (-VG)
4.4
Release 01/2010
Ordering online now at www.schmalz.com
Spring plunger FSTI
Our highlights Your advantages
Spring plunger with high-
quality sliding bearings and
excellent guidance
Internal damping spring
Minimum overall height;
weight optimized
Anti-rotation guard available
as option
Construction
Spring plunger consisting of high-strength steel rod, guide sleeve
with integrated sliding bearing and internal damping spring
Burnished surface finish; on the version with anti-turning
function, the plunger rod is specially coated for optimum sliding
behaviour
Plunger rod with integrated vacuum feed (connection thread at
top)
Anti-rotation guard by a flat side machined on the plunger rod
and a correspondingly shaped guide sleeve
Thread for suction pad is always a male thread
Thread for vacuum line is either a female or male thread, as
desired
> Very economical operation,
since no maintenance needed
> Soft placement on easily
damaged workpieces; spring
protected against dirt and
external mechanical forces
> Suitable for use in very small
spaces and with highly dynamic
motion
> Suitable for use with oval
suction pads
Spring plunger
Spring plunger FSTI
Applications
Handling of workpieces with differing heights (such as curved
sheet-metal parts, etc.)
Handling of easily damaged workpieces (such as sheets of
glass) without additional control functions to prevent damage,
since the plunger ensures soft placement
Particularly suitable for handling tasks in the automobile sector
Vacuum cross-beam with spring plungers FSTI
Robot vacuum spider with spring plungers FSTI
4.5
Release 01/2010
Ordering online now at www.schmalz.com
Short designation Version Suction-pad connection Plunger stroke in mm Aditional function
Example: FSTI G1/4-AG G1/8-AG 10 VG
FSTI G1/4-AG (AG = male) G1/8-AG (AG = male) 10 to 50 VGwith anti-rotation guard
G3/8-AG G1/8-IG (IG = f emale)
Designation code Spring plunger FSTI
Ordering data Spring plunger FSTI
Type* Plunger stroke in mm**
15 25 50
FSTI G1/4-AG G1/8-AG 10.01.02.00864 10.01.02.00868 10.01.02.00992
FSTI G1/4-AG G1/8-AG VG 10.01.02.00865 10.01.02.00869 10.01.02.00993
FSTI G1/4-AG G1/8-IG 10.01.02.00866 10.01.02.00870 10.01.02.00994
FSTI G1/4-AG G1/8-IG VG 10.01.02.00867 10.01.02.00871 10.01.02.00995
FSTI G3/8-AG G1/8-AG 10.01.02.00755 10.01.02.00843 10.01.02.00996
FSTI G3/8-AG G1/8-AG VG 10.01.02.00860 10.01.02.00862 10.01.02.00997
FSTI G3/8-AG G1/8-IG 10.01.02.00851 10.01.02.00850 10.01.02.00998
FSTI G3/8-AG G1/8-IG VG 10.01.02.00861 10.01.02.00863 10.01.02.00999
Spring plunger
Spring plunger FSTI
Suitability for industry-specific applications
* VG = Version with rotation lock for repeatable accurate positioning of suction pads
** Commendation: To raise the lifetime in continuous duty, prevent the maximal slide stroke
4.5
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Technical data Spring plunger FSTI
Type Springrate Spring preten- Spring Vertical load Horizontal- Weight Operation tem-
[N/mm] sion [N] force [N]* [N]** load [N]*** [g] peratur [C]
FSTI G1/4-AG G1/8-AG 10 0,097 7,08 7,57 1000 700 150 080
FSTI G1/4-AG G1/8-AG 10 VG 0,097 7,08 7,57 1000 500 150 080
FSTI G1/4-AG G1/8-IG 10 0,097 7,08 7,57 1000 700 150 080
FSTI G1/4-AG G1/8-IG 10 VG 0,097 7,08 7,57 1000 500 150 080
FSTI G1/4-AG G1/8-AG 25 0,097 5,63 6,84 1000 700 180 080
FSTI G1/4-AG G1/8-AG 25 VG 0,097 5,63 6,84 1000 500 180 080
FSTI G1/4-AG G1/8-IG 25 0,097 5,63 6,84 1000 700 180 080
FSTI G1/4-AG G1/8-IG 25 VG 0,097 5,63 6,84 1000 500 180 080
FSTI G1/4-AG G1/8-AG 50 0,097 2,30 4,70 1000 700 230 080
FSTI G1/4-AG G1/8-AG 50 VG 0,097 2,30 4,70 1000 500 230 080
FSTI G1/4-AG G1/8-IG 50 0,097 2,30 4,70 1000 700 230 080
FSTI G1/4-AG G1/8-IG 50 VG 0,097 2,30 4,70 1000 500 230 080
FSTI G3/8-AG G1/8-AG 10 0,097 7,08 7,57 1000 700 150 080
FSTI G3/8-AG G1/8-AG 10 VG 0,097 7,08 7,57 1000 500 150 080
FSTI G3/8-AG G1/8-IG 10 0,097 7,08 7,57 1000 700 150 080
FSTI G3/8-AG G1/8-IG 10 VG 0,097 7,08 7,57 1000 500 150 080
FSTI G3/8-AG G1/8-AG 25 0,097 5,63 6,84 1000 700 180 080
FSTI G3/8-AG G1/8-AG 25 VG 0,097 5,63 6,84 1000 500 180 080
FSTI G3/8-AG G1/8-IG 25 0,097 5,63 6,84 1000 700 180 080
FSTI G3/8-AG G1/8-IG 25 VG 0,097 5,63 6,84 1000 500 180 080
FSTI G3/8-AG G1/8-AG 50 0,097 2,30 4,70 1000 700 230 080
FSTI G3/8-AG G1/8-AG 50 VG 0,097 2,30 4,70 1000 500 230 080
FSTI G3/8-AG G1/8-IG 50 0,097 2,30 4,70 1000 700 230 080
FSTI G3/8-AG G1/8-IG 50 VG 0,097 2,30 4,70 1000 500 230 080
FSTIAGAG (-VG)
Spring plunger
Spring plunger FSTI
Design data Spring plunger FSTI
FSTIAGIG (-VG)
4.5
* Referred to 50% of operating stroke
** Maximum static loading
*** The horizontal loading is a maximum static loading and has a negative effect on the in and out movement in a horizontal position
Release 01/2010
Ordering online now at www.schmalz.com
Spring plunger
Spring plunger FSTI
Design data Spring plunger FSTI
Type Dimensions in mm
G1 G2 G3 H H2 LG1 LG2 LG3 SW1 Z (Stroke)
FSTI G1/4-AG G1/8-AG 10 G1/8"-M G1/4"-M M18x1.5-M 71,0 21,0 6,5 10 41 27 10
FSTI G1/4-AG G1/8-AG 10 VG G1/8"-M G1/4"-M M18x1.5-M 71,0 21,0 6,5 10 41 27 10
FSTI G1/4-AG G1/8-IG 10 G1/8"-F G1/4"-M M18x1.5-M 79,5 19,5 12,0 10 41 27 10
FSTI G1/4-AG G1/8-IG 10 VG G1/8"-F G1/4"-M M18x1.5-M 79,5 19,5 12,0 10 41 27 10
FSTI G1/4-AG G1/8-AG 25 G1/8"-M G1/4"-M M18x1.5-M 101,0 36,0 6,5 10 56 27 25
FSTI G1/4-AG G1/8-AG 25 VG G1/8"-M G1/4"-M M18x1.5-M 101,0 36,0 6,5 10 56 27 25
FSTI G1/4-AG G1/8-IG 25 G1/8"-F G1/4"-M M18x1.5-M 109,5 34,5 12,0 10 56 27 25
FSTI G1/4-AG G1/8-IG 25 VG G1/8"-F G1/4"-M M18x1.5-M 109,5 34,5 12,0 10 56 27 25
FSTI G1/4-AG G1/8-AG 50 G1/8"-M G1/4"-M M18x1.5-M 176,5 59,0 6,5 8 96 27 50
FSTI G1/4-AG G1/8-AG 50 VG G1/8"-M G1/4"-M M18x1.5-M 176,5 59,0 6,5 8 96 27 50
FSTI G1/4-AG G1/8-IG 50 G1/8"-F G1/4"-M M18x1.5-M 180,0 59,0 12,0 8 96 27 50
FSTI G1/4-AG G1/8-IG 50 VG G1/8"-F G1/4"-M M18x1.5-M 180,0 59,0 12,0 8 96 27 50
FSTI G3/8-AG G1/8-AG 10 G1/8"-M G3/8"-M M18x1.5-M 72,0 22,0 6,5 9 41 27 10
FSTI G3/8-AG G1/8-AG 10 VG G1/8"-M G3/8"-M M18x1.5-M 72,0 22,0 6,5 9 41 27 10
FSTI G3/8-AG G1/8-IG 10 G1/8"-F G3/8"-M M18x1.5-M 82,5 22,5 12,0 9 41 27 10
FSTI G3/8-AG G1/8-IG 10 VG G1/8"-F G3/8"-M M18x1.5-M 82,5 22,5 12,0 9 41 27 10
FSTI G3/8-AG G1/8-AG 25 G1/8"-M G3/8"-M M18x1.5-M 102,0 37,0 6,5 9 56 27 25
FSTI G3/8-AG G1/8-AG 25 VG G1/8"-M G3/8"-M M18x1.5-M 102,0 37,0 6,5 9 56 27 25
FSTI G3/8-AG G1/8-IG 25 G1/8"-F G3/8"-M M18x1.5-M 112,5 37,5 12,0 9 56 27 25
FSTI G3/8-AG G1/8-IG 25 VG G1/8"-F G3/8"-M M18x1.5-M 112,5 37,5 12,0 9 56 27 25
FSTI G3/8-AG G1/8-AG 50 G1/8"-M G3/8"-M M18x1.5-M 176,5 54,0 6,5 8 96 27 50
FSTI G3/8-AG G1/8-AG 50 VG G1/8"-M G3/8"-M M18x1.5-M 176,5 54,0 6,5 8 96 27 50
FSTI G3/8-AG G1/8-IG 50 G1/8"-F G3/8"-M M18x1.5-M 180,0 54,0 12,0 8 96 27 50
FSTI G3/8-AG G1/8-IG 50 VG G1/8"-F G3/8"-M M18x1.5-M 180,0 54,0 12,0 8 96 27 50
4.5
Release 01/2010
Ordering online now at www.schmalz.com
Holder-Tooling-System HTS
Our highlights Your advantages
Fast and reliable adaptation
to different shapes of
workpieces
Adaptation to al common
systems
Lightweight design, combined
with very high durability
Varied threads and adapter-
connections
Optimized shape
Flat construction
> Universal use
> Fast assembly, change and
reusability of devices
> Very low weight, maximum
availability
> High flexibility
> No collision between champ
and workpiece
> Minimum space required
Holders for suction pads and spring plunger
Holder-Tooling-System HTS
Applications
Assembling of tooling-systems
Assemble of suction pads, de-central ejectors, spring plungers
etc.
Suitability for industry-specific applications
4.6
Vacuum spider with Holder HTS in the automobile industry
Laser-
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Holders for suction pads and spring plunger
Holder-Tooling-System HTS
Modular concept
4.6
Plug-in-screw-unions for
vacuum connection
Ejector SEAC VE-SH
(with vacuum-switch
and protection covering)
Ejector SEAC
Holder HTS
Suction cup
Spring plunger /
Sensor
Ejector SEAC RP
(pneumatically controlled)
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Holder-Tooling-System HTS
Designation code Holder-Tooling-System HTS
HTS X X X X
A2
A3
Beispiel Typ
HTS-A2 FST G2 G8 15 FST Spring plunger
HTS-A3-SE1 SE Sensor
HTS-A2 SP G17 G5 SP Suction pad
HTS-A3 E G17 G5 E ejector
4.6
A2 Connector pin with slot 19mm
A3 Connector ball 28,5mm
1. Type of connector 2. Type of system 3. Connection bottom side 4. Connection top side
1. Connectors
3. Connection bottom side
4. Connection top side
2. System
Release 01/2010
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Holders for suction pads and spring plunger
Holder-Tooling-System HTS
Type Article No. Type of system Connection
Bottom** Top
HTS-A3-E-RA-G5 10.07.06.00185 A3 Rectangular adapter G1/4 F
HTS-A3-E-G17-G5 10.07.06.00168 A3 G1/4-M, long G1/4 F
HTS-A3-E-G2-G5 10.07.06.00170 A3 G1/4-M G1/4 F
HTS-A3-E-G18-G5 10.07.06.00169 A3 G3/8-M, long G1/4 F
HTS-A3-E-G9-G5 10.07.06.00171 A3 G3/8-M G1/4 F
HTS-A2-E-RA-G5 10.07.06.00186 A2 Rectangular Adapter G1/4 F
HTS-A2-E-G17-G5 10.07.06.00187 A2 G1/4-M, long G1/4 F
HTS-A2-E-G2-G5 10.07.06.00188 A2 G1/4-M G1/4 F
HTS-A2-E-G18-G5 10.07.06.00189 A2 G3/8-M, long G1/4 F
HTS-A2-E-G9-G5 10.07.06.00190 A2 G3/8-M G1/4 F
HTS-A2-20 E G18 G5 10.07.06.00195 A2 G1/4-M, long G1/4 F
HTS-A3-G19 10.07.06.00179* A3 M18x1-F pass
HTS-A3-G3 10.07.06.00180* A3 M18x1,5-F pass
HTS-A3-D3 10.07.06.00172* A3 Hole 18,5 pass
HTS-A3-G5 10.07.06.00173* A3 G1/4-F pass
HTS-A2-G19 10.07.06.00182* A2 M18x1-F pass
HTS-A2-G3 10.07.06.00181* A2 M18x1,5-F pass
HTS-A2-D3 10.07.06.00184* A2 Hole 18,5 pass
HTS-A2-G5 10.07.06.00183* A2 G1/4-F pass
Ordering data Holder-Tooling-System HTS-A2 E/ HTS-A3 E
4.6
* Without specification E the holders are universal holders to mount spring plungers, thread bars etc. It is not possible to mount
ejectors.
**All thread with versions long are inclusive counter nut and O-ring.
Release 01/2010
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Holders for suction pads and spring plunger
Design data Holder-Tooling-System HTS-A2 E/ HTS-A3 E
HTS-A2-E--AG
HTS-A2-E--IG/pass
HTS-A2-E-RA
HTS-A3-E--AG
HTS-A3-E--IG/pass
HTS-A3-E-RA
4.6
Holder-Tooling-System HTS
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Design data Holder-Tooling-System HTS-A2 E/ HTS-A3 E
Type Dimensions in mm*
B d D1 Dk G1* G2** G3** H H2 L L1 LG1 X1
HTS-A3 E RA G5 42 - - 28,5 - G1/4 M4 31,0 20,0 47,0 76 - 28
HTS-A3 E G17 G5 40 5.0 - 28,5 G1/4 G1/4 M4 24,0 16,0 47,0 59 25 28
HTS-A3 E G2 G5 40 6.0 - 28,5 G1/4 G1/4 M4 24,0 17,0 47,0 67 12 28
HTS-A3 E G18 G5 40 6.0 - 28,5 G3/8 G1/4 M4 35,5 16,0 47,0 67 25 28
HTS-A3 E G9 G5 40 6.0 - 28,5 G3/8 G1/4 M4 24,0 16,0 47,0 59 12 28
HTS-A2 E RA G5 42 - 19 - - G1/4 M4 31,0 20,0 52,0 81 - 28
HTS-A2 E G17 G5 40 5.0 19 - G1/4 G1/4 M4 24,0 16,0 52,0 64,0 25 28
HTS-A2 E G2 G5 40 5.0 19 - G1/4 G1/4 M4 24,0 16,0 52,0 64,0 12 28
HTS-A2 E G18 G5 40 6.0 19 - G3/8 G1/4 M4 24,0 16,0 52,0 64,0 25 28
HTS-A2 E G9 G5 40 6.0 19 - G3/8 G1/4 M4 24,0 16,0 52,0 64,0 12 28
HTS-A3 G19 40 - - 28,5 - M18x1 - 24,0 16,0 44,0 59,0 - -
HTS-A3 G3 40 - - 28,5 - M18x1,5 - 24,0 16,0 44,0 59,0 - -
HTS-A3 D3 40 18,5 - 28,5 - - - 24,0 16,0 44,0 59,0 - -
HTS-A3 G5 40 - - 28,5 - G1/4 - 24,0 16,0 44,0 59,0 - -
HTS-A2 G19 40 - 19 - - M18x1 - 24,0 16,0 49,0 64,0 - -
HTS-A2 G3 40 - 19 - - M18x1,5 - 24,0 16,0 49,0 64,0 - -
HTS-A2 D3 40 18,5 19 - - - - 24,0 16,0 49,0 64,0 - -
HTS-A2 G5 40 - 19 - G1/4 24,0 16,0 49,0 64,0 - -
4.6
Holder-Tooling-System HTS
* = male
** = female
Release 01/2010
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Holders for suction pads and spring plunger
Holder-Tooling-System HTS
Type Article No. Type of system Connection
Bottom* Top
HTS-A3-SP-G17-G5 10.07.06.00174 A3 G1/4-male, long G1/4 f emale
HTS-A3-SP-G18-G5 10.07.06.00177 A3 G3/8-male, long G1/4 f emale
HTS-A2-SP-G17-G5 10.07.06.00192 A2 G1/4-male, long G1/4 f emale
HTS-A2-SP-G18-G5 10.07.06.00193 A2 G3/8-male, long G1/4 f emale
Ordering data Holder-Tooling-System HTS-A2 SP/ HTS-A3 SP
* All threads inclusive counter nut and O-ring.
HTS-A2-SP HTS-A3-SP
Type Dimensions in mm
B d D1 Dk G1 G2 H H2 L L1 LG1
HTS-A3 SP G17 G5 22 5,0 - 28,5 G1/4-M G1/4-F 10,5 21,0 36,5 49,5 25
HTS-A3 SP G18 G5 22 6,0 - 28,5 G3/8-M G1/4-F 10,5 21,0 36,5 47,5 25
HTS-A2 SP G17 G5 22 5,0 19 - G1/4-M G1/4-F 10,5 21,0 42,0 53,0 25
HTS-A2 SP G18 G5 22 6,0 19 - G3/8-M G1/4-F 10,5 21,0 42,0 53,0 25
4.6
Design data Holder-Tooling-System HTS-A2 SP/ HTS-A3 SP
Release 01/2010
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Holders for suction pads and spring plunger
Holder-Tooling-System HTS
Type Article No. Type of system Connection
Bottom Top
HTS-A3-SE1 10.07.06.00175 A3 Hole 13,2
HTS-A2-SE1 10.07.06.00194 A2 Hole 13,2
HTS-A3 SE-UNI 10.07.06.00167 A3 Hole 12 (on the side) Hole 19 (bottom/top)
Ordering data Holder-Tooling-System HTS-A2 SE/ HTS-A3 SE
4.6
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Holder-Tooling-System HTS
4.6
HTS-A2-SE1 HTS-A3-SE1
Type Dimensions in mm
B d d1 D1 Dk H H2 L L1
HTS-A3 SE1 22 13,2 - - 28,5 10,5 21,0 36,5 47,5
HTS-A2 SE1 22 13,2 - 19 - 10,5 21,0 42,0 53,0
HTS-A3 SE-UNI 33 18,0 12 - 28,5 27,0 - 35,0 47,0
HTS-A3-SE-UNI
Design data Holder-Tooling-System HTS-A2 SE/ HTS-A3 SE
Release 01/2010
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Holders for suction pads and spring plunger
Holder-Tooling-System HTS
Type Article No. Type of system Connection
Bottom Top
HTS-A3 FST G9 G5 15 10.07.06.00100 A3 G3/8 male G1/4 f emale
HTS-A3 FST G2 G5 15 10.07.06.00162 A3 G1/4 male G1/4 f emale
HTS-A2 FST G9 G5 15 10.07.06.00132 A2 G1/4 male G1/4 f emale
HTS-A2 FST G2 G5 15 10.07.06.00133 A2 G3/8 male G1/4 f emale
Ordering data Holder-Tooling-System HTS-A2 FST/ HTS-A3 FST
HTS-A2-FST HTS-A3-FST
Type Dimensions in mm
B d D1 Dk G1 G2 H H2 L L1 LG1 LG2 SW Z
HTS-A3 FST G9 G5 15 40 5,5 - 28,5 G3/8"-M G1/4"-F 67 57 47 67 12 12 36 15
HTS-A3 FST G2 G5 15 40 5,5 - 28,5 G1/4"-M G1/4"-F 67 57 47 67 12 12 36 15
HTS-A2 FST G9 G5 15 40 5,5 19 - G3/8"-M G1/4"-F 67 57 60 80 12 12 36 15
HTS-A2 FST G2 G5 15 40 5,5 19 - G1/4"-M G1/4"-F 67 57 60 80 12 12 36 15
4.6
Design data Holder-Tooling-System HTS-A2 FST/ HTS-A3 FST
Release 01/2010
Ordering online now at www.schmalz.com
Holder HTR-STS
Our highlights Your advantages
Sliding mounting on square-
section tubes
Direct mounting of suction
pads and spring plungers
Secured with clamping lever
(type STS-...-D30)
Fits spring plungers of the
sizes M5 to G1/2"
> Flexible use, quick
conversion, short set-up
times
> For universal use
> Can be secured and adjusted
without tools
> Very versatile
Holders for suction pads and spring plunger
Holders for square tubes HTR-STS
Mounting of suction pads and spring plungers on square-
section tubes in all applications where flexible mounting with
quick conversion is required
Construction
Mounting example: Holder HTR-STS 40x40 D30 WI
Applications
Folded sheet-steel holder with mounting holes
Size D10/16: secured to square-section tube with machine
screw
Size D30: secured to square-section tube with clamping lever
and machine screw
Mounting example: Holder HTR-STS 40x40 D10/16 WI
4.7
Release 01/2010
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Holders for suction pads and spring plunger
Holders for square tubes HTR-STS
Type Article No.
HTR-STS 30x30 D10/16 WI 10.08.03.00088
HTR-STS 40x40 D10/16 WI 10.08.03.00089
HTR-STS 40x40 D30 WI 10.08.03.00090
HTR-STS 50x50 D30 WI 10.08.03.00091
HTR-STS 60x60 D30 WI 10.08.03.00092
Ordering data Holders for square tubes HTR-STS
Suitability for industry-specific applications
Ordering data accessories Holders for square tubes HTR-STS
Type* Spacer washer - M16 Spacer washer - M20 Flat washer - M30 for Flat washer - M18 for
for spring plunger for spring plunger spring plunger spring plunger
FSTE G1/8 FSTE/FSTA G1/4 FSTE/FSTA G1/2 FSTI G1/4; G1/8
HTR-STS 30x30 D10/16 WI - - - -
HTR-STS 40x40 D10/16 WI - - - 10.01.03.06140
HTR-STS 40x40 D30 WI 10.01.01.10025 10.01.01.10015 20.06.01.00044 10.01.03.06140
HTR-STS 50x50 D30 WI 10.01.01.10025 10.01.01.10015 20.06.01.00044 10.01.03.06140
HTR-STS 60x60 D30 WI 10.01.01.10025 10.01.01.10015 20.06.01.00044 10.01.03.06140
* Attention: For mounting of each spring plunger use 2 washers always
HTR-STS D10/16
Design data Holders for square tubes HTR-STS
HTR-STS D30
4.7
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Holders for suction pads and spring plunger
Holders for square tubes HTR-STS
Design data Holders for square tubes HTR-STS
Type Dimensions in mm
B B1 B2 d d1 H H1 L L1 L2 s
HTR-STS 30x30 D10/16 WI 43 7,5 1,5 16,5 10,5 30 36 66 11 8,5 3
HTR-STS 40x40 D10/16 WI 43 7,5 1,5 16,5 10,5 40 46 76 11 8,5 3
HTR-STS 40x40 D30 WI 53 - - 31,0 - 40 95 114 32 - 7
HTR-STS 50x50 D30 WI 53 - - 31,0 - 50 105 124 32 - 7
HTR-STS 60x60 D30 WI 53 - - 31,0 - 60 115 134 32 - 7
4.7
Release 01/2010
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Spring plunger holder HTR-FST
Our highlights Your advantages
Continuous adjustment of the
spring plunger FSTI with the
aid of a thread
Various mounting options for
mounting on load beams
Minimum size costs
> Quick and reliable adaptation
to workpieces of varying
sizes and shapes
> Adaptation to all common
systems possible; quick
installation, changing and
reuse of modules; extremely
flexible
> Lower weight and thus
reduced
Holders for suction pads and spring plunger
Holder for spring plunger HTR-FST
Used in combination with spring plungers, primarily in
applications where it is necessary to compensate for
workpieces with varying heights.
Typical applications are the removal of metal sheets from a
stack or the handling of curved car bodywork components in
automobile factories.
Mounting example HTR-FST 2N on an aluminium section
Applications
Spring-plunger holder made of high-strength, anodized
aluminium, consisting of a holder, optionally with clamping
screw, and various adapters
Mounting example HTR-FST A3 on a vacuum spider
4.8
Construction
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Holder for spring plunger HTR-FST
Type* Article No.
HTR-FST A1 10.01.03.06135
HTR-FST A2 10.01.03.06134
HTR-FST A3 10.01.03.06136
HTR-FST 1N 10.01.03.06142
HTR-FST 2N 10.01.03.06143
Ordering data Holder for spring plunger HTR-FST
Suitability for industry-specific applications
Ordering data accessories Holder for spring plunger HTR-FST
Type* Article No.
ADP-A A1 10.01.03.06132
ADP-A-A2 10.01.03.06131
ADP-A-A3 10.01.03.06133
* Mounting adapters ADP-A A1, ADP-A A2, ADP-A A3 available as spare parts under these Article Nos.
* A1 = adapter, cylindrical; A2 = adapter, cylindrical, notched; A3 = adapter spherical; 1N = 1 screw + 1 block; 2N = 2
screws + 2 blocks
4.8
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Holders for suction pads and spring plunger
Holder for spring plunger HTR-FST
Type Dimensions in mm
B D D1 G1 L L1 L2 L3
HTR-FST A1 15 19,0 44,5 M18x1.5-F 59,0 72,3 25,0 19
HTR-FST A2 15 19,0 44,5 M18x1.5-F 59,0 72,3 25,0 19
HTR-FST A3 15 28,5 44,5 M18x1.5-F 58,3 71,5 26,4 19
HTR-FST 1N 15 44,5 - M18x1.5-F 20,0 33,3 - -
HTR-FST 2N 15 44,5 - M18x1.5-F 20,0 33,3 - -
Holder for spring plunger HTR-FST A1
Design data Holder for spring plunger HTR-FST
Holder for spring plunger HTR-FST A2
Holder for Spring plunger HTR-FST A3 Holder for Spring plunger HTR-FST 1N / 2N
4.8
Release 01/2010
Ordering online now at www.schmalz.com
Universal holder HTR-UNI
Our highlights Your advantages
Adjustment and fixing with
ball clamp
Adjustable height and
inclination
Suitable for mounting on
square and round tubes
Suction pads can be screwed
directly into the G 1/4" thread
> Flexible use, rapid changing,
short set-up times
> Flexible adaptation to work-
pieces with, for example,
curved metal sheets (body
parts)
> For universal use
> Quick and cheap construction
of a load cross-beam
Holders for suction pads and spring plunger
Universal holder HTR-UNI
Simple mounting of vacuum components on existing cross-
beams made of square or round tubes with the aid of various
adapters
HTR-UNI 1N G2 can be mounted together with the section
adapter STB or tube adapter STC on rectangular and round
tubes, respectively
Construction
Mounting example HTR-UNI 1N G2
Applications
Holder made of high-strength, coated aluminum, consisting of
holder tube, ball clamp and various adapters for mounting of
square and round tubes
Threaded tube has a G 1/4" thread at the bottom for a suction
pad and a G 1/4" thread at the top for connection of a vacuum
line or an inline ejector
Mounting example HTR-UNI 1N G2
4.9
Release 01/2010
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Holders for suction pads and spring plunger
Universal holder HTR-UNI
Suitability for industry-specific applications
Type Article No.
HTR-UNI 1N G2 80 10.01.03.00107
HTR-UNI 2N G2 80 10.01.03.00223
HTR-UNI 2N G2 80* 10.01.03.00298
HTR-UNI 2N G2 140* 10.01.03.00299
HTR-UNI 2N G2 200* 10.01.03.00309
Ordering data Holders for square tubes HTR-UNI
Ordering data accessories Holders for square tubes HTR-STS
Type Description Article No.
HTR-STB 30x30 UNI* Square-section adapter HTR-STB 30x30 UNI f or mount. on square sections 30x30 mm 10.01.03.00135
HTR-STC D32 UNI* Tube adapter HTR-STC D32 UNI f or mounting on round tubes with diameter 32 mm 10.01.03.00108
BUCHSE 32-25x21 PA* Tube adapter reducing piece BUCHSE 32-25x21 PA f or tubes with diameter 25 mm 10.01.03.00097
HTR-STC D18 UNI Universal holder D18: Ball clamp, ball, with 1 mounting screw; to couple FSTI 10.01.03.00257
HTR-STC D18 UNI Universal holder D18-F: Ball clamp, ball, with 2 mounting screws; to couple FSTI 10.01.03.00258
HTR-UNI 2N G1/4 Universal holder f or mounting of suction-pad connections 10.01.03.00296
SAUG-ANB 80x1/4 Suction-pad connection G 1/4", lenght: 80mm 10.01.03.00292
SAUG-ANB 140x1/4 Suction-pad connection G 1/4", lenght: 140mm 10.01.03.00291
SAUG-ANB 200x1/4 Suction-pad connection G 1/4", lenght: 200mm 10.01.03.00308
* Adapter accessories for mounting the HTR-UNI 1N G2 on tubes and square sections
Universal holder HTR-UNI 1N G2 80
Design data Holders for square tubes HTR-UNI
Universal holder HTR-UNI 2N G2
4.9
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Type Dimensions in mm
B D G1 G2 G3 H L L1 L2 L3 LG2 W []
HTR-UNI 1N G2 80 - 58,2 G1/4"-M M6-M G1/4"-F 27,5 30 80 70 20 6 15
HTR-UNI 2N G2 80 44 58,2 G1/4"-M M6-M G1/4"-F 27,5 30 80 70 20 6 15
HTR-UNI 2N G2 80 44 58,2 G1/4"-M M6-M G1/4"-F 27,5 30 80 70 20 6 15
HTR-UNI 2N G2 140 44 58,2 G1/4"-M M6-M G1/4"-F 27,5 30 140 130 20 6 15
HTR-UNI 2N G2 200 44 58,2 G1/4"-M M6-M G1/4"-F 27,5 30 200 190 20 6 15
* Inclusive 2 locknuts
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Universal holder HTR-UNI
Design data accessories Holders for square tubes HTR-UNI
Square-section adapter HTR-STB 30x30 UNI Tube adapter HTR-STC D32 UNI
Reducing piece BUCHSE 32-25x21 PA
4.9
Suction-pad connection SAUG-ANB
Universal holder HTR-UNI 2N G1/4
Release 01/2010
Ordering online now at www.schmalz.com
Holders for suction pads and spring plunger
Universal holder HTR-UNI
Type Dimensions in mm
B d D Dk G1 G2 H H1 L L1 L2 L3 LG1 LK W[] SW1
HTR-STB 30x30 UNI 20 - 58,9 - M6-F 25 52,5 30,5 - 20,1 10 - - -
HTR-STC D32 UNI 20 32 58,9 - M6-F 25 - - - 20,1 12 - - -
BUCHSE 32-25x21 PA - 25 32 40 - - - 21 - - - 3 - -
HTR-UNI 2N G1/4 44 - 59 - - M6-M 27,5 - 30 - - 20 - - 15 -
SAUG-ANB 80x1/4 - - - - G1/4"-M G1/4"-F - - 80 70 - - - - - SW17
SAUG-ANB 140x1/4 - - - - G1/4"-M G1/4"-F - - 140 130 - - - - - SW17
SAUG-ANB 200x1/4 - - - - G1/4"-M G1/4"-F - - 200 190 - - - - - SW17
4.9
Release 01/2010
Ordering online now at www.schmalz.com
Holder HTR-STS
Our highlights Your advantages
Direct mounting of suction
pads with rectangular adapter
Optionally available with ball
joint or stud
> Quick, tool-free changing of
suction pads result in time
savings
> Easily adjusted for specific
applications
Holders for suction pads and spring plunger
Holder for suction-pads HTR-S
Aluminum holder with vacuum connection on the side
Available with ball head or stud
Construction Applications
Tool-free mounting of suction pads with rectangular adapters
Adaptation to beam systems with ball or stud mountings
Suitability for industry-specific applications
Typ Artikel-Nr.
Suction-pad holder HTR-S A3 RA 10.01.10.00239
Suction-pad holder HTR-S G2 RA 10.01.10.00103
Ordering data Holder for suction-pads HTR-S
4.10
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Release 01/2010
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Holders for suction pads and spring plunger
Holder for suction-pads HTR-S
Suction-pad holder HTR-S A3 RA
Design data Holder for suction-pads HTR-S
Suction-pad holder HTR-S G2 RA
Type Dimensions in mm
B D G1(Vacuum-connector) G2 H L L1 L2 LG1 LG2
HTR-S A3 RA 40 28,5 G1/4"-F - 30 81 11 30 9 -
HTR-S G2 RA 40 - G1/4"-F M16x1.5-M 30 45 11 30 9 35
4.10
Release 01/2010
Ordering online now at www.schmalz.com
Holder for single ejector
Our highlights Your advantages
Single ejector can be directly
mounted
Flexible connection
Flexible connection to the
suction pad (bottom or side)
> No additional connection
required
> Can be mounted with all beam
and profile systems
> One holder for varying
applications
Holders for suction pads and spring plunger
Universal holder for single ejector SEAC
Holder made of aluminum and two possible vacuum
connections
Mounting facilities on the side or the bottom
Construction Applications
Mounting from single ejectors with connection to suction pads
Adaptation to beam system
Suitability for industry-specific applications
Type Short designation Article No.
ADP-EJ-45.5X21 Holder for single ejector with vacuum 10.02.02.03483
connection on the side.
ADP-EJ-45.5X21 Holder for single ejector with vacuum 10.02.02.03484
connection at the bottom
Ordering data Holder for single ejector SEAC
4.11
Laser-
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Release 01/2010
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Ejector holder for vacuum connection at the bottom
Type Dimensions in mm
B B2 d d2 G1 L L2 X1
ADP-EJ-45.5X21 21 7 11 G1/4"-F G1/4"-F 45,5 44 30
ADP-EJ-45.5X21 21 7 11 G1/4"-F G1/4"-F 45,5 44 30
Design data Holder for single ejector SEAC
Holders for suction pads and spring plunger
Holder for single ejector SEAC
Ejector holder for vacuum connection on the side
4.11
Release 01/2010
Ordering online now at www.schmalz.com
Overview
Designation
5.8 Powerful single ejector with pneumatic air-saving
function and optional programmable vacuum
switch.
Nozzle diameters 1,0 mm
Suction capacity 36 l/min
Max. Vacuum 87%

Pneumatically-
controlled ejector
SEAC-10-RP
5.9 The ejector family with integrated monitoring
and with a high suction capacity for safe and
fast handling of porous materials in applications
with short cycle times.
Multi-stage nozzle system
Suction capacity 1071 l/min
Max. Vacuum 85%

Multi-stage ejectors
SEM
5.3 Compact ejector "MEGA PUMP" with power
function blow-off and optionally with potential
splitting.
Nozzle diameters 2,5 and 3,0 mm
Suction capacity to 200 l/min
Max. Vacuum 85%

Compact ejectors
SMP NO ASRD
2xM12
5.4 Compact ejector for external control with
pneumatic air-saving function and digital vacuum
switch.
Nozzle diameters 1,5 and 2,5 mm
Suction capacity up to 161 l/min
Max. Vacuum 85%

Compact ejectors
SCP 25 NO FS RP VD
5.5 Compact ejector for external control with
pneumatic air-saving function.
Nozzle diameters 2,0 and 3,0 mm
Suction capacity up to 200 l/min
Max. Vacuum 85%

Compact ejectors
SCP FS RP
5.6 High power tiny dimensions. With integrated
blow-off function, inline installation recommended.
Nozzle diameters 1,0 mm
Suction capacity 28 l/min
Max. Vacuum 90%

Ejectors with blow-


off-system SEA

5.7 High performance combined with compact design.


Integrated blow-off function. Particularly suitable
for highly dynamic systems.
Nozzle diameters 1,0 mm
Suction capacity 35 l/min
Max. Vacuum 85%
Ejectors with blow-off-
system SEAC 10
5.2 The new generation of vacuum compact ejectors
with IO-Link-Connection, high performance and
compact construction.
Nozzle diameters 1,5 to 2,5 mm
Suction capacity up to 185 l/min
Max. Vacuum 89%
Compact ejectors
SMPi
5.1 The new generation of vacuum compact ejectors
with Condition Monitoring for special tasks in
the automotive industry and for use in automated
vacuum systems.
Nozzle diameters 1,5 to 3,0 mm
Suction capacity up to 220 l/min
Max. Vacuum 85%
Compact ejectors
Schmalz X-Pump
SXP / SXMP
Basic data Application areas
Vacuum generators
Section
5.0
Release 01/2010
Ordering online now at www.schmalz.com
Compact ejectors SXP / SXMP
Our highlights Your advantages
Condition monitoring with
status indication
Large display and controls
High suction capacity and
"powerful blow-off
Integrated automatic air-
saving function
Clever mounting and
connection facilities
Extreme resistance to wear
Unaffected by dust and dirt
No filter needed
Degree of protection IP 65
> Permanent monitoring of the
entire vacuum system to
reduce machine downtimes
> Simple setting and readout
> Short cycle times
> Economical operation
> Simple and quick installation
> High availability
> Maximum process safety
> Maintenance-free operation
> Splash water protection
Schmalz X-Pump in use on a press line
Applications
Vacuum spiders and other vacuum systems in the automotive
industry, in sheet-metal workshops and anywhere where airtight-
materials need to be handled
Generation and monitoring of the vacuum in automated systems
Suitable for extremely short cycle times and processes demand-
ing a high level of safety
Condition monitoring for prevention of downtimes and for cost
reduction by preventive maintenance
Compact ejectors
Compact ejectors Schmalz X-Pump SXP / SXMP
5.1
Release 01/2010
Ordering online now at www.schmalz.com
Suitability for industry-specific applications
Designation code Compact ejectors Schmalz X-Pump - SXP / SXMP
Type Nozzle size Idle stat of suction Pneumatic Electrical
mm*10 valve connector connections
Example: SXP 25 NO Q M12
SXPwithout Power Modul 151,5 mm NOnormally open Hhorizontal M12M12, 8-pole
SXMPwith Power Modul 202,0 mm NCnormally closed Vvertical 2xM122xM12, 5-pole
252,5 mm IMPbistable, switched with pulse Qquick change
303,0 mm
Construction
Compact design
Power module of the type SXMP for a higher blow-off power
and approximately 50 % shorter release time
Control module with many diagnostic functions
Two-colour status indicator lamp
Integrated counter module for cycle evaluation
Quick-change silencer
Potential-free electrical connections via one 8-pin M12
connector or two 5-pin M12 connectors
Suitable cables available as accessories
Quick-change mounting of the X-Pump without the need for tools
Compact ejectors
Compact ejectors Schmalz X-Pump SXP / SXMP
5.1
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Release 01/2010
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Compact ejectors
Compact ejectors Schmalz X-Pump SXP / SXMP
Ordering data Compact ejectors Schmalz X-Pump - SXP / SXMP
SXP 15 SXP 20 SXP25
Type Article No. Type Article No. Type Article No.
SXP 15 NO H M12 10.02.02.02192 SXP 20 NO H M12 10.02.02.02210 SXP 25 NO H M12 10.02.02.02228
SXP 15 NO H 2xM12 10.02.02.02193 SXP 20 NO H 2xM12 10.02.02.02211 SXP 25 NO H 2xM12 10.02.02.02229
SXP 15 NO V M12 10.02.02.02194 SXP 20 NO V M12 10.02.02.02212 SXP 25 NO V M12 10.02.02.02230
SXP 15 NO V 2xM12 10.02.02.02195 SXP 20 NO V 2xM12 10.02.02.02213 SXP 25 NO V 2xM12 10.02.02.02231
SXP 15 NO Q M12 10.02.02.02196 SXP 20 NO Q M12 10.02.02.02214 SXP 25 NO Q M12 10.02.02.02232
SXP 15 NO Q 2xM12 10.02.02.02197 SXP 20 NO Q 2xM12 10.02.02.02215 SXP 25 NO Q 2xM12 10.02.02.02233
SXP 15 NC H M12 10.02.02.02198 SXP 20 NC H M12 10.02.02.02216 SXP 25 NC H M12 10.02.02.02234
SXP 15 NC H 2xM12 10.02.02.02199 SXP 20 NC H 2xM12 10.02.02.02217 SXP 25 NC H 2xM12 10.02.02.02235
SXP 15 NC V M12 10.02.02.02200 SXP 20 NC V M12 10.02.02.02218 SXP 25 NC V M12 10.02.02.02236
SXP 15 NC V 2xM12 10.02.02.02201 SXP 20 NC V 2xM12 10.02.02.02219 SXP 25 NC V 2xM12 10.02.02.02237
SXP 15 NC Q M12 10.02.02.02202 SXP 20 NC Q M12 10.02.02.02220 SXP 25 NC Q M12 10.02.02.02238
SXP 15 NC Q 2xM12 10.02.02.02203 SXP 20 NC Q 2xM12 10.02.02.02221 SXP 25 NC Q 2xM12 10.02.02.02239
SXP 15 IMP H M12 10.02.02.02204 SXP 20 IMP H M12 10.02.02.02222 SXP 25 IMP H M12 10.02.02.02240
SXP 15 IMP H 2xM12 10.02.02.02205 SXP 20 IMP H 2xM12 10.02.02.02223 SXP 25 IMP H 2xM12 10.02.02.02241
SXP 15 IMP V M12 10.02.02.02206 SXP 20 IMP V M12 10.02.02.02224 SXP 25 IMP V M12 10.02.02.02242
SXP 15 IMP V 2xM12 10.02.02.02207 SXP 20 IMP V 2xM12 10.02.02.02225 SXP 25 IMP V 2xM12 10.02.02.02243
SXP 15 IMP Q M12 10.02.02.02208 SXP 20 IMP Q M12 10.02.02.02226 SXP 25 IMP Q M12 10.02.02.02244
SXP 15 IMP Q 2xM12 10.02.02.02209 SXP 20 IMP Q 2xM12 10.02.02.02227 SXP 25 IMP Q 2xM12 10.02.02.02245
SXP 30 SXMP 15 SXMP 20
Type Article No. Type Article No. Type Article No.
SXP 30 NO H M12 10.02.02.02246 SXMP 15 NO H M12 10.02.02.02264 SXMP 20 NO H M12 10.02.02.02282
SXP 30 NO H 2xM12 10.02.02.02247 SXMP 15 NO H 2xM12 10.02.02.02265 SXMP 20 NO H 2xM12 10.02.02.02283
SXP 30 NO V M12 10.02.02.02248 SXMP 15 NO V M12 10.02.02.02266 SXMP 20 NO V M12 10.02.02.02284
SXP 30 NO V 2xM12 10.02.02.02249 SXMP 15 NO V 2xM12 10.02.02.02267 SXMP 20 NO V 2xM12 10.02.02.02285
SXP 30 NO Q M12 10.02.02.02250 SXMP 15 NO Q M12 10.02.02.02268 SXMP 20 NO Q M12 10.02.02.02286
SXP 30 NO Q 2xM12 10.02.02.02251 SXMP 15 NO Q 2xM12 10.02.02.02269 SXMP 20 NO Q 2xM12 10.02.02.02287
SXP 30 NC H M12 10.02.02.02252 SXMP 15 NC H M12 10.02.02.02270 SXMP 20 NC H M12 10.02.02.02288
SXP 30 NC H 2xM12 10.02.02.02253 SXMP 15 NC H 2xM12 10.02.02.02271 SXMP 20 NC H 2xM12 10.02.02.02289
SXP 30 NC V M12 10.02.02.02254 SXMP 15 NC V M12 10.02.02.02272 SXMP 20 NC V M12 10.02.02.02290
SXP 30 NC V 2xM12 10.02.02.02255 SXMP 15 NC V 2xM12 10.02.02.02273 SXMP 20 NC V 2xM12 10.02.02.02291
SXP 30 NC Q M12 10.02.02.02256 SXMP 15 NC Q M12 10.02.02.02274 SXMP 20 NC Q M12 10.02.02.02292
SXP 30 NC Q 2xM12 10.02.02.02257 SXMP 15 NC Q 2xM12 10.02.02.02275 SXMP 20 NC Q 2xM12 10.02.02.02293
SXP 30 IMP H M12 10.02.02.02258 SXMP 15 IMP H M12 10.02.02.02276 SXMP 20 IMP H M12 10.02.02.02294
SXP 30 IMP H 2xM12 10.02.02.02259 SXMP 15 IMP H 2xM12 10.02.02.02277 SXMP 20 IMP H 2xM12 10.02.02.02295
SXP 30 IMP V M12 10.02.02.02260 SXMP 15 IMP V M12 10.02.02.02278 SXMP 20 IMP V M12 10.02.02.02296
SXP 30 IMP V 2xM12 10.02.02.02261 SXMP 15 IMP V 2xM12 10.02.02.02279 SXMP 20 IMP V 2xM12 10.02.02.02297
SXP 30 IMP Q M12 10.02.02.02262 SXMP 15 IMP Q M12 10.02.02.02280 SXMP 20 IMP Q M12 10.02.02.02298
SXP 30 IMP Q 2xM12 10.02.02.02263 SXMP 15 IMP Q 2xM12 10.02.02.02281 SXMP 20 IMP Q 2xM12 10.02.02.02299
5.1
Release 01/2010
Ordering online now at www.schmalz.com
Compact ejectors
Compact ejectors Schmalz X-Pump SXP / SXMP
SXMP 25 SXMP 30
Type Article No. Type Article No.
SXMP 25 NO H M12 10.02.02.02300 SXMP 30 NO H M12 10.02.02.02318
SXMP 25 NO H 2xM12 10.02.02.02301 SXMP 30 NO H 2xM12 10.02.02.02319
SXMP 25 NO V M12 10.02.02.02302 SXMP 30 NO V M12 10.02.02.02320
SXMP 25 NO V 2xM12 10.02.02.02303 SXMP 30 NO V 2xM12 10.02.02.02321
SXMP 25 NO Q M12 10.02.02.02304 SXMP 30 NO Q M12 10.02.02.02322
SXMP 25 NO Q 2xM12 10.02.02.02305 SXMP 30 NO Q 2xM12 10.02.02.02323
SXMP 25 NC H M12 10.02.02.02306 SXMP 30 NC H M12 10.02.02.02324
SXMP 25 NC H 2xM12 10.02.02.02307 SXMP 30 NC H 2xM12 10.02.02.02325
SXMP 25 NC V M12 10.02.02.02308 SXMP 30 NC V M12 10.02.02.02326
SXMP 25 NC V 2xM12 10.02.02.02309 SXMP 30 NC V 2xM12 10.02.02.02327
SXMP 25 NC Q M12 10.02.02.02310 SXMP 30 NC Q M12 10.02.02.02328
SXMP 25 NC Q 2xM12 10.02.02.02311 SXMP 30 NC Q 2xM12 10.02.02.02329
SXMP 25 IMP H M12 10.02.02.02312 SXMP 30 IMP H M12 10.02.02.02330
SXMP 25 IMP H 2xM12 10.02.02.02313 SXMP 30 IMP H 2xM12 10.02.02.02331
SXMP 25 IMP V M12 10.02.02.02314 SXMP 30 IMP V M12 10.02.02.02332
SXMP 25 IMP V 2xM12 10.02.02.02315 SXMP 30 IMP V 2xM12 10.02.02.02333
SXMP 25 IMP Q M12 10.02.02.02316 SXMP 30 IMP Q M12 10.02.02.02334
SXMP 25 IMP Q 2xM12 10.02.02.02317 SXMP 30 IMP Q 2xM12 10.02.02.02335
Ordering data Compact ejectors Schmalz X-Pump - SXP / SXMP
Ordering data accessories Compact ejectors Schmalz X-Pump SXP / SXMP
Accessories Article No. Weight [kg]
Connecting cable M12, 8-pole 21.04.05.00079 0,28
Connecting cable M12, 5-pole with potential isolation 21.04.05.00080 0,24
Single base plate with quick-change connections 10.02.02.02473 0,18
Double base plate with quick-change connections 10.02.02.02154 0,98
Technical data Compact ejectors Schmalz X-Pump - SXP / SXMP
Type Nozzle- Degree of Max. suction Max. suction Air consumpt. Air consumt. Air consumption
[mm] evacuation [%] rate [l/min] rate [m/h]* during evac.
[l/min]*
during evac.
[m/h]*
blow off [l/min]
SXP 15 1,5 85 70 4,2 115 6,9 200
SXP 20 2,0 85 135 8,1 180 10,8 200
SXP 25 2,5 85 185 11,1 290 17,4 200
SXP 30 3,0 85 220 13,2 380 22,8 200
SXMP 15 1,5 85 70 4,2 115 6,9 320
SXMP 20 2,0 85 135 8,1 180 10,8 320
SXMP 25 2,5 85 185 11,1 290 17,4 320
SXMP 30 3,0 85 220 13,2 380 22,8 320
! The supply voltage for vacuum switches and solenoid valves is 24V DC
* At optimal operating pressure
5.1
Release 01/2010
Ordering online now at www.schmalz.com
Technical data Compact ejectors Schmalz X-Pump - SXP / SXMP
Compact ejectors
Compact ejectors Schmalz X-Pump - SXP / SXMP
Type Noise level free Operating Recomm. int. hose di- Recomm. int. hose di- Weight Operating
[db(A)] pressure [bar] ameter compr. air [mm]** ameter vacuum [mm]** [kg] temperature [C]
SXP 15 63 36 6 6 0,98 050
SXP 20 65 36 6 8 0,98 050
SXP 25 67 36 8 9 0,98 050
SXP 30 72 36 8 9 0,98 050
SXMP 15 63 36 6 6 1,13 050
SXMP 20 65 36 6 8 1,13 050
SXMP 25 67 36 8 9 1,13 050
SXMP 30 72 36 8 9 1,13 050
! The supply voltage for vacuum switches and solenoid valves is 24V DC
* At optimal operation pressure
**For max. length 2 m
Performance data Compact ejectors Schmalz X-Pump - SXP / SXMP
Achievable vacuum at various operating pressures Evacuation times for various vacuum ranges
Suction capacity at various degrees of evacuation
5.1
Release 01/2010
Ordering online now at www.schmalz.com
Compact ejectors
Compact ejectors Schmalz X-Pump - SXP / SXMP
Suction capacity in l/min at various degrees of evacuation
Type Degree of evacuation in mbar
0 -50 -100 -200 -300 -400 -500 -600 -700 -800
SXP/SXMP 15 70 64 59 50 40 33 26 19 8 3
SXP/SXMP 20 135 129 120 103 86 71 57 42 23 7
SXP/SXMP 25 185 170 158 135 114 95 76 56 33 10
SXP/SXMP 30 220 199 184 160 138 115 91 63 39 15
Evacuation time in s/l for various vacuum ranges
Type Degree of evacuation in mbar
-50 -100 -200 -300 -400 -500 -600 -700 -800
SXP/SXMP 15 0,03 0,07 0,15 0,25 0,40 0,59 0,86 1,34 2,66
SXP/SXMP 20 0,02 0,04 0,08 0,14 0,22 0,32 0,46 0,71 1,39
SXP/SXMP 25 0,02 0,03 0,06 0,10 0,15 0,18 0,26 0,46 0,87
SXP/SXMP 30 0,01 0,02 0,05 0,08 0,11 0,15 0,22 0,37 0,69
5.1
Release 01/2010
Ordering online now at www.schmalz.com
Design data Compact ejectors Schmalz X-Pump - SXP / SXMP
Type Dimensions in mm
B d G1 G2 G3 H H1 H2 H3 H4 L L2 L3 X1 Y1
SXPH 38 5,5 G3/8"-F M12-M - 108 134 54 6 - 209 5 97 89 10,0
SXPV 38 5,5 G3/8"-F M12-M G1/4"-F 108 132 54 6 - 209 5 97 89 10,0
SXPQ 38 5,5 - M12-M - 108 120 54 6 - 209 5 97 89 10,0
SXMPH 38 5,5 G3/8"-F M12-M - 108 160 54 6 26 209 5 97 89 10,0
SXMPV 38 5,5 G3/8"-F M12-M G1/4"-F 108 158 54 6 26 209 5 97 89 10,0
SXMPQ 38 5,5 - M12-M - 108 146 54 6 26 209 5 97 89 10,0
GP 2 87 6,6 G3/8"-F - - 48 - - - - 122 - - 74 60,5
GP 1 46 6,6 G3/8"-F - - 43 - - - - 122 - - 74 19,5
Compact ejectors
Compact ejectors Schmalz X-Pump - SXP / SXMP
SXP/SXMP H SXP/SXMP V
SXP/SXMP Q GP2
5.1
Release 01/2010
Ordering online now at www.schmalz.com
Compact ejectors
Compact ejectors Schmalz X-Pump - SXP / SXMP
Electrical connections
The electrical connections to the system are made via M12 male connectors.
Depending on the configuration, the system has either one 8-pin M12 connector or two 5-pin M12 connectors.
The pin assignments are shown below.
The system may be operated only with a voltage supplied by a power supply unit which provides a protective
low voltage (PELV) and with safe electrical isolation in accordance with EN60204
5.1
Variante 1: M12-Stecker 8-POLIG
Release 01/2010
Ordering online now at www.schmalz.com
Compact ejectors
Compact ejectors Schmalz X-Pump with DeviceNet
Compact ejectors SXP / SXMP
Our highlights Your advantages
All SXP/SXMP ejector types
are available with an
integrated field-bus interface
for the DeviceNet protocol.
The electronic module of the
X-Pump includes all
important functions of an I/O
box.
Connections can be made
with commercially available
plugs and cables.
> No need for costly
connections with cables and
I/O module.
> Less space needed for
installation, since there is no
separate I/O module.
> Cheaper and faster
installation and
commissioning.
Typical sensor/actuator control systems on robot grippers and other complex handling devices.
On the X-pump, in particular, control of the vacuum and blow-off valves and sensing of the vacuum values.
Applications
5.1
Release 01/2010
Ordering online now at www.schmalz.com
Designation code compact ejectors Schmalz X-Pump - SXP / SXMP DeviceNet
Type Nozzle size Idle position Pneumatic Electrical BUS-System Switching
SXP-25-NO-H-2XM12-5/8 in mm*10 connection Connection function
Example: SXP 25 NO H 2xM12 DN DeviceNet PNP
SXPwithout power modul 151,5 mm NOnormally open Hhorizontal M12M12, 8-pol PNP
SXMPwith power modul 202,0 mm NCnormally closed Vvertical 2xM122xM12, 5-pol NPN
252,5 mm
IMPbistable
switched by pulse Qquick change
Ordering data compact ejectors Schmalz X-Pump - SXP / SXMP DeviceNet
SXPDN SXMPDN
Type Article No. Type Article No.
SXP-20-IMP-Q-2xM12-5/4 10.02.02.03060 SXMP-20-IMP-H-2xM12-5/8 10.02.02.03116
SXP-20-NC-H-2xM12-5/4 10.02.02.03388 SXMP-25-IMP-Q-2xM12-5/8 10.02.02.03275
SXP-25-IMP-Q-2xM12-5/4 10.02.02.03124 SXMP-30-IMP-Q-2xM12-5/8 10.02.02.03246
SXP-25-NO-H-2xM12-5/8 10.02.02.03049 - -
SXP-30-NC-H-2xM12-5/8 10.02.02.03260 - -
SXP-30-NO-H-2xM12-5/4 10.02.02.03018 - -
SXP-30-NO-H-2xM12-5/8 10.02.02.02836 - -
All versions of the SXP / SXMP ejectors can be supplied with the DeviceNet interface.
Special versions of connector cabel on request.
More versions
Compact ejectors
Compact ejectors Schmalz X-Pump - SXP / SXMP
5.1
Release 01/2010
Ordering online now at www.schmalz.com
Electrical Connections
The electrical connections to the system are made via M12 male connectors.
Depending on the configuration, the system has either one 8-pin M12 connector or two 5-pin M12 connectors.
The pin assignments are shown below.
2x M12 8-pin and 5-pin
The system may be operated only with a voltage supplied by a power supply unit which provides a protective
low voltage (PELV) and with safe electrical isolation in accordance with EN60204
Compact ejectors
Compact ejectors Schmalz X-Pump - SXP / SXMP
5.1
Release 01/2010
Ordering online now at www.schmalz.com
Pneumatic circuit diagrams compact ejectors Schmalz X-Pump - SXP / SXMP
Compact ejectors
Compact ejectors Schmalz X-Pump - SXP / SXMP
5.1
Release 01/2010
Ordering online now at www.schmalz.com
Pneumatic circuit diagrams compact ejectors Schmalz X-Pump - SXMP
Compact ejectors
Compact ejectors Schmalz X-Pump - SXP / SXMP
5.1
Release 01/2010
Ordering online now at www.schmalz.com
Quick-Tester complete
Our highlights Your advantages
Quick and easy failure
diagnosis
Simple and quick placement
and adjustment of tooling
> Reduced maintenance time
> Cost saving
> Preventive maintenance
> Saving of time during
installation
> Increase availability of line
Applications
Inspection of X-Pumps
Permit suitable remote diagnostics
Adjustment and inspection of tooling
Compact ejectors
Ejector Quick-Tester X-Pump + recharger
Construction
Housing and switch made of plastic
Suitability for industry-specific applications
Ordering data Ejector Quick-Tester
Type Article No.
EQ-Tester complete (EQ-Tester, recharger, insert) 10.02.02.02420
5.1
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Technical data Ejector Quick-Tester
Compact ejectors
Technical data Ejector Quick-Tester
Line voltage 230V-AC or 24V-DC
Display Green LED indicats if H1 achieved
Green LED indicats if H2 achieved
Yellow LED indicats Diagnostic input
Handling Button f or diagnostic
Button f or suction
Button f or blowing
Connection recharger to Quick-Test M8, 4 pole
Connection Quick-Tester to X-Pump 1xM12-coupler, 8 pole
5.1
Ejector Quick-Tester X-Pump + recharger
Release 01/2010
Ordering online now at www.schmalz.com
Compact ejector SMPi
Our highlights Your advantages
IO link function with remote
parameterization
Clear structured user display
with setting buttons
High suction and blow-off
capacity
Integrated air-saving function
Suction function as pulse
version is available
Compact disc design
Standardized connections
Weight-optimized housing
Open silencer
> Direct connection to bus
systems and fast data
synchronization
> Easy to read and set
parameters
> Short cycle times can be
realized
> Minimizes energy costs
> No undesired air consumption
when the machine is stopped
> Minimal space requirements
> Easy to install
> Minimal stress during high
accelerations
> Low maintenance
Compact ejectors
Compact ejectors SMPi
Handling of suction-tight and porous work pieces
Preparation and monitoring of the vacuum in automated systems
For use in sheet metal processing, the automotive industry, with
packaging machines, and in various robotic applications to
minimize cycle times
Pick-and-place applications with the shortest of cycle times
Construction
Base element made of high-strength plastic
User display with 7-segment display and operating keyboard
Electronic ejector control with monitoring functions
Electrical connection via standard M12 plug, optional potential
splitting
Integrated pneumatic valves for NO, NC or pulse switch functions
Power blow-off pistons for type SMPi provides extremely high
blow-off output and reduces release times
Pneumatic connections (3/8" and 1/4") with protective screens
Adjusting screw to reduce blow-off volume
Luminous display indicates system status
System design compact ejector SMPi
5.2
Applications
Release 01/2010
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Compact ejectors
Compact ejectors SMPi
Suitability for industry-specific applications
Designation code compact ejectors SMPi
Short designation Nozzle size Idle position, suction System monitoring Electrical
in mm*10 valve Connection
Example: SMPi 15 NO VD M12-5
SMPiwith powerful blow off 151,5 mm NOnormally open VD... digital vacuum switch M12-5... M12,5-pole
202,0 mm NCnormally closed RD... Integrated air-saving
252,5 mm IMPbistable, switched with f unction with digital
303,0 mm pulse swich vacuum
SMPi 15... SMPi 20... SMPi 25...
Type Article No. Type Article No. Type Article No.
SMPi 15 NO VD M12-5 10.02.02.03336 SMPi20 NO VD M12-5 10.02.02.03348 SMPi25 NO VD M12-5 10.02.02.03360
SMPi 15 NC VD M12-5 10.02.02.03337 SMPi20 NC VD M12-5 10.02.02.03349 SMPi25 NC VD M12-5 10.02.02.03361
SMPi 15 IMP VD M12-5 10.02.02.03338 SMPi20 IMP VD M12-5 10.02.02.03350 SMPi25 IMP VD M12-5 10.02.02.03362
SMPi 15 NO RD M12-5 10.02.02.03339 SMPi20 NO RD M12-5 10.02.02.03351 SMPi25 NO RD M12-5 10.02.02.03363
SMPi 15 NC RD M12-5 10.02.02.03340 SMPi20 NC RD M12-5 10.02.02.03352 SMPi25 NC RD M12-5 10.02.02.03364
SMPi 15 IMP RD M12-5 10.02.02.03341 SMPi20 IMP RD M12-5 10.02.02.03353 SMPi25 IMP RD M12-5 10.02.02.03365
Ordering data accessories Compact ejectors SMPi
Accessories Article No. Weight [kg]
Connecting cable M12, 8-pole with potential isolation 21.04.05.00079 0,280
Connecting cable M12, 5-pole 21.04.05.00080 0,240
Compressed-air connection plate GP 2 10.02.02.00917 0,375
Compressed-air connection plate GP 3 10.02.02.00918 0,481
Compressed-air connection plate GP 4 10.02.02.00919 0,595
Compressed-air connection plate GP 5 10.02.02.00920 0,700
Compressed-air connection plate GP 6 10.02.02.00921 0,807
Ejector blanking plate* 10.02.02.00728 0,017
Quick Change connection** 10.02.02.03463 0,163
* Dummy plate for covering unused connections when using compressed air connection plates
**For additional rapid-mounting function (tool-free replacement of ejectors). When using with compressed air connection plates, order
1x per ejector..
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Compact ejectors
Compact ejectors SMPi
Type Nozzle- Degree of Max. suction Max. suction Air consumpt. Air consumpt. Air consumpt.
[mm] evacuation [%] rate [l/min] rate [m/h]* d. evac. [l/min] d. evac. [m/h]* blow off [l/min]
SMPi 15... 1,5 85 75 4,5 115 7,2 200
SMPi 20... 2 85 135 8,1 180 10,8 200
SMPi 25... 2,5 85 185 11,1 290 17,4 200
Technical data compact ejectors SMPi
! The supply voltage is 24V DC
* At optimal operation pressure
Typ Noise level Operating Recom. int. hose diam- Recom. int. hose diam- Weight Operating temp-
free [db(A)] pressure [bar] eter compr. air [mm]** eter vacuum [mm]** [kg] erature [C]
SMPi 15... 75 4...7 6 6 0,56 -10...60
SMPi 20... 75 4...7 6 8 0,56 -10...60
SMPi 25... 78 4...7 8 9 0,56 -10...60
Performance data Compact ejectors SMPi
Achievable vacuum at various operating pressures Evacuation times for various vacuum ranges
Suction capacity SMPi... at various degrees of evacuation
5.2
! The supply voltage is 24V DC
** For max. length 2 m
SMPi
SMPi 15
SMPi 20
SMPi 25
SMPi 15
SMPi 20
SMPi 25
Release 01/2010
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Compact ejectors
Compact ejectors SMPi
Suction capacity in l/min at various degrees of evacuation
Type Degree of evacuation in mbar
0 -50 -100 -200 -300 -400 -500 -600 -700 -800
SMPi 15... 75,0 70,3 65,4 55,2 46,3 38,3 31,2 23,9 13,5 3,4
SMPi 20... 135,0 127,5 119,5 103,7 89,8 77,0 63,3 50,0 31,1 8,2
SMPi 25... 185,0 178,6 167,8 145,8 126,7 106,2 84,7 64,0 37,6 11,1
Evacuation time in s/l for various vacuum ranges
Type Degree of evacuation in mbar
-50 -100 -200 -300 -400 -500 -600 -700 -800
SMPi 15... 0,03 0,07 0,16 0,27 0,42 0,63 0,91 1,37 2,60
SMPi 20... 0,02 0,04 0,08 0,14 0,22 0,31 0,44 0,66 1,54
SMPi 25... 0,01 0,02 0,05 0,09 0,14 0,20 0,28 0,42 0,86
Design data compact ejectors SMPi
SMPi
5.2
Type Dimensions in mm
B d G1 G2 G3 G4 H H1 H2 H3 H4 L L1 L2 L3 X1 X2 Y2
SMPi 15... 22 6,6 G3/8"-F G3/8"-F M12x1-M M4-F 181,5 131,5 71,5 87,5 76 118,5 129,7 112,5 67,5 27,5 14 30
SMPi 20... 22 6,6 G3/8"-F G3/8"-F M12x1-M M4-F 181,5 131,5 71,5 87,5 76 118,5 129,7 112,5 67,5 27,5 14 30
SMPi 25... 22 6,6 G3/8"-F G3/8"-F M12x1-M M4-F 181,5 131,5 71,5 87,5 76 118,5 129,7 112,5 67,5 27,5 14 30
Release 01/2010
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Compact ejectors
Compact ejectors SMPi
Compressed-air connection plate GP... Ejector blanking plate EJEK-PL...
Quick Change Connection ADP-Q1...
Type Dimensions in mm
Number of
B B2 B3 d G1 G2 H H1 H2 X1 X2 Y1 Y2 L L1 L2 L3 outputs
GP 2 SMPi 15..30 38 7 16 7 G1/2"-F - 49,5 - 8 62 62 - 34 78 - - - 2
GP 3 SMPi 15..25 38 7 16 7 G1/2"-F - 49,5 - 8 85 85 - 34 101 - - - 3
GP 4 SMPi 15..20 38 7 16 7 G1/2"-F - 49,5 - 8 108 108 - 34 124 - - - 4
GP 5 SMPi 15 38 7 16 7 G1/2"-F - 49,5 - 8 131 131 - 34 147 - - - 5
GP 6 SMPi 15 38 7 16 7 G1/2"-F - 49,5 - 8 154 154 - 34 170 - - - 6
EJEK-PL SMPi 15..30 22 - - - M4-F - 8,0 - - 30 - 14 - 38 - - - -
ADP-Q1 90.5x22x29.7 SMPi 22 - - 8 - M5-F 29,7 43,9 - 30 9 14 - 90,5 102,5 49,6 12 1
5.2
Design data accessories compact ejectors SMPi
Release 01/2010
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Our highlights Your advantages
High suction and blow-off
capacity thanks to the power
function
Wide range of models with
various performance figures
Automatic air-saving function
Versatile modular system
Digital vacuum monitoring
> Minimum cycle times due to
extremely fast gripping and
release of the workpieces
> Versions with optimum power
ratings for all tasks
> Economical use in continuous
operation
> Flexible adaptation to
customer requirements
> Easy adjustment with settings
shown on an LED display
Compact ejectors
Compact ejectors SMP NO AS RD 2xM12
Applications
For use in the handling of sheet metal, in the automobile industry,
in packing machines and in industrial robot technology for
minimization of the cycle times
Pick-and-place applications with very short cycle times (very fast
release of workpieces thanks to the power function)
Handling of non-porous workpieces
Construction
Compact ejector SMP, consisting of an anodized aluminium
body, filter, silencer, two control valves (grip/blow-off) and non-
return valve
Power function for reduction of the blow-off time by about 50 %
Vacuum monitoring with digital vacuum switch
Suitable for mounting on block mounting plate GP
Suitability for industry-specific applications
Cable distributor
2 x M12
or
connection adapter
2xM12-pot. speration
Designation code compact ejectors SMP NO AS RD 2xM12
Type Nozzle size Idle position Blow-off and safety Systemberwachung Connection cable
in mm*10 suction valve valve
Example: SMP 25 NO AS RD 2xM12
SMP 252,5 mm NOnormally open ASblow-of f valve RDautomatic air-saving
303,0 mm and saf ety non- with digital vacuum
return valve switch
5.3
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Compact ejectors
Ordering data spare parts compact ejectors SMP NO ASRD 2xM12
Type Article No.
Connection distributor NO-2xM12 10.02.02.01289
Connection adapter NO-2xM12-pot. Seperation 10.02.02.01252
Ordering data compact ejectors SMP NO ASRD 2xM12
Type Article No.
SMP 25 NOASRD-2xM12 10.02.02.01133
SMP 30 NOASRD-2xM12 10.02.02.01134
SMP 25 NOASRD-2xM12-potfrei 10.02.02.01250
SMP 30 NOASRD-2xM12-potfrei 10.02.02.01251
Plant settings of compact ejectors SMP NO ASRD 2xM12
Out1 (for internal regulation) Out2 (for external evaluation)
Switching f unction NO Switching f unction NO
Modus Hysteresis Modus Hysteresis
Switching point H1 750 mbar Switching point H2 550 mbar
Hysteresis h1 150 mbar Hysteresis h2 10 mbar
Compact ejectors SMP NO ASRD 2xM12
5.3
Electrical connection
+24V (continuous signal) 4 in
0V 3
Blow-off on 2
unused 1
Function Pin No. Male connect
VS Out put 4 out
unused 3
unused 2
unused 1
Function Pin No. Male connect
1 2
3 4
5
1 2
3 3 4 4
5 5
1 2
3 4
5
1 2
3 3 4 4
5 5
Release 01/2010
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Compact ejector SCP 25 NO RP VD
Our highlights Your advantages
Applications
Handling of airtight or porous workpieces in the electronics,
electrical engineering, packing, robotics and automobile
industries
Compact ejectors
Compact ejector SCP 25 NO RP VD
Construction
Compact ejector SCP, consisting of an anodized aluminum body,
filter, silencer and pneumatic regulation block
Power function for reduction of the blow-off time by about 50 %
Vacuum monitoring with digital vacuum switch
Suitable for mounting on block mounting plate GP
Suitability for industry-specific applications
Designation code compact ejector SCP 25 NO RP VD
Short designation Nozzle size in mm*10 Idle state of suction Blow-off and System monitoring
valve safety valve
Example: SCP 25 NO AS VD
SCP 151.5 mm NO normally open ASblow-of f valve VD digital vaccum
252.5 mm and saf ety non- switch
return valve
5.4
Vacuum inlet
Screw for adjustable
the vacuum ranges
Vacuum switch
P2 blow-off
Compressed-air inlet
P1 suction
Filter
Silencer
Compressed-air inlet
Pneumatic air-saving function
Externally controlled compact
ejector
High suction and blow-off
capacity
Digital vacuum monitoring
> E-stop air-saving function,
thus minimum energy costs
and continuous operation
> No additional lines needed,
since everything is
controllable via valve island
> Minimal gripping and blow-off
times
> Easy adjustment with settings
shown on an LED display
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Compact ejectors
Compact ejector SCP 25 NO RP VD
Plant settings of compact ejector SCP 25 NO RP VD
Ordering data compact ejector SCP 25 NO RP VD
Type Article No.
SCP 15 NO RP VD 10.02.02.02012
SCP 25 NO RP VD 10.02.02.01730
Design data compact ejector SCP 25 NO RP VD
Ordering data accessories compact ejector SCP 25 NO RP VD
Type Article No. Article No. Article No.
Replacement silencer Replacement filter Vacuum switch VS-V-D PNP
SCP 15 NO RP VD 10.02.02.00651 10.02.02.01318 10.06.02.00325
SCP 25 NO RP VD 10.02.02.00651 10.02.02.01318 10.06.02.00325
5.4
Out1 (for internal regulation) Out2
Switching f unction NO Switching f unction NO
Modus Hysteresis Modus Hysteresis
Switching point H1 550 mbar Switching point H2 550 mbar
Hysteresis h1 10 mbar Hysteresis h2 10 mbar
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Compact ejectors
Pneumatic circuit diagram compact ejector SCP 25 NO RP VD
Compact ejector SCP 25 NO RP VD
5.4
Blow-off valve
SCP 25 FSASVDRP
10.02.02.01730
Suction valve
Valve place 1 Valve place 2
Release 01/2010
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Our highlights Your advantages
Applications
Compact ejectors
Compact ejector SCP FS RP
Construction
Suitability for industry-specific applications
Designation code compact ejector SCP FS RP
Short designation Nozzle size in mm*10 Blow-off and System monitoring
safety valve
Example: SCP 25 FS PR
SCP 252.5 mm FS external control PRpneumatic regulation
303.0 mm
Compact ejector SCP 25 FS RP
5.5
Handling of airtight or porous workpieces in the electronics,
electrical engineering, packing, robotics and automobile
industries
Pneumatic air-saving function
Externally controlled compact
ejector
High suction and blow-off
capacity
Digital vacuum monitoring
> E-stop air-saving function,
thus minimum energy costs
and continuous operation
> No additional lines required,
since everything is
controllable via valve island
> Minimal gripping and blow-off
times
> Easy adjustment with settings
shown on an LED display
Compact ejector SCP, consisting of an anodized aluminum body,
filter, silencer and non-return valve
Power function for reduction of the blow-off time by about 50 %
Air-saving function with pneumatic vacuum switch
Suitable for mounting on block mounting plate GP
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Compact ejectors
Compact ejector SCP FS RP
Ordering data compact ejector SCP FS RP
Type Article No.
SCP 20 FS RP 10.02.02.01623
SCP 30 FS RP 10.02.02.01643
Design data Compact ejector SCP FS RP
Ordering data accessories compact ejector SCP 25 NO RP VD
Type Article No. Article No.
Replacement silencer Replacement filter
SCP 20 FS RP 10.02.02.00651 10.02.02.01318
SCP 30 FS RP 10.02.02.00652 10.02.02.01318
5.5
Release 01/2010
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Compact ejectors
Pneumatic circuit diagram compact ejector SCP FS RP
Compact ejector SCP FS RP
5.5
Release 01/2010
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Ejectors with blow-off system SEA
Our highlights Your advantages
Powerful compact ejector for
inline installation
Pneumatically controlled
blow-off pulse
Very small size and low
weight
> Rapid evacuation due to small
internal volume, for mounting
directly on the suction pad
> Powerful blow-off pulse
reduces the cycle times in
automatic operation
> Particularly suitable for
systems with highly dynamic
motion
Vacuum spider with ejectors SEA used in the automobile industry
Applications
Various applications with short cycle times, such as in machining
of sheet metal, the automobile industry, packing machines and
industrial robots
Compact ejectors
Ejectors with blow-off system SEA
Construction
Body made of anodized aluminum
Integrated release function
Optional silencer
5.6
System design compact ejector SEA
Release 01/2010
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Suitability for industry-specific applications
Designation code ejectors with blow-off system SEA
Short designation Nozzle size in mm*10
Example: SEA 10
SEA 101.0 mm
Compact ejectors
Ejectors with blow-off system SEA
Ordering data ejectors with blow-off system SEA
Type Ejector Additional silencer
SEA 10 10.02.02.00298 10.07.07.00013
Technical data ejectors with blow-off system SEA
Type Nozzle- Degree of Max. suc- Max. suc- Air consum. Air consum. Air consump- Operation Weight
[mm] evacuation tion rate tion rate during evac. during evac. tion blow off pressure [g]
[%] [l/min] [m/h]* [l/min] [m/h]* [l/min] [bar]
SEA 10 1 90 34,0 1,7 60,0 3,3 76 5 90
* At optimal operation pressure
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Compact ejectors
Ejectors with blow-off system SEA
Performance data ejectors with blow-off system SEA
Achievable vacuum at various operating pressures Evacuation times for various vacuum ranges
Suction capacity at various degrees of evacuation
Suction capacity in l/min at various degrees of evacuation
Type Degree of evacuation in mbar
0 -50 -100 -200 -300 -400 -500 -600 -700 -800
SEA 10 34,0 30,0 27,7 24,4 21,6 17,0 13,4 9,6 6,0 1,5
Evacuation time in s/l for various vacuum ranges
Type Degree of evacuation in mbar
-50 -100 -200 -300 -400 -500 -600 -700 -800
SEA 10 0,09 0,16 0,34 0,59 0,96 1,42 2,03 3,30 7,36
5.6
Release 01/2010
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Design data ejectors with blow-off system SEA
Type Dimensions in mm
B B2 B3 d d3 G1 G2 G4 H L L2 L3
SEA 10 40 20,5 20,5 8,2 - G1/8"-F G1/8"-F G1/8"-F 22,5 59,5 36 18
Compact ejectors
SEA 10
Ejectors with blow-off system SEA
5.6
Release 01/2010
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Ejectors with blow-off system SEAC 10 / SEAC 10 VE-SA
Our highlights Your advantages
Short gripping and blow-off
times
Minimum size and low weight
Suitable for modular ejector-
holder system
With silencer
Optional available with
vacuum switch
> Very short cycle times in
automated operations
> Particularly suitable for highly
dynamic systems
> Direct mounting of suction
pad and connector
> Reduced noise level
> System monitoring function
for optimisation of cycle times
Vacuum spider with ejectors SEAC 10 VE-SH used in
the automobile industry
Applications
Many different applications with short cycle times, such as in
sheet-metal working, the automotive industry, in packaging
machines and robot technology
Compact ejectors
Ejectors with blow-off system SEAC 10
Construction
Body made of anodised aluminium
Integrated blow-off function
Optional vacuum switch with fixed switching point at 600 mbar, 3-
metre connection cable and protective cover with pull-relief
2 M4 mounting screws included in delivery
System design compact ejector SEAC 10 / SEAC 10 VE-SH
5.7
Release 01/2010
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Suitability for industry-specific applications
Designation code ejectors with blow-off system SEAC 10
Short designation Nozzle size in mm*10 System monitoring
Example: SEAC 10 VE-SH
SEAC 101.0 mm -without vacuum swith
VE-SHwith vacuum swith incl. Cover
Compact ejectors
Ejectors with blow-off system SEAC 10
Ordering data ejectors with blow-off system SEAC 10
Type Ejector
SEAC 10 10.02.02.03058
SEAC 10 VE-SH 10.02.02.03219
Technical data ejectors with blow-off system SEAC 10
Type Nozzle- Degree of Max. suc- Max. suc- Air consum. Air consum. Air consump-Operation Weight
[mm] evacuation tion rate tion rate during evac. during evac. tion blow off pressure [g]
[%] [l/min] [m/h]* [l/min] [m/h]* [l/min] [bar]
SEAC 10 1,0 85 35 2,1 52 3,1 60 46 95
SEAC 10 VE-SH 1,0 85 35 2,1 52 3,1 50 46 190
* At optimal operating pressure
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Compact ejectors
Ejectors with blow-off system SEAC 10
Performance data ejectors with blow-off system SEAC 10
Achievable vacuum at various operating pressures Evacuation times for various vacuum ranges
Suction capacity at various degrees of evacuation
Suction capacity in l/min at various degrees of evacuation
Type Degree of evacuation in mbar
0 -50 -100 -200 -300 -400 -500 -600 -700 -800
SEAC 10 35,0 32,0 30,0 27,0 23,5 18,0 12,0 8,0 4,5 2,0
Evacuation time in s/l for various vacuum ranges
Type Degree of evacuation in mbar
-50 -100 -200 -300 -400 -500 -600 -700 -800
SEAC 10 0,09 0,16 0,34 0,59 0,96 1,42 2,03 3,30 7,36
5.7
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Design data ejectors with blow-off system SEAC 10
Type Dimensions in mm
B B1 B3 d D D1 G1 G2 G4 H H1 H2 L L1 L3 X1
SEAC 10 32 35,2 16,1 4,3 27 13,8 G1/8"-F G1/8"-F G1/8"-F 20,5 27 - 46 77 6 28
SEAC 10 VE-SH 32 35,5 16,1 4,3 27 13,8 G1/8"-F G1/8"-F G1/8"-F 20,5 27 42,0 46 77 6 28
Compact ejectors
Ejectors with blow-off system SEAC 10
SEAC 10
5.7
SEAC 10 VE-SH
Release 01/2010
Ordering online now at www.schmalz.com
Ejector SEAC-10-RP
Our highlights Your advantages
Pneumatic vacuum generator
with integrated air-saving
function
Adjustable threshold value
for air-saving function
Optional vacuum switch
Suitable for mounting on
holder systems HTS
Compact design with light
weight
Easily accessible
compressed-air connectors
Blow-off function via a
second compressed-air
connector
Open silencer
Applications
Peripheral vacuum generation with high requirements with
regards to process safety, speed and reduced compressed-air
consumption
Vacuum spiders and feeder in the area of press-shops and
body-shops and other metal handling processes
Vacuum systems with purely pneumatic actuation
Suitable for combination with the new Schmalz holder systems
HTS
> Efficient use of compressed-air
without additional components
> Maximum vacuum value
adjustable
> Electronic monitoring of the
evacuation process
> Different combination and
mounting options on vacuum
spiders
> Ideal for use on industrial
robots and feeder systems
> Fast and easy installation
> Extremely short cycle times
possible
> Requires little maintenance
Pneumatic controlled single ejector
Pneumatic controlled ejector SEAC-10-RP
Silencer on the side
Adjusting screw for air-saving
function
Aluminum basic body with
integrated air-saving function
Mounting with holder system
with two screws only
Electronic vacuum switch with
two digital switch outputs
(optionally)
Connections for compressed-air
and blow-off control on the side
Construction
Vacuum spider with ejector SEAC RP VS-T
5.8
Release 01/2010
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Suitability for industry-specific applications
Example: SEAC 10 RP R VS-T
SEAC 1.010 mm Pneumatic regulated Rright - without vacuum switch
Llef t VS.T with vacuum switch
Designation code Pneumatic controlled ejector SEAC-10-RP
Ordering data Pneumatically-controlled ejector SEAC-10-RP
Type Article No.
SEAC-10-RP-R 10.02.02.03289
SEAC-10-RP-R-VS-T 10.02.02.03290
SEAC-10-RP-L 10.02.02.03296
SEAC-10-RP-L-VS-T 10.02.02.03297
Technical data Pneumatic controlled ejector SEAC-10-RP
Typ Degree of evacuation Max. suction rate Air consumpt. during Switch hysteresis*
[%] [l/min] [l/min] [mbar]
SEAC 10 RP 85 36 65 40-130
5.8
* Depends on operating pressure (optimum operating pressure: 4,5 bar)
Pneumatic controlled single ejector
Pneumatic controlled ejector SEAC-10-RP
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Performance data Pneumatic controlled ejector SEAC-10-RP
Achievable vacuum at various operating pressures Evacuation times for various vacuum ranges
Suction capacity at various degrees of evacuation
Suction capacity in l/min at various degrees of evacuation
Type Degree of evacuation in mbar
0 -50 -100 -200 -300 -400 -500 -600 -700 -800
SEAC 10 RP 36,0 34,0 32,0 27,5 24,0 19,5 12,0 8,0 5,0 3,0
5.8
Evacuation time in s/l for various vacuum ranges
Type Degree of evakuation in mbar
-50 -100 -200 -300 -400 -500 -600 -700 -800
SEAC 10 RP 0,12 0,20 0,39 0,62 0,93 1,35 1,98 3,26 6,50
Pneumatic controlled single ejector
Pneumatic controlled ejector SEAC-10-RP
Release 01/2010
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Design data Pneumatic controlled ejector SEAC-10-RP
Type Dimensions in mm
L L1 L2 L3 L4 B B3 H H1 H2 X1 D d d1 G1 G2 G3 G4
SEAC-10-RP-R 52,0 81,5 29,5 8,0 22,0 45 14,2 38,3 40 29,3 28,0 27,0 4,3 13,1 G1/8"-F - - G1/8"-F
SEAC-10-RP-R-VS-T 52,0 81,5 29,5 8,0 22,0 45 14,2 38,3 40 29,3 28,0 27,0 4,3 13,1 G1/8"-F G1/8"-F M8-M G1/8"-F
SEAC-10-RP-L 52,0 81,5 29,5 8,0 22,0 45 14,2 38,3 40 29,3 28,0 27,0 4,3 13,1 G1/8"-F G1/8"-F G1/8"-F
SEAC-10-RP-L-VS-T 52,0 81,5 29,5 8,0 22,0 45 14,2 38,3 40 29,3 28,0 27,0 4,3 13,1 G1/8"-F G1/8"-F M8-M G1/8"-F
5.8
SEAC 10 RP (VS-T) L
SEAC 10 RP (VS-T) R
Pneumatic controlled single ejector
Pneumatic controlled ejector SEAC-10-RP
Release 01/2010
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Multi-stage ejectors SEM
Our highlights Your advantages
Range of ejectors with a very
high suction capacity
Multi-stage ejector nozzle
with high efficiency
Optional connection
possibilities for compressed
air, exhaust air and sensors
> Fast and safe handling of all
porous materials
> Rapid evacuation in the lower
vacuum range, reduced costs
and shorter cycle times
> Flexible mounting; reduced
design costs
Multi-stage ejectors
Multi-stage ejectors SEM
Vacuum cross-beam with a multi-stage ejector SEM for the
handling of sheets of wood
Applications
Handling of cardboard, packing materials, insulating materials
and other porous items
Construction
Body made of robust aluminium
Aluminium nozzle system
Gaskets and valve flaps made of NBR
Options: silencer, solenoid valves, vacuum switch/manometer,
filter
System design multi-stage ejector SEM
5.9
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Suitability for industry-specific applications
Designation code multi-stage ejectors SEM
Short designation Size Version
Example: SEM 50 SDA
SEM 25 without silencer
50 SDAwith axial silencer
100 SDSwith side-mounted silencer
Multi-stage ejectors
Multi-stage ejectors SEM
Ordering data multi-stage ejectors SEM
Type* Article No.
SEM 25 10.02.01.00313
SEM 25 SDA 10.02.01.00314
SEM 25 SDS 10.02.01.00315
SEM 50 10.02.01.00316
SEM 50 SDA 10.02.01.00317
SEM 50 SDS 10.02.01.00318
SEM 100 10.02.01.00319
SEM 100 SDA 10.02.01.00320
SEM 100 SDS 10.02.01.00321
* The exhaust-air outlets of the basic version (without silencer) are open axially and to the side
5.9
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Multi-stage ejectors
Multi-stage ejectors SEM
Type* Article No.
SEM 25 -
SEM 25 SDA 10.02.01.00309
SEM 25 SDS 10.02.01.00309
SEM 50 -
SEM 50 SDA 10.02.01.00312
SEM 50 SDS 10.02.01.00312
SEM 100 -
SEM 100 SDA 10.02.01.00312
SEM 100 SDS 10.02.01.00312
* The exhaust-air outlets of the basic version OSD (without silencer) are open axially and to the side
Ordering data spare parts Multi-stage ejectors SEM
Ordering data accessories multi-stage ejectors SEM
Type Further technical SEM 25 SEM 50 SEM 100
information
Hose-sleeve ST for compressed- Main Vacuum Components ST G1/4-AG 9 ST G1/4-AG 9 ST G1/4-AG 9
air connection catalogue, page 8/39 10.08.03.00157 10.08.03.00157 10.08.03.00157
Hose sleeve ST for vacuum Main Vacuum Components ST G1/2-AG 19 ST G3/4-AG 25 ST G1-AG 32
connection catalogue, page 8/39 10.08.03.00163 10.08.03.00166 10.08.03.00168
Recommended internal diamater Main Vacuum Components VSL 27/20 PU VSL 36/25 PU VSL 42/32 PU
for vacuum hose and a hose catalogue, page 8/17 (20 mm) (25 mm) (32 mm)
length of 2 m 10.07.09.00047 10.07.09.00051 10.07.09.00036
Vacuum manometer, 40 mm; Main Vacuum Components VAM 40 V DR VAM 40 V DR VAM 40 V DR
rear connection catalogue, page 5/36 10.07.02.00035* 10.07.02.00035* 10.07.02.00035*
Vacuum switch VS-V-PNP* Main Vacuum Components VS-V-PNP VS-V-PNP VS-V-PNP
catalogue, page 5/36 10.06.02.00191* 10.06.02.00191* 10.06.02.00191*
Vacuum switch VS-V-W-D-PNP* Main Vacuum Components VS-V-W-D-PNP VS-V-W-D-PNP VS-V-W-D-PNP
catalogue, page 5/36 10.06.02.00192* 10.06.02.00192* 10.06.02.00192*
Accessories for vacuum switch Main Vacuum Components Male connect straight Male connect straight Male connect straight
- Connection cable PUR, 5 m, M8-4 pin catalogue, page 7/44 10.06.02.00031 10.06.02.00031 10.06.02.00031
Accessories for vacuum switch Main Vacuum Components Male connect 90 Male connect 90 Male connect 90
- Connection cable PUR, 5 m, M8-4 pin catalogue, page 7/44 10.06.02.00032 10.06.02.00032 10.06.02.00032
Solenoid valve** "Vacuum on/off", EMVP 6 EMVP 6 EMVP 6
24 VDC, NO 10.05.01.00156 10.05.01.00156 10.05.01.00156
Solenoid valve** "Vacuum on/off", EMVP 6 EMVP EMVP 6
24 VDC, NC 10.05.01.00161 10.05.01.00161 10.05.01.00161
Recommended vacuum filter Main Vacuum Components VFT 3/4 L 80 VFT 3/4 L 80 STF 1-1/4 N
(external) catalogue, page 7.4/7.6 10.07.01.00128 10.07.01.00128 10.07.01.00008
* The vacuum switch and manometer are delivered separately, complete with all mounting accessories. For safety reasons, their
mounting screws should be secured with medium-strength locking compound.
** If a solenoid valve is used, the input pressure should be increased by about 0.5 bar.
5.9
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Multi-stage ejectors
Multi-stage ejectors SEM
Technical data multi-stage ejectors SEM
Type Degree of Max. suction rate Max. suction rate Air consumpt. duAir consumpt. duNoise level free
evacuation [%] [l/min] [m/h]* ing evac. [l/min] ing evac. [m/h]* [db(A)]
SEM 25 85 402 24,1 101 6,1 90
SEM 25 SDA 85 393 23,6 101 6,1 77
SEM 25 SDS 85 332 19,9 101 6,1 75
SEM 50 85 706 42,4 197 11,8 90
SEM 50 SDA 85 704 42,2 197 11,8 80
SEM 50 SDS 85 642 38,5 197 11,8 78
SEM 100 85 1071 64,3 376 22,6 90
SEM 100 SDA 85 976 58,6 376 22,6 81
SEM 100 SDS 85 909 54,5 376 22,6 80
*At optimal operating pressure
Type Noise level workp. Operating Recomm. int hose dia- Recomm. int hose dia- Weight Operating tem-
gripped [db(A)] pressure [bar] meter compr. air [mm]**meter vacuum [mm]** [kg] perature [C]
SEM 25 72 5 4 20 1,0 050
SEM 25 SDA 64 5 4 20 1,1 050
SEM 25 SDS 62 5 4 20 1,1 050
SEM 50 75 5 6 25 1,2 050
SEM 50 SDA 66 5 6 25 1,4 050
SEM 50 SDS 64 5 6 25 1,3 050
SEM 100 74 5 6 32 1,5 050
SEM 100 SDA 60 5 6 32 1,7 050
SEM 100 SDS 65 5 6 32 1,6 050
* At optimal operating pressure
** For max. length 2 m
5.9
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Multi-stage ejectors SEM
Performance data multi-stage ejectors SEM
Achievable vacuum at various operating pressures Evacuation times for various vacuum ranges (averaged for
SDA/SDS)
Suction capacity at various degrees of evacuation
Suction capacity in l/min at various degrees of evacuation
Type Degree of evacuation in mbar
0 -50 -100 -200 -300 -400 -500 -600 -700 -800
SEM 25 332 269 199 118 70 38 26 16 8 1
SEM 25 SDA 393 319 227 112 72 37 27 15 7 2
SEM 25 SDS 642 503 354 223 141 78 57 34 13 2
SEM 50 704 611 452 269 173 91 56 37 19 6
SEM 50 SDA 909 843 642 463 281 161 121 78 40 11
SEM 50 SDS 976 884 669 476 278 158 119 77 36 11
SEM 100 1233 1141 847 560 352 218 150 96 49 13
SEM 100 SDA 1433 1220 940 644 358 236 160 113 47 11
SEM 100 SDS 3110 2750 2065 1381 762 482 364 288 223 140
Multi-stage ejectors
5.9
Release 01/2010
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Evacuation time in s/l for various vacuum ranges
Type Degree of evacuation in mbar
-50 -100 -200 -300 -400 -500 -600 -700 -800
SEM 25 0,021 0,038 0,074 0,136 0,265 0,463 0,805 1,505 3,368
SEM 50 0,015 0,026 0,050 0,081 0,139 0,232 0,377 0,672 1,693
SEM 100 0,013 0,022 0,040 0,066 0,099 0,142 0,208 0,337 0,267
Design data Multi-stage ejectors SEM
SEM 25 to 100 SDA/SDS
Type Dimensions in mm
B B1 d D1 G1 G2 G3 H L L2 X1 Y1
SEM 25 85 - 5,5 - G1/4"-F G1/2"-F G1/2"-F 48 195 - 183 55
SEM 25 SDA 85 - 5,5 40 G1/4"-F G1/2"-F G1/2"-F 48 195 275 183 55
SEM 25 SDS 85 165 5,5 40 G1/4"-F G1/2"-F G1/2"-F 48 195 - 183 55
SEM 50 85 - 5,5 - G1/4"-F G3/4"-F G3/4"-F 58 215 - 183 55
SEM 50 SDA 85 - 5,5 50 G1/4"-F G3/4"-F G3/4"-F 58 215 335 183 55
SEM 50 SDS 85 205 5,5 50 G1/4"-F G3/4"-F G3/4"-F 58 215 - 183 55
SEM 100 85 - 5,5 - G1/4"-F G1"-F G3/4"-F 68 215 - 183 55
SEM 100 SDA 85 - 5,5 50 G1/4"-F G1"-F G3/4"-F 68 215 335 183 55
SEM 100 SDS 85 205 5,5 50 G1/4"-F G1"-F G3/4"-F 68 215 - 183 55
Multi-stage ejectors SEM
Multi-stage ejectors
5.9
Release 01/2010
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Overview
Designation

6.2 The valve with pneumatic pilot control for vacuum


generation.
Nominal diameters 10 to 50 mm
Nominal flow rates 10 to 310 m
3
/h
Voltages =/~ 24/230 V
Solenoid valves EMVP
6.1 The valve for direct control of vacuum and
compressed air.
Nominal diameters 3 to 25 mm
Nominal flow rates 2 to 88 m
3
/h
Voltages =/~ 24/230 V
Solenoid valves EMV
Basic data Application areas
Valve technology
Section
6.0
Release 01/2010
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Solenoid valve EMV with venting filter
Our highlights Your advantages
Seat valve in robust metal
housing
Directly controlled
3/2-way valve (exception:
EMV-3 is a 2/2-way valve)
Switching function NO
(exception: EMV-3 is NC)
> Suitable for vacuum and
compressed air
> Short opening and closing
times
> Control of on/off and venting
functions
> Safety in the case of a power
failure
Solenoid valves
Solenoid valves EMV
Solenoid valves EMV for control of vacuum in segments of a
vacuum cross-beam
Applications
Vacuum on/off, venting or blow-off functions possible
Control of compressed air or vacuum in lines with smaller cross-
sections
NO function ensures workpiece is held even in the case of a
power failure
For handling tasks with short switching times
Suitable for neutral gases
Construction
Directly controlled solenoid valve
Version EMV-3 always with NC switching function
Seat valve in housing made of pressed brass 58 with seals
Degree of protection IP 65
Connection socket complies with DIN 43 650, Form A
Supplied complete with plug connector and (for DC operation) a
quenching diode)
6.1
Release 01/2010
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Suitability for industry-specific applications
Ordering data solenoid valves EMV
Type Operating voltage
230V-AC 24V-DC
EMV 3 10.05.01.00067 10.05.01.00066
EMV 5 10.05.01.00069 10.05.01.00068
EMV 10 10.05.01.00071 10.05.01.00070
EMV 15 10.05.01.00073 10.05.01.00072
EMV 20 10.05.01.00075 10.05.01.00074
EMV 25 10.05.01.00077 10.05.01.00076
Ordering accessories data solenoid valves EMV
Type Venting filter with mounting kit
EMV 3 -
EMV 5 10.05.01.00060
EMV 10 10.05.01.00061
EMV 15 10.05.01.00062
EMV 20 10.05.01.00063
EMV 25 10.05.01.00064
Solenoid valves
Solenoid valves EMV
Technical data solenoid valves EMV
Type Nominal size Principle of Nominal flow Nominal flow Power consumption Closing Weight
[mm] operation rate [m/h] rate [l/min] DC [W] time [ms] [kg]
EMV 3 3 Normally closed 2 33 5,0 20 0,200
EMV 5 5 Normally open 4 67 15,0 20 0,518
EMV 10 10 Normally open 20 333 32,0 25 2,510
EMV 15 15 Normally open 34 567 38,4 80 4,665
EMV 20 20 Normally open 53 883 40,8 100 6,375
EMV 25 25 Normally open 88 1467 63,8 135 9,600
6.1
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Design data solenoid valves EMV
Solenoid valves
Solenoid valves EMV
EMV 3 EMV 5
EMV 10 EMV 15
EMV 20 EMV 25
6.1
Release 01/2010
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Solenoid valves
Solenoid valves EMV
Type Dimensions in mm
B B1 B2 d D G1 G2 G3 G5 H H1 L L1 LG1 LG5 X1 Y1
EMV 3 - 61,5 47 - - G1/4"-F - - M3-F 22 60,0 42,0 - 12 5 - -
EMV 5 32 - - - 56 G1/4"-F G1/4"-F G1/4"-F M4-F 71 118,0 46,0 76,0 - 5 38,0 24
EMV 10 62 98,5 - 7,0 80 G1/2"-F G1/2"-F G1/2"-F - 79 108,0 166,5 174,5 - - 117,5 30
EMV 15 - - - 6,5 80 G3/4"-F G3/4"-F G3/4"-F - 113 139,5 209,0 211,0 - - 133,0 40
EMV 20 - - - 8,5 80 G1"-F G1"-F G1"-F - 137 172,0 247,0 245,0 - - 164,0 45
EMV 25 - - - 8,5 80 G1-1/4"-F G1-1/4"-F G1-1/4"-F - 145 180,0 281,0 271,5 - - 94,0 72
Design data solenoid valves EMV
Functional circuit diagram solenoid valves EMV
Circuit diagram EMV 3 Circuit diagram EMV 5
Circuit diagram EMV 10-25
6.1
Release 01/2010
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Solenoid valve EMVP with venting filter
Our highlights Your advantages
Pilot control with compressed
air (p = 5 bar)
Wide range of nominal dia-
meters
3/2-way valve

Switching function NO
> Extremely short opening and
closing times
> Also suitable for high volume
flow rates
> Control of vacuum on/off or
venting functions
> Safety in the case of a power
failure
Solenoid valves
Solenoid valves EMVP
Applications
Control at high nominal flow rates
Vacuum on/off and venting functions possible
NO function ensures the workpiece is held even in the case of a
power failure
For handling tasks with very short switching times
Suitable for use with filtered air
Construction
Solenoid valve with pneumatic pilot control
Seat valve in aluminum housing (EMVP-32 and EMVP-50:
plastic housing)
Degree of protection IP 65
Connection socket complies with DIN 43 650, Form A
Supplied complete with plug connector and (for DC operation)
with quenching diode
Suitability for industry-specific applications
Ordering data solenoid valves EMPV
Type Operating voltage
230V-AC 24V-DC
EMVP 10 10.05.02.00070 10.05.02.00064
EMVP 15 10.05.02.00071 10.05.02.00049
EMVP 19 10.05.02.00072 10.05.02.00048
EMVP 25 10.05.02.00073 10.05.02.00067
EMVP 32 10.05.02.00074 10.05.02.00068
EMVP 50 10.05.02.00075 10.05.02.00069
6.2
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Ordering data accessories solenoid valves EMVP
Type Venting filter with mounting kit
EMVP 10 10.05.01.00065
EMVP 15 10.05.01.00061
EMVP 19 10.05.01.00062
EMVP 25 10.05.01.00063
EMVP 32 10.05.01.00062
EMVP 50 10.05.01.00064
Solenoid valves
Solenoid valves EMVP
Technical data solenoid valves EMVP
Type Nominal size Principle of Nominal flow Nominal flow Power consump- Closing Weight
[mm] operation rate [m/h] rate [l/min] tion DC [W] time [ms] [kg]
EMVP 10 10 Optionally NO/NC 10 167 11 30 0,93
EMVP 15 15 Optionally NO/NC 20 333 11 40 1,62
EMVP 19 19 Optionally NO/NC 35 583 11 50 1,61
EMVP 25 25 Optionally NO/NC 90 1500 11 100 2,14
EMVP 32 32 Normally open 130 2167 5 300 0,50
EMVP 50 50 Normally open 310 5167 5 500 1,36
6.2
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Design data solenoid valves EMVP
Solenoid valves
Solenoid valves EMVP
EMVP 10 EMVP 15 to 25
EMVP 32 and 50
Type Dimensions in mm
B B1 B2 d D G1 G2 G3 G4 H H1 H2 H3 H4 L L1 L2 X1 Y1
EMVP 10 32,0 64 - 4,5 56 G3/8"-F G3/8"-F G3/8"-F G1/8"-F 141 - 36 24,5 47 - 124 81 40 23
EMVP 15 85,0 - - 6,5 80 G1/2"-F G1/2"-F G1/2"-F G1/8"-F 154 174,0 21 - - 78,5 122 89 63 33
EMVP 19 85,0 - - 6,5 80 G3/4"-F G3/4"-F G3/4"-F G1/8"-F 154 174,0 21 - - 78,5 120 89 63 33
EMVP 25 90,0 - - 8,5 80 G1"-F G1"-F G1"-F G1/8"-F 174 186,5 21 - - 101,0 123 98 76 37
EMVP 32 90,5 101 61,5 - 80 G1-1/4"-F G1-1/4"-F G3/4"-F G1/8"-F 101 - - - - 163,0 204 - - -
EMVP 50 114,0 151 105,5 - 80 G2"-F G2"-F G2"-F G1/8"-F 142 - - - - 225,0 260 - - -
6.2
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Solenoid valves
Solenoid valves EMVP
Functional circuit diagram solenoid valves EMVP
Circuit diagram EMVP 10 to 50
6.2
Release 01/2010
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Overview
Designation Basic data Application areas
Switches and system monitoring
Section
7.0
7.3 Two digital switch outputs, PNP switching function,
optionally with fixed or adjustable hysteresis.
Electronic vacuum switch
Adjustment range -1 to 0 bar

Vacuum switch
VS-V-AH/AV-T
7.4 Digital and analogue outputs, switching point
and hysteresis adjustable.
Electronic vacuum switch
Adjustment range von -1 to 0 bar

Vacuum switch VS-V


7.5 With digital or analogue switch output, digital
output set to fixed value (-600 mbar), extremely
small design.
Miniature electronic vacuum switch
Measuring range -1 to 0 bar

Vacuum switch VS-


V-SA/SD

7.6 Various scales for adaptation to customer


requirements. Can be installed in any orientation
and also in panels.
Measuring range -1 to 0 bar Manometer VAM
7.2 Two digital outputs, switching point and hysteresis
adjustable.
Electronic vacuum switch
Adjustment range von -1 to 0 bar
Vacuum switch VS-
V-W-D
7.1 Two digital outputs, switching point and hysteresis
adjustable.
Electronic vacuum switch
Adjustment range -1 to 0 bar
Vacuum switch VS-
V-D
Release 01/2010
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Vacuum switch VS-V-D
Our highlights
Applications
Your advantages
Electronic vacuum switch with
digital display
Switching point and hystere-
sis programmable with the foil
keypad
Two separately
programmable digital outputs
Special functions
programmable
Universal electronic vacuum switch for safety monitoring,
optimization of cycle times and regulation circuits
Small size and low weight permit installation directly at the point
of use in handling systems
Electronic vacuum switch in a robust polycarbonate housing
Vacuum connection with G 1/8" male thread; additional M5
female thread
3-digit display and foil keypad on the front for adjustment of the
settings
Integrated LED for indication of the switching state
Supply voltage via 4-pin M8 screw connector
Construction
Suitability for industry-specific applications
Short designation Measuring range Display Switching function Additional function
Example: VS V D PNP C
VS V-1 bis 0 bar Dwith digital display PNPswitches to + Cwith PIN-code protection
NPNswitches to -
Designation code Vacuum switch VS-V-D
Ordering data vacuum switch VS-V-D
Type Article No.
VS-V-PNP 10.06.02.00049
VS-V-NPN 10.06.02.00055
VS-V-PNP C 10.06.02.00270
> Electronically precise
switching with two separate
switch outputs
> Easily adapted to meet
customer requirements
> Upper and lower limit values
an be displayed
> Further adaptation possible
Vacuum switches
Vacuum switch VS-V-D
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Ordering data accessories vacuum switch VS-V-D
Type Article No.
Connection cable material PUR, 5 m, straight, with union nut 10.06.02.00031
Connection cable material PUR, 5 m, 90, with union nut 10.06.02.00032
Mounting set* for VS-V-D-PNP 10.06.02.00061
Technical data vacuum switch VS-V-D
Type VS-V-D PNP VS-V-d NPN VS-V-D PNP C
Measurd medium non-aggressive gasses; dry, non-aggressive gasses; dry, non-aggressive gasses; dry,
oil-f ree air oil-f ree air oil-f ree air
Measuring range -1...0 bar -1...0 bar -1...0 bar
Max. overpressure resistance 5 bar 5 bar 5 bar
Repeatability 1% of f ull-scale value 1% of f ull-scale value 1% of f ull-scale value
Hysteresis Adjustable: 0 to 100 % of set Adjustable: 0 to 100 % of set Adjustable: 0 to 100 % of set
value or comparator mode value or comparator mode value or comparator mode
Output sFnal 2 dFital 2 dFital 2 dFital
Switching capacity [mA] 180 180 180
Indication 2xLED 2xLED 2xLED
Display resolution 0 bar, 5 mmHg, 0,2 inHg, 1 kPa 0 bar, 5 mmHg, 0,2 inHg, 1 kPa 0 bar, 5 mmHg, 0,2 inHg, 1 kPa
Display units bar, mmHg, inHg, kPa bar, mmHg, inHg, kPa bar, mmHg, inHg, kPa
Measurd-valve display 3-dFit 7-segment LED 3-dFit 7-segment LED 3-dFit 7-segment LED
Electrical connection Male connect M8, 4 po Male connect M8, 4 po Male connect M8, 4 po
Measurd medium connection G1/8"-M + M5-F G1/8"-M + M5-F G1/8"-M + M5-F
Voltage 10.8-30V DC 10.8-30V DC 10.8-30V DC
Current Consumption [mA] 30 30 30
Protection IP IP 40/65 (with hose) IP 40/65 (with hose) IP 40/65 (with hose)
Temperature influence 3 % of f ull-scale value in the 3 % of f ull-scale value in the 3 % of f ull-scale value in the
range 0 bis 50C range 0 bis 50C range 0 bis 50C
Operating temperature [C] 0...50C 0...50C 0...50C
Weight [g] 25 25 25
* Set consists pf mounting bracket and G1/8 nut
VS-V-D
Design data vacuum switch VS-V-D
Type Dimensions in mm
B D G1 G2 G3
VS-V-D 16,0 3,4 G1/8"-AG M5-IG M8x1-AG
Type Dimensions in mm
H L L1 LG1
VS-V-D 24,7 58,5 75,5 8,0
VS-V-D
Vacuum switches
Vacuum switch VS-V-D
7.1
Release 01/2010
Ordering online now at www.schmalz.com
Design data accessories Vacuum switch VS-V-D
Mounting bracket
Type Dimensions in mm
B B2 d1 H H2
Mounting bracket 21,0 4,0 3,2 34,5 6,0
Type Dimensions in mm
L L2 L3 X1 X2
Mounting bracket 60,5 3,0 10,0 52,0 39,0
Vacuum switches
Vacuum switch VS-V-D
7.1
Release 01/2010
Ordering online now at www.schmalz.com
Vacuum switch VS-V-W-D
Our highlights
Applications
Your advantages
Electronic vacuum switch
with digital display
Switching point and
hysteresis programmable
with the foil keypad
Two separately
programmable digital outputs
Special functions
programmable
Electronic vacuum switch universell fr alle Universal electronic
vacuum switch for safety monitoring, optimization of cycle times
and regulation circuits
Small size and low weight permit installation directly at the point
of use in handling systems
Cubical design also suitable for panel mounting
Electronic vacuum switch in a robust polycarbonate housing
Vacuum connection with G 1/8" female thread
3-digit display and foil keypad on the front for adjustment of the
settings
Integrated LED for indication of the switching state
Supply voltage via 4-pin M8 screw connector
Construction
Suitability for industry-specific applications
Short designation Measuring range Shape Display Switching function Additional function
Example: VS V W D PNP C
VS V-1 bis 0 bar Wcube shape Dwith digital display PNPswitches to + Cwith Pin-code
NPNswitches to - protection
Designation code vacuum switch VS-V-W-D
Ordering data vacuum switch VS-V-W-D
Type Article No.
VS-V-W-D-PNP 10.06.02.00113
VS-V-W-D-NPN 10.06.02.00126
VS-V-W-D-PNP-C 10.06.02.00271
> Electronically precise
switching with two separate
switch outputs
> Can be adapted easily to meet
customer requirements
> Upper and lower limit values
can be displayed
> Further adaptation possible
Vacuum switches
Vacuum switch VS-V-W-D
7.2
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Ordering data accessories vacuum switch VS-V-W-D
Type Article No.
Connection cable PUR, 5 m, straight, with mounting nut M8 10.06.02.00031
Connection cable PUR, 5 m, 90 , with mounting nut M8 10.06.02.00032
Flange plate for dir. mount. and press. conn. G1/8"-F on the side* 10.06.02.00116
Mounting frame 10.06.02.00115
Connection hose for reference air (for IP65), odering unit: metres 10.07.09.00063
Mounting bracket 10.06.02.00154
Technical data vacuum switch VS-V-W-D
* Complete with 2 screws M3x6 and O-ring seal 10x1,5
Type VS-V-W-D
Measurd medium Non-aggressive gases; dry, oil-f ree air
Measuring range -1...0 bar
Max. overpressure resistance 5 bar
Repeatability 1% f ull-scale value
Hysteresis Adjustable: 0 to 100 % of set value or comparator mode
Output signal 2 digital
Switching Capacity [mA] 180
Indication 2xLED
Display resolution 0,01 bar, 5 mmHg, 0,2 inHg, 1 kPa
Display unit bar, mmHg, inHg, kPa
Measured-value display 3-digit 7-segment LED
Electrical connection Male M8, 4 pol
Measured medium connection Gewinde G1/8"-F
Voltage 10.8-30V DC
Current consumtion [mA] 55
Protection IP IP 40/65 (with hose)
Temperature influence 3 % of f ull-scale value in the range 0 to 50 C
Operating temperature [C] 0...50C
Weight [g] 25
Design data vacuum switch VS-V-W-D
B D G1 G3 G4 H
VS-V-W-D 29,0 3,4 G1/8"-F M8x1-M M3-F 30
VS-V-W-D
Type Dimensions in mm
H1 L LG1 X1 Y1
VS-V-W-D 40,0 30 8 21 21
Vacuum switches
Vacuum switch VS-V-W-D
7.2
Release 01/2010
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Design data accessories vacuum switch VS-V-W-D
Mounting bracket
Flange plate Mounting frame
Type Dimensions in mm
B d d1 d2 G1 H H1 H2 L L1 X1 Y1
Flange plate 14,0 - 3,2 - G1/8"-F 30,0 - - 30,0 - 21 21
Mounting frame 25,6 - - - - 36,0 40,0 - - - - -
Mounting bracket 16,0 18 3,4 4,5 - 43,5 6,5 5 29,0 20 21 21
Vacuum switches
Vacuum switch VS-V-W-D
7.2
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Vacuum switch VS-V-AH/AV-T
Our highlights
Applications
Your advantages
Switching points adjustable
with the "teach" button
Two digital switch outputs
Two-color LED indicator
For vertical or horizontal
mounting
Electronic vacuum sensor

Current switching capacity


200 mA
Electronic safety monitoring, optimization of cycle times, energy-
saving functions
Can be used as a measuring and switching element
Suitable for use in very dynamic handling systems
Plastic housing in 10-mm design
Adapter plate for quick mounting, either vertically or horizontally
Teach button integrated into the cover
Transparent cover over the LED indicator
Power and control connections via 4-pin M8 connector
Optionally available with M5 vacuum connection or 6-mm plug-
in tube
Construction
Suitability for industry-specific applications
Short designation Measuring range Connections Switch point
adjustment
Switching function Additional function
Example: VS V AV T PNP S
VS V-1 bis 0 bar AHhorizontal Twith "Teach" PNPswitches to + -hysteresis adjustable
AVvertical button Shysteresis fixed
Designation code vacuum switch VS-V-AH/AV-T
Ordering data Vacuum switch VS-V-AH/AV-T
Type Article No.
VS-V-AH-T-PNP-S 10.06.02.00294
VS-V-AH-T-PNP 10.06.02.00295
VS-V-AV-T-PNP-S 10.06.02.00292
VS-V-AV-T-PNP 10.06.02.00293
> Quick adjustment of the process
> Makes further switching
elements unnecessary
> Easily visible status indication
> Space-saving installation
> Very precise switching and
repeatability
> Direct switching possible
Vacuum switches
Vacuum switch VS-V-AH/AV-T
7.3
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Ordering data accessories vacuum switch VS-V-AH/AV-T
Type Article No.
Connection cable material PUR, 5 m, straight, with union nut 10.06.02.00031
Connection cable material PUR, 5 m, 90, with union nut 10.06.02.00032
Connection adapter (optional) Plug-in tube D6 10.06.02.00300
Connection adapter (optional) screw thread M5-AG 10.06.02.00299
Technical data vacuum switch VS-V-AH/AV-T
Type VS-V-AH-T-PNP-S VS-V-AH-T-PNP VS-V-AV-PNP-S VS-V-AV-T-PNP
Measured medium Non-aggressiv gases; Non-aggressiv gases; Non-aggressiv gases; Non-aggressiv gases;
dry; oil-f ree air dry; oil-free air dry; oil-free air dry; oil-free air
Measuring range -1...0 bar -1...0 bar -1...0 bar -1...0 bar
Max. overpressure resistanc5 bar 5 bar 5 bar 5 bar
Repeatability 1% of f ull-scale value 1% of f ull-scale value 1% of f ull-scale value 1% of f ull-scale value
Hysteresis Fixed: approx. 20 mbar Adjustable Fixed: approx. 20 mbar Adjustable
Output signal 2 digital 2 digital 2 digital 2 digital
Switching capacity [mA] 200 200 200 200
Indication LED LED LED LED
Electrical connection Male connect M8, 4 polig Male connect M8, 4 polig Male connect M8, 4 polig Male connect M8, 4 polig
Voltage 10-30V DC 10-30V DC 10-30V DC 10-30V DC
Current consumption [mA] 20 20 20 20
Protection IP IP 40 IP 40 IP 40 IP 40
Temperature influence 3 % of f ull-scale value 3 % of f ull-scale value 3 % of f ull-scale value 3 % of f ull-scale value
Operating temperature [C] 060C 060C 060C 060C
Weight [g] 6 6 6 6
Accessories vacuum switch VS-V-AH/AV-T
VS-V-AV-T-PNP with plug-in tube D6 VS-V-AH-T-PNP with screw thread M5-AG
Vacuum switches
Vacuum switch VS-V-AH/AV-T
7.3
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VS-V-AH/AV-T
Switching-point adjustment Vacuum switch VS-V-AH/AV-T
VS-V-AH/AV-T (Switching function: adjustable hysteresis) VS-V-AH/AV-T-S (Switching function: fixed hysteresis)
Design data vacuum switch VS-V-AH/AV-T
FLAN-PL 16.3x6.6x4.5 VS
Type Dimensions in mm
B B2 G1 d H L L1 L2 X1 Y1
VS-V-AH-T-PNP-S 10 - M8-M - 17,5 36,2 43 - - -
VS-V-AH-T-PNP 10 - M8-M - 17,5 36,2 43 - - -
VS-V-AV-T-PNP-S 10 - M8-M - 16,4 41,2 48 - - -
VS-V-AV-T-PNP 10 - M8-M - 16,4 41,2 48 - - -
FLAN-PL 7 2,6 - 2,7 4,6 13,5 - 2,3 9 1,3
Vacuum switches
Vacuum switch VS-V-AH/AV-T
7.3
Release 01/2010
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ADAP-VS 6-1.3x16 ADAP-VS M5-AG-1.3x16
Short description Dimensions in mm
Type D G1 H H2 LG1 SW1
Connection adapter D6 ADAP-VS 6-1.3x16 6 - 27,3 20,0 - -
Connection adapter M5 ADAP-VS M5-AG-1.3x16 - M5-M 12,0 - 5,0 8
Vacuum switches
Vacuum switch VS-V-AH/AV-T
7.3
Konstruktionstaten accessories vacuum switch VS-V-AH/AV-T
Release 01/2010
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Vacuum switches VS-V
Our highlights
Applications
Your advantages
Electronic vacuum switch
Switching point and hystere-
sis adjustable
Analogue and digital outputs
Universal electronic vacuum switch for safety monitoring,
optimization of cycle times and regulation circuits
Small size and low weight permit use directly on the suction
pad
Electronic vacuum switch in robust polycarbonate housing
Vacuum connection with flange or G 1/8" male thread; both
versions with additional M5 female thread
Switching point and hysteresis adjustable with screws
Supply voltage via 4-pin M8 screw connector
Integrated LED for indication of the switching state
Venting plug (reference air, IP65) for screwing into switch
housing
Construction
Suitability for industry-specific applications
Short designation Measuring range Connections Switching function
Example: VS V A PNP
VS V-1 to 0 bar - threaded connection PNPswitches to +
A flange connection NPNswitches to -
Designation code vacuumswitch VS-V
Ordering data vacuum switch VS-V
Type Article No.
VS-V-PNP 10.06.02.00027
VS-V-A-PNP 10.06.02.00028
VS-V-NPN 10.06.02.00037
VS-V-A-NPN 10.06.02.00038
> Electronically precise mea-
surement
> Can be adapted easily to
meet customer requirements
> Adjustable vacuum limit value
and continuous vacuum moni-
toring
Vacuum switches
Vacuum switch VS-V
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Ordering data accessories vacuum switch VS-V
Type Article No.
Connection cable 4-pole, material PUR, 5 m, straight, union nut 10.06.02.00031
Connection cable 4-pole, material PUR, 5 m, 90, union nut 10.06.02.00032
Connection hose for reference air (for IP65), ordering unit: metres 10.07.09.00063
Scope of delivery for vacuum switch VS-V
Scope of delivery VS VSA
Screwdriver 1 x 1 x
Screw M3 1 x 1 x
Venting plug M3 1 x 1 x
O-rings 3mm 2 x 2 x
O-ring d=8,9 x 1,9 - 1 x
Mountig bracket - 1 x
Washers M4 - 2 x
Spring washers m4 - 2 x
Screw M4 x 6 - 2 x
Type VS-V VS-V-A
Measurd medium Non-aggressive gases; dry, oil-f ree air Non-aggressive gases; dry, oil-f ree air
Measuring range -1...0 bar -1...0 bar
Max. overpressure resistance 5 bar 5 bar
Repeatability 1% of f ull-scale value 1% of f ull-scale value
Hysteresis Adjustable: 3 to 25% of set value Adjustable: 3 to 25% of set value
Output signal 1 anal./1 dF 15 V 1 anal./1 dF 15 V
Switching capacity [mA] 125 125
On time [ms] 5 5
Indication LED LED
Electrical connection Male connect M8, 4 pol. Male connect M8, 4 pol.
Measured medium connectionG1/8"-M + M5-F Flange with thread M5-F
Voltage 10.8-30V DC 10.8-30V DC
Current consumption [mA] 30 30
Protection IP IP 40/65 (with hose) IP 40/65 (with hose)
Temperature influence 3 % of f ull-scale value 3 % of f ull-scale value
Operating temperature [C] 0...50C 0...50C
Weight [g] 18 23
Technical data vacuum switch VS-V
Vacuum switches
Vacuum switch VS-V
7.4
Release 01/2010
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Design data accessories vacuum switch VS-V
Mounting bracket BEF-WIN
Type Dimensions in mm
B B2 d1 d2 H H2 H3
Mounting bracket 31,0 8,0 4,5 3,2 16,0 8,0 4,0
VS-V
Design data vacuum switch VS-V
VS-V-A
Type Dimensions in mm
B G1 G2 G3 G5 H L L1 L3 LG1 Y2
VS-V 15,7 G1/8"-M M5-F M8x1-M - 19,7 44 62 - 8,0 -
VS-V-A 15,7 M5-F - M8x1-M M4-F 24,7 53 62 2,7 4,5 19
Type Dimensions in mm
H4 L L2 X1 X2 Y1
Mounting bracket 7,4 44,0 7,0 33,0 30,0 19,0
Vacuum switches
Vacuum switch VS-V
7.4
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Vacuum switch VS-V-SA/SD
Our highlights
Applications
Your advantages
Minimum size and low weight
Optionally with analogue or
digital output
High measuring accuracy
Vacuum connection with M3
or M5 thread or with diameter
4 or 6 mm plug-in tubes, ac-
cording to version
Measurement of vacuum values close to the suction pad;
remote evaluation of the signals in, for example, a stored-
program controller
Mini-sensor with housing and connection cable
Available with either screw connector or plug connector
Analogue or digital output signal
Construction
Suitability for industry-specific applications
Short designation Measuring range Principle of function Switching point Vacuum connection
Example: VS V SD 60 D6
VS V-1 to 0 bar SDdigital sensor -no specif ication f or D4plug-in tube D4
SAanalogue sensor analogue sensor D5plug-in tube D6
60switching point M3thread M3
-600mbar M5thread M5
Designation code vacuum switch VS-V-SA/SD
Ordering data vacuum switch VS-V-SA/SD
Type Aricle No.
VS-V-SA-M5 10.06.02.00224
VS-V-SA-M3 10.06.02.00225
VS-V-SA-D4 10.06.02.00226
VS-V-SA-D6 10.06.02.00227
VS-V-SD-60-M5 10.06.02.00257
VS-V-SD-60-M3 10.06.02.00258
VS-V-SD-60-D4 10.06.02.00259
VS-V-SD-60-D6 10.06.02.00260
> Optimum installation in
vacuum systems, even those
subject to high rates of
acceleration
> Suitable sensors for various
applications
> Precise output signals
> Flexible mounting facilities
Vacuum switches
Vacuum switch VS-V-SA/SD
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Technical data vacuum switch VS-V-SA/SD
Type VS-V-SA-M VS-V-SA-D VS-V-SD-60-M VS-V-SD-60-D
Measured medium Non-aggressive gases; Non-aggressive gases; Non-aggressive gases; Non-aggressive gases;
dry, oil-f ree air dry, oil-f ree air dry, oil-f ree air dry, oil-f ree air
Measuring range -1...0 bar -1...0 bar -1...0 bar -1...0 bar
Max. overpressure
resistance 5 bar 5 bar 5 bar 5 bar
Repeatability 1% of f ull-scale value 1% of full-scale value 1% of f ull-scale value 1% of f ull-scale value
Hysteresis - - Fixed: approx. 20 mbar Fixed: approx. 20 mbar
Output signal Analogue: 15 V Analogue: 15 V 1 digital 1 digital
Switching capacity [mA] - - 60 60
Point attitude - - - 600 mbar - 600 mbar
Indication - - LED LED
Electrical connection Cable Cable Cable Cable
Voltage 10-24V DC 10-24V DC 10-24V DC 10-24V DC
Protection IP IP 40 IP 40 IP 40 IP 40
Temperature influence 3 % of full-scale value 3 % of f ull-scale value 3 % of f ull-scale value 3 % of f ull-scale value
Operation
temperature [C] 0...50C 0...50C 0...50C 0...50C
Length of cable [m] 3 3 3 3
Weight [g] 5 5 5 5
Design data vacuum switch VS-V-SA/SD
VS-V-SA/SD-M3 and M5
Type Dimensions in mm
B D G1 H H1 L LG1 SW1
VS-V-SA/SD-M3 9,5 - M3-M 16,9 - 21 3 8
VS-V-SA/SD-M5 9,5 - M5-M 16,9 - 21 5 8
VS-V-SA/SD-D4 9,5 4 - 17,2 32,2 21 - -
VS-V-SA/SD-D6 9,5 6 - 17,2 37,2 21 - -
VS-V-SA/SD-D4 and D6
Vacuum switches
Vacuum switch VS-V-SA/SD
7.5
Release 01/2010
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Manometer VAM
Our highlights
Applications
Your advantages
Conventional spring-tube or
capsule-element manometers
Standardized dimensions and
connections
Various measuring ranges
Analogue measurement and monitoring of vacuum values Vacuum manometer VAM 63V H-SE is a spring-tube
manometer
VAM 100V/250U and VAM 63V/400U are capsule-element
manometers with zero adjustment
VAM 63V H-SE has a fixed front ring
Vacuum connection either at the rear (-H) or the bottom (-U)
Construction
Suitability for industry-specific applications
Short Diameter Measuring range Location vacuum Scale unit Shape
designation connection
Example: VAM 100 V250 U - -
VAM 40 V250 -250 to 0 mbar Ubottom - mbar SEf or panel mounting
63 V400 -400 to 0 mbar Hback PSI PSI
100 - -1000 to 0 mbar
Designation code manometer VAM
> Simple and reliable; proven in
many years of use
> Suitable for all existing
vacuum applications
> Function is matched to
customer Requirements
Measuring and control devices
Manometer VAM
7.6
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Ordering data accessories manometer VAM
Type Article No.
Pressure-limiter valve 10.05.05.00057
Technical data Manometer VAM
Type Measuring range
VAM 100 V250 U -2500 mbar
VAM 63 V250 H -2500 mbar
VAM 63 V400 H -4000 mbar
VAM 63 V U PSI -10 bar
VAM 63 V H-SE -10 bar
VAM 40 V H -10 bar
VAM 63 V H PSI -10 bar
Ordering data manometer VAM
Type Article No.
VAM 100 V250 U 10.07.02.00001
VAM 63 V250 H 10.07.02.00006
VAM 63 V400 H 10.07.02.00002
VAM 63 V U PSI 10.07.02.00004
VAM 63 V H-SE 10.07.02.00016
VAM 40 V H 10.07.02.00007
VAM 63 V H PSI 10.07.02.00003
Design data Manometer VAM
VAM 63U and 100U VAM 40H and 63H
Measuring and control devices
Manometer VAM
7.6
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Design data accessories manometer VAM
Pressure-limiter valve DBV-M
Type Abmessungen in mm
B G1 G2 H L
Pressure-limiter 18 G1/4"-M G1/4"-F 46 42
valve
Type Abmessungen in mm
L1 LG1 LG2 SW1
Pressure-limiter 22 10 14 16
valve
Type Dimensions in mm
B B1 D G1 H H1 LG1 SW1
VAM 100 V250 U 87 - 100 G1/2"-M 112 142,0 25 22
VAM 63 V250 H 34 46 63 G1/4"-M - - 12 14
VAM 63 V400 H 34 46 63 G1/4"-M - - 12 14
VAM 63 V U PSI 26 - 63 G1/4"-M 68 82,5 13 14
VAM 63 V H-SE 38 48 63 G1/8"-M - - 10 -
VAM 40 V H 30 40 40 G1/8"-M - - 10 12
VAM 63 V H PSI 35 48 63 G1/4"-M - - 13 14
Measuring and control devices
Manometer VAM
7.6
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Overview
Designation Basic data Application areas
Filters
Section
8.3 Wide range of vacuum filters for protection of
vacuum generators against dirt and damage. Filter
elements can be cleaned and replaced.
Pore sizes 80 and 100 m
Connection thread 1/8 to 3/4
Nominal flow rates from 100 to 2890
NI/min.
Materials PE and stainless steel

Vacuum cup filter


VFT

8.2 For installation in inlet lines to protect the vacuum


generators.
Nominal flow rates 6 to 360 m
3
/h Vakuum-Filter VF/STF
8.1 Inline installation in the vacuum line to protect the
vacuum generator.
Filter mesh: 50 m
Connection options: hose 6/6 or 8/6
Inline filter VFI

8.0
Release 01/2010
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Inline filter VFI
Our highlights Your advantages
Fast and easily replaceable
filter insert
Indication of degree of
contamination through
transparent housing
Simple hose connection
Vacuum filter capable of
withstanding short-term
pressures of up to 7 bar
> Low operating costs,
environmentally friendly
product
> Fast identification permits
efficient maintenance
> Quick installation
> Suitable for universal use in
systems with vacuum and
pressure
Inline filter on a vacuum spider to protect the vacuum generators
Applications
For use in vacuum systems with minor to medium dirt levels
Can be mounted on individual suction pads for the handling of
dirty workpieces
Construction inline filter VFI
Construction
Nozzles with union nuts on both ends for connection of hoses
(internal hose diameter 4 and 6 mm)
Transparent filter housing with arrow for indication of the flow
direction
Filter head with knurled screw cap
Slide-in filter element made of transparent material for visual
monitoring
Vacuum filters
Inline filter VFI
8.1
Release 01/2010
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Suitability for industry-specific applications
Designation code inline filter VFI
Short designation Hose connection Filter pore size
Example: VFI 6/4* 50
VFI 6/4* 50 m
8/6*
Ordering data inline filter VFI
Type Article No.
VFI-6/4-50 10.07.01.00241
VFI-8/6-50 10.07.01.00245
Inline filter VFI
Vacuum filters
* External diameter / internal diameter
Ordering data accessories inline filter VFI
Type Article No.
VFI-6/4-50 10.07.01.00244
VFI-8/6-50 10.07.01.00248
* In the case of a pressure drop of max. 40 mbar while gripping
Technical data inline filter VFI
Type Filter pore size Nominal flow Nominal flow Max. vacuum Max. overpres- Max. overpres- Weight
[m] rate [l/min]* rate [m/h]* [mbar] sure at 25C [bar] sure at 50C [bar] [g]
VFI-6/4-50 50 32 1,92 -990 7 5 6
VFI-8/6-50 50 66 3,96 -990 7 5 10
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Design data inline filter VFI
VFI-6/4, VFI-8/6
Inline filter VFI
Vacuum filters
Type Dimensions in mm
d D L
VFI-6/4-50 6 16,0 61
VFI-8/6-50 8 23,0 68
8.1
Release 01/2010
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Vacuum filters VF / STF
Our highlights Your advantages
Wide range of sizes with
various performance figures
Replaceable filter cartridges
Filter elements with almost
100% removal of dust and
dirt
Optionally with monitoring of
the degree of contamination
of the filter cartridge
> The right filter for each vacuum
generator
> Low operating costs,
environmentally friendly design
> Optimum protection of vacuum
generators against dust and dirt
> Maximum system availability
Applications
Protection of easily damaged vacuum generators (such as
pumps and blowers) by filtering the incoming air
For use in dusty surroundings; removal of almost 100% of the
dust and dirt
Construction
Vacuum filter type VF: aluminium filter house, cover screwed
on, filter cartridge with wire mesh (VF 1-4) or paper (VF 3-8)
filter
Vacuum filter type STF N: sheet-steel filter housing, cover
clipped on, filter cartridge with special paper filter
Vacuum filter types STF P: plastic filter housing, cover clipped
on, with mounting bracket, filter cartridge with special paper
filter, large-size connections
Type STF-D P: with additional pressure monitor for measuring
the degree of contamination
Vacuum filters
Vacuum filters VF / STF
Suitability for industry-specific applications
Ordering data vacuum filters VF / STF
Type Article No.
VF-6 G1/4-IG 15 10.07.01.00003
VF-10 G3/8-IG 30 10.07.01.00004
STF G3/4-IG N 10.07.01.00007
STF G1-1/4-IG N 10.07.01.00008
STF G2-1/2-IG N 10.07.01.00010
8.2
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Release 01/2010
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Vacuum filters VF / STF
Vacuum filters
Ordering data accessories and spare parts vacuum filters VF / STF
Type Mountig bracket Replacement filter cartridge
VF-6 G1/4-IG 15 10.07.01.00011 10.07.01.00013
VF-10 G3/8-IG 30 10.07.01.00011 10.07.01.00014
STF G3/4-IG N - 10.07.01.00017
STF G1-1/4-IG N - 10.07.01.00018
STF G2-1/2-IG N - 10.07.01.00020
Technical data vacuum filters VF / STF
Type Nominal flow Nominal flow Max. vacuum Max. vacuum Filter pore Weight
rate [m/h] rate [l/min] [mbar] bei 25C [bar] size [m] [kg]
VF-6 G1/4-IG 15* 6 100 -950 6,0 15 0,13
VF-10 G3/8-IG 30* 10 166 -950 6,0 30 0,22
STF G3/4-IG N** 42 700 -950 1,0 3 0,50
STF G1-1/4-IG N** 96 1600 -950 1,0 3 1,00
STF G2-1/2-IG N** 360 6000 -950 1,0 3 4,30
Design data vacuum filters VF / STF
VF G1/4 to G3/8 STF G3/4 to G2-1/2
Type Dimensions
B1 D G1 G2 H H2 L L1 L2 LG1
VF-6 G1/4-IG 15 - 48 G1/4"-F - 54 30 41 108 42 -
VF-10 G3/8-IG 30 - 48 G3/8"-F - 54 30 70 157 42 -
STF G3/4-IG N 59 97 G3/4"-F G3/4"-F - - 89 159 - 5,5
STF G1-1/4-IG N 81 136 G1-1/4"-F G1-1/4"-F - - 116 191 - 17,0
STF G2-1/2-IG N 123 200 G2-1/2"-F G2-1/2"-F - - 250 490 - 12,0
8.2
* Suitable for overpressure
**Conditionally suitable for overpressure
Release 01/2010
Ordering online now at www.schmalz.com
Vacuum cup filter VFT
Our highlights Your advantages
Wide range of sizes
Filter elements with very
good separation
Filter pore sizes 80 and 100
m
Filter elements made of
stainless steel (100 m) and
polyethylene (80 m)
Filter cup made of clear nylon
> Suitable filter for all vacuum
generators
> Optimum protection of vacuum
generators against dust and dirt
> Ideal for use as pre-filters and
fine filters for air with varying
amounts of contamination
> Long-life filter elements which
can be cleaned and reused
> Degree of contamination easily
visible
Applications
Protection of vacuum generators (such as ejectors or small
pumps) by filtering the incoming air
Filtering of vacuum and compressed air at pressures up to 7 bar
Filtering with pore size 80 m of air with a small to medium
amount of contamination
Filtering with pore size 100 m of air with larger amounts of
contamination
Construction
Vacuum cup filter with filter cup made of clear nylon
Filter cartridge made of polyethylene (pore size 80 m) or
stainless steel (pore size 100 m)
Stainless steel cartridge can be cleaned and reused several
times
Vacuum filters
Vacuum cup filter VFT
Suitability for industry-specific applications
8.3
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Vacuum filters
Vacuum cup filter VFT
Ordering data vacuum cup filter VFT
Type Article No.
VFT G1/8-IG 80 10.07.01.00116
VFT G1/8-IG 100 10.07.01.00117
VFT G1/4-IG 80 10.07.01.00119
VFT G1/4-IG 100 10.07.01.00120
VFT G3/8-IG 80 10.07.01.00122
VFT G3/8-IG 100 10.07.01.00123
VFT G1/2-IG 80 10.07.01.00125
VFT G1/2-IG 100 10.07.01.00126
VFT G3/4-IG 80 10.07.01.00128
VFT G3/4-IG 100 10.07.01.00129
Ordering data spare parts and accessories vacuum cup filter VFT
Type Holder Replacement filter cartridge Replacement filter cartridge
packaging unit 5 pieces packaging unit 5 pieces
VFT G1/8-IG 80 10.07.01.00228 10.07.01.00141 10.07.01.00131
VFT G1/8-IG 100 10.07.01.00228 10.07.01.00132 -
VFT G1/4-IG 80 10.07.01.00228 10.07.01.00141 10.07.01.00131
VFT G1/4-IG 100 10.07.01.00228 10.07.01.00132 -
VFT G3/8-IG 80 10.07.01.00228 10.07.01.00143 10.07.01.00134
VFT G3/8-IG 100 10.07.01.00228 10.07.01.00135 -
VFT G1/2-IG 80 10.07.01.00228 10.07.01.00143 10.07.01.00134
VFT G1/2-IG 100 10.07.01.00228 10.07.01.00135 -
VFT G3/4-IG 80 10.07.01.00229 10.07.01.00145 10.07.01.00137
VFT G3/4-IG 100 10.07.01.00229 10.07.01.00138 -
Technical data vacuum cup filter VFT
Type Filter pore Nominal flow Nominal flow Max. vacuum Max. overpres- Max. overpres- Weight
size [m] rate [l/min] rate [m/h] [mbar] sure at 25 C [bar] sure at 50 C [bar] [g]
VFT G1/8-IG 80 80 45 2,7 -990 7 5 49
VFT G1/8-IG 100 100 50 3,0 -990 7 5 49
VFT G1/4-IG 80 80 110 6,6 -990 7 5 47
VFT G1/4-IG 100 100 140 8,4 -990 7 5 47
VFT G3/8-IG 80 80 245 14,7 -990 7 5 79
VFT G3/8-IG 100 100 290 17,4 -990 7 5 79
VFT G1/2-IG 80 80 300 18,0 -990 7 5 76
VFT G1/2-IG 100 100 320 19,2 -990 7 5 76
VFT G3/4-IG 80 80 600 36,0 -990 7 5 164
VFT G3/4-IG 100 100 770 46,2 -990 7 5 164
8.3
Release 01/2010
Ordering online now at www.schmalz.com
Vacuum cup filter VFT
Vacuum filters
Design data vacuum cup filter VFT
VFT G1/8 to G3/4
Type Dimensions in mm
D G1 H H1 L
VFT G1/8-IG 80 48,0 G1/8"-F 60 50 76,0
VFT G1/8-IG 100 48,0 G1/8"-F 60 50 76,0
VFT G1/4-IG 80 48,0 G1/4"-F 60 50 76,0
VFT G1/4-IG 100 48,0 G1/4"-F 60 50 76,0
VFT G3/8-IG 80 48,5 G3/8"-F 101 88 77,2
VFT G3/8-IG 100 48,5 G3/8"-F 101 88 77,2
VFT G1/2-IG 80 48,0 G1/2"-F 101 88 77,2
VFT G1/2-IG 100 48,5 G1/2"-F 101 88 77,2
VFT G3/4-IG 80 75,0 G3/4"-F 137 118 90,5
VFT G3/4-IG 100 75,0 G3/4"-F 137 118 90,5
Design data filter holder
Article No. Dimensions in mm
Typ B d H L X1 Y1
10.07.01.00228 HTR-FIL 2S WI 65 6 48 45 50 10
VFT1/8-1/2
10.07.01.00229 HTR-FIL 2S WI 85 6 52 70 70 10
VFT3/4
Filter holder HTR-FIL
8.3
Release 01/2010
Ordering online now at www.schmalz.com
9.1
Schmalz worldwide
Schmalz worldwide competence with subsidiaries and sales partners in more than
50 countries
Brazil
Schmalz do Brazil, Curitiba
China
Schmalz (Shanghai) Co. Ltd., Shanghai
Finland
Oy Schmalz Ab, Vantaa
France
Schmalz S.A.S, Champs sur Marne
India
Schmalz India Pvt. Ltd., Pune
Italy
Schmalz S.r.l., Novara
Switzerland
Schmalz GmbH, Nurensdorf
Spain
Schmalz S.A., Erandio (Vizcaya)
South Korea
Schmalz Co. Ltd., Seoul
Turkey
Schmalz Vakum
San. Ve Tic. Ltd. ti.
USA
Schmalz Inc., Raleigh NC
A full list of contact details is available on our website www.schmalz.com
Japan
Schmalz K.K., Yokohama
Canada
Schmalz Ltd., Mississauga
Netherlands
Schmalz B.V., Hengelo
Poland
Schmalz Sp. z o.o., Warschau
Russia
Schmalz Representative
Office, Moskau
Release 01/2010
Ordering online now at www.schmalz.com
References
MAGNA
MAGNETTO AUTOMOTIVE
MITSUBISHI
MLLER WEINGARTEN
NISSAN
NOBLE
OPEL
PERODUA
PEUGEOT
POLYNORM
PROTON
PSA
RENAULT
SCHULER
SEAT
SKODA
SMG
SPRINGER
STROTHMANN
SUZUKI
THYSSEN KRUPP
THYSSEN NOTHELFER
TOWER AUTOMOTIVE
TOYOTA
TNKERS
VALIANT
VOEST ALPINE
VOLKSWAGEN
VOLVO

ABB
ALLGAIER
AMG
ARECLOR NEEL
AUDI
AUGUST LPPLE
BENTELER
BMW
CITROEN
COMAU
COSMA
DAIMLER
DIEFFENBACHER
EDAG
ERFURT
FAGOR
FANUC
FIAT
FORD
GESTAMP
GENERAL MOTORS
GDEL
HONDA MOTORS
HYUNDAI
ISUZU
KARMANN
KAWASAKI
KIA MOTORS
KUKA
Customers trusting in SCHMALZ
9.2
Release 01/2010
Ordering online now at www.schmalz.com
9.3
OEM specifications
BMW
AUDI
MERCEDES
VOLKSWAGEN
Construction specification AU316 (Q3)
Construction specification AU210
Construction specification B8
Construction specification 6 (PL6)
Construction specification 7 (PL7)
Construction specification W212
Construction specification PKW
Construction specification EURO-Gripper
PORSCHE
Construction specification Panamera
If you have any questions, please do not hesitate to contact our system consultants in
Germany and abroad.
Release 01/2010
Ordering online now at www.schmalz.com
More solutions for the gripping systems in the automotiv branche
Flexible systemes for many different automated handling tasks
Large-area vacuum gripping system FXC for handling of
windows
Vacuum suction spider SSP-FMC for handling of metal
sheets
Large-area vacuum gripping system FXC for handling of car
body parts
Special industry requirements
Dynamic, safe and precise handling of metal sheets
Ability to handle large, dynamic force and short cycle times with extended lifetime
Resistance to oil and, in many cases, silicone free
Varying materials properties, such as non-rigid cardboard boxes, plastic films and poorous materials
Possible applications of vacuum technology
Large-area vacuum gripping system FXC for handling workpieces such as metal sheets, glass, cardboard or plastic
Vacuum suction spider SSP for handling workpieces such as metal sections, blanks, car body parts, glass components
Large-area vacuum gripping system FXC-SG for handling of non-rigid workpieces such as cardboard boxes
Large-area vacuum gripping system FXC-SG for handling of
bending cardboard boxes
10.1
Release 01/2010
Ordering online now at www.schmalz.com
More solutions for the handling in the automotiv industry
Einfache Handhabung auch bei speziellen Anwendungen
Aluminium overhead crane with JumboErgo for handling of
metal sheets
VacuMaster Comfort, 750 kg maximum load, with horizontal
loading of the machine of metal sheets
VacuMaster Coil, 750 kg maximum load, with 90 swivelling,
for handling of coils
Special industry requirements
Beschdigungsfreies Greifen und Transportieren, auch von Fertigprodukten
Gesundheitsschonende Handhabung von schweren und unhandlichen Werkstcken durch nur eine Person
Untersttzung der Mitarbeiter bei Montagevorgngen
Kundenspezifische Lsungen
Possible applications of vacuum technology
VacuMaster Coil for handling of coils and rings of split strip etc.
VacuMaster Comfort for handling of metal sheets, glass etc.
JumboFlex for handling of cardboard boxes etc.
Aluminium overhead crane for safe and ergonomical handling of heavy workpieces
JumboFlex, 35 kg maximum load, with double suction pads for
handling of cardboard boxes
10.2
Release 01/2010
Ordering online now at www.schmalz.com

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