Yamaha Majesty YP250 Owners Manual 2000

OWNER’S MANUAL
YAMAHA MOTOR CO., LTD.

YP250
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2000·9–0.2×1(E) !
5GM-28199-E1
5GM-9-E1(No ABS) 9/27/00 2:17 PM Page 1
EAU03338
INTRODUCTION
Welcome to the Yamaha world of motorcycling!

1
As the owner of a YP250, you are benefiting from Yamaha’s vast experience and newest technology
regarding the design and manufacture of high-quality products, which have earned Yamaha a reputa- 2
tion for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YP250.
The owner’s manual does not only instruct you in how to operate, inspect and maintain your scooter, 4
but also in how to safeguard yourself and others from trouble and injury.
5
In addition, the many tips given in this manual will help keep your scooter in the best possible condi-
tion. If you have any further questions, do not hesitate to contact your Yamaha dealer.
6
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
7
9
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EAU00005
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations:
1 The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
Q INVOLVED!
2
w Failure to follow WARNING instructions could result in severe injury or death to

3 the scooter operator, a bystander, or a person inspecting or repairing the scooter.
4 A CAUTION indicates special precautions that must be taken to avoid damage to

cC
the scooter.
5
NOTE: A NOTE provides key information to make procedures easier or clearer.
6
7
NOTE:
8 8 This manual should be considered a permanent part of this scooter and should remain with it
even if the scooter is subsequently sold.
9 8 Yamaha continually seeks advancements in product design and quality. Therefore, while this
manual contains the most current product information available at the time of printing, there
may be minor discrepancies between your scooter and this manual. If you have any ques-
tions concerning this manual, please consult your Yamaha dealer.
5GM-9-E1(No ABS) 9/27/00 2:17 PM Page 3
IMPORTANT MANUAL INFORMATION

EW000002
w
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING
THIS SCOOTER. 1
9
5GM-9-E1(No ABS) 9/27/00 2:17 PM Page 4
5
EAU03337
6 YP250
OWNER’S MANUAL
7 © 2000 by Yamaha Motor Co., Ltd.
1st Edition, August 2000
8 All rights reserved.
Any reprinting or unauthorized use
9 without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
5GM-9-E1(No ABS) 9/27/00 2:17 PM Page 5
EAU00009
TABLE OF CONTENTS
1 GIVE SAFETY THE RIGHT OF WAY 1
2 DESCRIPTION 2
3 INSTRUMENT AND CONTROL FUNCTIONS 3
4 PRE-OPERATION CHECKS 4
5 OPERATION AND IMPORTANT RIDING POINTS 5
6 PERIODIC MAINTENANCE AND MINOR REPAIR 6
7 SCOOTER CARE AND STORAGE 7
8 SPECIFICATIONS 8
9 CONSUMER INFORMATION 9
INDEX
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5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 7
GIVE SAFETY THE RIGHT OF WAY
GIVE SAFETY THE RIGHT OF WAY ................................................1-1

Further safe-riding points....................................................................1-2 1
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 8
EAU00021
Q GIVE SAFETY THE RIGHT OF WAY

Scooter are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom.
However, they also impose certain limits, which you must accept; even the best scooter does not
ignore the laws of physics.
1
Regular care and maintenance are essential for preserving value and operating condition of your
2 scooter. Moreover, what is true for the scooter is also true for the rider: good performance depends on
being in good shape. Riding under the influence of medication, drugs and alcohol is, of course, out of
3 the question. Scooter riders—more than car drivers—must always be at their mental and physical
best. Under the influence of even small amounts of alcohol, there is a tendency to take dangerous
4 risks.
5 Protective clothing is as essential for the scooter rider as seat belts are for car drivers and passen-
gers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant synthetic
materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet. Optimum pro-
6
tective wear, however, should not encourage carelessness. Although full-coverage helmets and suits,
in particular, create an illusion of total safety and protection, motorcyclists will always be vulnerable.
7 Riders who lack critical self-control run the risk of going too fast and are apt to take chances. This is
even more dangerous in wet weather. The good motorcyclist rides safely, predictably and defensive-
8 ly—avoiding all dangers, including those caused by others.
9 Enjoy your ride!
1-1
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Q GIVE SAFETY THE RIGHT OF WAY

EAU03099
Further safe-riding points

8 Be sure to signal clearly when making turns.
8 Braking can be extremely difficult on a wet road. Avoid hard braking, because the scooter could 1
slide. Apply the brakes slowly when stopping on a wet surface.
8 Slow down as you approach a corner or turn. Once you have completed a turn, accelerate slowly. 2
8 Be careful when passing parked cars. A driver might not see you and open a door in your path.
8 Railroad crossings, streetcar rails, iron plates on road construction sites, and manhole covers
3
become extremely slippery when wet. Slow down and cross them with caution. Keep the scooter
upright, otherwise it could slide out from under you.
8 The brake pads could get wet when you wash the scooter. After washing the scooter, check the 4
brakes before riding.
8 Always wear a helmet, gloves, trousers (tapered around the cuff and ankle so they do not flap), 5
and a bright colored jacket.
8 Do not carry too much luggage on the scooter. An overloaded scooter is unstable. 6
1-2
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9
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 11
DESCRIPTION
Left view .............................................................................................2-1

Right view ...........................................................................................2-2
Controls and instruments....................................................................2-3
2
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EAU00026
DESCRIPTION
Left view
1 2
1
8
8 7 6 5 4 3
9
1. Rear storage compartment (page 3-13) 5. V-belt case air filter element (page 6-21)
2. Grab bar (Page 5-2) 6. Centerstand (page 6-29)
3. Shock absorber spring preload 7. Sidestand (page 3-15, 6-29)
adjusting ring (page 3-14) 8. Fuel tank cap (page 3-9)
4. Air filter element (page 6-20)
2-1
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 13
DESCRIPTION
Right view 9 10
11 2
12 4
8
18 17 16 15, 14 13
9
9. Passenger seat 14. Battery (page 6-31)
10. Rider seat (page 3-11) 15. Fuse box (page 6-33)
11. Air flow louver (page 6-22) 16. Coolant reservoir cap (page 6-19)
12. Headlight (page 6-34) 17. Coolant level check window (page 6-19)
13. Radiator 18. Engine oil filler cap (page 6-15)
2-2
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 14
DESCRIPTION
Controls and instruments
1 2 3 4 5 6 7 8 9
1
8 12 11 10
9 1. Rear brake lever (page 3-8) 7. Fuel gauge (page 3-4)

2. Left handlebar switches (page 3-5) 8. Right handlebar switches (page 3-6)
3. Front storage compartment A (page 3-12) 9. Front brake lever (page 3-8)
4. Clock (page 3-5) 10. Throttle grip
5. Speedometer unit (page 3-3) 11. Front storage compartment B (page 3-13)
6. Coolant temperature gauge (page 3-4) 12. Main switch/steering lock (page 3-1)
2-3
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 15
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock....................................................................3-1

Indicator lights ....................................................................................3-2
Speedometer unit ...............................................................................3-3
Self-diagnosis device .........................................................................3-3
Anti-theft alarm (optional) ...................................................................3-4
Fuel gauge..........................................................................................3-4 3
Coolant temperature gauge................................................................3-4
Clock...................................................................................................3-5
Handlebar switches ............................................................................3-5
Front brake lever ................................................................................3-8
Rear brake lever .................................................................................3-8
Fuel tank cap ......................................................................................3-9
Fuel...................................................................................................3-10
Catalytic converter............................................................................3-10
Rider seat .........................................................................................3-11
Adjusting the rider seat.....................................................................3-12
Storage compartments .....................................................................3-12
Adjusting the shock absorber assemblies ........................................3-14
Sidestand..........................................................................................3-15
Ignition circuit cut-off system ............................................................3-15
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 16
EAU00027

EAU00040 EAU03733
LOCK . (Parking)
ON The steering is locked, and all electri- The steering is locked, and the tail-
OFF
1 cal systems are off. The key can be light, license light and auxiliary light
OPEN
PUSH
removed. are on, but all other electrical sys-
2 tems are off. The key can be
LOCK To lock the steering
removed.
N
PUSH
1. Turn the handlebars all the way
O
TI
P
I G NI
3 to the left.
To turn the main switch to “. ”:
2. Push the key in from the “OFF”
1. Turn the key to “LOCK”.
4 position, and then turn it to
EAU00029 2. Slightly turn the key counter-
“LOCK” while still pushing it.
Main switch/steering lock clockwise until it stops.
3. Remove the key.
5 The main switch/steering lock con- 3. While still turning the key coun-
trols the ignition and lighting systems, To unlock the steering terclockwise, push it in until it
6 and is used to lock the steering. The Push the key in, and then turn it to snaps into place.
various positions are described “OFF” while still pushing it. ECA00043
below. EW000016 cC
7 w
EAU00036
Do not use the parking position for
ON
Never turn the key to “OFF” or an extended length of time, other-
8 All electrical systems are supplied
“LOCK” while the scooter is mov- wise the battery may discharge.
with power, and the engine can be
ing, otherwise the electrical sys-
9 started. The key cannot be removed.
EAU00038
tems will be switched off, which
OFF may result in loss of control or an
All electrical systems are off. The key accident. Make sure that the scoot-
can be removed. er is stopped before turning the
key to “OFF” or “LOCK”.
3-1
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EAU00063
The electrical circuit of the indicator
light can be checked according to the High beam indicator light “&”
1 2 3 4
following procedure. This indicator light comes on when
the high beam of the headlight is 1
1. Set the engine stop switch to “#”
and turn the key to “ON”. switched on.
2. Check that the indicator comes 2
EAU03299
on for a few seconds and then
Turn signal indicator lights
goes off. 3
“4”/“6”
If the indicator light does not
1. Oil change indicator light “7” The corresponding indicator light
2. High beam indicator light “&” come on, have a Yamaha dealer 4
flashes when the turn signal switch is
3. Left turn signal indicator light “4” check the electrical circuit.
4. Right turn signal indicator light “6” pushed to the left or right.
EAU00056 5
NOTE:
Indicator lights The oil change indicator light may
flash when the engine is revved with 6
EAU03734
the scooter on the centerstand, but
Oil change indicator light “7”
this does not indicate a malfunction. 7
This indicator light comes on at the
initial 1,000 km and every 3,000 km
8
thereafter to indicate that the engine
oil should be changed.
After changing the engine oil, reset 9
the oil change indicator light.(See
page 6-17 for the resetting proce-
dure.)
3-2
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 18

EAU03740
the “TRIP” button for at least one
1 2 3 second. The tripmeter can be used Self-diagnosis device
together with the fuel gauge to esti- This model is equipped with a self-
1 diagnosis device for the throttle posi-
mate the distance that can be trav-
eled with a full tank of fuel. This infor- tion sensor, oil change indicator light,
2 mation will enable you to plan future speedometer unit circuits. If any of
fuel stops. those circuits are defective, the oil
3 change indicator light will flash.
If the indicator light flashes or comes
1. Speedometer on, have a Yamaha dealer check the
4 2. Odometer/tripmeter
3. “TRIP” button
motorcycle as soon as possible.
EAU01586
5 NOTE:
Speedometer unit
The speedometer unit is equipped The oil change indicator light may
6 with a speedometer, an odometer flash when the engine is revved with
and a tripmeter. The speedometer the scooter on the centerstand, but
7 shows riding speed. The odometer this does not indicate a malfunction.
shows the total distance traveled.
8 The tripmeter shows the distance
traveled since it was last set to zero.
9
Pushing the “TRIP” button switches
the display between the odometer
mode “ODO” and the tripmeter mode
“TRIP”. To reset the tripmeter, enter
the “TRIP” mode, and then hold down
3-3
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EAU00109
2
Anti-theft alarm (optional)
This scooter can be equipped with an 1
optional anti-theft alarm by a Yamaha 1 1
dealer. Contact a Yamaha dealer for
more information. 2
1. Fuel gauge 1. Coolant temperature gauge

2. Red mark 4
EAU00110
EAU03124
Fuel gauge
Coolant temperature gauge 5
The fuel gauge indicates the amount
This gauge indicates the coolant tem-
of fuel in the fuel tank. The needle
perature when the main switch is on.
moves towards “E” (Empty) as the 6
The engine operating temperature
fuel level decreases. When the nee-
will vary with changes in weather and
dle reaches “E”, approximately 1.0 L 7
engine load. If the needle points to
of fuel remain in the fuel tank. If this
the red mark, stop your scooter and
occurs, refuel as soon as possible. 8
let the engine cool. (See page
NOTE: 6-18 for details.)
Do not allow the fuel tank to empty
EC000002
9
cC
itself completely.
Do not operate the engine if it is
overheated.
3-4
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 20
2 3 1 NOTE: 1
To set the clock after the power
source has been cut, first set the time
1
to 1:00 AM, and then set the clock to
2
the correct time.
2
3
3 4
1. Digital clock 1. Pass switch “&”
4 2. Hour setting button “h” 2. Dimmer switch
3. Minute setting button “m” 3. Turn signal switch
EAU03800 4. Horn switch “*”
5
Clock EAU00118
The digital clock shows the time Handlebar switches

6 regardless of the main switch posi-
EAU00119
tion.
Pass switch “&”
7
Press this switch to flash the head-
To set the clock:
light.
8 1. Turn the key to “ON”.
2. Push or hold the hour setting EAU00121
9 button “h” to change the hours. Dimmer switch

3. Push or hold the minute setting Set this switch to “&” for the high
button “m” to change the min- beam and to “%” for the low beam.
utes.
3-5
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 21

EAU00127
Turn signal switch

To signal a right-hand turn, push this
switch to “6”. To signal a left-hand 1
turn, push this switch to “4”. When 1
released, the switch returns to the 2
center position. To cancel the turn 2
signal lights, push the switch in after 3 3
it has returned to the center position.
1. Engine stop switch
EAU00129 2. Light switch 4
3. Start switch “,”
Horn switch “*” EAU01871
Press this switch to sound the horn. 5
Light switch
Set this switch to “' ” to turn on
the auxiliary light, meter lighting, tail- 6
light and license plate light. Set the
switch to “:” to turn on the headlight 7
also.
8
3-6
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 22

EAU00136
Headlight variations
3 : High beam light on 2 : Low beam light on
1 ' : Auxiliary light on 1 : Light off
Left Right Aux Bulb to be used Destination
2 Germany, Belgium, Switzerland, Spain
% 2 1 '
Halogen 12V 12V
1 55W 60/55W France, Greece, Italy, Netherlands,
& 1 3 ' bulb
3 Norway, Portugal, Sweden
% 1 2 '
Halogen 12V 12V
4 2 60/55W 55W
England
& 3 1 ' bulb
5
NOTE:
Right and left are defined as seen when standing in front of the scooter.
6
3-7
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 23
1 1
1
1
2
2
3 3
1. Engine stop switch 1. Front brake lever 1. Rear brake lever

2. Light switch 4
EAU03378 EAU00163
3. Start switch “,”
EAU00138
Front brake lever Rear brake lever
The front brake lever is located at the The rear brake lever is located on the 5
Engine stop switch
Set this switch to “$” to stop the right handlebar grip. To apply the left handlebar grip. To apply the rear
engine in case of an emergency, front brake, pull this lever toward the brake, pull this lever toward the han- 6
such as when the scooter overturns handlebar grip. dlebar grip.
or when the throttle cable is stuck. 7
EAU00143
Start switch “,” 8

Push this switch to crank the engine
with the starter.
EC000005
9
cC
See page 5-1 for starting instruc-
tions prior to starting the engine.
3-8
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 24
1 1
1
2
2
1
3
1. Lid 1. Fuel tank cap 1. Match marks

4 2. Lever
EAU03090 2. Insert the key into the lock and To install the fuel tank cap
5
Fuel tank cap turn it clockwise. The lock will be 1. Align the match marks, insert the
released and the fuel tank cap fuel tank cap into the tank open-
To open the fuel tank cap can be removed. ing, and then push down on the
6
1. Open the lid by sliding the lever cap.
forward, and then pull the lever 2. Turn the key counterclockwise to
7 up. the original position, and then
remove it.
8 3. Close the lid.
EWA00028
9
w
Be sure the cap is properly
installed and locked in place
before riding the scooter.
3-9
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 25

EAU00185 EAU03098
cC Catalytic converter
Immediately wipe off spilled fuel This scooter is equipped with a cat-
1 alytic converter in the muffler. 1
with a clean, dry, soft cloth, since
fuel may deteriorate painted sur-
EW000128
faces or plastic parts. 2
2
w
EAU03626 The exhaust system is hot after 3
operation. Make sure that the
1. Filler tube Recommended fuel: exhaust system has cooled down
2. Fuel level Regular unleaded gasoline with 4
EAU01183
before doing any maintenance
a research octane number of 91 work.
Fuel or higher 5
Make sure that there is sufficient fuel Fuel tank capacity (Total amount):
in the tank. Fill the fuel tank to the 12 L 6
bottom of the filler tube as shown in
the illustration.
NOTE: 7
EW000130 If knocking (or pinging) occurs, use
w gasoline of a different brand or with a 8
8 Do not overfill the fuel tank, higher octane grade.
otherwise it may overflow 9
when the fuel warms up and
expands.
8 Avoid spilling fuel on the hot
engine.
3-10
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 26

EC000114
cC
a 1
The following precautions must be ON
OFF
1 observed to prevent a fire hazard
OPEN
or other damages. PUSH
2 8 Use only unleaded gasoline. LOCK
The use of leaded gasoline will
N
PUSH
O
P TI
3 cause unrepairable damage to I G NI
the catalytic converter.
8 Never park the scooter near a. Open. 1. Rider seat
4
EAU03091
possible fire hazards such as 3. Fold the rider seat up.
grass or other materials that Rider seat
5
easily burn. To close the rider seat
8 Do not allow the engine to idle To open the rider seat 1. Fold the rider seat down, and
6 too long. 1. Place the scooter on the center- then push it down to lock it in
stand. place.
7 2. Insert the key into the main 2. Remove the key from the main
switch, and then turn it counter- switch if the scooter will be left
8 clockwise. unattended.
NOTE: NOTE:
9 Do not push inward when turning the Make sure that the seat is properly
key. secured before riding.
3-11
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 27
1 Compartment A
2 2
1
a
2
1
1 1 2 3
1. Rider seat 1. Bolt (×4) 1. Button

2. Collar (×4) 2. Lid 4
EAU03096
a. Lock.
Adjusting the rider seat 2. Remove the bolts and collars. EAU03331
The rider seat can be adjusted as fol- 3. Slide the rider seat forward or Storage compartments 5
lows to change the riding position. backward to the desired position.
1. Open the rider seat. 4. Install the collars and securely Front storage compartment A 6
tighten the bolts. To open the storage compartment
5. Close the rider seat. when it is locked, insert the key in the 7
lock, turn it counterclockwise, and
then grasp the lock while pushing the 8
button in.
To open the storage compartment
9
when it is unlocked, simply grasp the
lock while pushing the button in.
To lock the storage compartment,
push the lid into the original position,
insert the key in the lock, turn it clock-
wise, and then remove it.
3-12
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ECA00051
Compartment B
1 cC
Do not leave the rider seat open
1 for an extended period of time as
the storage compartment light may
2 1 cause the battery to discharge.
2
3 EWA00035
w
1. Lever 1. Rider seat
4 2. Lid
Do not exceed the loading limits:
Front storage compartment B Rear storage compartment Front storage compartment A: 2 kg
To open the storage compartment, Two helmets can be stored in the Rear storage compartment: 5 kg
5
slide the lever up, and then pull on storage compartment under the
the lever. seats. (See page 3-11 for rider seat
6
To close the storage compartment, opening and closing procedures.)
push the lid into the original position.
7
EWA00034
8 w
Do not store heavy items in this
9 compartment.
3-13
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EAU03625
NOTE:
Adjusting the shock
1 8 Align the appropriate notch in the
absorber assemblies
adjusting ring with the position
Each shock absorber assembly is a 2 1
indicator on the shock absorber.
equipped with a spring preload
3 8 Use the spring preload adjusting
adjusting ring. b 2
tool included in the owner’s tool
EC000015 kit to make this adjustment.
cC 3
Never attempt to turn an adjusting 1. Spring preload adjusting ring Setting

2. Position indicator Minimum (soft) 1 4
mechanism beyond the maximum 3. Spring preload adjusting tool
Standard 4
or minimum settings.
Adjust the spring preload as follows. Maximum (hard) 7 5
To increase the spring preload and
EW000040
thereby harden the suspension, turn
w 6
the adjusting ring on each shock
Always adjust both shock absorber assembly in direction a. To
absorber assemblies equally, oth- decrease the spring preload and 7
erwise poor handling and loss of thereby soften the suspension, turn
stability may result. the adjusting ring on each shock 8
absorber assembly in direction b.
9
3-14
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EW000044 EAU00337
1
w Ignition circuit cut-off
The scooter must not be ridden system
1 with the sidestand down, or if the The ignition circuit cut-off system
sidestand cannot be properly (comprising the sidestand switch and
2 moved up (or does not stay up), brake light switches) has the follow-
otherwise the sidestand could con- ing functions.
3 tact the ground and distract the 8 It prevents starting when the
operator, resulting in a possible sidestand is up, but neither brake
1. Sidestand switch loss of control. Yamaha’s ignition is applied.
4
EAU00330
circuit cut-off system has been 8 It prevents starting when either
Sidestand designed to assist the operator in brake is applied, but the side-
5 The sidestand is located on the left stand is still down.
fulfilling the responsibility of rais-
side of the frame. Raise the side- ing the sidestand before starting 8 It cuts the running engine when
6 stand or lower it with your foot while off. Therefore, check this system the sidestand is moved down.
holding the scooter upright. regularly as described below and Periodically check the operation of
7 have a Yamaha dealer repair it if it the ignition circuit cut-off system
NOTE: according to the following procedure.
does not function properly.
The built-in sidestand switch is part of
8
the ignition circuit cut-off system, EW000045
which cuts the ignition in certain situ- w

9 ations. (See further down for an If a malfunction is noted, have a
explanation of the ignition circuit cut- Yamaha dealer check the system
off system.) before riding.
3-15
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 31
With the engine turned off: NOTE:

1. Move the sidestand down. This check is most reliable if performed with
2. Make sure that the engine stop switch is set to “#”. a warmed-up engine. 1
3. Turn the key to “ON”.
4. Keep the front or rear brake applied.
5. Push the start switch. 2
Does the engine start?
The sidestand switch may be defective.
NO YES The scooter should not be ridden until 3
checked by a Yamaha dealer.
With the engine still off: 4
6. Move the sidestand up.
7. Keep the front or rear brake applied.
8. Push the start switch. 5
Does the engine start?
The brake switch may be defective.
YES NO The scooter should not be ridden until 6
With the engine still running:
9. Move the sidestand down. 7
Does the engine stall?
The sidestand switch may be defective.
8
YES NO The scooter should not be ridden until
The system is OK. The scooter can be ridden. 9
3-16
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 32
9
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 33
PRE-OPERATION CHECKS
Pre-operation check list ......................................................................4-1
4
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 34
EAU01114
The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpect-
edly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leak-
age or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thor-
1
ough visual inspection, to check the following points before each ride.
EAU03439
2 Pre-operation check list

ITEM CHECKS PAGE
3 • Check fuel level in fuel tank.
Fuel • Refuel if necessary. 3-4, 3-9–3-10
4 • Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 6-14–6-17
5 • Check vehicle for oil leakage.
Final gear oil • Check vehicle for oil leakage. 6-17–6-18
6 • Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 3-4, 6-18–6-20
• Check cooling system for leakage.
7
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
8 • Check lever free play.
Front brake • Adjust if necessary. 3-8, 6-25–6-28
• Check fluid level in reservoir.
9 • If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
4-1
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 35
ITEM CHECKS PAGE
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
Rear brake • Check fluid level in reservoir. 3-8, 6-25–6-28 1
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
2
• Make sure that operation is smooth.
• Lubricate throttle grip, housing and cables if necessary.
Throttle grip —
• Check free play. 3
• If necessary, have Yamaha dealer make adjustment.
• Check for damage.
• Check tire condition and tread depth. 4
Wheels and tires 6-23–6-25
• Check air pressure.
• Correct if necessary.
5
• Make sure that operation is smooth.
Brake levers 3-8, 6-25–6-26
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth. 6
Centerstand, sidestand 6-29
• Lubricate pivots if necessary.
Chassis fasteners
• Make sure that all nuts, bolts and screws are properly tightened.
—
7
• Tighten if necessary.
Instruments, lights, • Check operation.
3-2–3-8, 6-34–6-38 8
signals and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-15–3-16 9
• If system is defective, have Yamaha dealer check vehicle.
4-2
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 36
NOTE:
Pre-operation checks should be made each time the scooter is used. Such an inspection can be accomplished in a very
short time; and the added safety it assures is more than worth the time involved.
1
EWA00033
2 w
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operat-
3 ing the scooter.
4-3
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 37
OPERATION AND IMPORTANT RIDING POINTS
Starting the engine .............................................................................5-1

Starting off ..........................................................................................5-2
Acceleration and deceleration ............................................................5-3
Braking ...............................................................................................5-3
Tips for reducing fuel consumption.....................................................5-4
Engine break-in ..................................................................................5-4
Parking ...............................................................................................5-5
5
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 38
EAU00372

EAU01118 EAU03616
w Starting the engine

EC000046 3 2
8 Become thoroughly familiar
1 cC
with all operating controls and
their functions before riding. See page 5-4 for engine break-in
2 Consult a Yamaha dealer instructions prior to operating the
regarding any control or func- vehicle for the first time.
tion that you do not thorough- 1
3
ly understand. In order for the ignition circuit cut-off
8 Never start the engine or oper- system to enable starting, the side- 1. Start switch
4 2. Front brake lever
ate it in a closed area for any stand must be up. 3. Rear brake lever
EW000054
length of time. Exhaust fumes
5
are poisonous, and inhaling
w 1. Turn the key to “ON” and make
sure that the engine stop switch
them can cause loss of con- 8 Before starting the engine,
6 is set to “#”.
sciousness and death within a check the function of the igni-
2. Close the throttle completely.
short time. Always make sure tion circuit cut-off system
3. Start the engine by pushing the
7 that there is adequate ventila- according to the procedure
start switch while applying the
tion. described on page 3-16.
front or rear brake.
8 8 For safety, always start the 8 Never ride with the sidestand
engine with the centerstand down.
9 down.
5-1
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 39
NOTE: 4. Check for oncoming traffic, and

If the engine does not start, release
1 then slowly turn the throttle grip
the start switch, wait a few seconds, (on the right) in order to take off.
1
and then try again. Each starting 5. Switch the turn signal off.
attempt should be as short as possi-
2
ble to preserve the battery. Do not
crank the engine more than 10 sec-
onds on any one attempt. If the 3
engine does not start, try with the 1. Grab bar
throttle open 1/8 turn. 4
EAU00433
Starting off
ECA00045
5
cC NOTE:
For maximum engine life, never Before starting off, allow the engine 6
accelerate hard when the engine is to warm up.
cold! 7
1. While pulling the rear brake lever
with your left hand and holding 8
the grab bar with your right hand,
push the scooter off the center-
9
stand.
2. Sit astride the seat, and then
adjust the rear view mirrors.
3. Switch the turn signal on.
5-2
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 40

EW000057
w
8 Avoid braking hard or sudden-
1 b ly (especially when leaning
over to one side), otherwise
2 the scooter may skid or over-
a turn.
3 8 Railroad crossings, streetcar
rails, iron plates on road con-
4 struction sites, and manhole
EAU00434 EAU00435
covers become extremely slip-
Acceleration and Braking pery when wet. Therefore,
5 deceleration 1. Close the throttle completely. slow down when approaching
The speed can be adjusted by open- 2. Apply both front and rear brakes such areas and cross them
6 ing and closing the throttle. To simultaneously while gradually with caution.
increase the speed, turn the throttle increasing the pressure. 8 Keep in mind that braking on a
7 grip in direction a. To reduce the wet road is much more diffi-
speed, turn the throttle grip in direc- cult.
tion b. 8 Ride slowly down a hill, as
8
braking downhill can be very
9 difficult.
5-3
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 41

EAU03093 EAU01128 EAU03123
Tips for reducing fuel Engine break-in 0–1,000 km

consumption There is never a more important peri- Avoid operation above 1/3 throttle.
Fuel consumption depends largely on od in the life of your engine than the 1
your riding style. Consider the follow- period between 0 and 1,600 km. For 1,000–1,600 km
ing tips to reduce fuel consumption: this reason, you should read the fol- Avoid cruising speeds in excess of 2
8 Thoroughly warm up the engine. lowing material carefully. 1/2 throttle.
8 Avoid high engine speeds during Since the engine is brand new, do 3
acceleration. not put an excessive load on it for the ECA00054
8 Avoid high engine speeds with first 1,600 km. The various parts in cC
4
no load on the engine. the engine wear and polish them- After 1,000 km of operation, be
8 Turn the engine off instead of let- selves to the correct operating clear- sure to replace the engine oil and
ting it idle for an extended length ances. During this period, prolonged final gear oil. 5
of time (e.g., in traffic jams, at full-throttle operation or any condition
traffic lights or at railroad cross- that might result in engine overheat- 1,600 km and beyond 6
ings). ing must be avoided. Proceed with normal riding.
7
EC000049
cC
8
If any engine trouble should occur
during the engine break-in period, 9
immediately have a Yamaha dealer
check the vehicle.
5-4
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 42

EAU00461
Parking
When parking, stop the engine, and
1 then remove the key from the main
switch.
2
EW000058
w
3
8 Since the engine and exhaust
system can become very hot,
4
park in a place where pedestri-
ans or children are not likely
5 to touch them.
8 Do not park on a slope or on
6 soft ground, otherwise the
scooter may overturn.
7
EC000062
cC
8
Never park in an area where there
9 are fire hazards such as grass or
other flammable materials.
5-5
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 43
PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit .......................................................6-1 Battery...................................................................6-31

Periodic maintenance and lubrication chart ............6-3 Replacing the fuses ..............................................6-33
Removing and installing cowlings and panel ..........6-6 Replacing a headlight bulb....................................6-34
Checking the spark plug .......................................6-12 Replacing a front turn signal light bulb..................6-35
Engine oil ..............................................................6-14 Replacing a rear turn signal light bulb...................6-36
Final gear oil .........................................................6-17 Replacing a tail/brake light bulb ............................6-37
Coolant..................................................................6-18 Replacing the license plate light bulb....................6-37
Air filter and V-belt case air filter elements ...........6-20 Troubleshooting ....................................................6-38
Air flow louver .......................................................6-22 Troubleshooting charts .........................................6-39
Tires ......................................................................6-23
Wheels ..................................................................6-25
Adjusting the front and rear brake lever
free play ..............................................................6-25 6
Checking the front and rear brake pads................6-26
Checking the brake fluid level ...............................6-27
Changing the brake fluid .......................................6-28
Checking and lubricating the cables .....................6-28
Lubricating the front and rear brake levers ...........6-28
Checking and lubricating the
centerstand and sidestand..................................6-29
Checking the front fork..........................................6-29
Checking the steering ...........................................6-30
Checking the wheel bearings................................6-31
Removing the battery cover ..................................6-31
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 44
EAU00462

EAU00464 EW000060 EAU03623
Safety is an obligation of the owner. w Owner’s tool kit

Periodic inspection, adjustment and If you are not familiar with scooter The owner’s tool kit is located inside
1 lubrication will keep your vehicle in maintenance work, have a Yamaha the rear storage compartment. (See
the safest and most efficient condi- dealer do it for you. page 3-13 for the rear storage com-
2 tion possible. The most important partment opening procedures.)
points of inspection, adjustment, and EAU00466
3 lubrication are explained on the fol- w

lowing pages. This scooter is designed for use
The intervals given in the periodic on paved roads only. If this scoot-
4
maintenance and lubrication chart er is operated in abnormally dusty,
should be simply considered as a muddy or wet conditions, the air
5 general guide under normal riding filter element should be cleaned or
conditions. However, DEPENDING replaced more frequently, other-
6 ON THE WEATHER, TERRAIN, wise rapid engine wear may result.
GEOGRAPHICAL LOCATION, AND Consult a Yamaha dealer for prop-
7 INDIVIDUAL USE, THE MAINTE- er maintenance intervals.
NANCE INTERVALS MAY NEED TO
8 BE SHORTENED.
6-1
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 45
NOTE:
1
If you do not have the tools or experi-
ence required for a particular job,
1
have a Yamaha dealer perform it for
you.
2
2
EW000063
w 3
1. Mat Modifications not approved by

2. Owner’s tool kit Yamaha may cause loss of perfor- 4
Pull up the mat and then remove the mance and render the vehicle
owner’s tool kit. unsafe for use. Consult a Yamaha 5
dealer before attempting any
The service information included in changes. 6
this manual and the tools provided in
the owner’s tool kit are intended to 7
assist you in the performance of pre-
ventive maintenance and minor
8
repairs. However, additional tools
such as a torque wrench may be nec-
essary to perform certain mainte- 9
nance work correctly.
6-2
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 46

EAU03685
Periodic maintenance and lubrication chart

NOTE:
1 8 The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
8 From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
8 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
2
technical skills.
3
ODOMETER READING (×1,000 km) ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
1 10 20 30 40 CHECK
4
1 * Fuel line • Check fuel hoses and vacuum hose for cracks or damage. √ √ √ √ √
• Check condition.
5 √ √
2 Spark plug • Clean and regap.
• Replace. √ √
6 • Check valve clearance.
3 * Valves √ √
• Adjust.
• Clean. √ √
4 Air filter element
7 • Replace. √ √
V-belt case air filter
5 • Clean. √ √ √ √
element
8
• Check operation, fluid level and vehicle for fluid leakage.
√ √ √ √ √ √
6 * Front brake (See NOTE on page 6-5.)
9 • Replace brake pads. Whenever worn to the limit
• Check operation, fluid level and vehicle for fluid leakage.
√ √ √ √ √ √
7 * Rear brake (See NOTE on page 6-5.)
• Replace brake pads. Whenever worn to the limit
• Check for cracks or damage. √ √ √ √ √
8 * Brake hoses
• Replace. (See NOTE on page 6-5.) Every 4 years
6-3
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 47

1 10 20 30 40 CHECK
9 * Wheels • Check runout and for damage. √ √ √ √
• Check tread depth and for damage. 1
• Replace if necessary.
10 * Tires √ √ √ √
• Check air pressure.
• Correct if necessary. 2
11 * Wheel bearings • Check bearing for looseness or damage. √ √ √ √
• Check bearing play and steering for roughness. √ √ √ √ √ 3
12 * Steering bearings
• Lubricate with lithium-soap-based grease Every 20,000km
13 * Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. √ √ √ √ √ 4
14 Sidestand/centerstand √ √ √ √ √
• Lubricate.
15 Sidestand switch • Check operation. √ √ √ √ √ √ 5
*
16 * Front fork • Check operation and for oil leakage. √ √ √ √
Rear shock absorber 6
17 * • Check operation and shock absorbers for oil leakage. √ √ √ √
assemblies
• Check starter (choke) operation.
18 * Carburetor √ √ √ √ √ √ 7
• Adjust engine idling speed.
• Change when the oil change indicator light comes on. (See
19 Engine oil √ Every 3,000 km
page 3-2 and 6-17.) 8
20 * Engine oil strainer • Clean. √ √ √
• Check coolant level and vehicle for coolant leakage. √ √ √ √ √
21 * Cooling system 9
• Change. Every 3 years
6-4
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 48

1 10 20 30 40 CHECK
• Check vehicle for oil leakage. √ √ √
22 Final gear oil
1 • Change. √ √ √
23 * V-belt • Replace. √ √
2 24
Front and rear brake
• Check operation. √ √ √ √ √ √
* switches
25 Moving parts and cables • Lubricate. √ √ √ √ √
3
Lights, signals and • Check operation.
26 * √ √ √ √ √ √
switches • Adjust headlight beam.
4
EAU03541
NOTE:
5 8 The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
8 Hydraulic brake service
6 9 Regularly check and, if necessary, correct the brake fluid level.
9 Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
7 fluid.
9 Replace the brake hoses every four years and if cracked or damaged.
8
6-5
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 49
1
1
2
1 3
1
1. Cowling A 1. Cowling B 1. Cowling C
4
EAU03624
Removing and installing

cowlings and panel 5
The cowlings and panel shown above
need to be removed to perform some 6
of the maintenance jobs described in
this chapter. Refer to this section 7
each time a cowling or panel needs
to be removed and installed. 8
6-6
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 50
1
1
1
1
2 1
3 2
2
1. Panel A 1. Mat A 1. Screw (×4)
4 2. Mat B 2. Cowling A
EAU03615
2. Remove the screws.
5 Cowling A
To remove the cowling
1. Pull up the left floorboard mats
6
as shown.
6-7
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 51
1
2
1 2 3
1. Tab (×10) 1. Mat A

2. Mat B 4
3. Pull the cowling down slightly, To install the cowling EAU03632
and then pull it outward as 1. Insert the tabs on the cowling Cowling B
5
shown. into the slots as shown, and then To remove the cowling
install the screws. 1. Pull up the right floorboard mats
6
2. Place the floorboard mats in the as shown.
original position.
ECA00067 7
cC
Take care not to damage the tabs 8
on the cowling when removing and
or installing it. 9
6-8
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 52
2
1 1
3 2
1. Screw (×4) 1. Tab (×10)
4 2. Cowling B
3. Pull the cowling down slightly, To install the cowling
2. Remove the screws.
and then pull it outward as 1. Insert the tabs on the cowling
5
shown. into the slots as shown, and then
install the screws.
6
2. Place the floorboard mats in the
original position.
7 ECA00067
cC
8 Take care not to damage the tabs
9 or installing it.
6-9
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 53
1
1
a a
2
1. Screw (×2) a. Push.

4
EAU03617
2. Push the cowling in lightly, and
Cowling C then pull it back as shown.
To remove the cowling ECA00067
5
1. Remove the screws. cC
Take care not to damage the tabs 6
or installing it. 7
6-10
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 54
1
1
1
2 2
2
1. Tab (×4) 1. Bolt (×2)

4 2. Slot (×4) 2. Panel A
To install the cowling EAU03628
5 1. Insert the tabs on the cowling Panel A

into the slots as shown, and then To remove the panel
push the cowling in until it snaps Remove the bolts, and then pull the
6
into place. panel out as shown.
7 2. Install the screws.
6-11
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 55

EAU03620
1 Checking the spark plug 1

1 The spark plug is an important
engine component, which is easy to 1
check. Since heat and deposits will
cause any spark plug to slowly erode, 2
the spark plug should be removed
and checked in accordance with the 3
periodic maintenance and lubrication
1. Tab (×4) chart. In addition, the condition of the 1. Spark plug cap
4
To install the panel spark plug can reveal the condition of To remove the spark plug
Place the panel in the original posi- the engine. 1. Remove cowling B. (See page
5
tion, and then install the bolts. 6-8 for cowling removal and
installation procedures.)
6
2. Remove the spark plug cap.
6-12
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 56

To check the spark plug
1. Check that the porcelain insula-
tor around the center electrode
1
of the spark plug is a medium-to-
light tan (the ideal color when the
2 scooter is ridden normally). a
1
3 NOTE:
If the spark plug shows a distinctly
1. Spark plug wrench different color, the engine could be a. Spark plug gap
4
3. Remove the spark plug as defective. Do not attempt to diagnose To install the spark plug
shown, with the spark plug such problems yourself. Instead, 1. Measure the spark plug gap with
5
wrench included in the owner’s have a Yamaha dealer check the a wire thickness gauge and, if
tool kit. scooter. necessary, adjust the gap to
6
specification.
2. Check the spark plug for elec-
7 Spark plug gap:
trode erosion and excessive car-
0.6–0.7 mm
bon or other deposits, and
8 replace it if necessary. 2. Clean the surface of the spark
plug gasket and its mating sur-
9 Specified spark plug: face, and then wipe off any grime
DR8EA (NGK) from the spark plug threads.
3. Install the spark plug with the
spark plug wrench, and then
tighten it to the specified torque.
6-13
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 57

EAU03119
Tightening torque: To check the engine oil level
Engine oil 1. Place the scooter on the center-
Spark plug: The engine oil level should be
17.5 Nm (1.75 m0kg) stand.
checked before each ride. In addition, 1
the oil must be changed at the inter- NOTE:
NOTE:
vals specified in the periodic mainte- Make sure that the scooter is posi- 2
If a torque wrench is not available
nance and lubrication chart and when tioned straight up when checking the
when installing a spark plug, a good
the oil change indicator light comes oil level. A slight tilt to the side can 3
estimate of the correct torque is
on. result in a false reading.
1/4–1/2 turn past finger tight.
However, the spark plug should be 4
tightened to the specified torque as 2. Start the engine, warm it up for
soon as possible. several minutes, and then turn it 5
off.
4. Install the spark plug cap. 6
5. Install the cowling.
7
6-14
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 58

4. If the engine oil is below the min-
1 imum level mark, add sufficient
oil of the recommended type to
1
raise it to the correct level. 1
2 1 5. Insert the dipstick into the oil filler
2 3 hole, and then tighten the oil filler
cap.
3
1. Engine oil filler cap 1. Engine oil drain bolt

4 2. Maximum level mark
3. Minimum level mark To change the engine oil
3. Wait a few minutes until the oil 1. Start the engine, warm it up for
5
settles, remove the oil filler cap, several minutes, and then turn it
wipe the dipstick clean, insert it off.
6
back into the oil filler hole (with- 2. Place an oil pan under the
out screwing it in), and then engine to collect the used oil.
7 remove it again to check the oil 3. Remove the engine oil filler cap
level. and the engine oil drain bolt to
8 drain the oil from the crankcase.
NOTE:
9 The engine oil should be between the
minimum and maximum level marks.
6-15
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 59

6. Add the specified amount of the 7. Start the engine, and then let it
2 recommended engine oil, and idle for several minutes while
1 then install and tighten the oil checking it for oil leakage. If oil is
1
filler cap. leaking, immediately turn the
engine off and check for the
cause. 2
Recommended oil:
See page 8-1. 8. Reset the oil change indicator
Oil quantity: light according to the following 3
Periodic oil change: procedure.
1. Engine oil drain bolt
2. Washer 1.2 L 4
4. Check the washer for damage Total amount (dry engine):
and replace it if necessary. 1.4 L 5
5. Install the washer and the engine
oil drain bolt, and then tighten EC000030
6
the drain bolt to the specified cC
torque. 8 Do not put in any chemical 7
additives or use oils with a
Tightening torque:
grade of CD or higher. Also, be
Engine oil drain bolt: 8
sure not to use oils labeled
20 Nm (2.0 m0kg)
“ENERGY CONSERVING II” or
higher. 9
NOTE:
Make sure that the washer is properly 8 Be sure no foreign material
seated. enters the crankcase.
6-16
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 60

EAU03469
NOTE:
Final gear oil
If the engine oil is changed before the
The final gear case must be checked
oil change indicator light comes on
1 1 for oil leakage before each ride. If
(i.e. before the periodic oil change
any leakage is found, have a
interval has been reached), the indi-
2 Yamaha dealer check and repair the
cator light must be reset after the oil
scooter. In addition, the final gear oil
change for the next periodic oil
3 must be changed as follows at the
change to be indicated at the correct
intervals specified in the periodic
time. To reset the oil change indicator
1. Reset button maintenance and lubrication chart.
4 light before the periodic oil change
To reset the oil change indicator 1. Start the engine, warm it up by
interval has been reached, follow the
light riding the scooter for several
5 above procedure, but note that the
1. Turn the key to “ON”. minutes, and then stop the
indicator light will come on for 1.4
2. Hold the reset button pushed for engine.
6 seconds after releasing the reset but-
two to five seconds. 2. Place the scooter on the center-
ton, otherwise repeat the procedure.
3. Release the reset button, and stand.
7 the oil change indicator light will
NOTE:
go off.
Make sure that the scooter is posi-
8
tioned straight up when checking the
oil level. A slight tilt to the side can
9
result in a false reading.
3. Place an oil pan under the final

gear case to collect the used oil.
6-17
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 61

EAU01587
1 Coolant
The coolant reservoir is located
1 under the battery cover. (See page 1
6-31 for battery cover removal proce-
dures.) 2
To check the coolant level 3

1. Place the scooter on a level sur-
1. Final gear oil filler cap 1. Final gear oil drain bolt face and hold it in an upright
4
4. Remove the oil filler cap and position.
Recommended final gear oil:
drain bolt to drain the oil from the
See page 8-2. NOTE: 5
final gear case.
Oil quantity: 8 The coolant level must be
5. Install the final gear oil drain bolt,
0.25 L checked on a cold engine since 6
and then tighten it to the speci-
fied torque. EW000066
the level varies with engine tem-
w perature. 7
Tightening torque: 8 Make sure that the scooter is
8 Make sure that no foreign
Final gear oil drain bolt: positioned straight up when
material enters the final gear 8
22 Nm (2.2 m0kg) checking the coolant level. A
case.
slight tilt to the side can result in
8 Make sure that no oil gets on 9
6. Add the specified amount of the a false reading.
the tire or wheel.
recommended final gear oil, and
then install and tighten the oil
filler cap. 7. Check the final gear case for oil
leakage. If oil is leaking, check
for the cause.
6-18
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 62

EC000080
1 cC
8 If coolant is not available, use
1 1
distilled water or soft tap water
2 instead. Do not use hard water
2 or salt water since it is harmful
to the engine.
3 8 If water has been used instead
of coolant, replace it with
1. Maximum level mark 1. Coolant reservoir cap coolant as soon as possible,
4 2. Minimum level mark
3. If the coolant is at or below the otherwise the engine may not
2. Check the coolant level in the
minimum level mark, open the be sufficiently cooled and the
5 coolant reservoir.
reservoir cap, add coolant to the cooling system will not be pro-
NOTE: maximum level mark, and then tected against frost and corro-
6 The coolant should be between the close the reservoir cap. sion.
minimum and maximum level marks.
8 If water has been added to the
7 Coolant reservoir capacity: coolant, have a Yamaha dealer
0.4 L check the antifreeze content of
8 the coolant as soon as possi-
4. Install the battery cover.
ble, otherwise the effective-
9 ness of the coolant will be
reduced.
6-19
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 63

EAU03627
NOTE: 2
Air filter and V-belt case air
The radiator fan is automatically
filter elements 1
switched on or off according to the
The air filter and V-belt case air filter 1
coolant temperature in the radiator. If
elements should be cleaned at the
the engine overheats, see page 6-40
intervals specified in the periodic 2
for further instructions.
maintenance and lubrication chart.
Clean both filter elements more fre- 3
2 3 4
quently if you are riding in unusually
wet or dusty areas. 1. Air filter case cover
2. Screw (×5) 4
3. Sponge material
EC000092
4. Mesh sheet
cC Cleaning the air filter element 5
8 Make sure that each filter ele- 1. Place the scooter on the center-
ment is properly seated in its stand. 6
case. 2. Remove the air filter case cover
8 The engine should never be by removing the screws. 7
operated without the filter ele- 3. Pull the sponge material out
ments installed, otherwise the along with the mesh sheet, clean 8
piston(s) and/or cylinder(s) it with solvent, and then squeeze
may become excessively the remaining solvent out. 9
worn.
6-20
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 64
NOTE:
The sponge material should be wet
but not dripping.
1
2 Recommended oil: 1
2
Engine oil
3
7. Insert the sponge material into
the air filter case. 1. V-belt case air filter cover
4 8. Install the air filter case cover by 2. Screw (×3)
4. Check the sponge material for
installing the screws. Cleaning the V-belt case air filter
damage and replace it if neces-
5 element
sary.
1. Remove cowling A (See page
5. Allow the sponge material to dry.
6 6-7 for cowling removal and
6. Apply oil of the recommended
installation procedures.)
type to the entire surface of the
7 2. Remove the air filter case cover
sponge material, and then
by removing the screws.
squeeze the excess oil out.
3. Remove the V-belt case air filter
8
cover by removing the screws.
6-21
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 65

ECA00049
1 2 2 cC
b
1 Be sure to close the louver when
riding in the rain and when wash- 1
a ing the scooter.
3 2
1. V-belt case air filter cover 1. Air flow louver

2. V-belt case air filter element 2. Air inlet 4
3. Lever
4. Blow the dirt out with com-
EAU03094
pressed air as shown. 5
Air flow louver
5. Check the V-belt case air filter
Opening the air flow louver may help
element for damage and replace 6
reduce air turbulence.
it if necessary.
6. Install the V-belt case air filter
To open the air flow louver 7
element cover by installing the
Move the lever in direction a.
screws.
8
7. Install the air filter case cover by
To close the air flow louver
installing the screws.
Move the lever in direction b. 9
6-22
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 66

EW000082 EW000077
w w
8 The tire air pressure must be Because loading has an enormous
1 checked and adjusted on cold impact on the handling, braking,
tires (i.e., when the tempera- performance and safety character-
2 ture of the tires equals the istics of your scooter, you should
ambient temperature). keep the following precautions in
3 8 The tire air pressure must be mind.
adjusted in accordance with 8 NEVER OVERLOAD THE
4 the riding speed and with the SCOOTER! Operation of an
EAU00675
total weight of rider, passen- overloaded scooter may result
Tires ger, cargo, and accessories in tire damage, loss of control,
5 To maximize the performance, dura- approved for this model. or severe injury. Make sure
bility, and safe operation of your that the total weight of rider,
6 scooter, note the following points Tire air pressure cargo, and accessories does
regarding the specified tires. (measured on cold tires)
not exceed the specified maxi-
Load* Front Rear
7 mum load for the vehicle.
Tire air pressure 175 kPa 200 kPa
Up to 90 kg (1.75kg/cm2, (2.00 kg/cm2, 8 Do not carry along loosely
8 The tire air pressure should be 1.75 bar) 2.00 bar) packed items, which can shift
checked and, if necessary, adjusted 200 kPa 225 kPa during a ride.
before each ride. 90 kg–maximum (2.00 kg/cm2, (2.25 kg/cm2,
9 2.00 bar) 2.25 bar) 8 Securely pack the heaviest
items close to the center of the
Maximum load* 187 kg scooter and distribute the
* Total weight of rider, passenger, cargo and weight evenly on both sides.
accessories
8 Adjust the suspension and tire
air pressure with regard to the
load.
6-23
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 67

8 Check the tire condition and NOTE:
air pressure before each ride. a The tire tread depth limits may differ
from country to country. Always com-
1
ply with the local regulations.
1 EW000079
2
w
8 Have a Yamaha dealer replace 3
1. Side wall excessively worn tires.

a. Tread depth Besides being illegal, operat- 4
Tire inspection ing the scooter with exces-
The tires must be checked before sively worn tires decreases 5
each ride. If the center tread depth riding stability and can lead to
reaches the specified limit, if the tire loss of control. 6
has a nail or glass fragments in it, or 8 The replacement of all wheel-
if the sidewall is cracked, have a and brake-related parts, 7
Yamaha dealer replace the tire imme- including the tires, should be
diately. left to a Yamaha dealer, who
8
has the necessary profession-
Minimum tire tread depth
(front and rear)
1.6 mm al knowledge and experience.
9
6-24
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 68

EAU00687
Tire information FRONT
Wheels 1
This scooter is equipped with tube- c
less tires. To maximize the performance, dura- b
1 bility, and safe operation of your
FRONT
scooter, note the following points
Manufacturer Size Type
2 INOUE 110/90-12 64L MB67
regarding the specified wheels. a
MICHELIN 110/90-12 64L BOPPER 8 The wheel rims should be
3 checked for cracks, bends or 2
REAR
warpage before each ride. If any
Manufacturer Size Type
INOUE 130/70-12 62L MB67
damage is found, have a 1. Locknut
4 2. Adjusting bolt
MICHELIN 130/70-12 62L BOPPER Yamaha dealer replace the c. Brake lever free play
wheel. Do not attempt even the EAU00703
5 smallest repair to the wheel. A Adjusting the front and rear
deformed or cracked wheel must brake lever free play
6 be replaced. The front and rear brake lever free
8 The wheel should be balanced play should measure 2–5 mm as
7 whenever either the tire or wheel shown. Periodically check the front
has been changed or replaced. and rear brake lever free play and, if
8 An unbalanced wheel can result necessary, adjust them as follows.
in poor performance, adverse
handling characteristics, and a
9
shortened tire life.
8 Ride at moderate speeds after
changing a tire since the tire sur-
face must first be “broken in” for
it to develop its optimal charac-
teristics.
6-25
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 69

REAR FRONT REAR
c
a 1 1
2
b
1 1 3
2
1. Locknut 1. Wear indicator groove (×2) 1. Wear indicator groove (×2)
2. Adjusting bolt 4
EAU01314
c. Brake lever free play If a brake pad has worn to the point
Checking the front and rear that the wear indicator groove has
1. Loosen the locknut at the brake 5
brake pads almost disappeared, have a Yamaha
lever.
The front and rear brake pads must dealer replace the brake pads as a
2. To increase the brake lever free
be checked for wear at the intervals 6
play, turn the adjusting bolt in set.
specified in the periodic maintenance
direction a. To decrease the
and lubrication chart. Each brake pad 7
brake lever free play, turn the
is provided with a wear indicator
adjusting bolt in direction b.
groove, which allows you to check 8
3. Tighten the locknut.
the brake pad wear without having to
disassemble the brake. To check the
EW000101
9
w brake pad wear, check the wear indi-
cator grooves.
If proper adjustment cannot be
obtained as described, have a
Yamaha dealer make this adjust-
ment.
6-26
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 70

FRONT REAR 8 Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
1
lead to poor braking perfor-
1 1 mance.
2 8 Be careful that water does not
enter the master cylinder or
3 brake fluid reservoir when refill-
ing. Water will significantly lower
1. Minimum level mark 1. Minimum level mark
4 the boiling point of the fluid and
EAU03607
Observe these precautions: may result in vapor lock.
Checking the brake fluid 8 When checking the fluid level, 8 Brake fluid may deteriorate paint-
5 level make sure that the top of the ed surfaces or plastic parts.
Insufficient brake fluid may allow air master cylinder or brake fluid Always clean up spilled fluid
6 to enter the brake system, possibly reservoir is level. immediately.
causing it to become ineffective. 8 Use only the recommended qual- 8 As the brake pads wear, it is nor-
7 Before riding, check that the brake ity brake fluid, otherwise the rub- mal for the brake fluid level to
fluid is above the minimum level mark ber seals may deteriorate, caus- gradually go down. However, if
8 and replenish if necessary. A low ing leakage and poor braking the brake fluid level goes down
brake fluid level may indicate worn performance. suddenly, have a Yamaha dealer
brake pads and/or brake system
9 check the cause.
leakage. If the brake level is low, be Recommended brake fluid:
sure to check the brake pads for DOT 4
wear and the brake system for leak-
age.
6-27
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 71

EAU03073 EAU02962
Changing the brake fluid Checking and lubricating the

Have a Yamaha dealer change the cables
brake fluid at the intervals specified in The operation of all control cables 1
the periodic maintenance and lubrica- and the condition of the cables
tion chart. In addition, have the oil should be checked before each ride, 2
seals of the master cylinder and and the cables and cable ends
caliper as well as the brake hoses should be lubricated if necessary. If 3
replaced at the intervals listed below a cable is damaged or does not move
or whenever they are damaged or smoothly, have a Yamaha dealer
4
leaking. check or replace it. EAU03118
8 Oil seals: Replace every two Lubricating the front and

years. Recommended lubricant: rear brake levers 5
8 Brake hoses: Replace every four Engine oil The pivoting points of the front and
years. EW000112
rear brake levers must be lubricated 6
w at the intervals specified in the peri-
odic maintenance and lubrication 7
Damage to the outer sheath may
chart.
interfere with proper cable opera-
tion and will cause the inner cable 8
Recommended lubricant:
to rust. Replace a damaged cable Lithium-soap-based grease
as soon as possible to prevent (all-purpose grease) 9
unsafe conditions.
6-28
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 72

EAU02939
Sidestand Centerstand
Checking the front fork
The condition and operation of the
1 front fork must be checked as follows
at the intervals specified in the peri-
2 odic maintenance and lubrication
chart.
3
To check the condition
EW000115
4
EAU03371
w
Checking and lubricating the Recommended lubricant: Securely support the scooter so
5 centerstand and sidestand Lithium-soap-based grease that there is no danger of it falling
The operation of the centerstand and (all-purpose grease) over.
6 sidestand should be checked before
each ride, and the pivots and metal- Check the inner tubes for scratches,
7 to-metal contact surfaces should be damage and excessive oil leakage.
lubricated if necessary.
EW000114
8 w
If the centerstand or sidestand
9
does not move up and down
smoothly, have a Yamaha dealer
check or repair it.
6-29
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 73

EAU00794
Checking the steering

Worn or loose steering bearings may
cause danger. Therefore, the opera- 1
tion of the steering must be checked
as follows at the intervals specified in 2
the periodic maintenance and lubrica-
tion chart. 3
1. Place a stand under the engine
to raise the front wheel off the
4
To check the operation ground. 2. Hold the lower ends of the front
1. Place the scooter on a level sur- EW000115 fork legs and try to move them
5
face and hold it in an upright w forward and backward. If any
position. Securely support the scooter so free play can be felt, have a
2. While applying the front brake, 6
that there is no danger of it falling Yamaha dealer check or repair
push down hard on the handle- over. the steering.
bars several times to check if the 7
front fork compresses and
rebounds smoothly. 8
EC000098
cC
9
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or
repair it.
6-30
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 74

EAU01144
Checking the wheel bearings 2

The front and rear wheel bearings
1 must be checked at the intervals
specified in the periodic maintenance
2 and lubrication chart. If there is play
in the wheel hub or if the wheel does
3 not turn smoothly, have a Yamaha 3 1
1
dealer check the wheel bearings.
1. Right footboard mat 1. Battery
4 2. Screw (×2) EAU01271
3. Battery cover
EAU00796 Battery
5 Removing the battery cover This scooter is equipped with a
The battery cover needs to be sealed-type (MF) battery, which does
6 removed to access the battery, the not require any maintenance. There
fuse box and the coolant reservoir is no need to check the electrolyte or
7 tank cap. to add distilled water.
To remove the battery cover, pull up
8 the right footboard mat as shown, To charge the battery
and then remove the screws and the Have a Yamaha dealer charge the
battery cover. battery as soon as possible if it
9
seems to have discharged. Keep in
mind that the battery tends to dis-
charge more quickly if the scooter is
equipped with optional electrical
accessories.
6-31
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 75

EW000116
8 KEEP THIS AND ALL BATTER- To store the battery
w 1. If the scooter will not be used for
IES OUT OF THE REACH OF
8 Electrolyte is poisonous and CHILDREN. more than one month, remove
dangerous since it contains the battery, fully charge it, and 1
sulfuric acid, which causes then place it in a cool, dry place.
severe burns. Avoid any con- 2. If the battery will be stored for 2
tact with skin, eyes or clothing more than two months, check it
and always shield your eyes at least once a month and fully
3
charge it if necessary.
when working near batteries.
3. Fully charge the battery before
In case of contact, administer 4
installation.
the following FIRST AID. EC000102
8 EXTERNAL: Flush with cC 5

plenty of water. 8 Always keep the battery
8 INTERNAL: Drink large charged. Storing a discharged
quantities of water or milk 6
battery can cause permanent
and immediately call a battery damage.
physician. 8 To charge a sealed-type (MF) 7
8 EYES: Flush with water for battery, a special (constant-
15 minutes and seek voltage) battery charger is 8
prompt medical attention. required. Using a conventional
8 Batteries produce explosive battery charger will damage
the battery. If you do not have 9
hydrogen gas. Therefore, keep
access to a sealed-type (MF)
sparks, flames, cigarettes,
battery charger, have a
etc., away from the battery and Yamaha dealer charge your
provide sufficient ventilation battery.
when charging it in an en-
closed space.
6-32
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 76
8 2. Remove the blown fuse, and 4. If the fuse immediately blows

7
then install a new fuse of the again, have a Yamaha dealer
2 specified amperage. check the electrical system.
1 3
4 Specified fuses:
2 5 Main fuse: 30 A
6 Clock fuse: 10 A
3 7 1 Radiator fan fuse: 4A
Ignition fuse: 7.5 A
1. Main fuse Headlight fuse: 15 A
4 2. Clock fuse
3. Radiator fan fuse Signaling system fuse: 15 A
4. Ignition fuse
5 5. Headlight fuse
EC000103
6. Signaling system fuse
7. Spare fuse (×4) cC
6 8. Spare main fuse
Do not use a fuse of a higher
EAU03622
amperage rating than recommend-
7 Replacing the fuses ed to avoid causing extensive
The fuse boxes are located under the
damage to the electrical system
battery cover. (See page 6-31 for bat- and possibly a fire.
8
tery cover removal and installation
procedures.)
9 3. Turn the key to “ON” and turn on
If a fuse is blown, replace it as fol-
the electrical circuit in question to
lows.
check if the device operates.
1. Turn the key to “OFF” and turn
off all electrical circuits.
6-33
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 77

EAU03630
1
Replacing a headlight bulb
This scooter is equipped with quartz
bulb headlights. 2 1
If a headlight bulb burns out, replace
it as follows. 2
1. Place the scooter on the center-
stand. 1 3
2. Remove panel A. (See page
6-11 for panel removal and 1. Headlight coupler 1. Headlight bulb holder
2. Headlight bulb cover 4
installation procedures.) 4. Unhook the headlight bulb hold-
3. Disconnect the headlight cou-
er, and then remove the defec-
pler, and then remove the head- 5
tive bulb.
light bulb cover. EW000119
w 6
Headlight bulbs get very hot.
Therefore, keep flammable prod- 7
ucts away from a lit headlight bulb,
and do not touch the bulb until it 8
has cooled down.
9
6-34
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 78

EAU03111
Replacing a front turn signal

a light bulb
1 1. Place the scooter on the center-
stand.
2 2. Remove panel A. (See page
6-11 for panel removal and
3 installation procedures.)
a. Do not touch this area.

4
EC000105
5. Place a new bulb into position,
cC
and then secure it with the bulb
5
holder. Do not touch the glass part of the
headlight bulb to keep it free from
6 oil, otherwise the transparency of
the glass, the luminosity of the
7 bulb, and the bulb life will be
adversely affected. Thoroughly
8 clean off any dirt and fingerprints
on the headlight bulb using a cloth
9 moistened with alcohol or thinner.
6. Install the bulb cover, and then

connect the headlight coupler.
7. Install the panel.
8. Have a Yamaha dealer adjust
the headlight beam if necessary.
6-35
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 79

EAU03618
Replacing a rear turn signal

light bulb
1. Place the scooter on the center- 1
1 stand.
2. Remove cowling C. (See page 2
6-10 for cowling removal and 1
installation procedures.) 3
1. Socket 1. Socket
4
3. Remove the socket (together 3. Remove the socket (together
with the turn signal light bulb) by with the bulb) by turning it coun-
5
turning it counterclockwise. terclockwise.
4. Remove the defective bulb by 4. Remove the defective bulb by
6
pushing it in and turning it coun- pulling it out.
terclockwise. 5. Insert a new bulb into the socket.
5. Insert a new bulb into the socket, 6. Install the socket (together with 7
push it in, and then turn it clock- the bulb) by turning it clockwise.
wise until it stops. 7. Install the cowling. 8
6. Install the socket (together with
the bulb) by turning it clockwise. 9
7. Install the panel.
6-36
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 80

EAU03619 EAU03621
Replacing a tail/brake light Replacing the license plate

bulb light bulb
1 1. Place the scooter on the center- 1. Place the scooter on the center-
stand. stand.
2 2. Remove cowling C. (See page 2. Remove cowling C. (See page
6-10 for cowling removal and 6-10 for cowling removal and
installation procedures.) 1 installation procedures.)
3
1. Socket
4
3. Remove the socket (together
with the bulb) by turning it coun-
5
terclockwise.
4. Remove the defective bulb by
6
pushing it in and turning it coun-
terclockwise.
7 5. Insert a new bulb into the socket,
push it in, and then turn it clock-
8 wise until it stops.
6. Install the socket (together with
9 the bulb) by turning it clockwise.
6-37
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 81

EAU03087
2 Troubleshooting
Although Yamaha scooters receive a
thorough inspection before shipment 1
from the factory, trouble may occur
during operation. Any problem in the 2
fuel, compression, or ignition sys-
1 1 tems, for example, can cause poor 3
starting and loss of power.
1. License plate light lens 1. Bulb The following troubleshooting charts
2. Screw (×2) 4
4. Remove the defective bulb by represent quick and easy procedures
3. Remove the license plate light for checking these vital systems your-
pulling it out.
lens by removing the screws. self. However, should your scooter 5
5. Insert a new bulb into the socket.
6. Install the lens by installing the require any repair, take it to a
Yamaha dealer, whose skilled techni- 6
screws.
EC000108 cians have the necessary tools,
cC experience, and know-how to service 7
Do not overtighten the screws, the scooter properly.
otherwise the lens may break. Use only genuine Yamaha replace- 8
ment parts. Imitation parts may look
7. Install the cowling. like Yamaha parts, but they are often
9
inferior, have a shorter service life
and can lead to expensive repair
bills.
6-38
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 82

EAU01581
Troubleshooting charts
Starting problems or poor engine performance
1 EW000125
w
2 Keep away open flames and do not smoke while checking or working on the fuel system.
3 1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
4 There is no fuel. Supply fuel.
The engine does not start.
Check the compression.
5 2. Compression
There is compression. Check the ignition.
6 Operate the electric starter.

Have a Yamaha dealer
There is no compression.
check the vehicle.
7
3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate
Wet
spark plug gap, or replace the spark plug. the electric starter.
8 Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
9 Check the battery.
4. Battery The engine turns over

The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
The engine turns over Check the battery lead connections, check the vehicle.
slowly. and charge the battery if necessary.
6-39
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 83

Engine overheating
EW000070
w
8 Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be 1
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
8 After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then 2
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the
hissing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the 3
cap.
4
There is Have a Yamaha dealer check 5

The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is 6
Add coolant. (See NOTE.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.
7
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
8
NOTE: 9
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended
coolant as soon as possible.
6-40
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 84
9
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 85
SCOOTER CARE AND STORAGE
Care....................................................................................................7-1
Storage ...............................................................................................7-4
7
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 86
EAU03434

Care Before cleaning Cleaning
While the open design of a scooter 1. Cover the muffler outlet with a ECA00011
plastic bag after the engine has cC

reveals the attractiveness of the tech-
1 8 Avoid using strong acidic
nology, it also makes it more vulnera- cooled down.
ble. Rust and corrosion can develop 2. Make sure that all caps and cov- wheel cleaners, especially on
2 even if high-quality components are ers as well as all electrical cou- spoked wheels. If such prod-
used. A rusty exhaust pipe may go plers and connectors, including ucts are used on hard-to-
3 unnoticed on a car, however, it the spark plug cap, are tightly remove dirt, do not leave the
detracts from the overall appearance installed. cleaner on the affected area
4 of a scooter. Frequent and proper 3. Remove extremely stubborn dirt, any longer than instructed.
care does not only comply with the like oil burnt onto the crankcase, Also, thoroughly rinse the area
5 terms of the warranty, but it will also with a degreasing agent and a off with water, immediately dry
keep your scooter looking good, brush, but never apply such it, and then apply a corrosion
extend its life and optimize its perfor- products onto seals, gaskets and protection spray.
6
mance. wheel axles. Always rinse the dirt 8 Improper cleaning can damage
and degreaser off with water. windshields, cowlings, panels
7 and other plastic parts. Use
only a soft, clean cloth or
8 sponge with mild detergent
and water to clean plastic.
9
7-1
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 87

8 Do not use any harsh chemical 8 For scooters equipped with a After riding in the rain, near the sea
products on plastic parts. Be windshield: Do not use strong or on salt-sprayed roads
sure to avoid using cloths or cleaners or hard sponges as Since sea salt or salt sprayed on the
1
sponges which have been in they will cause dulling or roads during winter are extremely
contact with strong or abra- scratching. Some cleaning corrosive in combination with water,
sive cleaning products, sol- compounds for plastic may carry out the following steps after 2
vent or thinner, fuel (gasoline), leave scratches on the wind- each ride in the rain, near the sea or
rust removers or inhibitors, shield. Test the product on a on salt-sprayed roads. 3
brake fluid, antifreeze or elec- small hidden part of the wind-
trolyte. shield to make sure that it NOTE: 4
8 Do not use high-pressure does not leave any marks. If Salt sprayed on roads in the winter
washers or steam-jet cleaners the windshield is scratched, may remain well into spring.
5
since they cause water seep- use a quality plastic polishing
age and deterioration in the compound after washing. 1. Clean the scooter with cold water
6
following areas: seals (of and a mild detergent after the
wheel and swingarm bearings, After normal use engine has cooled down.
fork and brakes), electric com- ECA00012 7
Remove dirt with warm water, a mild
ponents (couplers, connec-
cC
detergent, and a soft, clean sponge,
tors, instruments, switches and then rinse thoroughly with clean Do not use warm water since it 8
and lights), breather hoses water. Use a toothbrush or bottle- increases the corrosive action of
and vents. brush for hard-to-reach areas. the salt. 9
Stubborn dirt and insects will come
off more easily if the area is covered 2. Apply a corrosion protection
with a wet cloth for a few minutes spray on all metal, including
before cleaning. chrome- and nickel-plated, sur-
faces to prevent corrosion.
7-2
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 88

ECA00013
After cleaning 6. Wax all painted surfaces.
cC
1. Dry the scooter with a chamois 7. Let the scooter dry completely
or an absorbing cloth. before storing or covering it. 8 Apply spray oil and wax spar-
1 ingly and make sure to wipe
2. Use a chrome polish to shine
chrome, aluminum and stainless- EWA00002 off any excess.
2 steel parts, including the exhaust w 8 Never apply oil or wax to any
system. (Even the thermally 8 Make sure that there is no oil rubber and plastic parts, but
3 induced discoloring of stainless- or wax on the brakes or tires. treat them with a suitable care
steel exhaust systems can be If necessary, clean the brake product.
4 removed through polishing.) discs and brake linings with a 8 Avoid using abrasive polish-
3. To prevent corrosion, it is recom- regular brake disc cleaner or ing compounds as they will
mended to apply a corrosion pro- acetone, and wash the tires wear away the paint.
5
tection spray on all metal, includ- with warm water and a mild
ing chrome- and nickel-plated, detergent. NOTE:
6 Consult a Yamaha dealer for advice
surfaces. 8 Before operating the scooter
4. Use spray oil as a universal test its braking performance on what products to use.
7 cleaner to remove any remaining and cornering behavior.
dirt.
8 5. Touch up minor paint damage
caused by stones, etc.
9
7-3
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 89

Storage Long-term a. Remove the spark plug cap and
Short-term Before storing your scooter for sever- spark plug.
Always store your scooter in a cool, al months: b. Pour a teaspoonful of engine oil
dry place and, if necessary, protect it 1. Follow all the instructions in the into the spark plug bore.
against dust with a porous cover. “Care” section of this chapter. c. Install the spark plug cap onto
ECA00015 2. Drain the carburetor float cham- the spark plug, and then place
cC ber by loosening the drain bolt; the spark plug on the cylinder
8 Storing the scooter in a poorly this will prevent fuel deposits head so that the electrodes are
ventilated room or covering it from building up. Pour the grounded. (This will limit spark-
with a tarp, while it is still wet, drained fuel into the fuel tank. ing during the next step.)
will allow water and humidity 3. Fill up the fuel tank and add fuel d. Turn the engine over several
to seep in and cause rust. stabilizer (if available) to prevent times with the starter. (This will
8 To prevent corrosion, avoid the fuel tank from rusting and the coat the cylinder wall with oil.)
damp cellars, stables (because fuel from deteriorating. e. Remove the spark plug cap from
of the presence of ammonia) 4. Perform the following steps to the spark plug, and then install
and areas where strong chemi- protect the cylinder, piston rings, the spark plug and the spark
etc. from corrosion. plug cap. 7
cals are stored.
EWA00003
w
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turn-
ing the engine over.
7-4
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 90

5. Lubricate all control cables and 8. Remove the battery and fully
the pivoting points of all levers charge it. Store it in a cool, dry
and pedals as well as of the place and charge it once a
1
sidestand/centerstand. month. Do not store the battery
6. Check and, if necessary, correct in an excessively cold or warm
2 the tire air pressure, and then lift place (less than 0 °C or more
the scooter so that both of its than 30 °C). For more informa-
3 wheels are off the ground. tion on storing the battery, see
Alternatively, turn the wheels a page 6-32.
4 little every month in order to pre-
vent the tires from becoming NOTE:
degraded in one spot. Make any necessary repairs before
5
7. Cover the muffler outlet with a storing the scooter.
plastic bag to prevent moisture
6
from entering it.
7-5
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 91
SPECIFICATIONS
Specifications .....................................................................................8-1
Conversion table.................................................................................8-5
8
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 92
EAU01038
SPECIFICATIONS
Specifications
Engine oil
Model YP250
1 Type
Dimensions –20° –10° 0° 10° 20° 30° 40° 50°C
Overall length 2,140 mm
2 SAE 10W/30
Overall width 780 mm
SAE 10W/40
Overall height 1,350 mm
3 SAE 15W/40
Seat height 730 mm
SAE 20W/40
Wheelbase 1,535 mm
4 SAE 20W/50
Ground clearance 120 mm
Minimum turning radius 2,700 mm
5 Recommended engine oil
Basic weight (with oil and full classification API Service SE, SF, SG type
fuel tank) 168 kg or higher
6 Engine
cC
Engine type Liquid-cooled 4-stroke, SOHC
Be sure to use motor oils that do not contain anti-friction
7 Cylinder arrangement Forward inclined single modifiers. Passenger car motor oils (often labeled “Energy
cylinder
Conserving”) contain anti-friction additives which will cause
8 Displacement 249 cm3 clutch and/or starter clutch slippage, resulting in reduced
Bore × Stroke 69.0 × 66.8 mm component life and poor engine performance.
9 Compression ratio 10:1

Quantity
Starting system Electric starter
Periodic oil change 1.2 L
Lubrication system Wet sump
Total amount (dry engine) 1.4 L
8-1
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 93
SPECIFICATIONS
Final gear case oil Chassis

1
Type Engine oil SAE 10W-30 Frame type Steel tube underbone
(API SE)
Caster angle 28°
Total amount 0.25 L 2
Trail 103 mm
Radiator capacity
(including all routes) 1.4 L Tires
3
Air filter Wet type element Front
Fuel Type Tubeless
4
Type Regular unleaded gasoline Size 110/90-12 64L
Fuel tank capacity 12 L Manufacturer/ INOUE / MB67
model MICHELIN / BOPPER 5
Carburetor
Rear
Manufacturer TEIKEI
Type Tubeless 6
Model × quantity Y28V-1E × 1
Size 130/70-12 62L
Spark plug
Manufacturer/ INOUE / MB67 7
Manufacturer/model NGK / DR8EA
model MICHELIN / BOPPER
Spark plug gap 0.6–0.7 mm
Maximum load* 187 kg 8
Clutch type Dry, centrifugal automatic
Air pressure (cold tire)
Transmission up to 90 kg load*
Primary reduction system Helical gear 9
Front 175 kPa (1.75 kg/cm2, 1.75 bar)
Primary reduction ratio 40/15 (2.666) Rear 200 kPa (2.00 kg/cm2, 2.00 bar)
Secondary reduction system Helical gear 90 kg load–maximum load*
Secondary reduction ratio 38/15 (2.533) Front 200 kPa (2.00 kg/cm2, 2.00 bar)
Transmission type V-belt automatic Rear 225 kPa (2.25 kg/cm2, 2.25 bar)
Operation Centrifugal automatic type * Total weight of rider, passenger, cargo and accessories
8-2
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 94
SPECIFICATIONS
Wheels Spring/shock absorbers

1
Front Front Coil spring/oil damper
Type Cast wheel Rear Coil spring/oil damper
2
Size 12 × MT2.75 Wheel travel
Rear Front 100 mm
3
Type Cast wheel Rear 90 mm
Size 12 × MT3.50 Electrical
4
Brakes Ignition system Transistorized coil ignition
(digital)
Front
5 Charging system
Type Single disc brake
Type A.C. magneto
Operation Right hand
6 Standard output 14 V, 19.5 A @ 5,000 r/min
Fluid DOT 4
Battery
Rear
7 Type GT7B-4
Type Single disc brake
Voltage, capacity 12 V, 6.5 AH
Operation Left hand
8 Headlight bulb type Halogen bulb
Fluid DOT 4
Bulb voltage, wattage × quantity
Suspension
9 Headlight 12 V, 60/55 W × 1
Front Telescopic fork 12 V, 55 W × 1
Rear Unit swing Tail/brake light 12 V, 5/21 W × 2
Front turn signal light 12 V, 21 W × 2
Rear turn signal light 12 V, 16 W × 2
8-3
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 95
SPECIFICATIONS
Auxiliary light 12 V, 5 W × 1
1
License plate light 12 V, 5 W × 1
Meter lighting 12 V, 1.7 W × 3
2
High beam indicator light 12 V, 1.7 W × 1
Turn indicator light 12 V, 3.4 W × 2
3
Oil change indicator light 12 V, 1.7 W × 1
Fuses
4
Main fuse 30 A
Headlight fuse 15 A
5
Signaling system fuse 15 A
Ignition fuse 7.5 A
6
Radiator fan fuse 4A
Clock fuse (back up) 10 A
7
8-4
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 96
SPECIFICATIONS
EAU01064
Conversion table CONVERSION TABLE

All specification data in this manual are listed in SI and METRIC TO IMPERIAL
1 METRIC UNITS. Metric unit Multiplier Imperial unit
Use this table to convert METRIC unit data to m • kg 7.233 ft • lb
m • kg 86.794 in • lb
2 IMPERIAL unit data. Torque
cm • kg 0.0723 ft • lb
cm • kg 0.8679 in • lb
Ex. kg 2.205 lb
3 Weight
g 0.03527 oz
Speed km/hr 0.6214 mph
METRIC MULTIPLIER IMPERIAL km 0.6214 mi
4 m 3.281 ft
Distance m 1.094 yd
** mm × 0.03937 = ** in cm 0.3937 in
5 2 mm × 0.03937 = 0.08 in
mm 0.03937 in
cc (cm3) 0.03527 oz (IMP liq.)
Volume/ cc (cm3) 0.06102 cu • in
6 Capacity L (liter) 0.8799 qt (IMP liq.)
L (liter) 0.2199 gal (IMP liq.)
kg/mm 55.997 lb/in
7 Misc. kg/cm2 14.2234 psi (lb/in2)
Centigrade (°C) 9/5 + 32 Fahrenheit (°F)
8-5
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 97
CONSUMER INFORMATION
Identification numbers ........................................................................9-1

Key identification number ...................................................................9-1
Vehicle identification number..............................................................9-1
Model label .........................................................................................9-2
9
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 98
EAU01039
EAU02944
Identification numbers
Record the key identification number,
1 vehicle identification number and
model label information in the spaces 1
2 provided below for assistance when
ordering spare parts from a Yamaha
3 dealer or for reference in case the
1
vehicle is stolen.
1. KEY IDENTIFICATION 1. Key identification number 1. Vehicle identification number
4
NUMBER: EAU01041 EAU01044
Key identification number Vehicle identification number

5 The key identification number is The vehicle identification number is
stamped into the key tag. stamped into the frame.
6 2. VEHICLE IDENTIFICATION Record this number in the space pro-
NUMBER: vided and use it for reference when NOTE:
7 ordering a new key. The vehicle identification number is
used to identify your scooter and may
be used to register your scooter with
8
3. MODEL LABEL INFORMATION: the licensing authority in your area.
9 1
6
9-1
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 99
1. Model label
4
EAU03097
Model label
The model label is affixed to the 5
inside of the rear storage compart-
ment. (See page 3-13 for rear stor- 6
age compartment opening and clos-
ing procedures.) Record the 7
information on this label in the space
provided. This information will be 8
needed when ordering spare parts
from a Yamaha dealer.
9
9-2
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 100
INDEX
A F K
Acceleration and deceleration .................5-3 Final gear oil..........................................6-17 Key identification number ........................9-1
Air filter and V-belt case air filter Front and rear brake lever free play,
elements, cleaning ..............................6-20 adjusting .............................................6-25 L
Air flow louver........................................6-22 Front and rear brake pads, checking.....6-26 License plate light bulb, replacing .........6-37
Anti-theft alarm (optional) ........................3-4 Front fork, checking...............................6-29
Fuel .......................................................3-10 M
B Fuel consumption, tips for reducing ........5-4 Main switch/steering lock ........................3-1
Battery ...................................................6-31 Fuel gauge ..............................................3-4 Model label ..............................................9-2
Battery cover, removing ........................6-31 Fuel tank cap...........................................3-9
Brake fluid level, checking.....................6-27 Fuses, replacing ....................................6-33 P
Brake fluid, changing.............................6-28 Parking ....................................................5-5
Brake lever (front)....................................3-8 H Part locations...........................................2-1
Brake lever (rear) ....................................3-8 Handlebar switches .................................3-5 Periodic maintenance and lubrication
Brake levers, lubricating ........................6-28 Pass switch .........................................3-5 chart ......................................................6-3
Braking ....................................................5-3 Dimmer switch ....................................3-5 Pre-operation check list...........................4-1
Turn signal switch ...............................3-6
C Horn switch .........................................3-6 R
Cables, checking and lubricating...........6-28 Light switch .........................................3-6 Rider seat ..............................................3-11
Care.........................................................7-1 Headlight variations ............................3-7 Rider seat, adjusting..............................3-12
Catalytic converter.................................3-10 Engine stop switch ..............................3-8
Centerstand and sidestand, checking Start switch .........................................3-8 S
and lubricating ....................................6-29 Headlight bulb, replacing.......................6-34 Safe-riding points ....................................1-2
Clock .......................................................3-5 Self-diagnosis device ..............................3-3
Conversion table .....................................8-5 I Shock absorber assemblies, adjusting..3-14
Coolant ..................................................6-18 Identification numbers .............................9-1 Sidestand ..............................................3-15
Coolant temperature gauge.....................3-4 Ignition circuit cut-off system .................3-15 Spark plug, checking .............................6-12
Cowlings and panel, removing and Indicator lights .........................................3-2 Specifications ..........................................8-1
installing ................................................6-6 Oil change indicator light ....................3-2 Speedometer unit ....................................3-3
High beam indicator light ....................3-2 Starting off ...............................................5-2
E Turn signal indicator lights ..................3-2 Starting the engine ..................................5-1
Engine break-in .......................................5-4 Steering, checking.................................6-30
Engine oil...............................................6-14 Storage....................................................7-4
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 101
INDEX
Storage compartments ..........................3-12
T
Tail/brake light bulb, replacing...............6-37
Tires ......................................................6-23
Tool kit.....................................................6-1
Troubleshooting.....................................6-38
Troubleshooting charts..........................6-39
Turn signal light bulb (front), replacing ..6-35
Turn signal light bulb (rear), replacing...6-36
V
Vehicle identification number ..................9-1
W
Wheel bearings, checking .....................6-31
Wheels ..................................................6-25
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 102
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 103
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 104
OWNER’S MANUAL
YAMAHA MOTOR CO., LTD.

YP250
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2000·9–0.2×1(E) !
5GM-28199-E1

Yamaha Majesty YP250 Owners Manual 2000

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Yamaha Majesty YP250 Owners Manual 2000

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OWNER’S MANUAL

YAMAHA MOTOR CO., LTD.

Welcome to the Yamaha world of motorcycling!

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:

w Failure to follow WARNING instructions could result in severe injury or death to

4 A CAUTION indicates special precautions that must be taken to avoid damage to

IMPORTANT MANUAL INFORMATION

1 GIVE SAFETY THE RIGHT OF WAY 1

3 INSTRUMENT AND CONTROL FUNCTIONS 3

5 OPERATION AND IMPORTANT RIDING POINTS 5

6 PERIODIC MAINTENANCE AND MINOR REPAIR 6

7 SCOOTER CARE AND STORAGE 7

GIVE SAFETY THE RIGHT OF WAY

GIVE SAFETY THE RIGHT OF WAY ................................................1-1

Q GIVE SAFETY THE RIGHT OF WAY

9 Enjoy your ride!

Q GIVE SAFETY THE RIGHT OF WAY

Further safe-riding points

Left view .............................................................................................2-1

9 1. Rear brake lever (page 3-8) 7. Fuel gauge (page 3-4)

INSTRUMENT AND CONTROL FUNCTIONS

Main switch/steering lock....................................................................3-1

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

1. Fuel gauge 1. Coolant temperature gauge

INSTRUMENT AND CONTROL FUNCTIONS

The digital clock shows the time Handlebar switches

9 button “h” to change the hours. Dimmer switch

INSTRUMENT AND CONTROL FUNCTIONS

Turn signal switch

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

1. Engine stop switch 1. Front brake lever 1. Rear brake lever

Start switch “,” 8

INSTRUMENT AND CONTROL FUNCTIONS

1. Lid 1. Fuel tank cap 1. Match marks

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

1. Rider seat 1. Bolt (×4) 1. Button

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

Never attempt to turn an adjusting 1. Spring preload adjusting ring Setting

INSTRUMENT AND CONTROL FUNCTIONS

which cuts the ignition in certain situ- w

INSTRUMENT AND CONTROL FUNCTIONS

With the engine turned off: NOTE:

Pre-operation check list ......................................................................4-1

2 Pre-operation check list

OPERATION AND IMPORTANT RIDING POINTS

Starting the engine .............................................................................5-1

OPERATION AND IMPORTANT RIDING POINTS

w Starting the engine

OPERATION AND IMPORTANT RIDING POINTS

NOTE: 4. Check for oncoming traffic, and

OPERATION AND IMPORTANT RIDING POINTS

OPERATION AND IMPORTANT RIDING POINTS

Tips for reducing fuel Engine break-in 0–1,000 km

OPERATION AND IMPORTANT RIDING POINTS

PERIODIC MAINTENANCE AND MINOR REPAIR

Owner’s tool kit .......................................................6-1 Battery...................................................................6-31