G

L
O
W
P
L
U
G
R
A
N
G
E
North
America

2004

Glow Plug Range North America

Contents
- General Information

Page 3

- Buyers Guid

Page 7

- Application Guide

Page 13

- Cross Reference

Page 28

- Glow Plug Relais

Page 32

- Relais Connections

Page 35

- Environmentally friendly SR-Set's

Page 37

- SR-Set Information

Page 40

- SR-Set Application

Page 43

- Glow Plug Accessories

Page 47

- Technical Data

Page 49

GENERAL INFORMATION

GENERAL INFORMATION

Glow plugs are specifically matched to the various engine and glow system concepts. It is very
important, when changing glow plug that:
EACH HEATING SYSTEM MUST ONLY BE FITTED WITH THE GLOW PLUG THAT EXACTLY
MATCHES THE ENGINE!!!

General Information

GD

Glow Plug with wire filament for older diesel vehicles and in tractors, traction engines,
construction machinery and stationary engines
Mode of function:

GN

Caution:

GV

Hi-Tech Glow Plug capable of pre- and post-heating. Sheathed type glow plug in twofilament technique. For new generation diesel vehicles with the capability of post
heating.
Mode of function:
3-phase glowing for modern glow systems
Pre-heating
start-heating
post-heating
Operating voltage:
up to 13.5 Volts
Only GN glow plugs are designed for this increased operational voltage!

Glow Plug - only pre heating. Sheathed type glow plug in two filament/single filament
technique for older diesel vehicles.
Mode of function:
Operating voltage:

Caution:

The wire-loop on the glow plug acts as a heating element.

2-phase heating - after the engine has started, the glow plug is
switched off.
Pre-heating
start-heating
11.5 Volts.

This glow plus is only designed for a low operation voltage, it should only be
used when recommended by the manufacturer of the vehicle!

GH

Glow Plug for additional heaters.Sheathed type of rilament glow plug, used for additional
heating devices.

GF

Glow Plug for flame-start engines.Flame glow plug used for large volume direct injection
diesel engines.
Mode of function:

When the glow temperature is reached, additional fuel enters

the evaporation zone of the flame glow plug - a flame is
generated which permanently warms the intake air.

GENERAL INFORMATION

What is post-heating?
When to use GV-type plugs and when to use the GN-type plugs:
IMPORTANT on replacement is the right tightening torque!
What is post-heating?
The self-regulating sheathed glow plug protects itself against overheating by limiting the Electricity
flowing from the battery to the plug in proportion to the increasing temperature.
Voltage increases when the engine is running. With a 12V system the charging voltage of the alternator
can reach up to 15.5V and many glow plugs burn out at this voltage. The plugs are also exposed to the
combustion temperature, thus heated from the inside as well as the outside.
The BERU GN-Type glow plugs still function at these voltages! Their TEMPERATURES do increase
quickly, but ARE REDUCED BY THE REGULATING COIL to the steady-state temperature.

When to use GV-type plugs and when to use the GN-type plugs:
If your customer has the old glow system, as typically found in older vehicles, and all he/she wants to do
is to replace the glow plugs, generally the GV-types are used. For exact applications please refer to
our catalog.
If however, your customer wants to up-date his/her system, to utilize the benefits of the SR-SETs the
GN-type plugs would be used together with the applicable relais. ONCE THE SYSTEM IS UP-DATED,
FUTURE REPLACEMENT PLUGS MUST ALSO BE THE GN-TYPES!
IMPORTANT on replacement is the right tightening torque!
When replacing glow plugs, tehre are three aspects to which special attention must be paid:
Dirt around the holw for the plug must not fall into the combustion chamer under any
1
The glow plgu must be tightended to the correct torque!
2
The power connection nuts must be tightend to the correct torque.
3
The glow plug may be damage by excessive torque! This can lead to irreparable damage to the plug!
(Connection stud shear or overhaeting due to closed annualr gap)
1 Fitting a glow plug with a torque wrench:
Ensure to observe vehicle manufacturer's specifications. Do not grease or oil threads!
Caution: observe maximum torque settings
M 10 threads: 12 - 18 Nm
M 12 threads: 25 - 30 Nm
2 Fitting a glow plugwithout a torque wrench:
Screw the glow plug into the engine block by hand. Using a suitable ring spanner, tighten by approx. 30
3 Tightening the power connection nut:
The maximum torque setting for the power connection nuts must not exceed the following values:
M 4 threads:
max. 2 Nm
M 5 threads:
max. 3 Nm
If you glow plugs have plug connections, check these for corrosion!

GENERAL INFORMATION

Instant Start System ISS

Electronically controlled glow system

The ISS system glow plug optimized for direct injection (right)
converts the power absorbed in the head area even more
effectively and consumes around half the energy of the
standard glow plug (left).
With the Beru Instant Start System, ISS for short, diesel engines start more quickly and safely than ever

Technical features

Extremely short heating up time (up to 1,100C in 2 seconds!)

Safe start even at temperatures of -25 C
Electronically controlled pre-heating, intermediate and post-heating
Immediate stable idling and clean load assumption
Minimal emission of pollutants
Specially designed for diesel engines with direct injection
On board diagnosis compatible
Meets the requirements of the strict new EURO IV pollutant standard

THIS SYSTEM IS NOT RETRO FITTABLE!

BUYERS GUIDE

Buyer's Guide

Beru Glow
Plug

GD 382

Beru
Order number

0 100 101 308

Application

Year

MERCEDES-BENZ
200D
220D
240D
300D
300D, 300CD
300TD

GN 003

0 100 226 379

Dodge/Freightliner
Sprinter (2.7L CDI)

GN 007

0 100 226 343

CHRYSLER
Grand Voyager
Voyager

GN 048

0 100 226 482

19951995-

Volkswagen
Touareg
Phaeton

GN 855

0 100 226 227

Volkswagen / Audi
4 and 5 Cyl. TDI

GN 857

0 100 226 173

AUDI
4000 (CY, JK, CR)
5000 (DE, CN)

GN 857

0 100 226 173

VOLKSWAGEN
Dasher (CR, CK)
Golf (ME)
Jetta (1V, ME, JK, CY, CR)
Quantum (MD, CY)
Rabbit (CY, JK, CR, CK)

VOLKSWAGEN TRUCKS
Pickup (JK, CR)
Vanagon (CS)

VOLVO
DL, GL, 240 Series, 760
DL, GL, 240 Series
GLE, 260 Series
740, 760
750

GN 858

0 100 226 234

MERCEDES-BENZ
300D
300 SD
300SDL
S350D
350SD, 350SDL
350SDL

Buyer's Guide

GN 860

0 100 226 258

MERCEDES-BENZ
E300 Diesel

GV 001

0 100 226 105

TOYOTA
Land Cruiser

GV 886

0 100 226 180

TOYOTA
Camry
Corolla

GV 888

0 100 220 113

NISSAN
Maxima

GV 894

0 100 222 101

TOYOTA TRUCKS
Pickup

GV 946

0 100 226 207

ISUZU
I-Mark

1985-81

ISUZU TRUCKS
Pickup
Trooper

GN 909

0 100 226 186

CHRYSLER
Grand Voager
Jeep Grand Cherokee
Voyager

1995-92
19941995-92

ROVER
Range Rover

GN 928

0 100 226 199

1993

VOLKSWAGEN
Golf
Jetta

GN 948

0 100 226 235

MERCEDES-BENZ
E300 Diesel

GV 003

0 100 800 002

AM General
HUMMER / HUMMVEE
HMMWV
all 6.5L - 24 Volt

GV 004

0 100 271 106

CHEVROLET & GMC TRUCKS

6.2 and 6.5 GM
Engine V8 379 J / C and
Engine V8 395 F / P / S / Y

GV 108

0 100 222 302

1992 ->

2002 - 82

PEUGEOT
504 D

GV 602

0 100 221 106

ROVER
Land Rover

1990-83

Buyer's Guide

GV 603

0 100 221 107

MERCEDES-BENZ
190D
240D
300D
300D, 300CD
300D, 300CD, 300SD, 300TD
300SDL
300TD

GV 636

0 100 221 133

BMW
L6 DIESEL

1986-85

LINCOLN
L4 146 2.4 (L)

1985-84

PEUGEOT
L4 2300 2.3 (2)

504D
L4 2300 2.3 (XD2)

L4 2300 2.3 (4)

GV 642

0 100 221 135

CHRYSLER
Jeep Cherokee
Jeep Wrnagler

87-94
1988-

RENAULT
Winnebago

GV 691

0 100 221 153

MERCEDES
2.5L 602.911

GV 705

0 100 221 154

0 100 221 186

1989-86

MAZDA
626

GV 749

1987-82

1985-84

ISUZU
I-Mark

1985-81

ISUZU TRUCKS
Pickup
Trooper

1987-81
1987-86

CHEVROLET
Chevette

1986-81

PONTIAC
Acadian
T 1000

GV 783

0 100 226 129

1985-81
1985-83

ROVER
Land Rover
Range Rover

1989-94
1986-94

10

Buyer's Guide

819 MJ

0 100 226 138

FORD TRUCKS
Econoline, Van, F Series Pickup
Powerstroke

2003-95

IHC (NAVISTAR) TRUCKS / BUSES

T 444E

GV 823

0 100 271 101

2003-95

FORD TRUCKS
Econoline, Van, F Series Pickup
V8 446 7.3 L
V8 420 6.9 L

1994-1988
1987

IHC (NAVISTAR) TRUCKS / BUSES

V8 446 7.3 L
V8 420 6.9 L

GV 835

0 100 271 102

1988-84
1987

BUICK
Century
Electra, Century
Electra, Le Sabre
Regal
Riviera

1983-82
1983-81
1983-82

CADILLAC
DeVille, Eldorado, Fleetwood, Seville
DeVille, Fleetwood, Seville

1983-80
1979

CHEVROLET
Bel Air

Caprice
Celebrity
Impala
Malibu, Monte Carlo

CHEVROLET & GMC TRUCKS

All
5700cc (N,Z)

1982-80

FORD TRUCKS
Econoline, Van, F Series Pickup
V8 420 6.9 L

1986-83

IHC (NAVISTAR) TRUCKS / BUSES

V8 420 6.9 L

1986-83

OLDSMOBILE
Ciera
Custom Cruiser
Cutlass

Cutlass Supreme
Delta 88, Royale

11

Buyer's Guide

GV 835

0 100 271 102

OLDSMOBILE

98 Regency
Laurentian
Le Mans
Parisienne
6000

PONTIAC
Bonneville
Catalina

819 MJ

0 100 226 138

FORD TRUCKS
Econoline, Van, F Series Pickup
Powerstroke

2003-95

IHC (NAVISTAR) TRUCKS / BUSES

T 444E

995 MJ*

0 100 226 303

see GV 004
*until stock is depleted -> GV 004 thereafter

996 MJ

0 100 226 304

2003-95

BUICK
Century
Electra, Century
Electra, Le Sabre
Le Sabre
Regal
Riviera

CADILLAC
De Ville, Fleetwood
DeVille, Eldorado, Fleetwood, Seville
Eldorado, Fleetwood, Seville

CHEVROLET
Caprice
Celebrity
Monte Carlo

CHEVROLET & GMC TRUCKS

All
5700cc (N)

1984-83

OLDSMOBILE
Ciera
Custom Cruiser
Cutlass Supreme
Delta 88, Royale
98 Regency

PONTIAC
Bonneville
Parisienne
6000

12

APPLICATION GUIDE

13

Application Guide

Vehicle Description
DISPLACEMENT

Engine

BERU Glow
Plug

Year

AM General
V8 395 (Y)
V8 379 (X)
V8 395 (Z)
V8 FI Diesel

1997
1996-92

GV 004
GV 004

4000
4000

L4 Diesel
(JK) (CY)
L4 Diesel (CR)

1983
1982

GN 857
GN 857

5000
5000

L5 Diesel (DE)
L5 Diesel (CN)

1983 - 86
1979 - 82

GN 857
GN 857

L6 DIESEL

1986-85

GV 636

V6 260 (T)

1984-85

996 MJ

V6 260 (T)

1983

GV 835

V8 350 (N)

1981 - 82

GV 835

V8 350 (N)

1981

GV 835

V6 260 (T)

1984 - 85

996 MJ

V8 350 (N) RWD

1984

996 MJ

V8 350 (N)

1983 - 80

GV 835

V8 350 (N)

1985 - 84

996 MJ

V8 350 (N)

1983- 80

GV 835

V8 350 (N)
V8 350 (N)
V6 260 (V)
V6 260 (V)
V8 350 (N)
V6 260 (V)
V8 350 (N)

1985
1983 - 81
1983 - 82
1984
1983 - 81
1983 - 82
1983 - 82

996 MJ
GV 835
GV 835
996 MJ
GV 835
GV 835
GV 835

Hummer
Hummer
6500cc

1996-92

24V

GV 003

AUDI

BMW
524td

BUICK
Century
Custom
Estate Wagon 4.3L
Limited
Custom
Limited 4.3L
Century 5.7L
Limited
Century Estate Wagon 5.7L
Electra
300
Park Avenue 4.3L
Esate Wagon 5.7
Estate Wagon
Limited
5.7L
Park Avenue
Le Sabre
Custom
Limited
Estate Wagon
Le Sabre
Estate Wagon
Limited

5.7L

5.7L

Regal
Regal 5.7L
Regal 5.7L
Regal 4.3L
Regal Limited 5.7L
Regal Limited 5.7L
Regal Limited 4.3L
Reagl Estate Wagon

14

Application Guide

Vehicle Description
DISPLACEMENT

BERU Glow
Plug

Engine

Year

V8 350 (N)
V8 350 (N)

1985 - 84
1983 - 81

996 MJ

V6 260 (T)

1985

996 MJ

V8 350 (N)

1985 - 84

996 MJ

V8 350 (N)

1983 - 79

GV 835

V8 350 (N)

1979

996 MJ

V8 350 (N)

1978

996 MJ

Bel Air

V8 350 (N)

1981-80

Blazer 6.2L
Blazer 6.5L

V8 379 (C)
V8 395 (S)

1991 - 82
1994

GV 004
GV 004

Caprice Classic 5.7L

Caprice Classic 5.7L

V8 350 (N)
V8 350 (N)

1985-84
1983-80

996 MJ
GV 835

Celebrity

V6 260 (T)

1985-84

996 MJ

Chevette 1.8L

L4 110 (D)

1981

GV 749

Pickup 6.2L
Pickup 6.2L
Pickup 6.2L
Pickup 5.7L
Suburban 6.2L

V8 379 (J)
V8 379 (J)
V8 379 (C)
V8 350 (Z)
V8 379 (C)

1985
1982
1986 - 82
1981 - 80
1986 - 82

GV 004
GV 004
GV 004
GV 835
GV 004

C1500
Pickup 6.2L
Pickup 6.5L
Pickup 6.5L
Suburban 6.5L

V8 379 (C)
V8 395 (P)
V8 395 (F), (S)
V8 395 (F)

1993 - 89
1995 - 94
1998 - 95
1999 -94

GV 004
GV 004
GV 004
GV 004

BUICK (continues)
Riviera
Riviera 5.7L
Riviera 5.7L

CADILLAC
DeVille
Fleetwood 4.3L
Deville
Eldorado
Fleetwood Brougham
Seville
DeVille
Eldorardo,
Fleetwood Brouham
Seville
DeVille
Eldorardo,
Fleetwood Brouham
Seville
Seville 5.7L

5.7L

5.7

CHEVROLET

C10

15

Application Guide

Vehicle Description
DISPLACEMENT

BERU Glow
Plug

Engine

Year

C20
Pickup 6.2L
Suburban

V8 379 (C), (J)

V8 379 (J)

1986 - 82
1986 - 82

GV 004
GV 004

C2500
Pickup 6.2L
Pickup 6.5L
Pickup 6.5L
Pickup 6.5L
Suburban
Suburban

V8 379 (C), (J)

V8 395 (F)
V8 395 (S)
V8 395 (P)
V8 379 (C), (J)
V8 395 (F)

1993 - 89
2000 - 92
1998 - 94
1995
1993 - 92
1999 - 92

GV 004
GV 004
GV 004
GV 004
GV 004
GV 004

C30
Pickup 6.2L

V8 379 (J)

1986 - 82

GV 004

C3500
Pickup 6.2L
Pickup 6.5L
Pickup HD Chassis Cab

V8 379 (J)
V8 395 (F)
V8 395 (F)

1993 - 89
2000 - 92
2002 - 01

GV 004
GV 004
GV 004

El Camino 5.7
El Camino 5.7

V8 350 (N) Diesel

V8 350 (N) Diesel

1984
1983

996 MJ
GV 835

Express 2500
Express 3500

V8 6.5L (F)
V8 6.5L (F)

2002 - 99
2002 - 99

GV 004
GV 004

G20
Van 6.2L
Van 6.2L
Van 6.2L
Van 6.2L
Van 6.2L
Van Express 6.5
Van Sportvan 6.2L
Van Sportvan 6.5L

V8 379 (C )
V8 379 (J)
V8 379 (J)
V8 395 (P)
V8 395 (F)
V8 395 (F)
V8 379 (C )
V8 395 (P)

1993 - 83
1985 - 84
1992
1995 - 94
1997 - 96
1997
1993 - 83
1995 - 94

GV 004
GV 004
GV 004
GV 004
GV 004
GV 004
GV 004
GV 004

G2500 Van 6.5L

V8 395 (F)

1998

GV 004

G30
Van 6.2L
Van 6.2L
Van 6.2L
Van 6.5L
Van 6.5L
Van Express 6.5L
Van Sportvan 6.2L
Van Sportvan 6.5L

V8 379 ( C)
V8 379 ( C)
V8 379 (J)
V8 395 (Y)
V8 395 (F)
V8 395 (F)
V8 379 (J)
V8 395 (Y)

1984
1982
1993 - 84
1996 - 94
1997
1997 - 96
1992 - 83
1996 - 94

GV 004
GV 004
GV 004
GV 004
GV 004
GV 004
GV 004
GV 004

G3500 Van 6.5L

V8 395 (F)

1998

GV 004

Impala 5.7L
Impala 5.7L

V8 350 (N)
V8 350 (N)

1985 - 84
1983 - 80

996 MJ
GV 835

CHEVROLET (continues)

16

Application Guide

Vehicle Description
DISPLACEMENT

BERU Glow
Plug

Engine

Year

K10
Pickup 6.2L
Suburban 6.2L
Pickup 6.2L
Pickup 6.5L
Pickup 6.5L
Suburban 6.5L

V8 379 ( C)
V8 379 ( C)
V8 379 ( C)
V8 395 (P), (F), (S)
V8 395 (F), (S)
V8 395 (F)

1986 - 82
1986 - 82
1993 - 89
1995 - 94
1998 - 96
1999 - 94

GV 004
GV 004
GV 004
GV 004
GV 004
GV 004

K2500
Pickup 6.2L
Pickup 6.5L
Pickup 6.5L
Pickup 6.5L
Suburban 6.5L

V8 379 ( C), (J)

V8 395 (F)
V8 395 (P), (S)
V8 395 (S)
V8 395 (F)

1993 - 89
2000 - 92
1995 - 94
1998
1999 - 94

GV 004
GV 004
GV 004
GV 004
GV 004

K30 Pickup 6.2L

V8 379 (J)

1986 - 82

GV 004

K3500 6.2L
K3500 6.5L

V8 379 (J)
V8 395 (F)

1993 - 89
2000 - 92

GV 004
GV 004

LUV Pickup 2.2L

L4 134 (S)

1981

GV 749

V6 260 (V)

1983-82

GV 835

V8 350 (N)

1984

996 MJ

V8 350 (N)

1983-82

GV 835

MD Bus Chassis

V8 395 (F)

1998 - 97

GV 004

P20 Pickup 6.2L

V8 379 (J)

1989 - 92

GV 004

P30 Van 6.2L

P30 Van 6.5L

V8 379 (J)
V8 395 (F), (Y)

1993 - 82
1999 - 94

GV 004
GV 004

R10 Pickup 6.2L

R10 Suburban 6.2L

V8 379 ( C)
V8 379 ( C)

1987
1987

GV 004
GV 004

R1500 Suburban 6.2L

V8 379 ( C)

1991 - 89

GV 004

R20 Pickup 6.2L

R20 Suburban 6.2L

V8 379 ( C), (J)

V8 379 (J)

1987
1987

GV 004
GV 004

R2500 Pickup 6.2L

R2500 Suburban 6.2L

V8 379 (J)
V8 379 (J)

1989
1991 - 89

GV 004
GV 004

R30 Pickup 6.2L

V8 379 (J)

1987

GV 004

R3500 Pickup 6.2L

V8 379 (J)

1991 - 89

GV 004

Tahoe

V8 395 (S)

1998 - 95

GV 004

CHEVROLET (continues)

Malibu Classic
Monte Carlo
Monte Carlo
Malibu
Monte Carlo

4.3L

5.7L

17

Application Guide

Engine

Year

BERU Glow
Plug

V10 Pickup 6.2L

V10 Suburban 6.2L

V8 379 ( C)
V8 379 ( C)

1987
1987

GV 004
GV 004

V1500 Suburban 6.2L

V8 379 ( C)

1991 - 89

GV 004

V20 Pickup 6.2L

V20 Suburban 6.2L

V8 379 ( C), (J)

V8 379 (J)

1987
1987

GV 004
GV 004

V2500 Suburban 6.2L

V8 379 (J)

1997 - 89

GV 004

V30 Pickup 6.2L

V8 379 (J)

1987

GV 004

V3500 Pickup 6.2L

V8 379 (J)

1991 - 89

GV 004

Grand Voyager
2.5L TD (VM HR 425 CLIEE)
2.5L TD LE (HR 425 CLI)
2.5L TD LE (VM HR 425 CLIEE)

1995 1995 - 92
1995 -

GN 007
GN 909
GN 007

Jeep Cherokee
2.1L TD (Renault J8S)
2.1L TD Renauls J8S 814)
2.1L TD (Renault J8S 890)
2.1L TD (Renault J8S 890)
2.5L TD *VM HR 425 CLIRX)

1988 1994 - 87
1994 - 91
19991 - 88
1994 -

GV 642
GV 642
GV 852
GV 642
GN 909

Jeep Grand Cherokee

2.5L TD (VM HR 492 / VM 425 CLIRE)

1994 -

GN 909

Jeep Wrangler
2.1L Laredo, Sahara, Texan (6-cyl.
Renault engine)

1988 -

GV 642

Voyager
2.5L 6TD 4-cyl. (VM HR 425 CLIEE)
2.5L TD 40cyl. (VM HR 425 CLIEE)
2.5L TD ES (VM HR 492 / VM 425 CLIRE)

1995 1995 1995 - 92

GN 007
GN 007
GN 909

MBE600 2.7L CDI

MBE600 2.7L CDI

2004 - 01
2004 - 01

GN 003
GN 003

ECONOLINE
E150 1/2 Ton 6.9L
E 250 3/4 Ton 6.9L
E250 3/4 Ton 6.9L
E250 3/4 Ton 7.3L
E350 1 Ton 6.9L
E350 1 Ton 6.9L
E350 1 Ton 7.3L
E350 1Ton Powerstroke

V8 421 (1)
V8 421 (1)
V8 421 (1)
V8 444 (M)
V8 421 (1)
V8 421 (1)
V8 444 (M)
V8 444 (F)

1984
1986 - 83
1987
1991 - 88
1986 - 83
1987
1994 - 88
2003 - 95

GV 835
GV 835
GV 823
GV 823
GV 835
GV 823
GV 823
819 MJ

Excursion Powerstroke

V8 444 (F)

2003 - 00

819 MJ

Vehicle Description
DISPLACEMENT

CHEVROLET (continues)

CHRYSLER

DODGE
Sprinter Van
Sprinter Cargo Van

FORD Trucks

18

Application Guide

Vehicle Description
DISPLACEMENT

BERU Glow
Plug

Engine

Year

F59 Stripped Chassis

F59 Stripped Chassis Powerstroke

V8 444 (M)
V8 444 (F)

1994 - 89
1996 - 95

GV 823
819 MJ

PICKUP
F150 1/2 Ton 6.9L

V8 421 (1)

1984

GV 835

F250 3/4 Ton 6.9L

F250 3/4 Ton 6.9L
F250 3/4 Ton 7.3L
F250 3/4 Ton Powerstroke
F250 HD 3/4 Ton Powerstroke
F250 Super-Duty Powerstroke
F250 Super-Duty 4x2 Powerstroke
F250 Super-Duty 4x4 Powerstroke

V8 421 (1)
V8 421 (1)
V8 444 (M)
V8 444 (F)
V8 444 (F)
V8 444 (F)
V8 444 (F)
V8 444 (F)

1986 - 83
1987
1994 - 87
1996 - 95
1997
2003 - 00
1999
1999

GV 835
GV 823
GV 823
819 MJ
819 MJ
819 MJ
819 MJ
819 MJ

F350 1 Ton 6.9L

F350 1 Ton 7.3L
F350 1 Ton 6.9L
F350 1 Ton Powerstroke
F350 Super-Duty Powerstroke
F350 Super-Duty 4x2 Powerstroke
F350 Super-Duty 4x4 Powerstroke
F450 Super-Duty Powerstroke
F550 Super-Duty Powerstroke

V8 421 (1)
V8 421 (1)
V8 444 (M)
V8 444 (F)
V8 444 (F)
V8 444 (F)
V8 444 (F)
V8 444 (F)
V8 444 (F)

1986 - 83
1987
1993 - 88
1997 - 95
2003 - 00
1999
1999
2003 - 95
2003 - 99

GV 835
GV 823
GV 823
819 MJ
819 MJ
819 MJ
819 MJ
819 MJ
819 MJ

Van E Super-Duty Powerstroke

V8 444 (F)

2003 - 96

819 MJ

C15/C1500
Pickup 6.2L
Pickup 6.2L
Pickup 5.7L
Suburban 6.2L
Suburban 5.7L

V8 379 ( C)
V8 379 (J)
V8 350 (Z)
V8 379 ( C)
V8 350 (Z)

1986 - 82
1982 + 1985
1981 - 82
1986 - 82
1981 - 80

GV 004
GV 004
GV 835
GV 004
GV 835

C1500
Pickup 6.5
Pickup Sierra 6.2L
Pickup Sierra 6.5L
Pickup Sierra 6.5L
Pickup Sierra XC 6.2L
Pickup Sierra XC 6.5L
Pickup Sierra XC 6.5L
Suburban 6.5L

V8 395 (F), (S)

V8 379 ( C)
V8 395 (F), (S)
V8 395 (P)
V8 379 ( C)
V8 395 (F), (S)
V8 395 (P)
V8 395 (F)

1988
1993 - 89
1997 - 94
1995
1993 - 89
1997 - 94
1995
1999 - 94

GV 004
GV 004
GV 004
GV 004
GV 004
GV 004
GV 004
GV 004

C25/2500
Pickuop 6.2L
Suburban 6.2L

V8 379 ( C), (J)

V8 379 ( C), (J)

1986 - 82
1986 - 82

GV 004
GV 004

V8 395 (F)

2000 - 98
1993 - 89

GV 004
GV 004

FORD Trucks (continues)

Freightliner
Sprinter -> see Dodge

GMC

C2500
Pickup 6.5L
Pickup Sierra 6.2L

V8 379 ( C), (J)

19

Application Guide

Vehicle Description
DISPLACEMENT

BERU Glow
Plug

Engine

Year

C2500
Pickup Sierra 6.5L
Pickup Sierra XC 6.2L
Pickup Sierra XC 6.5L
Suburban 6.2
Suburban 6.5L

V8 395 (F), (S)

V8 379 ( C), (J)
V8 395 (F), (S)
V8 379 ( C), (J)
V8 395 (F)

1998 - 93
1993 - 89
1998 - 93
1993 - 92
1999 - 92

GV 004
GV 004
GV 004
GV 004
GV 004

C35/3500 Pickup 6.2L

V8 379 (J)

1986 - 82

GV 004

C3500
Pickup 6.5L
Pickup HD Chassis Cab 6.5L
Sierra 6.2L
Sierra 6.5L
Sierrea XC 6.2L
Sierra XC 6.5L

V8 395 (F)
V8 395 (F)
V8 395 (J)
V8 395 (F)
V8 395 (J)
V8 395 (F)

2000 - 98
2002 - 01
1993 - 90
1997 - 92
1993 - 90
1997 - 92

GV 004
GV 004
GV 004
GV 004
GV 004
GV 004

G25/G2500
Van 6.5L
Van Cargo 6.5L
Van Rally 6.2L
Van Rally 6.5L
Van Savana
Van Vandura 6.2L
Van Vandura 6.5L
Van XT 6.5L

V8 395 (F)
V8 395 (F)
V8 379 ( C)
V8 395 (P)
V8 395 (F)
V8 379 ( C)
V8 395 (P)
V8 395 (F)

1998
1997
1993 - 83
1995 - 94
1996
1993 - 83
1995
1997

GV 004
GV 004
GV 004
GV 004
GV 004
GV 004
GV 004
GV 004

G35/3500
Van 6.2L
Van 6.5L
Van 6.5L
Van Rally 6.2L
Van Rally 6.5L
Van Savana
Van Vandudra 6.2L
Van Vandura 6.5L

V8 379 (J)
V8 395 (Y)
V8 395 (F)
V8 379 (J)
V8 395 (Y)
V8 395 (F)
V8 379 (J)
V8 395 (Y)

1993 - 83
1996 - 94
1998
1993 - 83
1996 - 94
1997 - 96
1993 - 83
1996 - 94

GV 004
GV 004
GV 004
GV 004
GV 004
GV 004
GV 004
GV 004

Jimmy 6.2L

V8 379 ( C)

1991 - 82

GV 004

K15/1500
Pickup 6.2L
Suburban 6.2L

V8 379 ( C)
V8 379 ( C)

1986 - 82
1986 - 82

GV 004
GV 004

K1500
Pickup 6.2L
Pickup 6.5L
Sierra 6.2L
Sierra 6.5L
Sierra 6.5L
Sierra 6.5L
Sierra XC 6.2L
Sierra XC 6.5L
Sierra XC 6.5L
Suburban 6.5L

V8 379 ( C)
V8 395 (S)
V8 379 ( C)
V8 395 (P)
V8 395 (S)
V8 395 (F)
V8 379 ( C)
V8 395 (P), (S)
V8 395 (S), (F)
V8 395 (F)

1988
1998
1993 - 90
1995 - 94
1998 - 94
1998
1993 -90
1995 - 94
1998 - 96
1999 - 94

GV 004
GV 004
GV 004
GV 004
GV 004
GV 004
GV 004
GV 004
GV 004
GV 004

K25/2500
Pickup 6.2L
Suburban 6.2L

V8 379 ( C), (J)

V8 379 (J)

1986 - 82
1986 - 82

GV 004
GV 004

GMC (continues)

20

Application Guide

Vehicle Description
DISPLACEMENT

BERU Glow
Plug

Engine

Year

K2500
Pickup 6.2L
Pickup 6.5L
Sierra 6.2L
Sierra 6.5L
Sierra 6.5L

V8 379 ( C)
V8 395 (F)
V8 379 ( C), (J)
V8 395 (F)
V8 395 (S), (P)

1988
2000 - 98
1993 - 90
1997 - 94
1995 - 94

GV 004
GV 004
GV 004
GV 004
GV 004

K2500
Sierra XC 6.2L
Sierra XC 6.5L
Sierra XC 6.5L
Suburban 6.5L

V8 379 ( C), (J)

V8 395 (F)
V8 395 (S), (P)
V8 395 (F)

1992 - 90
1997 - 92
1995 - 94
1999 - 94

GV 004
GV 004
GV 004
GV 004

K35/3500 Pickup 6.2L

V8 379 (J)

1986 - 82

GV 004

K3500
Pickup 6.2L
Pickup 6.5L
Pickup Sierra 6.2L
Pickup Sierra 6.5L
Pickup Sierra XC 6.2L
Pickup Sierra XC 6.5L

V8 379 (J)
V8 395 (F)
V8 379 (J)
V8 395 (F)
V8 379 (J)
V8 395 (F)

1983
2000 - 98
1993 - 90
1997 - 92
1993 - 90
1997 - 93

GV 004
GV 004
GV 004
GV 004
GV 004
GV 004

MD Bus Chassis 6.5L

V8 395 (F)

1998 - 97

GV 004

P25/2500 Van 6.2L

V8 379 (J)

1988 - 82

GV 004

P35/3500 Van 6.2L

P35/3500 Van 6.5L
P35/3500 Van 6.5L

V8 379 (J)
V8 395 (Y)
V8 395 (F)

1993 - 82
1999 - 94
1999 - 97

GV 004
GV 004
GV 004

R1500
Pickup 6.2L
Suburban 6.2L

V8 379 ( C)
V8 379 ( C)

1987
1991 - 98

GV 004
GV 004

R2500
Pickup 6.2L
Pickup 6.2L
Suburban 6.2L

V8 379 ( C)
V8 379 (J)
V8 379 (J)

1987
1988 - 87
1991 - 87

GV 004
GV 004
GV 004

R3500 Pickup 6.2L

V8 379 (J)

1991 - 87

GV 004

Savana 2500 6.5L

Savana 3500 6.5L
Sierra 2500 HD
Sierra 3500 HD
Silverado 2500 HD
Silverado 3500 HD

V8 395 (F)
V8 395 (F)
V8 Duramax
V8 Duramax
V8 Duramax
V8 Duramax

2002 - 99
2002 -99
2003 - 01
2003 - 01
2003 - 01
2003 - 01

GV 004
GV 004
0.100.221.394**
0.100.221.394**
0.100.221.394**
0.100.221.394**

V1500
Pickup 6.2L
Suburban 6.2L

V8 379 ( C)
V8 379 ( C)

1987
1991 - 87

GV 004
GV 004

V2500
Pickup 6.2L
Suburban 6.2L

V8 379 ( C), (J)

V8 379 (J)

1987
1991 - 87

GV 004
GV 004

V8 379 (J)
V8 395 (S)

1991 - 87
1997 - 94

GV 004
GV 004

GMC (continues)

V3500 Pickup 6.2

Yukon 6.5L
** availavble upon request

21

Application Guide

Vehicle Description
DISPLACEMENT

BERU Glow
Plug

Engine

Year

4000 and S2500-2600 Powerstroke

4000 SERIES
S2500-2600
S2500-2600
8000 SERIES
8000 SERIES

V8 445 7.3
V8 445 7.3
V8 445 7.3
V8 420 6.9
V8 445 7.3
V8 445 7.3

1998 - 95
1994 - 90
1994 - 87
1987 - 86
1995
1994 - 90

GV 823

Cargostar 6.9L
Cargostar 7.3L

V8 421
V8 445

1987 - 86
1995 - 88

GV 835
GV 823

S1600 - 2100 6.9L

S1600 - 2100 7.3L

V8 420 (1)
V8 445 CID

1986
1995 - 87

GV 835
GV 823

S2200 - 2600 6.9L

S2200 - 2600 7.3L

V8 420 (1)
V8 445 CID

1986
1995 - 87

GV 835
GV 823

MD Truck 6.9L

V8 421

1985-83

GV 835

L4 1800 1.8 (G180)

1984-81

GV 749

Pickup (2238 cc - U, S)

L4 2200 (C223)

1987-81

Trooper (2238 cc - U, S)

L4 2200 (C223)

1988

Trooper 2.3L D 4-cyl.

L4 2200 (C223)

1988

IHC / International TRUCKS

819 MJ
GV 823
GV 823
GV 835

ISUZU
I-Mark
1817cc

ISUZU TRUCKS
GV 749 (5V)*
GV 946 (11V)
GV 749 (5V)*
GV 946 (11V)
GV 749 (5V)*
GV 946 (11V)

*Check owners manual for correct voltage!

LINCOLN
Continental, Mark
2400cc Turbo

L4 146 2.4 (L)

1984

GV 636

(2200D)

1985-84

GV 705

MAZDA
626
1998cc

MERCEDES-BENZ
190D (W201)
190 D 2.5l
190 D 2.5l
190 D, TD 2.5L
190 D, TD 2.5L
200D (W115) 2.0 D/8
200 D (W123) 2.0D
200 D (W123) 2.0D
200 D (W124) 2.0 D, TD

602.911

1989 - 85

GV 603

602.911

1992 - 85

GN 858

602.961

1989 - 88

GV 603

602.961

1992 - 89

GV 858

615.913
615.940
615.940
601.912

1975 - 69

GD 382

1980 - 75

GD 382

1985 - 80

GV 603

1989 - 84

GV 603

22

Application Guide

Vehicle Description
DISPLACEMENT

BERU Glow
Plug

Engine

Year

200 D (W124) 2.0 D, TD

601.912

1993 - 89

GN 858

220D (W115) 2.2 D/8

220D (W123) 2.2 D/8

615.912
615.912

1976 - 73

GD 382

1978 - 75

GD 382

240D (W115) 2.4L

240D (W115) 3.0L
240D (W123) 2.4L
240 D (W123) 2.4L
240D, TD (W123) 2.4L

616.912
617.910
616.912
616.912
616.912

1985 - 80
1975 - 74
1984 - 80
1980 - 76
1985 - 80

GD 382
GD 382
GV 603
GD 382
GV 603

300 CD, D (W123) 3.0L

300 D, TD (W123) 3.0L
300 D, TD (W123) 3.0L
300 TD (W123) 3.0L
300 D (W124) 3.0L
300 D (W124) 3.0L
300 D 4-Matic (W124) 3.0L
300 D 4-Matic (W124) 3.0L
300 TD (W124) 3.0L
300 TD (W124) 3.0L
300 TD (W124) 3.0L
300 TD (W124) 3.0L
300 D 4-Matic (W124) 3.0L
300 D 4-Matic (W124) 3.0L
300 SDL, TD (W126) 3.0L
300 SD, TD (W126) 3.0L
300 SD (W140) 3.0L
300 SD (W140) 3.5L
350 SD, SDL, TD (W126) 3.5L
350 SD, SDL (W126) 3.5L

617A
617.912
617.912
617.952
603.912
603.912
603.913
603.913
603.960
603.960
603.960
603.960
603.963
603.963
603.961
617.951
603.971
603.971
903.970
903.

1981 - 80
1980 - 78
1985 - 80
1985 - 80
1989 - 84
1993 - 88
1989 - 86
1993 - 89
1989 - 84
1993 - 84
1988
1993 - 89
1989 - 86
1993 - 89
1987 - 86
1985 - 80
1992
1992/93
1990 - 91
1991 - 89

GV 603
GD 382
GV 603
GV 603
GV 603
GN 858
GV 603
GN 858
GV 603
GN 858
GV 603
GN 858
GV 603
GN 858
GV 603
GV 603
GN 858
GN 858
GN 858
GN 858

E300 D, TD (W124) 3.0L

E300 D, TD (W124) 3.0L
E300 TD 4-Matic (W124) 3.0L
E300 D (W210)
E300 TD (W210)

606.910
606.910
603.960
606.912
606.962

1995 - 93
1995/96
1995 - 93
1995 1995 -

GN 860
GN 948
GN 858
GN 948
GN 948

S350 TD (W140) 3.5L

603.971

1995 - 93

GN 858

L6 2800 2.8

1983 - 81

GV 888

MERCEDES-BENZ (continues)

NISSAN
Maxima ( LD 28)

23

Application Guide

Vehicle Description
DISPLACEMENT

BERU Glow
Plug

Engine

Year

V6 260 (T)

1985-84

996 MJ

V8 350 (N)

1985-84

996 MJ

V8 350 (N)

1983 - 82

GV 835

Cutlass Ciera
Cutlass Ciera Brougham
Cutlass Ciera LS
Cutlass Supreme Brougham

V6 260 (T), (V)

1983 - 82

GV 835

Cutlass
Cutlass Salon
Cutlass Salon Brougham
Delta 88 Royale Brougham

V8 350 (N)

1980

GV 835

V8 350 (N)

1981 - 80

GV 835

V8 350 (N)

1979

GV 835

V8 350 (N) Diesel

1979

996 MJ

OLDSMOBILE
Cutlass Ciera Brougham
Cutlass Ciera LS
Cutlass Ciera Cruiser
Cutlass Supreme Brough.
Delta 88 Royale
Delta 88 Royale Brough.
Delta 88 Roy. Brough. LS
Toronado Brougham
98 Regency
98 Regency Brougham
Custom Cruiser
Cutlass Supreme Brougham
Delta 88
Delta 88 Royale
Delta 88 Royale Brougham
Toronado Brougham

98
98 Regency
Custom Cruiser
Cutlass Brougham
Cutlass Calais
Cutlass Cruiser
Cutlass Cruiser Brougham
Cutlass LS
Cutlass Supreme
Cutlass Supreme Brougham
Delta 88
Delta 88 Royale
Toronoado Brougham
98
98 Regebct
Custom Cruiser
Cutlass Cruiser
Cutlass Supreme
Cutlass Supreme Brougham
Delta 88
Delta 88 Royale
Toronado Brougham
Custom Cruiser
Cutlass Cruiser
Cutlass Supreme Brough.
Cutlass Supreme
Delta 88 Royale
Delta 88

5.7L

24

Application Guide

Vehicle Description
DISPLACEMENT

BERU Glow
Plug

Engine

Year

L4 2300 2.3 (2)

L4 2300 2.3 (XD2)

1983-81
1980-77

GV 636
GV 636

1980

GV 636

1979
1978-77
1976-74

GV 636
GV 108
GV 108

1987
1986-85
1985

GV 636
GV 636
GV 636

1984
1984-82

GV 636
GV 636

L4 2300 2.3 (4)

1979-83

GV 636

L4 111 (D)

1981

GV 749

V8 350 (N)

1984

996 MJ

V8 350 (N)

198.3 - 82

GV 835

PEUGEOT
504
2304cc
2304cc
504D
2304cc
504D
2304cc
2304cc
2304cc
505
2498cc Turbo S
2498cc Turbo S
2498cc Turbo S
505D
2304cc
2304cc Turbo
604
2300cc

PONTIAC
Acadian 1.8L
Bonneville Brougham
Bonneville LE
Bonneville
Bonneville
Bonneville Brougham
Grand Prix Brougham
Grand Prix LE
Grand Prix
Grand Prix
Grand Prix Brougham
Grand Prix LJ

V8 350 (N)

1984

996 MJ

V8 350 (N)

1983 - 81

GV 835

Le Mans

V8 350 (N)

1981

GV 835

V8 350 (N)

1985-84

996 MJ

V8 350 (N)

1983 - 82

GV 835

V6 260 CID (T)

1985-84

996 MJ

J8S 232 / J8S 234

1987 - 82

GV 642

1990 - 83
1994 - 89
1995 1994 - 89

GV 602
GV 783
GV 783
GV 783

Parisienne
Parisienne Brougham
Parisienne
Parisienne Brougham
6000, 6000 LE

RENAULT
Winnebago 2.1L

ROVER
Land Rover
90, 110 2.3L
Defender (Gemini 1)
2.5L TDI Defener (23L), (19L)
2.5L TDI Discovery (200 Gemini 1)

25

Application Guide

Vehicle Description
DISPLACEMENT

Engine

BERU Glow
Plug

Year

ROVER (continues)
Range Rover
2.5L (Gemini 1)
2.5L DT/DSE (BMW M51-025)
2.5L TD Vogue (VM HR=492/ VM 245 SLIRR)
2.5L TDI (BMW 5TC 2000 N)
2.5L TDI (ETC 9091 N)

1989 1994 19931995 1994 - 86

GV 783
GV 719
GN 909
GV 719
GV 783

2C-TCL
1C-TLC

1986
1985-84

GV 886
GV 886

1C-LC

1985-84

GV 886

L4 2400 (2LT)

1985 - 1989

GV 001

L4 2400 (2L)
L4 2200 (L)

1985-84
1983-81

GV 894
GV 894

1.9L TDI

ALH

1998 - 03

Dasher
1588cc
1471cc

CR
CK

1981
1980-79

Golf
1588cc

ME

1985-92

TOYOTA
Camry
1.9L
1.8L
Corolla
1.8

TOYOTA TRUCKS
Land Cruiser
Pickup
2446cc
2188cc

VOLKSWAGEN
New Beetle

Golf III - TDI

AHU*

8/96 - 8/98

Golf IV - TDI

ALH

12/98 - 7/03

Golf V - TDI

BEW, BHW

2005 - 03

Jetta
Jetta
Jetta Turbo
Jetta
Jetta Turbo

ME
MF
CR, JK
CY

1985 - 92
1985 - 92
1982 - 84
1983 - 84

Jetta III - TDI

AHU*

8/96 - 8/98

Jetta IV - TDI

ALH

12/98 - 7/03

Jetta V - TDI
Jetta Wagon

BEW, BHW
BEW, BHW

2005 - 03
2005 - 02

Passat TDI

1Z

2/96 - 7/96

Passat TDI

AHU*

7/96 - 3/97

Passat
Passat Syncro 4-Motion

BEW, BHW
BEW, BHW

2005 - 03
2005 - 03

Engine
Coolant

GN 855
GN 928
GN 857
GN 857

Engine
Coolant
Engine
Coolant

Engine
Coolant
Engine
Coolant

GN 857
GN 855
GN 928
GN 855
GN 928
N/A
GN 857
GN 857
GN 857
GN 857
GN 855
GN 928
GN 855
GN 928
N/A
N/A

Passat
Engine
Coolant
Engine
Coolant

GN 855
GN 928
GN 855
GN 928
N/A
N/A

26

Application Guide

Vehicle Description
DISPLACEMENT

Engine

Year

BERU Glow
Plug

VOLKSWAGEN (continues)
Phaeton
Phaeton (3D2)
Quantum
1588cc Turbo
Quantum
Quantum

AJS

11/02 ->

GN 046

MD, CY
JK
CR

1982 - 85
1982 - 85
1982 - 85

GN 857
GN 857
GN 857

Rabbit
1588cc
1471cc

CR, JK
CK

1981 - 1984
1980-77

GN 857
GN 857

AAB

1994 - 92

GN 857

1588cc
1588cc

JK
CR

1983
1982-81

GN 857
GN 857

Touareg
Touareg TDI
Touareg TDI

2.5L 5cyl
5.0L 10cyl

01/03 ->
10/02 ->

GN 046
GN 046

Vanagon
VANAGON
VANAGON
1588cc
1588cc

ME
JK
CR
CR, CS

1985
1984
1983
1982

GN 857
GN 857
GN 857
GN 857

D24

1981 - 85

GN 857

D24

1982
1986
1983 - 85

GN 857
GN 857
GN 857

*AHU = CANADA ONLY!

VOLKSWAGEN TRUCKS / SUV

Eurovan
2.1 L
Pickup

VOLVO
DL, GL, 240 Series, 760
2383cc (D24)
260
2383
740 Turbo
760 Turbo

D24T
D24T

27

CROSS REFERENCE

28

CROSS REFERENCE

Cross Reference

BERU TYPE

AC - Delco
8G
11G
12 G
15 G
28 G
29 G
30G
31 G
32 G
33 G
37 G
60 G

GV 835
GV 004
996 MJ
GV 003
GN 857
GD 382
GV 603
GN 857
GV 823
GV 749
819 MJ
GV 004

AUTOLITE
1101
1102
1103
1104
1105
1107
1108
1109
1110
1111

GN 857
GD 382
GV 603
601 MJ -> GN 857

995 MJ
GV 835
GV 823
996 MJ
GV 004
819 MJ

BMW
12 23 1 288 245

GV 636

BOSCH
0 330 402 505
0 330 402 506
0 330 402 515
0 330 402 516
0 333 402 507
0 333 402 508
0 330 402 512
80003 / 0 250 001 016
80005 / 0 250 200 055
80006 / 0 250 201 001
80007 / 0 250 201 008
80008 / 0 250 201 019
80009 / 0 250 201 026
80010 / 0 250 201 032
80011 / 0 250 201 035
80012 / 0 250 201 022
80013 / 0 250 201 038
80014 / 0 250 202 005
80015 / 0 250 202 007
80016 / 0 250 202 008
80017 / 0 250 202 013
80018 / 0 250 202 051

GR 69
GR 69
GR 70
GR 70
GR 71
GR 71
GR 001
GD 382
GV 108
GV 603
GV 636
GN 909
GN 858
GN 857
N/A
GN 855
GN 948
GV 685
GV 705
GV 749
GV 888
GV 886

Cross Reference

BERU TYPE

BOSCH (continues)
80019 / 0 250 202 054
80020 / 0 250 202 056
80021 / 0 250 202 073
80023 / 0 250 202 250
80024 / 0 250 202 251
80025 / 0 250 202 252
80026 / 0 250 202 253
80027 / 0 250 202 254
80028 / ?
80029 / F00E200012
80030 / 0 250 202 088
80031 / 0 250 201 041
80033 / 0 250 202 127
80034 / 0 250 202 126

GV 894
N/A
GV 001
N/A
GV 835
995 MJ
996 MJ
GV 823
GN 928
GV 004
819 MJ
GN 858
819 MJ
GV 004

CHAMPION
CH 28
CH 60
CH 61
CH 63
CH 68
CH 69
CH 77
CH 80
CH 84
CH 88
CH 160
CH 171

GD 368 / GD 214
GV 689
GD 382 / GD 348
GV 604
GV 727
GN 857
995 MJ
GV 835
GV 823
GV 636
GN 857
GN 855

DODGE
MD014997

GV 898

FORD
F2TZ-12A-342-A
E43Z-12A342-A

GV 823
GV 705

GENERAL MOTORS
56 13680
56 13738
56 13826
56 13939
56 14017
56 14216
56 14217
56 14218
56 14219
56 14220
56 14221
1256 3554
88 900589

GV 835
995 MJ
996 MJ
GV 003
GN 857
GD 382
GV 603
GV 857
GV 823
GV 749
GV 004
819 MJ

29

CROSS REFERENCE

ISUZU
8-94221-719-3
8-94255-588-0
8-94241-449-0
8-94241-449-1
8-94249-692-1
8-94439-218-0
8-9440-2303-0
8-9722-6202-0
** available upon reuqest

ISKRA
GV 749
GV 749
GV 749
GV 749
GV 749
GV 749
GV 945
0.100.221.394**

11.720.711
11.720.712
11.720.713
11.721.715
11.721.716

835 MJ
995 MJ
823 MJ
819 MJ
819 MJ

MITSUBISHI
MD 014997

GV 898

LUCAS
DS 001
DS 003
DS 006
DS 040
DS 090A
DS 091A
DS 092A
DS 093A
DS 095A
DS 094
DS 101
DS 122
HDS 216
HDS 218
HDS 221
HDS 296
HDS 316
HDS 337
HDS 342
HDS 343
HDS 802

GV 603
GV 642
GV 602/GV 636
GV 636
GV 835
995 MJ
GV 823
996 MJ
819 MJ
GV 004
GD 382/GD 348
GV 636
GV 603
GV 636
GV 602
GV 691
GD 382
GV 636
GN 855
GN 857
0 100 221 394

MAZDA
S501-18-140A

GV 705

MERCEDES-BENZ
001 159 00 01
001 159 15 01
001 159 17 01
001 159 20 01
001 159 21 01
001 159 28 01
001 159 37 01
001 159 38 01
001 159 42 01
001 159 48 01
001 159 49 01
001 159 60 01 or 000
001 159 83 01 or 000
001 159 96 01
001 159 99 01
000 159 77 01

MOTORCRAFT
ZD1
ZD-1A
ZD8
ZD-10
ZD-11
EZD 2
EZD 5
EZD 10
EZD 11
EZD 15
EZD 17
EZD 27
EZD 28
EZD 33

GV 835
GV 835
GV 823
819 MJ
819 MJ
GV 602
GV 636
GN 857
GV 603
GV 602
GD 382
GN 857
GV 602
GN 855

NISSAN
11065-W2500
11065-16A05

GV 888
GV 685

TOYOTA
19850-54050
19850-64010
19850-64070
19850-54071

GV 894
GV 886
GV 001
GV 001

VOLKSWAGEN
GN 858
GN 860
GN 858
GN 948
GN 948
GN 003
GN 003
GN 003
GN 003
GN 003
GN 003
GD 382
GV 603
GV 691
GV 691
GV 636

N 101 401 03
N 101 401 05
N 102 130 01
N 102 130 02
N 103 021 01
N 103 021 02
N 105 792 01
N 105 792 02
N 105 916 01

GN 855
GN 855
GN 857
GN 857
GN 928
GN 928
GN 046
GN 046
N/A

VOLVO
1257141
1267889

GN 857
GN 857

30

CROSS REFERENCE

BERU Order No
0 100 101 308
0 100 220 113
0 100 221 106
0 100 221 107
0 100 221 133
0 100 221 154
0 100 221 186
0 100 221 394
0 100 222 101
0 100 222 302
0 100 226 138
0 100 226 173
0 100 226 199
0 100 226 227
0 100 226 234
0 100 226 303
0 100 226 304
0 100 226 379
0 100 226 482
0 100 227 101
0 100 271 102
0 100 800 002

BERU Type
GD 382
GV 888
GV 602
GV 603
GV 636
GV 705
GV 749
upon request
GV 894
GV 108
819 MJ
GN 857
GN 928
GN 855
GN 858
995 MJ
996 MJ
GN 003
GN 046
GV 823
GV 835
GV 003

31

GLOW PLUG RELAIS

32

GLOW PLUG RELAIS

The BERU range of glow duration relais - precisely tailored to the requirements of the market.
The diesel cold-starting, using pre- and post-heating, is only possible with the correctly functioning glow plug control unit. The
glow duration control units, that have been damaged by water, coil overheating, an accident or improper treatment (e.g. during
disassembly) must be replaced immediately.

BERU
Type

BERU
Reference

Application
Volkswagen / Audi
(08/80 - 08.91)

Pre(sec)

Post-Heating
(sec)

171 911 261 A, B VW

0 333 402 512
Bosch

5.4

443 911 261 VW

HDC 104
Lucas

5.7

180

20

180

5.1

180

Cyl.

OE / Competitor #

4-5

12

4-6

12

GR 001

0 201 010 001

GR 031

0 201 010 031

GR 032

0 201 010 032

GR 033

0 201 010 033

Ford, Opel, Vauxhall

12

GR 034

0 201 010 034

Citroen, Peugeot,

12

4.6

180

GR 039

0 201 010 039

Flame Start System

FA 10/1 (12V)

12

35

180

GR 049

0 201 010 049

Mercedes, Ssang Yong

4-5

12

3.8

180

GR 054
GR 059
GR 061
GR 062
GR 063

0 210 010 054

0 210 010 059
0 210 010 061
0 210 010 062
0 210 010 063

Citroen, Peugeot,
Citroen, Peugeot, Talbot
Renault
Renault
Renault

4
4
4
4
4

12
12
12
12
12

3.3
12.6
8.4
8.5
8.5

13
0
190
210
180

GR 064

0 210 010 064

Ford, Opel

12

96 165 823 80
95 534 787
77 00 866 727
77 00 863 626
77 00 870 715
90 040 992 Ford
12 38 537 Opel

GR 065

0 210 010 065

Citroen, Peugeot, Talbot,

Fiat, Seat, Renault

12

92 515 867 80 Renault

6.8

GR 066

0 210 010 066

Alfa Romeo, Renault

12

8.1

GR 067

0 210 010 067

Renault

12

77 00 757 776 Renault

77 00 790 579 Renault
77 00 856 789 Renault

8.5

180

12

001 545 97 32 MB
002 545 05 32 MB
737 515 910 00
Kaessbohrer
0 330 402 505 Bosch
0 330 402 506 Bosch
HDC 116 Lucas

5.3

12

002 545 42 32 MB
002 545 43 32 MB
0 330 402 515 Bosch
0 330 402 516 Bosch
HDC 118 Lucas

GR 69

GR 70

0 201 010 069

0 201 010 070

Volkswagen / Audi
(09/91 -> )
Flame Start System
FA20 (24V)

Mercedes, Kaessbohrer

Mercedes

24

HDC 108 Lucas

0 002 545 42 32 Bosch

0 002 545 43 32 Bosch

33

GLOW PLUG RELAIS

BERU
Type

BERU
Reference

Application

Cyl.

OE / Competitor #

Pre(sec)

Post-Heating
(sec)

GR 71

0 201 010 071

Mercedes, Kaessbohrer

12

001 545 98 32 MB
002 545 06 32 MB
737 515 000 Kaessbohrer
737 515 500 0 Kaessbohrer
0 330 402 507 Bosch
0 330 402 508 Bosch
HDC 117 Lucas

GR 72

0 201 010 072

Mercedes

12

005 545 45 32 MB
HDC 115 Lucas

GR 73

0 201 010 073

Mercedes

12

007 545 98 32

12.9

18.1

GR 74

0 201 010 074

Mercedes

12

008 545 00 32

12.9

18.1

GR 75

0 201 010 075

Mercedes, Steyr-Puch

12

007 545 99 32 MB
754 599 32 Steyr-Puch

13

18

GR 76

0 201 010 076

Mercedes, Steyr-Puch

12

007 545 16 32 MB
754 516 32 Steyr-Puch

11.5

16.5

34

RELAIS CONNECTIONS

35

RELAIS CONNECTIONS

GR 069

GR 070

GR 071

GR 072

GR 073

GR 074

GR 73

GR 075

GR 74

GR 076

36

Environmentally friendly
SR-Set's

37

SR-SET

Quick-Start Sets for Diesel Passenger Cars

BERU SR-Sets most modern ignition technology for retro-fitting with a kit to older
vehicles.
Environmentally friendly ignition concept for diesel fueled vehicles. Short pre-heating periods of 3 to 7 seconds
and post heating for up to 180 seconds. Diesel fuel burns more efficiently when it is preheated during the warmup phase, which also helps minimizing noise. Smoke levels are reduced by 40% while fume emissions decrease
and the engine's life span increases.

BERU Type

BERU Reference

Contains

Application

SR-Set 002

0 120 000 002

4 x GV 626
1 connection
Cable

Mercedes (Type W 115) for all models with

pull switch and heater warning lights as
preheating control

SR-Set 028

0 120 000 028

4 x GN 857
1 x GR 031

Audi 80 -7/91 w/o GZA-pre-heating only

VW Golf/Jetta/Passat/Bus Diesel - 7/91 w/o
GZA pre-heating only
5 or 6 cyl. models additional glow plug's)
required!

SR-Set 030

0 120 000 030

4 x GN 918
1 x GR 033

Ford
Fiesta, Escort, Orion 1.6 ltr. all models
Escort,Orion 1.8 ltr. all models

SR-Set 031

0 120 000 031

4 x GN 954
1 x GR 033

Opel - Vauxhall (not for ISUZU engines!)

SR-Set 032

0 120 000 032

4 x GN 909
1 x GR 034

Peugeot - Fiat - Horizon - Solara - Citroen

SR-Set 039

0 120 000 039

4 x GN 909
1 x GR 049

Mercedes
for 5 cyl One additional plug is required!

SR-Set 040

0 120 000 040

4 x GN 858
1 x GR 049

Mercedes - Ssang Yong

38

SR-SET

Cross Reference
BERU
Bosch
SR-Set 002

0 250 201 901

SR-Set 028
SR-Set 028
SR-Set 030
SR-Set 031
SR-Set 032

0 250 201 902

0 250 201 933
0 250 201 951
0 250 201 950
0 250 201 952

SR-Set 039

0 250 201 953

SR-Set 040

0 250 201 954

OE#
MB W115 200D/8, 220D/8, 240D/8 up to
November 77
028 998 019

171 911 261 D, E

MB W123D, W126D, W 201D up to January
1989
G460/461 D 01/89
207D, 209D,307D,309D, 407D, 409D, 507D,
Sprinter 212D, 312D, 412D
MB W124D (2-valve), W201D,
G460/461D February 1989 ->
C200D, 208D, 210D, 308D, 310D, 406D,
410D, 508D,
Sprinter 208D, 308D,408D,
Vito 108D, 110D,V230TD,
Ssang Yong Musso all models

39

SR-Set's
Installation Information

40

INSTALLATION Instructions
Environmental up-grade kit for Mercedes Benz Diesel
ONLY for Type W115
Mercedes 200/D8, 220/D8, 240D up to Novmber 1977
(Models with pull switch and heating sensor as pre-heating control!)

BERU Type
Reference:

SR 002
0 120 00 002

Consits of

4 Glow Plugs (SR-10)

1 Connection cable

GV 626
VK 150-66

0 100 221 311

0 301 241 002

For vehicles 200 D/8, 220 D/8 and 240 D. The restistance bars between the glow plugs and cylinders 1
and 2, as well as 3 and 4, and the resistance bars between cylinder 2 and 3 are no longer needed. They
are replaced with the connection cable VK 150-66.
Electrical control
Existing unit with open coil heater type glow plugs GD 382 (series connection)
1
Glow controller KOBS 065/52
2
Glow Plugs GD 382
3
Ground cable has to be disconnected from the pre-glow starter switch
4
Pre-Glow starter switch
5
Resistance bars WSD 20/52/10 or WSD 20/52/10-1
4

Modification to self regulaling glow plugs SR-10

Order number 0 100 221 311 (GV 626) parallel connection
1
Glow Controller KOBD 065/52
4
from the pre-glow starter switch
6
Connection cable VK 150-66
7
SR-10 Glow Plugs GV 626
6

6
4

6
7

ATTENTION! Please make sure that the connection cable is mounted as it was priot to the modification!

41

INSTALLATION Instructions
Environmental up-grade kit for Mercedes Benz Diesel
( W126 / W123 / W201)
BERU Type
Reference:

SR 039
0 120 000 039

Consits of

4 Glow Plugs
1 Relais

GN 909
GR 049

0 100 226 186

0 201 010 049

Disconnect the battery-ground cable

Disconnect the connecting leads to the glow plugs, take the glow plugs out and replace with the included
glow plugs.
Torque:

15-25 Nm!

Install the connecting leads as they were before, fasten with wave washers and the connection nut.
Torque:

3 Nm!

Disconnect the pre-glow relay (pull-off the 2 compact-connectors, and disconnect the positive lead).
Install the new BERU Glow-time relay and reconnect the electrical connections.
In some vehicles the controller unit is mounted in the opposite direction due to the mounting location. In
this case, please unscrew the 4 phillips head screws, remove the board from the housing, rotate it by
180 degrees, reinsert the board into the housing, and reinstall the screws.
Reconnect battery-ground cable. Now your pre- and post-glow system is ready.
Pre-glow time:

2 25 seconds

Ready to Start:

20 55 seconds

Post-glow Time

150 210 seconds

For vehicles with 5-cylinders, use one additional glow plug.

42

SR-Set Application

43

SR-Set Application

MODELL

Type

Year

Engine

Cyl

OE-Relais
Pre-glow

SR-SET

Glow Plug Relais in

in SR-Set SR-Set

SR-Set 002
Mercedes
200 (Type 115)
220 (Type 115)
240 (Type 115)

2,0 D/8
2,2 D/8
2,4 D/8

2,0 05.69-01.76
2,2 07.73-01.76
2,4 07.73-01.76

OM 615.913
OM 615.912
OM 616.916

4
4
4

SR 002
SR 002
SR 002

GV 626
GV 626
GV 626

SR-Set 028
Audi
Audi 80
Audi 80
Audi 80
Audi 80
Audi 80
Audi 80
Audi 90
Audi 90
Audi 90
Audi 100
Audi 100
Audi 100

1,6 D
1,6
1,6 D
1,6
1,6 TD
1,6
1,6 TD
1,6
1,6 TD
1,6
1,9 D
1,9
1,6 TD
1,6
1,6 TD
1,6
1,6 TD
1,6
2,0 TD, Ava2,0
2,0 TD
2,0
2,4 D
2,4

08.80-07.82
08.82-07.89
02.82-03.87
04.88-07.90
04.89-12.91
08.89-12.91
10.84-03.87
04.88-07.90
04.89-12.91
11.81-12.87
03.88-12.90
08.89-12.90

CR
JK
CY
RA
SB
1Y
CY
RA
SB
DE
NC
3D

4
4
4
4
4
4
4
4
4
5
5
5

SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028

GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857

GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031

1,5 D
1,6 D
1,6 D
1,6 TD
1,6 D
1,6 D
1,6 D
1,6 D
1,6 TD
1,6 TD
1,6 TD
1,6 TD
1,6 D
1,6 D
1,6 D
1,6 D
1,6 D
1,6 TD
1,6 TD
1,6 TD
1,6 TD
1,6 TD
1,5 D
1,6 D
1,6 D
1,6 TD
1,6 TD
1,6 TD

08.76-07.80
08.80-07.82
08.82-12.84
03.82-12.83
05.88-07.92
08.82-12.84
08.83-10.91
08.89-07.92
05.88-10.91
08.83-10.91
04.89-02.90
08.89-10.91
08.80-02.84
08.82-02.84
12.83-10.91
05.88-07.92
08.89-07.92
08.82-02.84
12.83-10.91
05.88-10.91
04.89-02.90
08.89-10.91
08.77-07.80
08.80-07.82
08.81-03.88
12.81-03.88
08.88-07.89
08.89-10.93

CK
CR
JK
CY
ME
JK
JP
1V
MF
JR
RA
SB
CR
JK
JP
ME
1V
CY
JR
MF
RA
SB
CK
CR
JK
CY
RA
SB

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028
SR 028

GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857
GN 857

GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031
GR 031

Volkswagen
Golf I
Golf I
Golf I
Golf I
Golf II
Golf II
Golf II
Golf II
Golf II
Golf II
Golf II
Golf II
Jetta
Jetta
Jetta
Jetta
Jetta
Jetta
Jetta
Jetta
Jetta
Jetta
Passat
Passat
Passat
Passat
Passat
Passat

1,5
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,5
1,6
1,6
1,6
1,6
1,6

44

SR-Set Application

MODELL

Type

Year

Engine

Cyl

OE-Relais
Pre-glow

SR-SET

Glow Plug Relais in

in SR-Set SR-Set

SR-Set 039
Mercedes
190 (Type 201)
190 (Type 201)
190 (Type 201)
200 (Type 123)

2,0 D
2,5 D
2,5 D, TD
2,0 D

03.83-01.89
04.85-01.89
02.88-01.89
08.80-11.85

OM 601.911
OM 602.911
OM 602.961
OM 615.940

4
5
5
4

200 (Type 124)

2,0 D, TD 2,0 12.84-01.89

OM 601.912

240 (Type 123)

240 (Type 123)
240 (Type 460)
250 (Type 124)
250 (Type 460)
300 (Type 123)
300 (Type 123)
300 (Type 123)
300 (Type 126)
300 (Type 460)

2,4 D
2,4 D, TD
2,4 GD
2,5 D, TD
2,5 GD
3,0 CD, D
3,0 D, TD
3,0 TD
3,0 SD TD
3,0 GD
207 D
209 D
307 D
307 D
309 D
407 D
409 D
507 D
507 D
2,9 212 D
2,9 212 D
2,9 312 D
2,9 312 D
2,9 412 D
2,9 412 D
2,5 D
2,5 D, TD

OM 616.912
OM 616.912
OM 616.936
OM 602.912
OM 602.930
OM 617 A
OM 617.912
OM 617.952
OM 617.951
OM 617.931
OM 616.937, 939
OM 617.913
OM 616.937, 939
OM 616.937, 939
OM 617.913
OM 616.910
OM 617.913
OM 616.914
OM 616.914
OM 602.980.10 D
OM 602.980.12 D
OM 602.980.12 D
OM 602.980.10 D
OM 602.980.12 D
OM 602.98.10 D
OM 602.911
OM 602.961

4
4
4
5
5
5
5
5
5
5
4
5
4
4
5
4
5
4
4
5
5
5
5
5
5
5
5

Sprinter
Sprinter
Sprinter
Sprinter
Sprinter
Sprinter
190 (Type 201)
190 (Type 201)

2,0
2,5
2,5
2,0

2,4
2,4
2,4
2,5
2,5
3,0
3,0
3,0
3,0
3,0
2,4
3,0
2,4
2,4
3,0
2,4
3,0
2,4
2,4
2,9
2,9
2,9
2,9
2,9
2,9
2,5
2,5

08.80-11.84
08.80-11.85
08.80-08.87
04.85-01.89
09.87-01.89
08.80-08.81
08.80-11.85
10.80-11.85
08.80-10.85
08.80-01.89
09.82-09.88
04.82-09.88
09.82-01.89
02.89-09.88
04.82-09.88
07.81-09.88
04.82-08.88
04.82-03.86
04.86-04.89
02.9502.9504.9504.9504.9504.9504.85-01.89
02.88-01.89

GR 070
GR 071
GR 069
GR 069
GR 070
GR 069
GR 069
GR 069
GR 071
GR 071
GR 071
GR 071
GR 071
GR 071
GR 069
GR 071
GR 069
GR 071
GR 069
GR 071
GR 069
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 071

SR 039
SR 039
SR 039
SR 039

GN 909
GN 909
GN 909
GN 909

GR 049
GR 049
GR 049
GR 049

SR 039

GN 909

GR 049

SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039
SR 039

GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909
GN 909

GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049

45

SR-Set Application

MODELL

Type

Year

Engine

Cyl

OE-Relais
Pre-glow

OM 601.913
OM 602.942/947
OM 601.970
OM 601.942
OM 601.970
OM 601.911
OM 602.911
OM 602.961
OM 601.912
OM 602.912
OM 602.912
OM 602.930
OM 601.940
OM 601.940
OM 602.940
OM 601.940
OM 602.940
OM 601
OM 602
OM 601
OM 601.943
OM 601.943
OM 601.943

4
5
4
4
4
4
5
5
4
5
5
5
4
4
5
4
5
4
5
4
4
4
4

GR 049
GR 049
GR 049
GR 049
GR 049
GR 074
GR 075
GR 049
GR 073
GR 049
GR 075
GR 049
GR 069
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049

SR-SET

Glow Plug Relais in

in SR-Set SR-Set

SR-Set 040
Mercedes
C 200 (Type 202) 2,0 D
G 290 (Type 461) 2,9 D
V 230
2,3 TD
Vito
108 D
Vito
110 TD
190 (Type 201) 2,0 D
190 (Type 201) 2,5 D
190 (Type 201) 2,5 D, TD
200 (Type 124) 2,0 D, TD
250 (Type 124) 2,5 D, TD
250 (Type 124) 2,5 D, TD
250 (Type 460) 2,5 GD
208 D
208 D
210 D
308 D
310 D
408 D
410 D
508 D
Sprinter
2,3 208 D
Sprinter
2,3 308 D
Sprinter
2,3 408 D

2,0
2,9
2,3
2,3
2,3
2,0
2,5
2,5
2,0
2,5
2,5
2,5
2,3
2,3
2,9
2,3
2,9
2,3
2,9
2,3
2,3
2,3
2,3

07.93-05.00
08.93-10.94
09.9602.9602.9602.89-05.93
02.89-05.93
02.89-05.93
02.89-06.93
02.89-06.93
02.89-06.93
02.89-07.93
10.88-01.89
10.88-06.95
10.8810.8810.8810.8810.8803.8904.9504.9504.95-

SR 040
SR 040
SR 040
SR 040
SR 040
SR 040
SR 040
SR 040
SR 040
SR 040
SR 040
SR 040
SR 040
SR 040
SR 040
SR 040
SR 040
SR 040
SR 040
SR 040
SR 040
SR 040
SR 040

GN 858
GN 858
GN 858
GN 858
GN 858
GN 858
GN 858
GN 858
GN 858
GN 858
GN 858
GN 858
GN 858
GN 858
GN 858
GN 858
GN 858
GN 858
GN 858
GN 858
GN 858
GN 858
GN 858

GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049
GR 049

46

Glow Plug

GLOW PLUG
ACCESSORIES
Reamer

Relais

Ring-Ratched-Spanner 8x12

47

Description

BERU Type

Glow Plug Tester

Ring-Ratchet Spanner

RRS8x12

Reamer
Cable Adapter

AG 001

Reference No.

Information

0 800 115 001

Easy checking for faulty glow

plugs

0 890 100 002

For mounting of glow plugs

Volkswagen/Audi

0 890 100 003

For removal of deposits/coke in

glow plug slot of cylinder used
for MB OM 611, OM612 and
OM 613 engines

0 890 200 001

Flame Start Systems for trucks, buses, construction machines and stationary
engines
12 V Tractors, stationary
engines and construction
equipment

FA 10/1

0 121 321 002

24 V Trucks, buses, marine

engines with 10 - 15 ltr.
Displacement

FA 20

0 121 221 001

Pressure regulating valve (0.30.5 bar)

DS 12

0 211 212 101

Pressure regulating valve (0.30.5 bar)

DS 24

0 211 213 101

Cable for pressure regulating

valve

AD 89

2 907 059 289

Flame Start Systems:

Trucks, buses, tractors, construction machines and stationary engines can be started quickly and reliably
even at the lowest temperatures with a Flame Starting Unit. The shorter warming-up phase reduces the
amount of incompletely burnt fuel emitted into the environment. The carbon monoxide and nitrogen oxide
emissions are also considerably reduced b the use of a Flame Starting Unit. Diesel engines can be
operated more economical and their life spans can be increased.
Flame Glow Plugs
Flame Glow Plugs

GF 973
GF 976

12 V
24V

Solenoid Valve
Solenoid Valve
Solenoid Valve

MV 111
MV 115
MV 116

24V
12V
24V

Cummins
Cummins

48

Technical Information

49

SPECIFICATIONS

Length of
Glow
GP
Plug
Reach Hex Nm
89
28
21

Type
GD 382

Order Number
0 100 101 308

Thread
Size
M 18 x 1,50

GN 003

0 100 226 379

M 10 x 1.00

130

28

GN 007

0 100 226 343

M 10 x 1.00

97

GN 046

0 1000 226 482 M 10 x 1.00

GN 855

0 100 226 227

GN 857

Connect
max. Nm

V
0.9

A
63

Seat
60* conical

Connection
Thread

10

11.5

13

63* conical

Pin

30

10

11

16

63*conical

Thread

92

30

10

11

16

63* conical

Pin

M 10 x 1.00

92

25

10

11

14.5 63* conical

Pin

0 100 226 173

M 12 x 1.25

58

21

12

11

GN 858

0 100 226 234

M 12 x 1.25

69

23

12

11.5

GN 860

0 100 226 258

M 12 x 1.25

119.5

28

12

GN 909

0 100 226 186

M 12 x 1.25

71

25

12

GN 928

0 100 226 119

M 12 x 1.25

72

21

GN 948

0 100 226 235

M 12 x 1.25

119.5

GV 001

0 100 222 105

M 10 x 1.25

GV 003

0 100 800 002

GV 004

14

63* conical

Thread

15.5 63* conical

Thread

11.5

12

63* conical

Thread

11

14

63* conical

Thread

12

12

14

63* conical

Thread

28

12

11

15

63* conical

Pin

96

32

12

11.5 93* conical

Pin

M 10 x 1.0

76

28

9.5

24

11

93* conical

Pin

0 100 271 106

M 10 x 1.00

77.4

28.5

9.5

10.5

19

93* conical

Blade

GV 108

0 100 222 302

M 18 x 1.50

93

38

21

9.5

10

60* conical

Thread

GV 602

0 100 221 106

M 12 x 1.25

71

25

12

11.5

8.5

63* conical

Thread

GV 603

0 100 221 107

M 12 x 1,25

68

25

12

11

12

63* conical

Thread

GV 636

0 100 221 133

M 12 x 1.25

71

25

12

11

13

63* conical

Thread

GV 642

0 100 221 135

M 12 x 1.25

71

25

12

11

16.5 63* conical

Thread

GV 691

0 100 221 153

M 10 x 1.25

73

27

12

11

15

63* conical

GV 705

0 100 221 154

M 10 x 1.25

84

37

12

10.5

13

119* conical Thread

GV 749

0 100 221 186

M 10 x 1.25

90

24

12

14

119* conical Thread

GV 783

0 100 226 129

M 12 x 1.25

125

26.5

12

11.5

16

90* conical

Thread

GV 823

0 100 271 101

M 10 x 1.00

81

28

9.5

10.5

93* conical

Pin

GV 835

0 100 271 102

M 10 x 1.00

78.5

27.5

9.5

10.5

93* conical

Blade

GV 886

0 100 226 180

M 10 x 1.25

100.5

28

12

93* conical

Thread

GV 888

0 100 220 113

M 12 x 1.25

61

21

12

6.5

63* conical

Thread

GV 894

0 100 222 101

M 10 x 1.25

95.5

32

12

93* conical

Thread

20

Thread

50

SPECIFICATIONS

Length of
Glow
GP
Plug
Reach Hex Nm

Order Number

Thread
Size

0 100 226 138

M 10 x 1.00

129

31

9.5

11

16.5 93* conical

Pin

995 MJ(*) 0 100 226 303

M 10 x 1.0

77.4

28.2

9.5

9.5

93* conical

Blade

996 MJ

0 100 226 304

M 10 x 1.0

82.5

27

9.5

11.5

11

93* conical

Blade

N/A
N/A

0 100 226 394** M 10 x 1.25

0 100 266 006** M 10 x 1.25

136.5
136.5

28
28

12
12

Type
819 MJ

18
25

Connect
max. Nm

2
3

11
11

Seat

Connection

Thread
Thread/ISS

(*) until stock is depleted, thereafter GV 004

* in degrees

51

All previous versions are invalid - This catalog is to be used for reference only. Accuracy cannot be guaranteed
July 2004