KALINGA NAGAR

STANDARD MAINTENANCE
PROCEDURE
FERRO CHROME PLANT
DOC.NO
VSL/FCP/SMP/7.5.1/01
REVISION NO. 0/0
TITLE:- MAINTENANCE PROCESS
INTRODUCTION
Maintenance is a set of organised activities that are carried out in order to keep
an item in its best operationa condition.
Maintenance process are the actions performed to keep machine or s!stem
functioning or in service
PURPOSE:
"he purpose of this #ork instruction for doing maintenance of e$uipments
avaiabe for production so as processes are carried out under controed
conditions
SCOPE
"he scope of maintenance process is to keep e$uipment #orking and/or
e%tend the ife of the e$uipment
OBJECTIVES
a& Maintenance ob'ectives shoud be consistent #ith and subordinate to
production goas
b& "he reation bet#een maintenance ob'ectives and production goas is
refected in the action of keeping production machines and faciities in the
best possibe condition
b& Ma%imising production or increasing faciities avaiabiit! at the o#est
cost and at the highest $uait! and safet! standards
c& Reducing breakdo#ns and emergenc! shutdo#ns
d& Optimising resources utiisation
e& Reducing do#ntime.
f& Improving spares stock contro
KEY PERFORMANCE INDICATORS
a& (vaiabiit! of e$uipments ) *+,
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KALINGA NAGAR
STANDARD MAINTENANCE
PROCEDURE
FERRO CHROME PLANT
DOC.NO
VSL/FCP/SMP/7.5.1/01
REVISION NO. 0/0
PROCESS FLO CHART FOR MAINTENANCE PROCESS
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RESOURCES
A H!"#$ R%&'!()%&: 8ompetent persons.
B E*!+,"%$-
C M%#&!(+$. T''/&
D I$0(#&-(!)-!(%
PROCESS
E$uipment Identification9 8aibration of Measuring
(vaiabiit! : Monitoring. E$uipments
INPUT
( ;aut Notification
4 Verba Order
8 .o#ntime statistics OUTPUT
. ;ied E%perience
E 3reventive Maintenance Norms9 3reventive Maintenance 4reakdo#n : Shutdo#n Machine
3anning9 E%ecution : Maintenance 3anning9 (vaiabiit!
Monitoring. Measurement9 E%ecution : Monitoring.
(na!sis and
Improvement

KALINGA NAGAR
STANDARD MAINTENANCE
PROCEDURE
FERRO CHROME PLANT
DOC.NO
VSL/FCP/SMP/7.5.1/01
REVISION NO. 0/0
PROCEDURE FOR MAINTENANCE PROCESS
/& ;or the maintenance process the inputs are
a& ;aut Notification
b& Verba order
c& .o#n time statistics
d& ;ied E%perience
e& 3reventive maintenance norms
f& 3reventive maintenance schedue
2& ;or the maintenance process the activities are
a& 3reventive Maintenance panning9 e%ecution : monitoring.
b& 4reakdo#n : shut)do#n maintenance panning :
e%ecution.
c& Measurement9ana!sis : improvement.
7& Resources re$uired for the maintenance process are
a& <uman resources
b& E$uipment .
c& Measuring toos.
d& Infrastructure
=& (nd the supporting activities of maintenance process are
a& E$uipment identification : monitoring.
b& 8aibration of measuring e$uipments.
+& "he output of maintenance process is the Machine avaiabiit!.
0& "he process effectiveness can be cacuated as
process effectiveness >3E& ? /00, ) >3anned resuts @ (chieved resuts& A/00
3anned resuts
DISTRIBUTION:
88 NO 8O35 <OB.ER
/ MR) CMS >VSB&
2 <O. @ ;83
7 I/8 EBE8"RI8(B
= I/8 S<I;" EBE8"RI8(B
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