0 Miebach Consulting : Saudi Transtec 2013 Conference presentation
Saudi Transtec 2013 : Conference Presentation
Improving Warehouse Efficiency : Insights KSA , December 2013 1 Approach 5 major impediments to growth / efficiency. 15-30% improvement with little or no capex possible ! Space Throput Errors Productivity Spend 15 30% Miebach Consulting : Saudi Transtec 2013 Conference presentation 2 Approach 3 step approach to WH efficiency improvement AIM : Assess...ImproveMonitor and Control Improve Monitor and Control Assess Miebach Consulting : Saudi Transtec 2013 Conference presentation 3 Assess Measure to Manage . Define right KPIs . Measure without exclusions. Measure Define Assess Miebach Consulting : Saudi Transtec 2013 Conference presentation 4 Assess 4 Dimensional KPI definition - FOCUS Right purpose - Right Process - Right personnel Measure Purpose People Process Financial Operations Safety Customer Define Miebach Consulting : Saudi Transtec 2013 Conference presentation 5 Assess Set right metric and right target. Benchmark. Horses for courses ! Financial Warehousing Cost Inventory Shrinkage , Obsolescence Demurrage / Detention Operations Truck turn around time Dock to Stock , Stock to Dock Productivity Capacity Utilization Employee Turnover Customer Perfect Order Index OTIF Errors / Damages Safety Lost time / Near Miss Accidents Fire Accidents Miebach Consulting : Saudi Transtec 2013 Conference presentation 6 Improve Document the effect. Find the cause(s).Analyze. Storage Density Fast mover = Slow mover More pallets per sq m but less m3 / pallet Store everywhere Shrink the aisles Picking Pallet handling = Case handling = Unit Handling Fast mover = Slow mover Bigger the batch better the efficiency Safety Personnel flow doesnt affect material flow Higher stack height on load unit helps storage density Twin pallet handling reduces manpower General Focus only on picking Less lighting Less Opex Reduce staging area / Docks Maximize Storage Miebach Consulting : Saudi Transtec 2013 Conference presentation 7 Improve Focus on fundamentals. Follow best practices. Use technology / Automation to further results. Storage Density Accessibility for Fast movers Density for Slow movers Maximize load unit utilization Stop @ 1.8 m / 2.0m . Picking Profile parts . Divide and Rule Slot basis velocity. Repeat Small is big . Focus on Flow Safety Avoid personnel flow / material flow conflicts in layout Stability defines best fit. Strap . One pallet at a time. Accidents cost more General Put away affects IRA < 100 Lux impacts productivity and picking accuracy Respect docks / functional area sizing Miebach Consulting : Saudi Transtec 2013 Conference presentation 8 Monitor and Control Build SOPs .Train . Act based on trends / data . Predict more . React less . SOP Document rules and exceptions Dashboards Display targets / performance trends Visually / Regularly Motivate Incentivize Institutionalize Training Miebach Consulting : Saudi Transtec 2013 Conference presentation 9 Summary Efficiency is a journey . Not a destination . Keep going ! ++ Do not make more efficient what should not be done at all ++ Do better what should be done 2 Rules : Assess Improve Monitor and Control Miebach Consulting : Saudi Transtec 2013 Conference presentation 10 Contact Nataraja Subramanian Business Unit Head : Automotive and Spares Tel.: + 91 (0) 99001 18404 E-Mail: nataraj@miebach.com Saudi Miebach 1st Floor, Xenel Building, Al Balad, PO Box 2824, Jeddah 21461, Saudi Arabia Tel. +966 (0) 2 604 8482 Homepage: http://www.miebach.com Copyright: all applications and elements of this presentation are the property of Miebach Consulting Group or regis- trated licenses from Shutterstock. Any copying of graphic decorative elements can cause violations of copyright. Prabhu Dev Director Mob : +966 5610 41971 E-Mail: prabhu@miebach.com Ananth Project Manager Mob : +966 5327 95138 E-Mail: ananth@miebach.com