-EXTENDED REACH DRILLING (ERD) -DEEP WATER DRILLING Reelwell Drilling Method HOLE CLEANING CONTROLLED PRESSURE DOWNHOLE ISOLATION HYDRAULIC WOB - drilling beyond boundaries LINER DRILLING HYDRAULIC WOB LOW COST DRILLING FLUID PRESSURELESS CONNECTIONS HOLE CLEANING CONTROLLED PRESSURE DOWNHOLE ISOLATION KEY FEATURES Great benefts from RDM APPLICATIONS MANAGED PRESSURE DRILLING (MPD) UNDER BALANCED DRILLING (UBD) EXTENDED REACH DRILLING (ERD) DEEP WATER DRILLING Conventional drilling Drilling beyond boundaries Reelwell AS challenges conventional drilling and introduces the REELWELL DRILLING METHOD (RDM). The method implies accurate pressure management and improved well control through closed loop fuid circulation, especially attractive for Managed Pressure Drilling (MPD) and Under Balanced Drilling (UBD). Through hydraulic Weight On Bit (WOB), RDM pushes limits for Extended Reach Drilling (ERD). With all circulation being confned in the dual drill string, the method facilitates Deep Water Drilling. The RDM increases hydrocarbon recovery while reducing environmental impact. . . . CONVENTIONAL DRILLING FLUID TREATMENT & CIRCULATION SYSTEM BOP CASING DRILL STRING BOTTOM HOLE ASSEMBLY REELWELL DRILLING METHOD TOP DRIVE ADAPTER DUAL DRILL STRING CASING BOP RCD DUAL FLOAT VALVE PISTON BOTTOM HOLE ASSEMBLY FLUID TREATMENT & CIRCULATION SYSTEM HYDRAULIC SYSTEM SYSTEMS OVERVIEW The dual drill string, the top drive adapter, the dual foat valve and the piston are the key elements of the Reelwell drilling system. The dual drill string facilitates closed loop circulation. Drill fuid and cuttings are brought to surface through the center pipe, leaving the wellbore annulus free of cuttings. This feature also allows for riserless drilling. The top drive adapter is a dual conduit swivel for drilling fuid. The dual foat valve enables downhole isolation of the well. This facilitates controlled pressure drilling and pressureless pipe connections. WOB is controlled through hydraulic pressure on top of the piston, pushing ERD limits. The footprint from the the Reelwell Drilling Method is small. It is easily adaptable to all rig types with minimal modifcations and crew training. . . . . DOWNHOLE ISOLATION PRESSURE CONTROL LOW COST DRILLING FLUID Copyright -drilling beyond boundaries MANAGED PRESSURE DRILLING (MPD) UNDER BALANCED DRILLING (UBD) MPD and UBD are used for mature reservoirs where pressure is low due to depletion. UBD implies that the well pressure is kept lower than the formation pressure avoiding the skin build-up. The well is drilled with controlled infow. MPD provides a well pressure equal to or slightly higher than the formation pressure. This is done by applying a light drill fuid and surface pressure control. Reelwell Drilling Method pushing limits for MPD & UBD D e p t h
Pressure WELL PRESSURE CHOKE PUMP DUAL FLOAT VALVE INNER DRILL STRING DRILL STRING P D e p t h
Pressure D e p t h
Pressure 3 Phone: + 47 51 87 49 10 post@reelwell.com Postal adress: P.O. box 8034 4068 Stavanger NORWAY Visiting adress: Prof. Olav Hanssens vei 7A 4021 Stavanger NORWAY www.reelwell.com Precise pressure control Connection Start up Drilling DESCRIPTION The RDM ofers signifcant advantage to reservoirs with pressure challenges. Precise well pressure control facilitates operations in well with narrow operating pressure window. Improved ECD control prevents pressure variations during pump start and stop. Precise volume management improves gain and loss control . Loss of annular fuid is prevented by physical barrier, reducing formation damage. The active mud volume is reduced to about 50%. Lower circulation rates reduce energy consumption. Downhole isolation improves overall safety. 1 2 SPECIFICATIONS Main components (size/weight) Dual Float Valve: Top Drive Adapter: Dual Drill String: Piston: UAC: Well control unit: Performance Downhole pressure fuctuation: <2,5 Bar (40 psi) Rate of Penetration (ROP): same as conventional MPD/UBD Gain and loss accuracy: < 10 liter Facility requirement Mud pump capacity: 800 l/min @ 345 Bar Electrical supply: 220V and 440-480V Active mud volume : 50% less than conventional drilling L=2000mm L=2000mm L=1300mm L=1500mm L=2000mm 390 kg 1000kg 140kg 1000kg 1500kg OD=600mm (8) OD=600mm (8) OD=5 1 2 6 5 8 OD ft in 9 5 8 csg W=1200mm W=1500mm D e p t h
Pressure PRESSURE WINDOW DEPLETED ZONE CONVENTIONAL DRILLING MPD HYDROSTATIC PRESSURE
HOLE CLEANING HYDRAULIC WOB LINER DRILLING Copyright - drilling beyond boundaries EXTENDED REACH DRILLING (ERD) ERD is an extreme type of directional drilling for long horizontal wells. The aims of ERD are: 1) to reach a larger area from one surface drilling location, or 2) to keep a well for a longer distance in a reservoir in order to maximise its productivity and drainage capability. Todays challenges in ERD are in cleaning of the hole and managing the mechanical loads on the drill string as well as managing the downhole pressure. At present maximum horizontal drilling reach is approximately 12 km. Reelwell Drilling Method pushing limits for ERD 10 km 20 km CONVENTIONAL REACH RDM more than doubles the reach, hence quadruples the potential drainage area Phone: + 47 51 87 49 10 post@reelwell.com Postal adress: P.O. box 8034 4068 Stavanger NORWAY Visiting adress: Prof. Olav Hanssens vei 7A 4021 Stavanger NORWAY www.reelwell.com The ultimate reach Hydraulic WOB by piston DESCRIPTION H d li WOB b i The Reelwell Drilling Method pushes present limits in Extended Reach Drilling (ERD). Hydraulic WOB enables unique horizontal traction of drill string. Well hydraulic calculations confrms reach beyond 20 km. RDM ofers superior hole cleaning as the drill cuttings are removed from the wellbore just behind the drill bit and routed back to surface via the inner string. Installing a liner below the piston enables lining the well while drilling. Liner expansion is performed by increasing hydraulic pressure above piston with the ultimate potential of making monodiameter wells. The method provides access to reserves otherwise inaccessible from platform or location. This makes building of new facilities redundant, and will be advantageous considering environmental issues and economical aspects. Superior hole cleaning Liner drilling and liner expander SPECIFICATIONS Main components (size/weight) Dual Float Valve: Top Drive Adapter: Dual Drill String: Piston: UAC: Well control unit: Performance Downhole pressure fuctuation: <2,5 Bar (40 psi) Rate of Penetration (ROP): same as conventional drilling Gain and loss accuracy: < 10 liter Facility requirement Mud pump capacity: 800 l/min @ 345 Bar Electrical supply: 220V and 440-480V Active mud volume : 50% less than conventional drilling L=2000mm L=2000mm L=1300mm L=1500mm L=2000mm 390 kg 1000kg 140kg 1000kg 1500kg OD=600mm (8) OD=600mm (8) OD= 6 5 8 OD ft in 9 5 8 csg W=1200mm W=1500mm Reelwell AS is located at Ipark (formerly Rogaland Science Park) in Stavanger. Ipark forms part of the knowledge community situated in Ullandhaug campus. Important partners are the International Research Institute of Stavanger (IRIS) and the University of Stavanger (UiS). The site also includes Ullrigg Drilling & Well Centre - testing facilities for drilling technology and downhole equipment. Phone: + 47 51 87 49 10 Fax: + 47 51 87 49 11 post@reelwell.com Postal adress: P.O. box 8034 4068 Stavanger NORWAY Visiting adress: Prof. Olav Hanssens vei 7A 4021 Stavanger NORWAY www.reelwell.com