COMPOSITE BRIDGE DESIGN CALCULATION

PROJECT : KILANG LPG PLANT MBP - BBWM BEKASI PROJECT

General Information :
Dimension :
m
unit
m
m
Bridge class : AASHTO load clasification HS20-44
2 Lane
Lane Load : q : 960 kg/m' 3.05 m (Free space)
P : 8250 kg
12000 kg
-
for moment calculation for shear calculation
Truck Load : W = 3600 +
V = 4200 ~
4200 V
14400 = 18000 kg
9000 mm
610
Area contact surface (A) = 1/4 R mm2
2,5.A
0,1W 0,4W 0,4W
A/2,5
0,1W 0,4W 0,4W 610
Material Grade :
- Concrete : K- 350 fc' : 28 Mpa
- Steel : fy' : 240 Mpa
- Reinforcement steel : fy : 390 Mpa
c :
s :
2400 kg/m3
7850 kg/m3
Detail Design :
A). Reinforcement Concrete Slab > Wheel Presure, P: Reinforcement perpendicular with trafic (without impact)
Moment :
M * = (S+0,6/10)xP
--->
Moment at continous plate : MH=0,8xMH*
--->
Wearing surface , t : 5 cm = 0.05 m
Moment effect wearing surface, Mws = 1/10.q.l2
Moment, DL (plate , t= 20 cm) , Mp=1/10.qc.l2
Impact effect, I = 15/(L+38) 30%
---> 0
S : 1.8 m 1.8 m Combination Load 3-10 page 28, AASHT Mu = [M.M+H(H+I)]
--->
- Lane width : 3.6
- Number of girder each lane : 3
- Space between girder c/c : 1.2
- Span of girder : 18
D 16 - 200
As : Mu/(f .z)
---> 623.41 mm2 Concrete
Use : D 16 - 200 ---> 1005.71 OK
Use reinforcement at perpendicular with trafic, along bri
67% 33%
Divider use : 120/S 67%
---> 9.E-01 ---> 8
5 D 13 3 D 13
div
417.68 mm2
Use : D 13 - 200 ---> 663.93 OK Use reinforcement at the bottom of slab. Minimum plate width :
Temperature shrinkage reinforcement at top of slab shou
a). Simple plate : tmin = 1,2.(S+3)/30 0.19
m (ACI 7.12)
b). Continous plate : tmin = (S+3)/30 0.16 m
Check punching shear :
Wheel preasure P : 7200 kg
Vu = [L.(L+I)]
---> 32,825.52 kg
Wheel contact area A : 100800 mm2
2,5.A :
A/2,5 :
Punching area size :
502.00 mm 502
200.80 mm
200.80
d : 160 - 30 = 130 mm
Lane directon
65 201 65
c :
b :
1.91
####
502
Punching shear strength, Vc : Vc : 384093.42 N
} fc ' b 0
d
12
38.4 Ton > 21.6 Ton OK
331
B). GIRDER
LL distribution, q :
960 x 1.8 / 3
. LL poi nt load, for :
Moment, PH = 8250 x 1.8 / 3
P = 960 kg/m' Shear, PH = 12000 x 1.8 / 3
DL distribution load, q : (
480 + 70 ) x 1.8
Impact factor (I) = 15/(L+38) ----> 0.27
Maximum Moment (Mu) : [M.M + L.(H+I)]
---->
=1,3*(1*((1/8
/8)*AD90*K10 ((1/4)*AD93*K
s : ' 1.8 m-
,
1.8 m
---->
---->
####
####
Maximum Shear Force (Vu) : [v.V + L.(H+I)]
---->
1,3*(1*((1/8)*
)*AD93*K13^ ((1/4)*AD96*K
----> 45,168.0
----> 45.2
> Truck Load 4200 4200 ~ Distribution factor (FD) : S/1,
9000
Moment truck effect, M :
T : 2.4 x 1.8 + 7.2 x 4.5 + 7.2 x 2.4
1800 kg 7200 kg 7200 kg
Shear truck effect, V :
T : 7.2 x 1 + 7.2 x ### + 1.8 x 0.5
Moment and shear :
M u = [ M M H H I F D ]
V =1,3 [ [ 1,0 *1 / 2*860 *18 ] 1, 67*1, 27 *13 , 7*10 3*1,6 ]
----> 209.94 t.m Used
----> 51.62 ton Used
Composite girder width :
> 1/8 x L ----> 2.25 m each side
> 1/2 x gap ----> 0.9 m each side ----> 1.80
> 6 x Plate thickness ----> 1.2 m each side
Shape analyze :
1800 a
200 230
F fy = 180*a*0.85 fc' Try profile :
h IWF : 700.300.13.24
A F = 235.5 cm2 a = Ffy/180.0,85fc' ---> F fy
Positive moment bMn must be check with : B
For : h/tw = 50.15 ~ 50
b = 0.85
b f / 2
*
t f
, h * , t w
L b
* p y
: b
=0 . 85 M
n ***
1700/fyt =
###
Mn = F fy(A/2+20-a/2) ----> 273.58 t-m
Md= Mn
----> 232.54 t-m > Mu = 209.94 t-m OK
Shear Calculation :
The shear calculation for symetric profil single or doubel without stiffener with (h/t ) 260 are : Vd = v Vn where :
v = 0.9
and for (h/tw) 1100/f
----> Vn = 0.6 f where :
Aw = d.tw
So for profile : IWF 700.300.13.24
Aw : 9100 mm2 h/tw = 50.15 ~ 50
Vn = 0.6 f .A
----> 131.04 ton
1100/fyt = 71
Vd = Vn
----> 117.94 t OK Vu = 51.62 t > Summary : Use profile IWF 700.
4.50 m (typical) S lab Thickness : 200 mm
IWF 700.300.13.24
IWF 700.300.13.24
IWF 700.300.13.24
Need to be added shear connector use shear connector Nail type diameter 20 mm with 125 mm length.
300 mm
kg-m/m'
.4 kg-m/m'
---> 70 kg/m2
---> ### kg-m/m'
---> ### kg/m2
.38 Use 0.3
4,133 kg-m/m'
4.13E+07 N.mm cover : 30mm
:lge width.
9% Use 67%
1ld be use2%
--->
---->
---->
---->
566.6 kg/m'
4,868.9 kg/m'
7,082.0 kg/m'
### OK
---->
/"MUJU" .LV L J T.1. 1 V/ "\\\..1.
"2)+
ao))*l,27) kg/m' Ton/m '
M.LJ J J "rtrrt....LJ LJT..L,UI "\\\..1./U
2)+
13))*1,27) kg/m' Ton/m'
----> 54.00 T.m
----> 13.70 T.m
13.19 em
from plastis strees composite shape.
300.13.24
Lf) N u...
0
Lf) N u...
0
Joint
OutputCase CaseType U1 U2 U3 R1 R2 Pile Cap Pressure Pile
Text T ext Text Kgf Kgf Kgf Kgf-m Kgf-m kg (q) 7,2T
LinStatic
LinStatic LinStatic LinStatic
0 0 5374.94 0 0
0 0 0 0 0
0 0 162 0 0
0 0 810 0 0
6346.94 12000 11520 43000
LinStatic
LinStatic LinStatic LinStatic
0 0 5374.94 0 0
0 0 0 0 0
0 0 162 0 0
0 0 810 0 0
6346.94 12000 11520 43000
LinStatic
LinStatic LinStatic LinStatic
0 0 9356.96 0 0
0 0 6357.23 0 0
0 0 324 0 0
0 0 1620 0 0
17658.19 12000 11520 43000
LinStatic
LinStatic LinStatic LinStatic
0 0 9356.96 0 0
0 0 9842.77 0 0
0 0 324 0 0
0 0 1620 0 0
21143.73 12000 11520 43000
LinStatic
LinStatic
0 0 9356.96 0 0
0 0 6357.23 0 0
0 0 0
0 0 0
11520
0 0 0
0 0 0
0 0 0
0 0 0
LinStatic 0 324
LinStatic 0 1620
LinStatic 0 9356.96
LinStatic 0 9842.77
LinStatic 0 1620
17658.19 12000 43000
990.0 kg/m'
LinStatic 0 324
11520
0 0 0
0 0 0
0 0 0
0 0 0
11520
0 0 0
0 0 0
0 0 0
0 0 0
11520
0 0 0
0 0 0
0 0 0
0 0 0
11520
0 0 0
0 0 0
0 0 0
0 0 0
11520
T
pile ea
Total pile use : 20 g capacity bor pile dia. 30cm kg/unit Unit Pile
0.69 1
0.69 1
0.96 1
1.04 2
0.96 1
6346.94 12000 43000
1 DEAD
1 LIVE
1 RAIN
1 FINISH
2 DEAD
2 LIVE
2 RAIN
2 FINISH
3 DEAD
3 LIVE
3 RAIN
3 FINISH
4 DEAD
4 LIVE
4 RAIN
4 FINISH
11 DEAD
11 LIVE
11 RAIN
11 FINISH
12 DEAD
12 LIVE
12 RAIN
12 FINISH
13 DEAD
13 LIVE
13 RAIN
13 FINISH
14 DEAD
14 LIVE
14 RAIN
14 FINISH
15 DEAD
15 LIVE
15 RAIN
15 FINISH
16 DEAD
16 LIVE
16 RAIN
LinStatic 0 162
LinStatic 0 810
LinStatic 0 5374.94
LinStatic 0 0
LinStatic 0 810
6346.94 12000 43000
LinStatic 0 0
LinStatic 0 162
21143.73 12000 43000
LinStatic 0 5374.94
LinStatic 0 324
LinStatic 0 1620
LinStatic 0 9356.96
LinStatic 0 9842.77
LinStatic 0 1620
17658.19 12000 43000
LinStatic 0 6357.23
LinStatic 0 324
21143.73 12000 43000
LinStatic 0 9356.96
1.04 2
0.96 1
1.04 2
0.69 1
0.69 1
otal of Pile 13 ch girder foundation Units
7200 kg
--->
12.47 mm Use : D 13 - 300
7 ----> 1.06
m Used
Jearing
43000
Bridge class : AASHTO load clasification HS20-44
A). Reinforcement Concrete Slab > Wheel Presure, P: Reinforcement perpendicular with trafic (without impact)
S : 1.8 m 1.8 m Combination Load 3-10 page 28, AASHT Mu = [M.M+H(H+I)]
Use : D 13 - 200 ---> 663.93 OK Use reinforcement at the bottom of slab. Minimum plate width :
P = 960 kg/m' Shear, PH = 12000 x 1.8 / 3
> Truck Load 4200 4200 ~ Distribution factor (FD) : S/1,
> 1/2 x gap ----> 0.9 m each side ----> 1.80
h IWF : 700.300.13.24
The shear calculation for symetric profil single or doubel without stiffener with (h/t ) 260 are : Vd = v Vn where :
4.50 m (typical) S lab Thickness : 200 mm
Need to be added shear connector use shear connector Nail type diameter 20 mm with 125 mm length.
OutputCase CaseType U1 U2 U3 R1 R2 Pile Cap Pressure Pile
Text T ext Text Kgf Kgf Kgf Kgf-m Kgf-m kg (q) 7,2T