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com
Machine Parameters Monitoring System Using GSM
Abstract
The fault in an industrial machine can be because of a problem in the unpredicted parameter
variations occur in the machines etc. But any of these faults can cause serious damage to the overall
machine and also lead to lot of power wastage because of friction or excessive current consumption.
In small machines these faults can be easily detected, but in heavy machines these faults are hard to
notice.
Presently in industries there are no proper systems to detect the fault in heavy machines. Only if a
machine breaks down then the engineers attend to the machine and correct the problem, but this is
not a very efficient process. Hence there is a need for a smart predictive maintenance system that
can continuously monitor the condition of the machine parameter in real time and predict a future
break down.
In this project the temperature and the vibration of the machine will be taken using appropriate
sensors. Using an embedded system the temperature and vibration will be given to a virtual
instrumentation based software. The virtual instrumentation will be developed using Lab VIEW
software which has extensive signal processing facilities. Using the virtual instrumentation software
the predictive maintenance concept will be implemented.
By connecting a GSM module to the embedded system. Using the GSM module automatic SMS
updates can be sent to the engineer of the industry to inform them of any fault in the machine,
while they are away from the machine.


Existing System
1. Conventional fault identification systems that inform about the fault but do not give
information about when the fault occurred or which fault happened first

Proposed System
1. Is a very useful and informative system since it can keep track of multiple inputs and
record the exact time of the fault and also details of which fault occurred when in sequence
of the faults.
2. Huge amount of energy can be saved.





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Ingens Tech Private Limited | For Students Use Only | All Rights Reserved
www.ingenstech.com | IEEE Projects 2014 - 2015 abstracts | Final Year Projects
www.ingenstech.com
Block Diagram


PIC18F45K22 / PLC
A
D
C

U
A
R
T

S
P
I

I
2
C

G
P
I
O

D
A
C

/

P
W
M

Power &
Reset
U
A
R
T

GPIO
ROM
RAM
CLOCK
GSM Modem
U
A
R
T

GSM
Module
POWER SUPPLY
Power
Adapter
Reverse
Protection
Voltage
Regulators
Power LED
MONITORING UNIT
Vibration
Sensor
Temperature
Alarm
USB to UART Interface
USB Port
Converter
IC
UART
Interface



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Ingens Tech Private Limited | For Students Use Only | All Rights Reserved
www.ingenstech.com | IEEE Projects 2014 - 2015 abstracts | Final Year Projects
www.ingenstech.com
Software Tools
LPCXpresso IDE / MPALB IDE
EAGLE
Orcad
Labview
Embedded C

Hardware Required
ARM LPC11U67 / PIC18F45K22
GSM Module
Temperature Sensor
Vibration Sensor
PC Interface
Alarm




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Ingens Tech Private Limited | For Students Use Only | All Rights Reserved
www.ingenstech.com | IEEE Projects 2014 - 2015 abstracts | Final Year Projects