Professional Documents
Culture Documents
Month
Jun-11
Garments rejections
Finishing AQL audit failures
Final Inspection failures
Garments rejections
Jul-11
Aug-11
Average
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
1.08%
1.88%
0.69%
1.22%
0.92%
1.44%
4.29%
2.05%
1.56%
0.70%
1.40%
1.41%
1.72%
1.76%
2.52%
5.11%
17.29%
5.59%
25.69%
16.19%
23.15%
27.28%
47.24%
38.47%
37.41%
46.42%
42.01%
28%
30%
26%
32%
32%
0%
5%
0%
1.67%
0%
7%
6%
3%
8%
13%
3%
2%
3%
0%
4%
23%
12.14%
1.23%
4.21%
5.86%
1.56%
0.85%
3.80%
2.46%
5.66%
4.12%
8.96%
9.00%
12.68%
2.89%
7.20%
5.11%
Mar-12
Apr-12
No of Times submitted
No of Time rejected
27
27
27
1020136
1345401
1224270
End Line
Dec-10
Jan-11
Feb-11
Mar-11
391,405
Apr-11
381,490
May-11
351,750
AQL- Finishing
Finishing reject %
338,246
Trims Rejection
Fabric Reject.
671,310
Aug-11
980,214
Sep-11
804,337
Oct-11
1,929,770
Nov-11
854,287
Dec-11
946225
Jan-12
1179776
1075096
May-12
20,465
16,272
16,750
19,146
60,417
36,516
37,423
88,946
45,830
59268
73253
68286
70162
68586
56060
389550
376606
351799
335055
238682
315146
265826
586331
292540
328386
407419
368294
338712
437181
446991
18550
18080
13400
15955
11934
14800
14598
32311
23783
26623
31285
27438
35828
27777
29060
410000
430000
436000
276777
348348
235195
302954
589049
512307
555000
725928
277065
256121
342150
407285
28771
28138
27419
No of qtys checked
14100
33789
24190
28307
51221
45762
61500
65993
25187
21081
14972
25012
1408000
902892
1317924
1349712
2314200
1165600
1377760
1702292
1445988
1470076
368587
324134
9011
4514
13399
8436
14065
5070
5961
6815
4721
4333
3919
3198
No. of Audit
2000
1904
1987
998
1019
1088
987
1967
803
1098
1510
1528
1150
1962
2059
No. of Fails
297
300
304
182
305
205
150
317
231
297
395
369
380
584
451
No. of Audit
744
797
907
804
715
576
661
1096
525
746
818
657
795
1173
1116
No. of Fails
138
143
161
139
40
148
153
299
248
287
306
305
334
329
332
35
26
24
17
20
27
18
31
53
38
58
57
72
410000
430000
436000
276777
348348
235195
302954
589049
512307
555000
725928
277065
256121
342150
407285
1045
31230
9864
76832
13582
57165
6599
2518
11783
13101
16245
297360
339569
265419
352000
225723
329481
337428
571361
278266
365390
422177
361686
367578
457337
471901
No of qtys rejected
4946
5407
6100
3800
4250
2284
3090
8244
11943
7500
6599
2518
5140
6460
8136
No of qtys checked
15
12
96
26
30
18
18
18
18
18
No of qtys rejected
No of qty checked
10
19
12
28
15
11
12
10
13
No of qtys rejected
10
13
11
40%
20%
18%
Centerl Inspection
Feb-12
Defected qtys
Garments Rejection
Jul-11
No of qtys rejected
AQL- Sewing
Jun-11
50%
0%
33%
22%
16%
Month
Sample
Cct-11
Nov-11
Dec-11
Jan-12
No of Times submitted
No of Time rejected
Total Checked Qtys
1,929,770
4.61%
94.78%
854,287
5.51%
89.27%
292540
8.70%
80.58%
512307
5.36%
94.20%
946,225
8.13%
86.07%
328386
8.93%
77.14%
555000
6.26%
93.30%
1179776
8.11%
85.20%
407419
11.08%
74.12%
725928
6.21%
93.39%
7.68%
85.71%
9.09%
76.62%
0.40%
99.60%
0.91%
75.71%
In-Line
Total Defected qtys
88,946
586331
45,830
59,268
73253
End Line
AQL- Sewing
AQL- Finishing
Finishing reject %
Garments Rejection
(Unshipabel)
Trims Rejection
Fabric Reject.
32311
589049
23783
26623
51221
No of qtys checked
2314200
No of qtys rejected
14065
5070
5961
6815
No. of Audit
1967
803
1098
1510
No. of Fails
317
231
297
395
No. of Audit
1096
525
746
818
No. of Fails
299
248
287
306
27
18
31
36
45762
0.61%
99.39%
1165600
31285
61500
0.43%
99.57%
1377760
65993
0.43%
99.57%
1702292
30
589049
Defected qtys
76832
13.04%
67.53%
512307
2.65%
13582
1.44%
278266
74.49%
555000
0
10.30%
57165
4.29%
365390
63.82%
725928
6599
571361
No of qtys rejected
8244
11943
7500
2.05%
422177
6599
No of qtys checked
96
26
30
18
No of qtys rejected
No of qty checked
19
12
28
15
No of qtys rejected
1.56%
Month
Dec-10
Jan-11
Feb-11
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
83.84%
75.50%
67.00%
76.63%
67.53%
74.49%
63.82%
75.71%
75.87%
69.42%
79.28%
82.28%
81.40%
90.00%
83.84%
76.63%
75.50%
80.00%
75.71%
74.49%
75.87%
82.28%
81.40%
77.25%
78.24%
69.42%
67.53%
67.00%
70.00%
79.28%
63.82%
60.00%
50.00%
First pass yields
40.00%
30.00%
20.00%
10.00%
0.00%
0.00%
Oct-12
Nov-12
0.00%
Dec-10
Jan-11
Feb-11
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Dec-10
Month
Jan-11
Feb-11
x100
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Oct-12
Nov-12
35
26
24
17
20
27
18
31
53
38
58
57
72
67
117
43
29
10
0.0%
0.0%
0.0%
0.0%
5.0%
0.0%
0.0%
7.4%
5.6%
3.2%
7.5%
13.2%
3.4%
1.8%
2.8%
0.0%
4.3%
23.3%
0.0%
#DIV/0!
#DIV/0!
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
7.4%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
#DIV/0!
#DIV/0!
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
#DIV/0!
#DIV/0!
0.25
0.2
No of Inspection Rejected-1st time %
0.15
0.1
0.05
No of Inspection Rejected-3rd time %
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0
Dec-10
Jan-11
Feb-11
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Oct-12
Nov-12
Month
Jan-11
Feb-11
Mar-11
Apr-11
May-11
Jun-11
Jul-11
No of Inspection Rejected
No.of Final-Insp. Conducted
Aug-11
x100
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Oct-12
Nov-12
50.0%
0.0%
33.3%
22.2%
15.8%
40.0%
0.0%
20.0%
18.2%
0.0%
27.8%
20.7%
0.0%
0.0%
0.0%
0.6
0.5
0.4
0.3
No of Inspection Rejected-1st time %
0.2
0.1
0
Dec-10
Jan-11
Feb-11
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Oct-12
Nov-12
In Line Defective %
Total Defected qtys
Total Checked Qtys
In Line Defective %
Dec-10
Month
Jan-11
Feb-11
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
x100
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Oct-12
Nov-12
391,405
381,490
351,750
338,246
671,310
980,214
804,337
1,929,770
854,287
946,225
1,179,776
1,075,096
1,020,136
1,345,401
1,224,270
948,319
1,051,039
289,240
3,340,962
963,868
818,322
20,465
16,272
16,750
19,146
60,417
36,516
37,423
88,946
45,830
59,268
73,253
68,286
70,162
68,586
56,060
38,851
41,633
18,596
88,872
85,156
45,250
5.23%
4.27%
4.76%
5.66%
9.00%
3.73%
4.65%
4.61%
5.36%
6.26%
6.21%
6.35%
6.88%
5.10%
4.58%
4.10%
3.96%
6.43%
2.66%
8.83%
5.53%
In Line Defective %
10.00%
9.00%
8.83%
9.00%
8.00%
6.88%
7.00%
6.26%
5.66%
6.00%
6.43%
6.35%
5.53%
5.36%
5.23%
4.76%
5.00%
6.21%
4.65%
4.27%
5.10%
4.61%
4.58%
4.10%
3.73%
4.00%
3.96%
2.66%
3.00%
2.00%
1.00%
0.00%
Dec-10
Jan-11
Feb-11
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Oct-12
Nov-12
Dec-10
Jan-11
Feb-11
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
x100
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
Jul-12
Aug-12
Sep-12
Oct-12
Nov-12
351799
335055
238682
315146
265826
586331
292540
328386
407419
368294
338712
437181
446991
341900
377750
156747
418386
331468
18550
18080
13400
15955
11934
14800
14598
32311
23783
26623
31285
27438
35828
27777
29060
15561
15592
7251
19948
17174
21463
4.76%
4.80%
3.81%
4.76%
5.00%
4.70%
5.49%
5.51%
8.13%
8.11%
7.68%
7.45%
10.58%
6.35%
6.50%
4.55%
4.13%
4.63%
4.77%
5.18%
7.44%
8.11%
7.68%
7.45%
7.44%
6.35%
6.00%
4.00%
Jun-12
376606
4.76%
May-12
389550
4.80%
4.76%
5.00%
5.49%
4.70%
6.50%
5.51%
4.55%
3.81%
4.13%
4.63%
4.77%
5.18%
2.00%
0.00%
Dec-10 Jan-11 Feb-11 Mar-11 Apr-11 May-11 Jun-11
Jul-11
Aug-11 Sep-11 Oct-11 Nov-11 Dec-11 Jan-12 Feb-12 Mar-12 Apr-12 May-12 Jun-12
Jul-12
288479
Month
Dec-10
Jan-11
Feb-11
Mar-11
Apr-11
May-11
No of qtys checked
No of qtys rejected
Cut Panel Inspection Rejection %
0.50%
0.36%
0.58%
No of qtys checked
x100
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Oct-12
1408000
902892
1317924
1349712
2314200
1165600
1377760
1702292
1445988
1470076
368587
324134
384342
395830
164606
433991
79808
9011
4514
13399
8436
14065
5070
5961
6815
4721
4333
3919
3198
4154
4990
2547
4879
0.64%
0.50%
1.02%
0.63%
0.61%
0.43%
0.43%
0.40%
0.33%
0.29%
1.06%
0.99%
1.08%
1.26%
1.55%
1.12%
0.00%
1.55%
1.60%
1.40%
1.26%
1.20%
1.06%
1.02%
1.00%
0.80%
0.60%
0.58%
0.50%
0.64%
0.63%
0.61%
0.50%
0.43%
0.36%
0.40%
1.12%
1.08%
0.99%
0.43%
0.40%
0.33%
0.29%
Feb-12
Mar-12
0.20%
0.00%
0.00%
Dec-10
Jan-11
Feb-11
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Oct-12
Month
Jan-11
Feb-11
No. of Audit
AQL Audit Fails
at Sewing
section
No. of Fails
AQL Audt
sewing fail %
x100
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Oct-12
Nov-12
2000
1904
1987
998
1019
1088
987
1967
803
1098
1510
1528
1150
1962
2059
1673
2357
1193
2249
297
300
304
182
305
205
150
317
231
297
395
369
380
584
451
285
511
280
610
14.85%
15.76%
15.30%
18.24%
29.93%
18.84%
15.20%
16.12%
28.77%
27.05%
26.16%
24.15%
33.04%
29.77%
21.90%
17.04%
21.68%
23.47%
27.12%
#DIV/0!
#DIV/0!
33.04%
29.93%
30.00%
29.77%
28.77%
27.05%
27.12%
26.16%
24.15%
25.00%
23.47%
21.90%
20.00%
18.84%
18.24%
14.85%
15.00%
15.76%
15.30%
Apr-11
May-11
21.68%
15.20%
17.04%
16.12%
10.00%
5.00%
0.00%
0.00%
Oct-12
Nov-12
0.00%
Dec-10
Jan-11
Feb-11
Mar-11
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Dec-10
Jan-11
Feb-11
x100
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Oct-12
Nov-12
No. of Audit
744
797
907
804
715
576
661
1096
525
746
818
657
795
1173
1116
1009
1330
729
990
No. of Fails
138
143
161
139
40
148
153
299
248
287
306
305
334
329
332
267
430
230
247
AQL Audit
Finishing fail -
18.55%
17.94%
17.75%
17.29%
5.59%
25.69%
23.15%
27.28%
47.24%
38.47%
37.41%
46.42%
42.01%
28.05%
29.75%
26.46%
32.33%
31.55%
24.95%
#DIV/0!
#DIV/0!
47.24%
46.42%
45.00%
42.01%
38.47%
40.00%
37.41%
35.00%
30.00%
25.69%
25.00%
18.55%
20.00%
17.94%
17.75%
28.05%
27.28%
32.33%
29.75%
31.55%
26.46%
24.95%
23.15%
17.29%
15.00%
10.00%
5.59%
5.00%
0.00%
Dec-10
Jan-11
Feb-11
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
0.00%
0.00%
Oct-12
Nov-12
Fabric Rejection %
Dec-10
Month
Jan-11
Feb-11
Mar-11
Apr-11
No of qty checked
No of qtys rejected
Fabric Rejection %
May-11
Jun-11
Jul-11
Aug-11
Sep-11
x100
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Oct-12
Nov-12
10
19
12
28
15
11
12
10
13
16
13
10
24
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
7.14%
6.67%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0
0
#DIV/0!
#DIV/0!
Fabric Rejection %
8.00%
7.00%
6.00%
5.00%
0.00%
4.00%
0.00%
7.14%
3.00%
6.67%
2.00%
1.00%
0.00%
0.00%
Dec-10 Jan-11 Feb-11 Mar-11 Apr-11 May-11 Jun-11
Trim Rejection =
Month
Dec-10
Jan-11
Feb-11
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
x100
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Oct-12
Nov-12
No of qtys checked
15
12
96
26
30
18
18
18
18
18
23
17
16
30
No of qtys rejected
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
7.29%
0.00%
0.00%
5.56%
0.00%
5.56%
0.00%
5.56%
0.00%
0.00%
0.00%
3.33%
Trim Rejection
Trim Rejection
8.00%
7.29%
7.00%
6.00%
5.56%
5.00%
0.00%
4.00%
0.00%
3.00%
0.00%
5.56%
0.00%
2.00%
5.56%
0.00%
3.33%
0.00%
1.00%
0.00%
0.00%
Dec-10 Jan-11
0.00%
0.00%
0.00%
0.00%
Jul-11
0.00%
0.00%
Jul-12
0.00%
0.00%
#DIV/0!
0
0
#DIV/0!
Month
Jan-11
Feb-11
No of qtys rejected
Garments Rejection
(Un-shipable) %
No of qtys rejected
Total cut Qty
x100
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Oct-12
Nov-12
297360
339569
265419
352000
225723
329481
337428
571361
278266
365390
422177
361686
367578
457337
471901
373382
394130
164621
433439
4946
5407
6100
3800
4250
2284
3090
8244
11943
7500
6599
2518
5140
6460
8136
6569
9936
8408
4879
1.66%
1.59%
2.30%
1.08%
1.88%
0.69%
0.92%
1.44%
4.29%
2.05%
1.56%
0.70%
1.40%
1.41%
1.72%
1.76%
2.52%
5.11%
1.13%
#DIV/0!
#DIV/0!
5.11%
5.00%
4.29%
4.00%
3.00%
2.52%
2.30%
2.00%
1.66%
1.08%
0.69%
1.72%
1.56%
1.44%
1.00%
2.05%
1.88%
1.59%
0.92%
1.40%
1.41%
Mar-12
Apr-12
1.76%
1.13%
0.70%
0.00%
0.00%
Oct-12
Nov-12
0.00%
Dec-10
Jan-11
Feb-11
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Month
Jan-11
Feb-11
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
x100
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Oct-12
Nov-12
410000
430000
436000
276777
348348
235195
302954
589049
512307
555000
725928
277065
256121
342150
407285
400700
417270
385731
964005
312090
28771
28138
27419
14100
33789
24190
28307
51221
45762
61500
65993
25187
21081
14972
25012
21136
33482
22584
23191
19721
19725
7.02%
6.54%
6.29%
5.09%
9.70%
10.29%
9.34%
8.70%
8.93%
11.08%
9.09%
9.09%
8.23%
4.38%
6.14%
5.27%
8.02%
5.85%
2.41%
6.32%
8.12%
242780
11.08%
9.70%
10.00%
10.29%
9.34%
8.70%
8.00%
7.02%
6.54%
9.09%
8.93%
9.09%
8.23%
6.29%
6.00%
8.12%
8.02%
6.14%
6.32%
5.85%
5.27%
5.09%
4.38%
4.00%
2.41%
2.00%
0.00%
Dec-10
Jan-11
Feb-11
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Oct-12
Nov-12
Dec-10
Month
Jan-11
Feb-11
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
x100
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
589,049
512,307
555,000
725,928
277,065
256,121
342,150
407,285
400,700
417,270
385,731
964,005
312,090
1,045
31,230
9,864
76,832
13,582
57,165
6,599
2,518
11,783
13,101
16,245
14,413
22,451
12,751
16,622
0.30%
13.28%
3.26%
13.04%
2.65%
10.30%
0.91%
0.91%
4.60%
3.83%
3.99%
3.60%
5.38%
3.31%
1.72%
0.00%
0.00%
Finishing Defect %
13.04%
12.00%
10.30%
10.00%
8.00%
5.38%
6.00%
4.60%
4.00%
3.83%
3.26%
3.99%
3.60%
3.31%
2.65%
1.72%
2.00%
0.30%
0.91%
0.91%
Jan-12
Feb-12
0.00%
0.00%
Oct-12
Nov-12
0.00%
Dec-10
Jan-11
Feb-11
Mar-11
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
Nov-12
302,954
Finishing Defect %
13.28%
Oct-12
235,195
Defected qtys
14.00%
Sep-12
348,348
Oct-11
Nov-11
Dec-11
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
242,780