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PLANT DETIALS

STEEL MELTING SHOP


1 20 ton induction furnace with 7500 KW
2 Continuous casting machine 6/11(For both furnace)
3 Second 20 ton furnace is under commissioning stage
4 Pollution control measures(Thermax india ltd) for both furnace
5 110 kv substation capacity suitable for 2nos x 25 MVA Transformer
6 Present 25 mva transformer installed for two furnace and rolling mill & proposed new unit
7 Fully automatic scarp bailing machine
8 5 Nos Extra heavy duty imported cranes up to 50T
9 4nos of 5 lakhs litres capacity ground water tank
10 2 lakhs litter overhead tank
11 Installed billet making capacity -1,30,000 MT
12 Shed area 102meterx200 meter with 4 bay (height of 27 mts, beam size.75x175x75cm thickness
3.3cm
Approximate structural weight of the building 20 000 m T
13 Scrap transferring trolley.
14 Spare ladles & arrangements
15 Space for foundry
16 Conveying mechanism
17 Goods Transporting vehicle
18 Air & water interlinked pipeline with all units.
19 D M water plant
20 Transformers capacity- 25000 KVA, 9000 KVA, 1250 KVA * 2 Nos
21 ABB make HT brakers & HT Control panels



22 Fully automatic power factor control mechanism
23 725 kva caterpillar make generator
24 Full fledged water cooling system designed for two furnaces
25 Spacious and advanced stores with full spare 36300 sq ft
26 Row material go down 3 nos 3x3000 sq ft
27 Advanced lab with spectrometer
28 Power management systems
29 Administrative buildings
30 Safety arrangements


CONTINOUS ROLLING MILL
1 Fully automatic wire rod mill with 4 stands of plain coiler (SWEDEN) to 6 mm
Wire rod machine with speed of 37 m/s
2 Fully automatic Rolling Mills to roll 08mm to 32mm dia TMT
3 2 nos of EOT CRANES (02 Nos.) and a Gantry crane
4 2nos Fully automatic cooling bed 48 mts and 70 mts
5 Oil pre heating furnace capacity 40 T
6 Transporting facility with rail
7 2 nos Weighing bridges 100 Ton and 50 Ton
8 Fully mechanized workshop
9 Store with full spares
10 Transformers capacity 4000 KVA & 1600 KVA





11 1500 HP motor roughing mill.20 with 7 pass
12 Intermediate mills 800HP, 800HP, 500 HP with 12 stand
13 2nos 200 kw dc motor with ABB makedrive. 4 stand
14 Sufficient high pressure & low pressure pumps and cooling towers for wire rod and TMT
15 TMT box with water cooling system
16 We are using ABB drives & PLC for automation
17 Coil fingering machine
18 Furnace Oil tank 140 kL
19 Sufficient shed area 100000 sq.ft (50x175cm x 50cm size beam , 17 m height)
Approximate weight of the structural 7000 T
20 Emergency power back up arrangements
21 Harmonics controlling mechanism
22 2 Air compressors with 04 receiving tanks
23 ISI / ISO standard lab
24 Installed capacity of the rolling mills is 1,20,000 MT/annum
25 In built Technical staff office with rest room
ADDITIONAL FACULTY
Proposed shed with EOT crane for sheet manufacturing unit 23000 sq.ft
Proposed shed for re rolling mill 10000 sq.ft


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