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Xstrata Technology

10 th Floor, 700 West Pender St, Vancouver, BC, V6C 1G8


Telephone: +1 604-699-6400 Facsimile: +1 604-689-4719 www.xstratatech.com






XSTRATA TECHNOLOGY



EQUIPMENT SPECIFICATION PMC14-XT-SP0012


ISAMILL PLATFORMS, STEELWORK, WALKWAYS &
HANDRAILS
FOR CONSTANCIA REGRIND PLANT






Revision Date
Revised
Description/Comment Signatures
Originator Checked Apprvd
1 12-SEP-2012 Issued for Enquiry K. Kaminski


0 17 Oct 2012 Issue for construction K. Kaminski








EQUIPMENT SPECIFICATION
ISAMILL PLATFORMS, STEELWORK, WALKWAYS &
HANDRAILS
FOR CONSTANCIA REGRIND PLANT
Specification No.

PMC14-XT-SP0012
Rev No.

B

Xstrata Technology

PMC14-XT-0012 12 SEP 12 Page 2 of 6


TABLE OF CONTENTS

1.0 SCOPE OF SPECIFICATION .................................................................................................................. 3
2.0 GENERAL REQUIREMENTS ................................................................................................................. 3
2.1 GENERAL ............................................................................................................................................... 3
2.2 COMPLETENESS OF SUPPLY ........................................................................................................................ 3
3.0 XSTRATA SPECIFICATIONS AND SPECIAL INSTRUCTIONS ................................................................ 3
3.1 PMA-XT-SP0009 REV0 - QUALITY ASSURANCE REQUIREMENTS FOR PROCURED ITEMS ........................................ 3
3.2 PMA-XT-SP0010 REV0 - PACKING AND LOADING REQUIREMENTS .................................................................. 4
3.3 PMA-XT-SP0012 REV0 - SURFACE PREPARATION AND PROTECTIVE COATING REQUIREMENTS .............................. 4
3.4 PMA-XT-SP0013 REV2 - APPROVED PROTECTIVE COATING SYSTEMS .............................................................. 4
3.5 PMA-XT-0-000-6-0003 REV1 - GENERAL FABRICATION NOTES .................................................................... 5
3.5.1 Structural Steelwork ..................................................................................................................................... 5
3.5.2 Shop Structural Details ................................................................................................................................. 5
3.6 PMA-XT-SP0025 REV 2 EQUIPMENT TAGGING................................................................................. ......... 5

EQUIPMENT SPECIFICATION
ISAMILL PLATFORMS, STEELWORK, WALKWAYS &
HANDRAILS
FOR CONSTANCIA REGRIND PLANT
Specification No.

PMC14-XT-SP0012
Rev No.

B

Xstrata Technology

PMC14-XT-0012 12 SEP 12 Page 3 of 6

1.0 SCOPE OF SPECIFICATION
This specification sets out the minimum requirements for the supply, detailed shop
drawings, fabrication and shop assembly where required, application of protective
coatings, packing and loading of the Platform Structure for the CONSTANCIA Regrind
Plant.
2.0 GENERAL REQUIREMENTS
2.1 General
The Fabricator shall consider the specified performance requirements for this structure and
where no fabrication method has been specified, use their most effective fabrication
methods to construct this structure.
2.2 Completeness of Supply
All members shall be supplied complete and operational except as specifically excluded,
and shall include all necessary accessories and the incorporation of all miscellaneous
material, minor parts and other such items, whether or not the items are specified,
where it is clearly the intention that they should be supplied or where they are obviously
required and necessary to complete and commission the equipment.
3.0 XSTRATA SPECIFICATIONS AND SPECIAL INSTRUCTIONS
Refer to the listing below for the specifications that shall be used for the construction of
the Platform Structure the bullet point items shown below each specification indicate
where there are deviations from the standard specification or where additional items are
required for this particular piece of equipment.
Should any components of the fabrication not be covered by the XT specifications listed
below, then, these components should, as a minimum, comply with the latest issues,
addenda and supplements of the relevant Peruvian Standards, Regulations or Statutory
Codes.
3.1 Quality Assurance Requirements for Procured Items - PMA-XT-SP0009 Rev 0
Quality plan Level B Partial Traceability shall be used.
The following are additional documents required for Quality Plan Level B traceability:
1. Manufacturers certificates of compliance with the relevant standards shall be
supplied for all steel used in the fabrication of the structural members. Test
certificates shall be supplied as required in PMA-XT-SP0009. Any steel for
which compliance certificates cannot be supplied will be liable for rejection.
2. Welding Procedure Qualification Records
3. Dimensional Verification Records
XT and the End user maintain the right to perform quality inspection visits at the
manufacturers facilities at any reasonable time.
All quality related documentation must be made available to XT for review when
requested.

EQUIPMENT SPECIFICATION
ISAMILL PLATFORMS, STEELWORK, WALKWAYS &
HANDRAILS
FOR CONSTANCIA REGRIND PLANT
Specification No.

PMC14-XT-SP0012
Rev No.

B

Xstrata Technology

PMC14-XT-0012 12 SEP 12 Page 4 of 6

The manufacturer shall provide XT with 6 working days advance notice before the
occurrence of every Hold point (H) and Witness point (W).
The manufacturer shall have a current, audited Quality Control and Assurance program
meeting the requirements of ISO9000 series and/or ASME quality program specifications.
Welding shop and operators, equipment, materials and methods employed on the Work
are certified in accordance with AWS 1.1. Certification of such qualification must be
made available 2 weeks prior to commencing work. Where welding is required using
special techniques, ensure certification is to include the welding of such metals and using
such techniques.
Weld inspectors must be AWS, or ISO certified.
The manufacturer shall submit the following, within one week of contract award, for XT
review and approval:
o ITPs, weld procedures and welder qualification records.
o Name of the person responsible for the inspection and testing.
o Name of the person responsible for the implementation of the manufacturers
Quality Assurance program.
o Qualification papers for all welding and non destructive examination personnel.
3.2 PMA-XT-SP0010 Rev 0 - Packing and Loading Requirements
As materials are to be painted, care must be taken, during the packing, so that the
transportation, offloading and storage, do not damage the protective coatings.
The Handrails, Kickboards and Stanchions are to be painted after hot dipped galvanizing
and must be packed with carpet , conveyor belting or similar to minimize damage.
The Contractor is to prepare a detailed packing list, detailing all the equipment being
shipped.
The required Craneage, Forklifts, plus Labour including Riggers and Dogmen etc to load all
this equipment is to be supplied by the Contractor.
Transport will be provided by others and load securing and restraints, once equipment is
loaded will be the responsibility of others.
3.3 PMA-XT-SP0012 Rev 0 - Surface Preparation And Protective Coating Requirements
No deviations to this specification.
3.4 PMA-XT-SP0013 Rev 2 - Approved Protective Coating Systems
All grating, handrails, kickboards and stanchions must be galvanized according to ASTM
A123-09.
After galvanizing, all handrails, kickboards, and stanchions shall be painted to System 8,
AS2700-Y14 Golden Yellow (RAL1004-Golden Yellow).
All structural steel is to be painted according to System 16, AS2700-N52 Mid Grey
(RAL7005- Mouse Grey).

EQUIPMENT SPECIFICATION
ISAMILL PLATFORMS, STEELWORK, WALKWAYS &
HANDRAILS
FOR CONSTANCIA REGRIND PLANT
Specification No.

PMC14-XT-SP0012
Rev No.

B

Xstrata Technology

PMC14-XT-0012 12 SEP 12 Page 5 of 6

3.5 General Fabrication Notes - PMA-XT-0-000-6-0003
3.5.1 Structural Steelwork
The notes on drawing no.: 12-VA-0091-S-0100 supersede the relevant section of PMA-
XT-0-000-6-0003 (General Fabrication Notes Canada).
The project structural notes shall be used for all handrail, grating cutout and stair tread
detailing- refer to Ausenco drawings 2172-3000-S-0001 to 2172-3000-S-0035.
All steel shapes, plates and bars used in fabricating this structure must be Plain Carbon Steel
to ASTM A572, Grade 50.
Fabrication will be done in accordance with AISC 303-05 Code of Standard Practice for Steel
Buildings and Bridges, and AISC 360-05 Specification for Structural Steel Buildings.
General Welding requirements deviate as follows:
Welding shall be done to AWS D1.1.
All Welds are to be tested in accordance with AWS D1.1 to the following extent:
o All welding shall be subject to 100% close visual inspection and 10%radiographic
testing. The selection of the joints for radiographic testing shall be done by XT.
Should the inspections reveal unacceptable weld defects, then the contractor shall
be responsible for all the necessary rework, including retesting.
Acceptance criteria will be in accordance with AWS D1.1.
All Lifting Lugs (any lug with a W.L.L or S.W.L. rating) shall be welded by means of full
penetration butt welds. In addition to the visual inspection of the welds, these butt
welds must be tested to the following extent:
Additional 100% ultrasonic testing.
Acceptance criteria will be in accordance with AWS D1.1

3.5.2 Shop Structural Details
Shop Structural Detail Drawings shall provide all cleats and holes for fixing structural
members whether shown or not on the Design Drawings.
3.6 PMA-XT-SP0025 Rev 2 Equipment Tagging
Each structural member shall be allocated a unique mark number during detailing of
structural members, which shall be used in all related schedules and documents. These
mark numbers shall be arranged in a logical sequence to assist identification and location
of members.
The mark for each member shall be stamped in alphanumeric characters 3/8 high.
Small items such as shims shall be securely wired together and tagged. The tag shall bear
all the necessary marking information.
Beams shall be marked on the web at the north-west end.
Columns shall be marked on the north face, approximately 300mm above the base plate.
Horizontal bracing shall be marked on the north end.

EQUIPMENT SPECIFICATION
ISAMILL PLATFORMS, STEELWORK, WALKWAYS &
HANDRAILS
FOR CONSTANCIA REGRIND PLANT
Specification No.

PMC14-XT-SP0012
Rev No.

B

Xstrata Technology

PMC14-XT-0012 12 SEP 12 Page 6 of 6

Vertical bracing shall be marked at the top.

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