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World Leader in Thermal Energy Storage Systems

THERMAL ENERGY
STORAGE (TES)
for
Air Conditioning
&
Industrial Refrigeration

World Leader in Thermal Energy Storage Systems

cristopia Energy Systems


Head Office & Factory (French Riviera)

World Leader in Thermal Energy Storage Systems

cristopia Energy Systems


Developed an original energy storage technology (STL) since 1982
Subsidiary of CIAT Group since 1988

LOCATION
Head office & factory in Vence (French Riviera)
Asian Office in Kuala Lumpur (Malaysia)

WORLD-WIDE REPRESENTATION
Distributors of CRISTOPIA technology in more than 25 countries

LICENCE AGREEMENTS
in Japan : Mitsubishi Corporation
in India : Cristopia Energy Systems India Private Ltd. (Joint Venture)
in China : Hangzhou CIAT Refrigeration Equipments Co. Ltd
More than 1 500 references in 25 countries - 10 millions of kWhthermal daily shifted
500 MWelec saved

World Leader in Thermal Energy Storage Systems

cristopia engineering
An efficient technology adapted to customer needs
A team of engineer dedicated:
technical assistance for designing
adaptation for each project
Regulation and remote control system to optimized
operation of the system
Technical assistance during the construction and
commissioning
Management and optimization of your system performances

A unique know-how in R&D in Thermal Energy


Storage systems

World Leader in Thermal Energy Storage Systems

INTERNATIONAL NETWORK

European Union
Asia
France + DOM
North America
Other: Middle East,
South America,

World Leader in Thermal Energy Storage Systems

INTERNATIONAL PRODUCTION
Japan, India, China

World Leader in Thermal Energy Storage Systems

WHY STORE
ENERGY?

World Leader in Thermal Energy Storage Systems

kW of refrigeration

TRADITIONAL SOLUTION

1 000

PCHILLER
=
Pmax

D a ily C o n s u m p tio n

800
600
400
200
0
1

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

H o u rs

World Leader in Thermal Energy Storage Systems

THERMAL ENERGY STORAGE SOLUTION

kW of refrigeration

PEAK SHAVING

1000
800

PCHILLER
=
30 to 60 %
of Pmax

Discharge
Direct Production
Charge

600
400
200
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Hours

World Leader in Thermal Energy Storage Systems

kW of refrigeration

TRADITIONAL SOLUTION
1 000

D a ily C o n s u m p tio n

800
600
400
200
0
1

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

H o u rs

THERMAL ENERGY STORAGE SOLUTION


kW of refrigeration

Off-Peak Electricity (Time Of Day)


1 000
800

Discharge
Direct Production
Charge

600
400
200
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Hours

World Leader in Thermal Energy Storage Systems

kW of refrigeration

TRADITIONAL SOLUTION
1 000

D a ily C o n s u m p tio n

800
600
400
200
0
1

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

H o u rs

THERMAL ENERGY STORAGE SOLUTION


kW of refrigeration

Reduced Installed Capacity + Time Of Day


1 000
800

Discharge
Direct Production
Charge

600
400
200
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Hours

World Leader in Thermal Energy Storage Systems

kW of refrigeration

TRADITIONAL SOLUTION
1 000

D a ily C o n s u m p tio n

800
600
400
200
0
1

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

H o u rs

THERMAL ENERGY STORAGE SOLUTION


Total Storage
kW of refrigeration

D is c h a r g e
C ha rg e

1000
800
600
400
200
0
1

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

H o urs

World Leader in Thermal Energy Storage Systems

kW of refrigeration

TRADITIONAL SOLUTION
1 200
1 000

Back-up

800
600
400
200
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Hours

THERMAL ENERGY STORAGE SOLUTION


kW of refrigeration

Back-Up or Short Occupancy Application


1200
1000
800

Discharge
Charge

600
400
200
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Hours

World Leader in Thermal Energy Storage Systems

Energy Management With


Reduce

cristopias TES

chiller size by 30 to 70%


use of refrigerant
cooling towers by 40 to 80%
electrical supply & distribution (transformer size)
chiller short cycling
maintenance cost
running cost
noise level
CO2, SO2, NOx emissions
electricity charges: demand charge (kW) and energy cost (kWh)

World Leader in Thermal Energy Storage Systems

Energy Management With


Increase

cristopias TES

cooling capacity from existing plant


electrical & plant utilisation
equipment life
efficiency and reliability
the control of your system

Additional benefits
avail yourself to a back-up system
shift cooling load from peak hours to off-peak period
energy savings

World Leader in Thermal Energy Storage Systems

cristopia
THERMAL ENERGY STORAGE BY LATENT HEAT
AIR CONDITIONING

INDUSTRIAL REFRIGERATION

BACK-UP

For a better management and use of electricity


For a better environment

World Leader in Thermal Energy Storage Systems

AIR CONDITIONING

Office buildings, hotels


Hospitals, banks
Conference centres
Museums
Airports
Supermarkets, department stores
Sports centres
Theatres, cinemas, TV studios

and back-up

World Leader in Thermal Energy Storage Systems

INDUSTRIAL REFRIGERATION
Dairy and food industries
Bottling plants
Slaughter houses, meat industries

Cold storage, central kitchens


Breweries
Laboratories, pharmaceutical industries
Chemical plants, refineries
Computing rooms

and back-up

World Leader in Thermal Energy Storage Systems

BACK-UP
Computer rooms
Clean rooms
Cold storage
chemical
explosive
Theatres, cinemas, TV studios
Industrial processes
chemical
pharmaceutical
Telephone exchanges

World Leader in Thermal Energy Storage Systems

HOW IS ENERGY
STORED ?

World Leader in Thermal Energy Storage Systems

HOW IS ENERGY STORED ?


SENSIBLE HEAT : water or glycol
low density of storage: water = 6-10 kWh/m3
high volume and weight
high thermal losses
LATENT HEAT : PCM (salt hydrates / eutectics)
high density of storage: PCM = 93 kWh/m3
reduced tank size (6-10 times smaller)
energy released at constant temperature

cristopia = LATENT HEAT STORAGE

World Leader in Thermal Energy Storage Systems

Concept of the Technology Developed by

cristopia

Standard products: nodules


PCM: large range of temperatures
Encapsulation of PCM in small elements: spheres
Spheres manufactured with plastic material by blow
moulding
Easy filling of nodules in tank: reduced manpower

Customized tank:
Standard tank: black steel or concrete
Tank designed according to site requirements
Tank manufactured locally

World Leader in Thermal Energy Storage Systems

cristopia STL SYSTEM


z

tank

(made to measure according to site


requirement)

Plug

nodules

Air pocket
Phase Change
Material (PCM)
Advanced polyolefines blend shell

World Leader in Thermal Energy Storage Systems

THE NODULE

Polyolefines material : chemically neutral towards eutectics and heat transfer fluid
Controlled thickness : no migration of the heat transfer fluid
Cap ultrasonically welded
External diameter : 77 mm Low temperature applications
98 mm

Air conditioning & industrial refrigeration

Large heat exchange surface


77 mm : 1 m2/kWh stored
98 mm : 0.6 m2/kWh stored

Useful number of nodules per m3


77 mm : 2 548
98 mm : 1 225

Plug
Air pocket
Phase Change
Material (PCM)
Advanced polyolefines blend shell

World Leader in Thermal Energy Storage Systems

HORIZONTAL TANK

World Leader in Thermal Energy Storage Systems

VERTICAL TANK

World Leader in Thermal Energy Storage Systems

BURRIED TANK

World Leader in Thermal Energy Storage Systems

CONCRETE
TANK

World Leader in Thermal Energy Storage Systems

CONCRETE TANK

World Leader in Thermal Energy Storage Systems

STL CHARACTERISTICS
Nodule
type
SN.33
SN.29
SN.26
SN.21
SN.18
AN.15
AN.12
AN.10
AN.06
AN.03
AC.00
AC.27

Phase change Latent heat


temperature
Ql
(C)
(kWh/m3)
- 33.0
44.6
- 28.9
39.3
- 26.2
47.6
- 21.3
39.4
- 18.3
47.5
- 15.4
46.4
- 11.7
47.7
- 10.4
49.9
- 5.5
44.6
- 2.6
48.3
0
48.4
+ 27
44.5

Data for 1 m3 of tank

Total Energy
Stored
(kWh/m3)
55
to
65
kWh
i.e.
16
to
18
ton-hours

World Leader in Thermal Energy Storage Systems

ADVANTAGES of the STL Technology

Large know-how based on more than 20 years of experience


System manufactured automatically with a high level of quality control
Storage temperatures adapted to usage (from -33C to +27C)
Static system
Closed system with high service pressures allowed (up to 10 bars)
Low pressure drop (standard value: 2.5 mWG)
Adaptability to the site: flexibility for the tank design (vertical, )
Very high density of energy per m2 (up to 1400 kWh/m2 i.e. ~ 400
Ton-hours/m2)
Very high density of energy per m3: 55-65 kWh/m3 i.e. ~ 17 Tonhours/m3
High cooling capacity in charge and discharge modes
Optimized time to store due to a high exchange surface
Eco-friendly system
More than 1,500 references worldwide

World Leader in Thermal Energy Storage Systems

THE SYSTEM

Chiller
STL
PHE
Expansion device
Pumps, valves
Control

World Leader in Thermal Energy Storage Systems

STORAGE

World Leader in Thermal Energy Storage Systems

PEAK SHAVING
Discharge only

World Leader in Thermal Energy Storage Systems

PEAK SHAVING
Chiller + STL

World Leader in Thermal Energy Storage Systems

EXAMPLE OF MEASUREMENT

World Leader in Thermal Energy Storage Systems

CHARGE

World Leader in Thermal Energy Storage Systems

DISCHARGE
Time of day

World Leader in Thermal Energy Storage Systems

DISCHARGE: Peak Shaving

World Leader in Thermal Energy Storage Systems

HYDRAULIC SCHEMATICS

World Leader in Thermal Energy Storage Systems

PARALLEL

World Leader in Thermal Energy Storage Systems

PARALLEL

World Leader in Thermal Energy Storage Systems

SERIES Upstream

World Leader in Thermal Energy Storage Systems

SERIES Upstream

World Leader in Thermal Energy Storage Systems

SERIES Downstream

World Leader in Thermal Energy Storage Systems

SERIES Downstream

World Leader in Thermal Energy Storage Systems

DESIGN OF THE SYSTEM


Stockaid

World Leader in Thermal Energy Storage Systems

HOW TO DESIGN A STL?


Make the histogram of the design day needs
Calculate the daily consumption
Selection of the storage temperature ( Nodules type) regarding the operating
temperature of the system
Definition of the chiller capacity
Calculation of the stored energy
Calculation of the storage volume
Selection of the STL
Checking of the discharge capacity
Checking of the charge capacity

World Leader in Thermal Energy Storage Systems

OPTIMISATION
First calculation: find the minimum chiller capacity
Many solutions:
Chiller capacity
STL volume

Optimization of the solution according to the needs:

Electrical capacity available


Back up system
Limitation of the cooling towers
Capital cost
Exploitation cost

World Leader in Thermal Energy Storage Systems

STLs sizing with Stockaid

World Leader in Thermal Energy Storage Systems

STLs sizing: Data

World Leader in Thermal Energy Storage Systems

Case study: initial data


Operating temperatures: 7/12C
PHE
Objectives: reduce the chiller capacity and
operating cost
Strategy of use :
Peak shaving

World Leader in Thermal Energy Storage Systems

STLs sizing with Stockaid

World Leader in Thermal Energy Storage Systems

cristopia expertise:
CristoControl
CristoPak

World Leader in Thermal Energy Storage Systems

CristoControl

B.M.S.

CHILLER

CRISTOPIA
Web Server

Internet

CristoControl
USER

www.cristocontrol.com

World Leader in Thermal Energy Storage Systems

CristoControl
Control of the primary loop
All TES strategies
Optimization of the STL
discharge to maximize the
savings
Internet connection
Remote management
E-reporting
Preventive maintenance
Performance guarantee

World Leader in Thermal Energy Storage Systems

CristoControl / STL - IN.10 - 20


(1 100 kWh / 320 T.H) - Carrefour (Nmes) - France - 2004

Cooling Capacity
400 kW at -6/-1C

STL IN.10 20
CristoControl

World Leader in Thermal Energy Storage Systems

CristoPak
We can only manage what we can measure!
CIAT LCM 2400
435 kW at 5/10C
270 kW at 5.8/-2.7 C

Transfer group: 750 kW


STL AC.00 27
CRISTOCONTROL
Remote management
E-reporting
Preventive maintenance

World Leader in Thermal Energy Storage Systems

CristoPak
Transfer Group
250 kW at 7/12C

STL AC.00 22
CristoControl

World Leader in Thermal Energy Storage Systems

CristoPak
Transfer Group
315 kW at 3/8C

STL IN.03 28
CristoControl

World Leader in Thermal Energy Storage Systems

CristoPak
Transfer Group
350 kW at 7/12C

STL AC.00 24
CristoControl

World Leader in Thermal Energy Storage Systems

CRISTOPIA Energy Systems


1 500 references in more
than 25 countries
10 000 000 kWh stored
(2 850 000 Ton.Hours)
500 MWelec saved
Airport, bank, hospital,
office building, department store,
central kitchen, computer room,
food industry, pharmaceutical plant,
chemical plant, ...

World Leader in Thermal Energy Storage Systems

cristopias Largest References


MM21 DCS, 1994 (Japan): STL-00-2200 (121 MWh)
Brussels Airport, 1995-2002 (Belgium): STL-AC.00-1050 (58 MWh)
Bangsar DCS, 1997 (Malaysia): STL-AC.00-1900 (105 MWh)
Lynwood Jail, 1998 (USA, CA): STL-AC.00-600 (33 MWh)
UKM University, 2000 (Malaysia): STL-AC.00-800 (44 MWh)
Tidel Park, 2000 (Chenna, India): STL-AC.00-1400 (77 MWh)
LA Main Jail Facility, 2001 (USA, CA): STL-AC.00-2626 (144 MWh)
Fiera Di Rimini, 2003 (Rimini, Italy): STL-AC.00-1100 (61 MWh)
AsiaWorld Expo, 2004 (Hong Kong, China): STL-AC.00-1404 (77
MWh)
KLCC, 2005 (Kuala Lumpur, Malaysia): STL-AC.00-3000 (165 MWh)

World Leader in Thermal Energy Storage Systems

AIRPORT Nice
France - 1983-2001
STL - AC.00 - 205 (11 300 kWh / 3 200 T.H)

World Leader in Thermal Energy Storage Systems

DCS MM21
Yokohama (Japan)
1994
2 STL - 00 - 1 100
(121 000 kWh
35 000 T.H)

World Leader in Thermal Energy Storage Systems

DCS MM21
Yokohama (Japan)
1994
2 STL - 00 - 1 100
(121 000 kWh
35 000 T.H)

World Leader in Thermal Energy Storage Systems

DCS MM21 - Yokohama (Japan) 1994


Measurements

World Leader in Thermal Energy Storage Systems

DCS BANGSAR
Kuala Lumpur (Malaysia) - 1997
5 STL - AC - 380 (105 000 kWh / 30 000 T.H)

World Leader in Thermal Energy Storage Systems

DCS BANGSAR
Kuala Lumpur (Malaysia) - 1997
5 STL - AC - 380 (105 000 kWh / 30 000 T.H)

World Leader in Thermal Energy Storage Systems

BREWERY GUINNESS / Harp


Dundalk (Ireland) - 1992
2 STL - N10 - 100
(11 000 kWh / 3 100 T.H)

World Leader in Thermal Energy Storage Systems

BREWERY
GUINNESS / Harp
Dundalk (Ireland)
1992
2 STL - N10 - 100
(11 000 kWh
3 100 T.H)

World Leader in Thermal Energy Storage Systems

BREWERY GUINNESS / Harp


Dundalk (Ireland) - 1992
MONITORED RESULTS: Max Demand
Note: Plant throughput increased by 9.6% from 1.008M to 1.106M HL
3500
3000

Old

2500

New

2000
1500
1000
500
0
J

World Leader in Thermal Energy Storage Systems

BREWERY GUINNESS / Harp


Dundalk (Ireland) - 1992
MONITORED RESULTS: GWh Electrical
Note: Plant throughput increased by 9.6% from 1.008M to 1.106M HL
14
12

Old

10

New

8
6
4

Total site consumption reduced


by 6%
Night consumption increased
by 1m units
Refrigeration consumption
reduced by 16%
4.073GWhelec to 3.403GWhelec

2
0
Total
Site

Night Refrig
Total

kWh(elect) consumed on
refrigeration per Hecto-litre of
beer reduced from 4.036 to
3.075 kWhelec/HL

World Leader in Thermal Energy Storage Systems

BREWERY GUINNESS/Mac Ardles Moore

Dundalk (Ireland) - 1995


STL - N10 - 77 (4 300 kWh / 1 200 T.H)

World Leader in Thermal Energy Storage Systems

LYNWOOD JAIL
Los Angeles (USA) - 1998
STL - AC - 600 (33 000 kWh / 9 400 T.H)

World Leader in Thermal Energy Storage Systems

MONTE CARLO PALACE


Monaco - 1987
STL - 00 19 (1 050 kWh / 300 T.H)

World Leader in Thermal Energy Storage Systems

CHEMICAL SHELL
Berre (France) - 1990
STL - 00 - 6 (300 kWh / 100 T.H)

World Leader in Thermal Energy Storage Systems

BREWERY
Suntory Tonegawa
Japan - 1987
STL - 00 - 50
(2 800 kWh
800 T.H)

World Leader in Thermal Energy Storage Systems

ICE RINK
Grenoble - 2001
STL - IN.06 - 10 (550 kWh / 150 T.H)

World Leader in Thermal Energy Storage Systems

BREWERY
HAACHT Brussels - 2002
STL - IN.10 - 32 (1 800 kWh / 500 T.H)

World Leader in Thermal Energy Storage Systems

MILLENIUM PHARMACEUTICAL
Cambridge (England) 2002
STL - AC.00 - 150 (8 250 kWh / 2 300 T.H)

World Leader in Thermal Energy Storage Systems

MILLENIUM PHARMACEUTICAL
Cambridge (England) 2002
STL - AC.00 - 150 (8 250 kWh / 2 300 T.H)

World Leader in Thermal Energy Storage Systems

AIRPORT Zaventem
Brussels - 1992-2002
STL - AC.00 - 1050 (58 000 kWh / 16 400 T.H)

World Leader in Thermal Energy Storage Systems

LOS ANGELES COUNTY


MAIN JAIL FACILITY
LA (USA) - 2002

STL - AC.00 - 2626


(145 000 kWh / 40 000 T.H)

World Leader in Thermal Energy Storage Systems

ANCONA AIRPORT
Ancona (Italy) - 2002
STL - AC.00 - 120 (6 600 kWh / 1 900 T.H)

World Leader in Thermal Energy Storage Systems

RIMINI TRADE FAIR


Rimini (Italy) 2001 / 2004
STL - AC.00 - 1 100 (60 500 kWh / 17 200 T.H)

World Leader in Thermal Energy Storage Systems

AsiaWorld Expo
Hong Kong (China) - 2004
STL - AC.00 - 1 404 (77 250 kWh / 22 000 T.H)

World Leader in Thermal Energy Storage Systems

SERAYA MALL
Pekanbaru (Indonesia) - 2004
STL - AC.00 - 240 (13 200 kWh / 3 800 T.H)

World Leader in Thermal Energy Storage Systems

KLCC DCS
Kuala Lumpur
(Malaysia) 2006
STL - AC.00 - 3 000
(165 000 kWh / 47 000 T.H)

World Leader in Thermal Energy Storage Systems

Energy Management With


cristopias STL

Technical

Environmental

reduction of installed
chiller capacity &
cooling towers
reduction of shortcycling
reduction of electrical
supply

increase in system
efficiency and reliability
simplified maintenance
flexible system

limitation of the use of refrigerants


reduction of CO2, SO2, NOx
emissions
saving of up to 15 % of energy
due to a better energy
management

Financial
shifting of kWh from day to night
saving on the maximum demand
charges
energy saving

World Leader in Thermal Energy Storage Systems

cristopia Engineering
Efficient and reliable technology adapted to the requirement of
our customers
A team of engineers for your project:
Technical assistance for the design
Optimization of the solution (project management)
Control system solutions for the operation of your
installation
Technical assistance for installation and commissioning
Follow up and optimization of the system performances
with the CristoControl
A unique know-how in R&D in the field of thermal energy
storage

World Leader in Thermal Energy Storage Systems

Please contact cristopia!


info@cristopia.com - www.cristopia.com
www.cristocontrol.com
Low capital cost

Reduction of CO2 emissions

Use of off-peak electricity


Environmentally friendly
Lower operating cost
Energy savings

Low quantity of refrigerant

Maintenance free
Efficient energy management

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