Professional Documents
Culture Documents
Name .: YrshrrKhetibSh'lhtifi(o5o9?o5)
ModuleCode:ul toor
Universityof Wolverhampton
Assignment:Logbook
Element2
n
>..
WOLVERHAM
PTON
SchoolofEngineeing
andthe Blilt Envnondent
ASSIGNMENT
RECEIPT/REPORT
FORM
Section Ar To be completed by student submittingwork
pt@pn
deo!)
Modure
ntre ..Eng.tucen4.......fto,t*rlce-.....A....................
Modut
code . . tl &.1.W-1.............
.'./
A.risnmcnt
nrrc ...f*..../oyLZ"X.....
....... H.nd-in
drr. .2ale.l.|2e-p1'......
D..]'anon: | tucta( thdtthit \Bigkhat 6 my/tut M uo* ard tlwt aUquotctiond,
diogms .tc lot bnthpsblished
lnd unptblishedsor6 h@ebrd
pnpetlyacknowledS.d
with quobnai na*. ftleftn% at ary,bpiatecitdtion
\-,/
,, t
h. A.i.rdmt
tod.!),
gs0?
Nvr0z
6 **L'*
sw"a,...J..%(r* --------;-----
v--.--*'t',1t
sr.np ud sismtufolpr4iat
UNIVERSITYOFWOLVERHAMPTON
AN'DTHE BUILT
SCHOOLOF ENGINEERING
ENVIRONMENT
GENERAL WORI(Sfl OP SAFETY
l.
Readandsignthe studentssafetycodeofpractise
2.
slipsetc
chemicals,
from machinery,
Be awareofany hazards
3.
4.
5.
stopbuttons
Locatethe emergency
6.
7.
Locatethe6Ist aidboxes.
8.
9.
PmctisegoodhousekeePing
Io.
safetyclothing.
Wearappropriate
IL
Ifin anydoubtseektechaicalassistance
2.
3.
UseyourP.P.E.eyes,ears,hands,feet,hair,face.Checkclothing
4.
5.
Isolatethe machinebeforemakinganyadjustments
6.
7.
machines.
Use exfaction on all the neaessary
8.
Report anyunsafeconditions.
c.o.s.H.H.
to
for manufactluerc
hazardous
to health Legairequirement
Controlofsubstances
for
this
legal.obligation
thattheysupply lt is a
thesubstances
regarding
passon informarion
in theworkshopyou
students.Beforeusinganysubstance
to be madeavailable
information
mustreadthe C.O.S.H.Hdatasheets
IIUME CUPBOARD
1.
thal
is usedfor removingthevapourfrom solventsandotherchemicals
Thisequipment
Iequlre etraltacllon-
z.
3.
EXTRACTOR
thewooddustftom the air,this is importantasdustcanbe a
Theextractorremoves
that the
hazard,anymachinethat requiresextractionwill havea blue sticker indicating
exlractormustbe switchedon.
CIRCULAR SAW
2.
a guardto
fuving knife not to be morethan l2rnm from the blade Riving knife actsas
the backofthe bladeandalsostopsthe woodfrom bindingonlotheblade
whilstthe cutis beingmade
fot the
Adjustthe heightofthe bladi sothatthe maximumnumberofleeth aleused
3.
4.
5.
6.
i.
8.
9.
10.
l l.
12.
work
Adjustthe crownSuatdsothatit is no morethan l2mm froIIl thetop ofthe
fom rheinsideofthe blade
Seirhefence,measure
Cheakthat the pushsticksareil easyreach
Nevet adjustthe guardor the fencewtrilst the sawis moving'
pushsticks
Purr,trr"iltU"r stwly tluouglr the blade,do not force it tlrough, usethe
Usethe pushsticksto removewasteaIld cut pieces.
groovesor rebates
Neveruie a circularsawto cutroundsections,
Neverremovethe guardsor the riving knife.
Extractoron.
P.P.E.on.
1.
PLANER/THICKNESSER
Isolatethe machine.
L
2.
Checkthatthe fenceis square.
3,setthetables,outfeedlevelwiththecuttingcircleofthccuttelbloclqinfeedgivesthe
requiredamountof cut ldeally 1 5run' 3rn"nMax'
4.
5.
6.
7.
8.
9.
THICKNESSING-to
reducethethjckressofplanedtimber.
L
)
3.
5.
6.
7.
lsolatethemachine.
Chargetheguardsto the exlractorhood
Adjustto the depthofthe timbe(do not uselessthana 2mmcut (rollermarks).
Positionrhetimberso rhartheplanedsurface
runsalongthe machinebed.
Mnimum lengthfor thicknessing
shouldbeno tessthan3o0mm.
Checkthepushsticksareavailable,
checkp.p.E.
Switchon feedrollers. Oncethe feedrollershavetakenthe wo* it cannot be pulled
out. To removethework themachine
mustbe switchedoffandrhetabie
lowered.
L
2.
3.
5.
6.
SEAPER
l.
2.
3.
5.
6.
SURFACEGRINDER
1.
2.
3.
5.
6
7.
TEE NARROWBANDSAW
l.
3.
4.
5.
7.
8.
9.
10.
Variablespeedmachine,
fastfor woodwith a coa$eblade,thebladerctatesarcund
two pullsysandhasa downwardcut,thereforpullingthework ontothebed.
Neveropenthedooru.whenthemachine
is running.Nwer cutwire.
Theguardshouldbe setno morethanl2mmabovethework.
WhenopdatingthesawalwayswareP.P.E.andusepushstickswhennecessary.
Handsshould
always
bekepteithersideofthebladenotin linewithit.
Removewasteandcut pieceswith a pushstick.
Avoidbackingout ofan existingcut.Switchoff themachineandwait for it to stop
befolepullingoutofa cut.
Canbeusedfor cuttingradii,thesizeoftheradiusshouldbeconsidered,
nevertwrsr
thebladeandnevercut roundsection.
Ifthe blademakes
a clickingsound
thisindicates
thatit is crackedandit shouldbe
replsced.
ThEsawfenceasnbesEtwhenparallel
linesareneeded.
Nevercutloundsectionon a bandsaw
asit will snatch.
SANDINGDISCS
L
)
3.
5.
6.
Makesureextractoris on andsafetyequipment
is wom.
Onlyusethefallhg quadrut.
Ensurethatthetableis setat centreofthe rotatincdisc,
Usethewholesurfaceofrhe discwith minimalfoice.
Whensanding
smallpiecesofwork usea blockor pushstick.
Ifthe itemis verysmallsandit by hand.
Ensurethattheextractionis switchedon.
WearP.P.E.
Do Dotremovethebackstop.
Alwaysmakesurthework is positionedagainstthebackstop.
6.
7.
8.
9.
2.
3.
6.
7.
8.
FRET SAW
L
2.
3.
6.
7.
VACUT'MFORMER
l.
2.
3.
Forproducing
hollowplasticobjects.
Availableplastics,highjmpactpolystlrene,p.V.C.clear
Jtyroluxthicknesses
,ange
fiom 0.5to 3trlm
Sizes
ofplasticsheeare660trur\
470m4320rru4I50mm.
r/aresEesmatchtbeplasticsheet.
T}IE MOULD
L
Themouldshouldbeconstructed
ro nooryoratea draftangleofno Iessthan3
degrees.
2.
3.
benoundercuts
andit should
finish.
Thereshould
havea smooth
ofthemould,webbing
Consider
theshape
occurswhenthemouldis tootallor when
tall
shapes
therearetwo
closetogether.
USE
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
I l.
12.
gridwhicbcanbelowercd.
Placathemouldonthevacuum
between
theplates.
Clamptheplastic
hood.
the
heater
Pullacross
Adjusttheheaterzones- highoute.temp.Iow innertemp.
to thetouchandhas
is readywhentheripplessmooth
out,it feelsrubbery
Thematerial
finish.
a glossy
to become
Do notallowthematerial
toohot,thisis indicated
byanomngepeel
sagging,taalf' materialsurfaceandsmoke,thesewill causetheplastic
surface,
to web.
therequiredtemp.pushtheheaterhoodback.
Whenthematerialhasreached
themouldirto theplastic,
Pullthetableleverforward,thisraises
mould
buttor!
Switchon the
this stafisthevasuum,leaveit runningfor 15to 20
seconds.
Allowthematerial
to coolfor a while.
Thishelpsto freethe
Swilchontherelease
buttor!holdit downfor a few seconds.
plasticfiomaround
themould
andremove
themould.Cutouttheshape
onthebandsawand
Unclamp
theplastic
finishthedges
onthesander
or with61es.
STRIPEEATER
l.
2.
3.
4.
5.
6.
7.
POI-ISEINGMOP
1.
2.
3.
4.
metalalldpre.spex.
Usedfor polishing
because
theteis a danger
ofsnatching.
Onlyusethelowerquadrant
to themopwhiistit is running.
to beapplied
Polishneeds
AlwayswearP.P.E.
I-ATHX(woodwork)
I.
2.
3.
4.
5.
6.
7.
8.
9.
10.
IL
12.
I 3.
14.
WearP.P.E.checkclothinS.
Ensulethatall movingpartsaresecured.
beware.
Spectato.s
beforechanging
thechuck.
Isolatethemachine
jaws.
4jaw chuckwithindependent
Chuckcanbeusedon its ownfor short piecesofwork or with thecente for longer
theddllingdog8ndcenfiecanbeused.
work,altematively
thatis to bemachined.
Marka crosson eachandofthesection
Planeof thecorners.
thefoursides
Position
onlathe.Whenusingthechucklookfor anequalgapbetween
ofthe work andthetool rest. Thiswill ensurthatthework is rundngtrue.
Tighten
thechuck.
Position
thetoollestsothatit runsalongthecentreofthework. Workascloseas
possible
to thewoodbutmakesurethattherstis nottouchingthework.
Tightenall themovingparts.
thegapbetweenthelest andthejob needsio be
Whenmaterialhasbeenremoved
adjusted
sothatit is kepts!na.ll,
thisprevents
thetool beingsnatched.
jobs,
sometimes
Diff'erenttoolsdo different
therestpositionmustbe considered,
Thework cannowbemachined
to a roughshapeandfinishedusingfilesor sand
paper'
FACEPLATEWORK
l.
beforechanging
Isolatethemachine
to thefacplate.
2.
Refitthtool !est,positiol it sothatit runsthroughthcentreofthe workr
3.
Onlywork onthefallingquadrart.
' 4.
Reposition
therestaftermatelialremoval.
5.
WearP.P.E.checkclothirlg,extractoro[
I- .TEE (metalwork)
l.
Weareyeprotection
3.
4.
5.
6.
7.
8.
Do notattmpt
to partoffwithoutconsulting
member
ofstaffirst.
MORTISER
l.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
WELDING
l.
2,
3.
4.
5.
6.
7,
8.
9.
I 0.
I l.
12.
13.
14.
15.
Switchoff'ateru5e.
Keepcablesclearofgangvaysanddoors,do not allowtr8fficto passovercablesor
hoses.
Ensure
hoscconnection
areleakproof
Avoid exposure
ofyourselfa.nd
othersto heatandlight radiationfromarcwelding.
Usecorectgrsdeofeyeprotection
for process
beingused.
Useprotectiveclothingsupplied
Closecylindervalvewhennot in use.
No smoking.
Do not inl8leo4ygenfrom thecylinder,allowit to lealc,useasa substitute
fot
compressed
air.
Do notput oil or greaseon orygencylindervalves.Oxygenreactsexplosively
with oit
o! gtease.
Onlyusecylinders
in ar uprightposition
Do not useregulators
with brokengauges.
Do not standin Aontofgaugefaceswhenoperingsylindervalve.
Alwaysuseflashback
arreste$.
Alwaysusethecorect light up andclosedowr plocedurefor weldingtorch.
PRESSWQRK
L
2,
Neveruseanunguarded
press
Onlyusepressandprcsstool for its intendeduse.
3.
4.
5.
Onlyusepresses
or guillotinewhena member
ofstaffis in suDenjsion
Onlycul marerial
lor whichmachine
i<rrted
Ifworking in groupsbe awareofthe actionsofyourselfandothers.
CASTING
I.
2.
4.
Alwayswearthecorect protectiyeclothingwhenhandlingmoltenmetal
Preheat
all metalbeibreit is put intothecrucible.
Alwaysusetheexlractorwhenbeatingthefumace.
Ensurethe sandmulleris isolatedbeforesandsamples
aretaken.
SDLF-CONJUGATE
CAM
::a : i: . : i
BACKPLATE
@
ASSEM BLY_
gELF-CONJ UGATE CAM
FEED PIN
CAM
*"b
PrN@
-t
ct
CRANK
HANDLE
*t?
04
ROCKER
BASE
SHAFT
DOWEL PIN (2)
GU ID ER OD
H0LES, d6
lNf
ltF
l,'lDF
BASE P L AT E
CA M
STL F - CNNJUG ATT
(r
"
T 1l
"""
lJ
f 0,5
TELERANCE
DiMENSIONAL
2 i-10Lt:
): )2 -!?
CA P D
DI M E NS I O NATLDL E RA NCE
1 0 ,5
//:\
[, rruR L r r F,
YlKf
nAKI J
\ , Vt _llllJ
fLfIVfNT S
ILA -
-r$
z
1b
t'
-;T
EI
L-
-il
.tl
r ll
"-))
'-
li l
---a
-5--,-1
GL UE FEU R E LE ME N TS
AND
I4AC H INE
AFTE R A S S E MB LY
A S S HE V N
S I LI_CNNJUG AT f CA M
: )< 1.? tP
rn v^il\iv,1 ,,^o.L-;
9 -, 5 * " ,
.".."1"
no t < *
"nu"Qt;J;"
toot
\\
ol
{-& y o*;.,,
CAPD
DI14ENSiIJi]AL
T B L E RA NCE
tO,3
/ 5) nNt r r f t r
tvt tt
tt
tF
F I
C R ANKHAN D tt
CAPD
DII'1ENS1!NAL
T O L E RA NCtO,3
E
l::'
*Y
-7\;l e.
1x
l'-+
\9i
v
/6\
\,/
rS
U
-^I\L'-
FttD PIN
L\Q
r"l
|
L-_.1
t- -+- "
[--t
.,
il
-J /-,
'2
tl
T --1
L:/(
./\:)
CA P D
DI14ENSIONAL
TI]LERANCEIO,3
ri
a
It
RTA14
?.\
M]LD
\)
I LLL
@ n N r l Fr Mr LDsrrrl
S f LT_CINJUG AT I CA M
RICK IR S H A I I
!trAntrn Rtrsr-..1
AXLf
? CAPD
DI 1 4 E NS I O NA
TL
O L E RA NCE
T O,3
MAlool EngiaiingPtacticI
Recordofwort
Senester1 2005/06
/
Date: 2O/1012005
Equinmentused:
l . 10inchBrnd Srw
,
Setsquare
3. 300mmmetrl Rulr
4. srfetyglrsscs
5. pencil
Materialsused:
l. MDF (MedlumDcnsityFibrcboard)
Brnd srw
Semester
I 2005/06
Rec{rdofwork
MA100l EngineeriugPnctic I
Recordofwork
Senssta 1 2005/06
Equipmentused:
1. 10inch BandSaw
2. Setsqurrc
3. 300mmmetalRuler
,/
4. safctyghsss
5. pencil .
6. Safetyglasses
Materialsused:
1.Hrrdwood
Processes
used:
Yokeelements
(preparetion):It consistroffour prrb. Theprrts wcre
melguredrnd Drrked rp by pencilin dlmensions
of74mmx l6mm
rnd tlicknssof l2mm thcnsrwcdby 10Inchbandsrw. Ihcn
Two pieco ofcubcin slzcofl6mm x l6mm rnd thickncssof6mm
wrcmcocuredby pencllrnd sxwcdfrom bothcnd sidesln opporite
directlon.Thc linrl prrt hosbcnshownbclow,
Thcn by uslngSetSquarethe90"tnglc btweeneschtwo iide3were
checked,
Brnd Srw
MAl001 Engineennghactice I
Semester
I 2005/06
Recordofwork
716
't-"ffi
L_l
MAl001 E gineedngPractice1
Semesrer
I 2005/06
Recordof work
Date: l0/l l/2005
Equiomentused:
l. Marker (pencil)
2. hrnd Saw
3, SBW-6300
BandSaw
4. MetalcuttingBendSrw
5. Setsqurrc
6. 300mmmetrl Rulr
7. srftyghsscs
E. Digitrl Verniercrllipcr
9, merkcr
Materialsused:
l. Mild Steel
2. Hrrd wood
3. Brass
Processes
used:
Preparation:
1. Thc(lrank llandlemldefrom6mmMild steelrodwss
mersurqd(dirmeter)by digitrl Verniercsllipcrrnd msrkedup
)
\
bKffarker-lnd sswed(handsaw)
ln lngthof 45mm.
/''
(;
2. uiifaft--od
mrdefrom 8mm Mild Steelrod wasmersured
(di{mctcr)by digitalYerniercalllpcrrnd merkedup by
/
\ dnrTkDandsrwedin letrgthof60mm.
'3. Ecrliin madefrom 8mm Mild Steelrod wm
mersurcd
,7 (di.meter)by digltalVcrniercNlliperrnd markedup by
' lhrrtcFgnd sawdin lcngthof 40rnm.
4.'Slo-'afi madefrom hrrd woodwls measured
by ruler and
markedup by pencilandsrwedby SBW-6300
BandSrw in
dimensionof 50mmx 50mmx 17mm.
5. Thc Rockershaftmrdefrom 19mmdiameterMild steelwrs
measured
by digitalVerniercalliperand mrrked up by mrrkr
rnd srwedby mtolcuttingBandsrw in lengtbof50mm.
MAlool Etrgimerhgkactice I
Semestr
I 2005/06
Rcordofwork
Bandsrw
MA100l Engineerirgka(tice I
Semester
1 2005/06
Recordofwork
Datet lllll/2005/
Equipmentused:
r.rs;;;h"
'Ddftrrdh-ine
1'*t,
,,ur...L,L.".
2.
3. Ruler
4. Sctsquare
Materials used:
1. BaseplatelMDF
2. Brck platc:MDF
Processes
used:
l. The bascplatcwrs sandedby srnd mrchineprciselyto
Dlmensions
whichere70mmx 90mmrnd thicknessof
l8mm.Thentheedgesofthe top surficowrechrmfcred
(2mmx 45r. Two holeswcrc madeby drill machineln
dirmeterof 6 mm anddepthof l8mm.
2. Thc backplatcwassrndedby slnd machitrepreciselyto
Dimensions,
whichrre 82mmx 95mmondthicknessof
lSmm.Twoholes,wercmrdeby drill mochineon top
surflce:oneof themis diamcterof9mm rnd depthof
l3mm
Theotheroncis diamcterof l2mm onddepthof l2mm.
Two morcholeswcrc crcatcdin diemcterof6mm rnd
depthof 12.
3. Thefour piccesof Yokcpart weresowcdandssnded
to dimension3
whicharel6mmx 74mmrnd
J Frecisely
I depthof l2mm.thedimensions
of l6mmx l6mmend
thicknessof6mm rt bothendswerepreciselysandedto
indicatedimensions.
MAlool EnginceringPracticeI
SenesterI 2005/06
Recordof wod(
Drill Mrchine
"""'i."l---l-l-----=
*--|
'lEn'n
MAlool Eryirce.ingkacticeI
Semester
I 2005/06
Recordofwork
Datc: 24ll l/2005
Equipmentused:
1. Bandsaw
2, Setsqure
3. 300mmmtrl rulr
4. Iathe
5: Copqsscs
6. $fit'fttlchine
7. aeritrf
8. filc
Materialsused:
1. Hrrd wood
2. Mild steel
Processes
used:
l. Proporrtlotr
of(irank llandle(6nm dianeter):
Thc lengtbofthe crrnk hsndlewrs reducedfrom 45mmto
4lmm by lathc(facermovrl);lirst tbc crankhandlewss
frstcndto chucksccurely.Thcnthe toolwts setto bc tangent
to thesurfrceofthe work (Crankhrndl)end trlversteble
micrometerwrs setto zoro rnd by t[rning thc micrometer
eachtimc,2mmwrs removedfrom frce untll it reechedthe
lcngthof4lmm (eachrevolutionctusthethe tool to mov
2mm).Bothsidesofthc Crtnk Hrndle werechamfered.
2, Prcparation
of (lam:Tbeimagcofthecrm wasdrrwn on a
pieceof hrrd woodin Dimensions
ofsOmmx 50mmand
thicknessof 17mmexphincdasfollowitrg:
2.l. A line lengthof 43mmwesdnwn vertically.
2.2,Thcentreofthe circleA' wasfornd by meesuringl2mm
from endofline AB Nndr circlcwith diamcterof 9.5mm
wasdrrwn.
2.3.Thecntrsofthe circlcB' wasfound by meastring31mm
from cnd ofline AB rnd a circlewith dirmeterof 6mmwrs
drawn.
4 tr*.
l.
2-. -Tle
\Ln^
cuntts
{" " -
:^
"/
E-I
lttl
.tl"
-
"/
f"."J
cL."^l. A' r,v*
h-.
l+e . A,J o u,"!"
Q.5n^
^)s5
c!..5
&t
tb
v^e-ac,-1
*ith olt^'*ii sl
-'
c.or,5 J-.^f
b 1 r^^*,e,,".,"q
d
o\vo.^^r,.
"l
G
),,
l-
l
rT\
\'Ua'
I
-"
.-t -rlE-
Ceatre-
/-
Ol
R3?
/r
cr r{\
vodi)s
o[
ts3 _*.
'.
^;:"""...":-
ClYo^rr 4
5.
giJ.er
!rr"
o{
.A
ci.cle
&*,n
As
4+ botL
-.**
f'oce,t". ,r.. Ae .
.,{
t*d;'s
I2-s- cehva of
r-'-5
l'ng int
w-*- "f I ..J fl
".'.tuol
or.J.c Ob t ^-lo Po a-irs t e, F)
.Tu:" fi.-"
t\,.
. Tc.o
!/,.s
.
ArcJle5
t onJ E
a..9n-z
yaor{us
-l
o+
fO u a ,
c\\.c r,,.."-
lr o -
Ci.cQeg
tLs
erz-
Cent"..s
Ce,tve
4
o [-
avcs
dto.*..
llte
0,1.",-.
lntet*e ct ron
c-\^,.\^
o\r-
[v*n.
dnootn,
lL". ."^I
OI
tu,&
amtu +erJe* io
*t'"'
funet ta,gerr te
to.to aw,^!- Qt-'."ges
(vc.J,i,-rsz*)
o^^,L oi."Oe G tr f- ** v"oLi":)
Ll eYe-
thteyla.t;a^
w,Lus o j
"+ P*.
tr.11e"f to
o I cin"L;
o.roler , F
tzrro
o(-.i
la
a/tc,
(9r .
lu.o
^'n"u
ore\(e.-
MAl001 EngineeringPrutice I
Sernesler
1 2005/06
RecodofrrorL
BandSaw
MAtool Eogino6ing
PrrcdoaI
Rrcordofwo*
Lrtic Mrchlnc
settrcstn
I 2005rc6
MA1001Eryineedlg PracliceI
I 2005/06
Semesrer
Re-{ordofrrork
Dafe:01/1212005
Equipmentused:
1. Srndmochine
2. Mctol ruler
3. Pencil
4. Lathemachine
5. BandSew
6. sofetyglasscg------.i7. Diqital
relli6r ver[icr \
\> -
\_
,----
Materialsused:
l. WoodGlue
2. Mild eteel
3. Ihrd wood
Processes
used:
l. Thepreprred(lam mrdc from hard woodhtd I thicknessof
16mmwhichwasreducedto 15mmby sandmachine,
2. TheprcprredYokr clementsmadcfrom hrrdwoodwere
rssmblcdtogotherby usingwoodgluein theshapeofsquare
3. Preparation
of GuidcRotI(8mmdiameter):
Thelengthofthe GuideRodwrs reducedfrom 60mmto 54mm
by hthe (faceremovsl);Iirst GuidRodwesfastenedto chuck
securely.
Thenthetoolwls sctto betrngcntto thesurfocof
thework (GuidcRod)and traversetrble micromterwrs sctto
zerortrd by turningthemicrometereschtime,2mmwf,s
rcmovedfrom faceuntil it rerchedthelengthof54mm(erch
revolutioncrusethe tool to move2mm).Finallybothsidesof
theGuidcRodwerechamfered
in dimcnslonof I x 45..
MAlool EngineeringPractic1
Semester
I 2005/06
Recodof work
Lrthe Machinc
BendSaw
MAlool EngineeringPracticI
Semester
1 2005/06
Recordof work
Dater08/1212005
Equinmentused:
l. Ruler
2. Pencil
3. Milling machine
,1.Drill machine
5. Squareset
6. Digitrl callipervernier
Materialsused:
l. Hardwood
Processes
used:
t. Prparrtionof Yokeillcmcrtsl
Thedimensionofthe inncr squarewls 42mm.I mm neededto
bc cut o{Tfrom achsidesothe newdimenslonofthe squrre
wouldbecomc44mm.First the innersqurrewasmarkedup by
pencilup to lmm from erchside,Thnthereamerwrs scton
thc edgernd trngentto the sideofthe squrre,Thenthetrble
traverscmicrometrwrs sctto lmm. fitrslly lmm (crch
rcvolutionon micromctermrkestbe millingmoves2.5mm
rlong the X or Y rxis) wascut ollfrom oneside.Thcn the mlll
w8sset38mmfrom thecdgcand lmm wescut olTfrom the
oppositsid.
Thereamerwassetrnd trtrgentto theothersidof thesquare.
Thencross-trsverse
micrometrwasstto 1mm.
Thenthc CrNs-trryersemicrometrwrs setto lmm.finrlly
lmm wrs cut off from onesidethcnthe mill wesmoved38mm
towrrdstheoppositesidernd lmm wasrlso cut off from the
sid.
3mmwrs mrrkod up andsandedfrom erchcorner(four
corners)ofthe outcrsqutre.
MAlool EngineerhgPlaclice1
Semester
1 2005/06
Recordof wor*
3. Preparationof theCam:
Two holesweremarkedup by pencilrlong 12mmfrom bottom
ofthe linc (centreofthe bottomcircl10mmdiameter)and
12mmfrom top ofthe linc (centreof thetop circlc6mm
dirmeter).Thentwo holcsweremrde bv drill mrchinein
diameterrof 6mmand l0mm
_T\
_l'*
Drill Mechine
MAl00l Engineering
Practice
1
Semester
I 2005/06
Recordof work
Millinsmachinc
MAl00l EngirceringPracticaI
Sernester
I 2005/06
Rcordof work
Date:l5/!2/2005
Equipmentused:
l. Drill machine
2. Lathe machine
3. Steelruler
{. Pencil
_/----------=g
5. Digitalcalliirer
vernier '\
Materialsusedi- - . /
l. Hrrd wood
2. Mild Steel
Processes
used:
l. Finalpreparrtion
of Yolierlcrnrnls:
Two holes(diameterof 8mm)weremrde: onecompletely
throughthe oncof theelements
ond theotherl2mm
depthon the oppositeelement
2. I.'ecd
l'in (linrr diamct(r):
I.'i|\tphasc:thelengthoftheFeedpin wasreduced
from
40mmto 33mmby lathc(faceremovrl);lirst the Fccd
pin wasfrstenedto chuckscurely.ThcDthe toolwrs set
to betangntto thesurfsceofthe work (dotumpointor
zeropoint)(Fecdpin) and travnetablemicrometerwas
setto zerornd by turningthc micrometererch time,
2mmwasremovedfrom faceuntil it r0chedthe length
of33mm(eachrevolutiotrcrl|sthe toolto move2mm).
Sccondphasr:Diameter
ofoneendneedcd
to bereduced
from 8mmto 3mmitr lengthofsmm. Thcreforethe tool
wassetto betrngentto thesurfaceof thework (Feed
pin) rnd trrversetrble micromterwrs setto zero.Then
the micrometerwrs revolvedonce(eachrevolutioncluse
the tool to move2mmit means4mmitr diameter)rnd
half a millimctre,And turningtheothermicrometcr
twicecompltelyondhalfr turn it gavethelcngthof
5mm.By doingthisprocess
cachtime 2mmfrom
diametersin fixedlengthof5 mm wasreduced.
MAlool EngineringPracticI
Sem$ter1 2005/06
Recoldofwork
Drill Mschlnc
Lsthemrchine
MAlool Engineering
PracticI
Semester
I 2005/06
Recordofwod(
Date:l2l01/2006
Equipmentused:
t. Lathemschine
2. DigitNIcaUiper
3. file
Materialsused:
L Mild steel
2. Brass
Processes
used:
l. l'ccd pin: 8mm dif,meterond length of33mm
-lo
a4
jrdimension of
I'inal phase:All thc edgeswercchomfered
I x 45..
2. lleadedRush:(Diameter
of l6mm rnd lengthof2lmm)
l'irst Phasc:
Diameter
ofonccndneeded
to bercduccd
from 16mmto l2mm in lengthof l8mm. Thereforethe
toolwassetto betongentto thesurfaceofthe work
(Hcededbush)andtruyenotrble micrometcrwrs setto
zcro.Thenthe micromcterwssrevolvedonce(eech
revolutioncrusethetool to move2mmit meons4mmin
diomcter)rnd hslfr millimetre.And trrning theother
micrometer9 turnscomplctelyit gavtbe lengthof
18mm.By doingthis proccsseacbtime2mmfrom
diamotcrsin lixedlengthof l8 mm wasreduced.
Sccondphase:A holein dirmeterof7.5 wrs crcated
throughthelcngthofthe headedbush(2lmm) thenit
wasreamed(diameterof 8mm).
insidethesideofthe 16mmdi{mcterwaschamferedin
dlmensionof lmm x 45..
MAlOOl EngiaeoingPracriceI
Semestr
I 2005/06
Rord
ofwo*
Lrthe Macblnc
MAlOol EngineeringPracticI
Smester
I 2005/06
Recordofwod(
Date:l9/01/2006
Equipmentused:
l. Lethemrchine
2. Digitalcalliper
3. Pencil
4. steelruler
5. Drill machine
6. Rcomer
7. tr'ileprpcr
8. Scribble
9. print
10.Ihnd saw
Materials used:
l. Mild stl
Processes
used:
l . P r e p a r a t i o nf A Xl.ll:
l.l. Thelengthof theAXLE wasreducedfrom 40mm
to 34mmby lothernd frcing cut First theAXLE
wasfrstencdto chuckcccurely.Thenthe toolwas
setto btengntto thc surfrceofthe work (datum
poitrtor zeropoint)(AXLE) rnd trrversctrblc
micrometerwasstto zeroandby turtringthe
mlcrometereachtimc,2mmwasremovedfrom
faccuntil it reochedth lngthof34mm(crch
rcvolutioncausethe tool to move2mm). ,
Thcnbothndswerechrmferedby filcif fo
c..
Dimenslonof lmm x 45".
1.2. Onesideof thepert wrs psintcd,Thenby using
rulr rnd digitalcrltper the centreofthe holc
(diamctcrof3mm,and4mmdistrncefrom oncend
and30mmfrom the otherend)wrs foundrnd
markedby scribble.Theprrt wrs frstcnedto
milling machine.Thetool colledcentredrilling was
fostcnedon machincrnd smallholewm madeon
MAl00t EngineeringPra.ticeI
Semester
I 2005/06
Recordof$,ork
MAlool ErgineeritrgPradiceI
Semester
I 2005/06
Recod ofwort
Lrthe mocbinc
Mlllhg mrcbinG
MAlOOl EngineeriagPractice1
Semeste!
I 2005/06
Re.cord
of wor*
Drlll mrchinc
L4tAr l
/7
Semester
1 2005/06
PracticeI
MA1001Enginecring
Recordofwork
Date.z9 tllljlAL
Equipmentused:
5c^w
l. to' 6.,.^{
S(l,uc\\e1 . S et
a. 1?u[e<
3rc .^".
( \ (.\1
4 .
(
,'
( $t ( ^ t ,L- ,
.v
,'-i
r(
Y )!'F
Materialsusedl
&scplscslsg4
^,
L.Moe
GlossExterior
PlosticPolymer
lnterior(PVB)
ililililililililililililil1ilililt1
ilililililil1ilililil1ilililililr1
# ff if f if f if f if f i#
Direction
ilililililililililililililililil|
ilililil1ilililt1
bondingglue
rollerB
Toughened
Glassusinghot rollingoil bath.lmagecopyright;Tom Fenn2005
of makingLaminated
Process