You are on page 1of 47

TeamA

Name .: YrshrrKhetibSh'lhtifi(o5o9?o5)

Module Leader: GrrhenEudson


Module trrrnet Englnecr.lng
prectlcc
1

ModuleCode:ul toor
Universityof Wolverhampton
Assignment:Logbook
Element2

n
>..

WOLVERHAM
PTON
SchoolofEngineeing
andthe Blilt Envnondent

ASSIGNMENT
RECEIPT/REPORT
FORM
Section Ar To be completed by student submittingwork

pt@pn

deo!)

Modure
ntre ..Eng.tucen4.......fto,t*rlce-.....A....................
Modut
code . . tl &.1.W-1.............
.'./
A.risnmcnt
nrrc ...f*..../oyLZ"X.....
....... H.nd-in
drr. .2ale.l.|2e-p1'......
D..]'anon: | tucta( thdtthit \Bigkhat 6 my/tut M uo* ard tlwt aUquotctiond,
diogms .tc lot bnthpsblished
lnd unptblishedsor6 h@ebrd
pnpetlyacknowledS.d
with quobnai na*. ftleftn% at ary,bpiatecitdtion

\-,/

ScdonBl A$lSnmer* FeedbackComment6(to be (ompleted by Module L.ad/Ieam )

lil tliiih .r. .!bl.ci to bt m.l lod.r.don ed


.oltlth.ilon.ft

,, t

h. A.i.rdmt

tod.!),

gs0?
Nvr0z

6 **L'*

sw"a,...J..%(r* --------;-----

ou,, . atrat.tr:2zc( 5 fr-^ 2p:1.

v--.--*'t',1t

sr.np ud sismtufolpr4iat

UNIVERSITYOFWOLVERHAMPTON
AN'DTHE BUILT
SCHOOLOF ENGINEERING
ENVIRONMENT
GENERAL WORI(Sfl OP SAFETY
l.

Readandsignthe studentssafetycodeofpractise

2.

slipsetc
chemicals,
from machinery,
Be awareofany hazards

3.

for eachotherssafety.(HealthandSafetyat Work Act)


Everyoneis responsible

4.

mustalwaysbe prcsentin theworkshop,NEVER lvork alone'


Supervisor

5.

stopbuttons
Locatethe emergency

6.

All accide s mustbe reported,howeverminor.

7.

Locatethe6Ist aidboxes.

8.

No-eating,smokingor drifing in theworkshops.

9.

PmctisegoodhousekeePing

Io.

safetyclothing.
Wearappropriate

IL

do not fool around,takeyourtimeoverthejob


Concentratc,

GENERAL USE OF MAC}IINES


l.

Ifin anydoubtseektechaicalassistance

2.

Do not operatemachineryifyou havenot beentlainedto useit

3.

UseyourP.P.E.eyes,ears,hands,feet,hair,face.Checkclothing

4.

Checkthe safetyofthe machines,alwaysusepushsticksandguards'

5.

Isolatethe machinebeforemakinganyadjustments

6.

Never leavea machinerunning{hilst uflattended.

7.

machines.
Use exfaction on all the neaessary

8.

Report anyunsafeconditions.

c.o.s.H.H.
to
for manufactluerc
hazardous
to health Legairequirement
Controlofsubstances
for
this
legal.obligation
thattheysupply lt is a
thesubstances
regarding
passon informarion
in theworkshopyou
students.Beforeusinganysubstance
to be madeavailable
information
mustreadthe C.O.S.H.Hdatasheets

IIUME CUPBOARD
1.

thal
is usedfor removingthevapourfrom solventsandotherchemicals
Thisequipment
Iequlre etraltacllon-

z.
3.

thiswill tell you ifthe fumecupboard


for eachsubstance
Readthe C.O.S.H.Hsheets
needsto be used.IF IN DOLET ASK!l
switchedon
Goggles8ndglovesshouldalwaysbewom andthe extractotmustbe

EXTRACTOR
thewooddustftom the air,this is importantasdustcanbe a
Theextractorremoves
that the
hazard,anymachinethat requiresextractionwill havea blue sticker indicating
exlractormustbe switchedon.

CIRCULAR SAW

2.

a guardto
fuving knife not to be morethan l2rnm from the blade Riving knife actsas
the backofthe bladeandalsostopsthe woodfrom bindingonlotheblade
whilstthe cutis beingmade
fot the
Adjustthe heightofthe bladi sothatthe maximumnumberofleeth aleused

3.
4.
5.
6.
i.
8.
9.
10.
l l.
12.

work
Adjustthe crownSuatdsothatit is no morethan l2mm froIIl thetop ofthe
fom rheinsideofthe blade
Seirhefence,measure
Cheakthat the pushsticksareil easyreach
Nevet adjustthe guardor the fencewtrilst the sawis moving'
pushsticks
Purr,trr"iltU"r stwly tluouglr the blade,do not force it tlrough, usethe
Usethe pushsticksto removewasteaIld cut pieces.
groovesor rebates
Neveruie a circularsawto cutroundsections,
Neverremovethe guardsor the riving knife.
Extractoron.
P.P.E.on.

1.

PLANER/THICKNESSER
Isolatethe machine.
L
2.
Checkthatthe fenceis square.
3,setthetables,outfeedlevelwiththecuttingcircleofthccuttelbloclqinfeedgivesthe
requiredamountof cut ldeally 1 5run' 3rn"nMax'

4.

5.
6.
7.
8.
9.

Adjustthegua.ds,bddgeandrear. Thegapsareto beno morethan lomm awavfrom


thework. (prefe.ably
touching).Guardsshouldcomplerejy
coverthetimber
when surfacingand shouldbepushedright up to the wood when edging.
Neverpasshandsoverthe cutterblock,usethepushsticks,applya light p.ess;reto
theoutfeedtable.
Feedlargeplanksthroughat anangle, this will reducethe risk ofthrowback.
Maintaina light p.essureon the irfeed table,this helpsto p.event chatte..
AlwaysuseP.P.E.andpushsticks.
Mn. iengthfor planingshouldbe 300mmwith I mirl depthof gmm.

THICKNESSING-to
reducethethjckressofplanedtimber.
L
)

3.
5.
6.
7.

lsolatethemachine.
Chargetheguardsto the exlractorhood
Adjustto the depthofthe timbe(do not uselessthana 2mmcut (rollermarks).
Positionrhetimberso rhartheplanedsurface
runsalongthe machinebed.
Mnimum lengthfor thicknessing
shouldbeno tessthan3o0mm.
Checkthepushsticksareavailable,
checkp.p.E.
Switchon feedrollers. Oncethe feedrollershavetakenthe wo* it cannot be pulled
out. To removethework themachine
mustbe switchedoffandrhetabie
lowered.

MILLER (woodlyorkand metslwork)

L
2.
3.

5.
6.

Choosethecorect colletandoutter- SIotdri[ endmill, fly cutte!,drill chuck.


Thework mustalwaysbe clamped
to thebedusingeitherclampingkit or vice. Never
machilework thatis not corectlyclamped.
Tbemachine
headcanberaised
or Iowered
depending
onthedepthofthework. The
depthofcut is setonthemachine
head,thiscanbelockedoff
Themachine
canmoueiDthreesxis.
It hasa finefeedandditrerentspeeds
for differe[tmaterials.
Whenusingthismachineensuretheguardsarein placeandp,p.E.is worn,alwaystre
longhairback.

SEAPER
l.
2.
3.
5.
6.

Ensuretool is clearofwork beforestartirs.


Ensurework andtool are securelyclampe-rlbeforestaningmachine.
Sethydrauiicspeedsettingto iow befo; startinsmachite
Weareyeprotection.
Alwaysstopthemachinebeforewindir:gdowl theslideoDthe reciprocating
ram
Removethehandlefrom thecrossfeedbeforeengaging
feedmechanism.

SURFACEGRINDER
1.
2.
3.
5.
6
7.

Always stop the machinebeforadjustingor removingworkpiece.


Never allow the coolantto ruo onto a stationarygrinding wheelaswhenit is stanedit
mayburstdueto beingout ofbalance.
Never changea gdndingwheelit is illegal unlessyou arc suitablyqualified.
Nwer grind tall unstablework.
Neverdressa grindingwheelwiLhoutsupervision
Ensuremagretis on beforecommencingwork.
Ifany accidentoccurscausinga wheelto chip or notch rcport immediatelyas wheel
mayburst dueto'stresscracks.

TEE NARROWBANDSAW
l.

3.
4.
5.

7.

8.
9.
10.

Variablespeedmachine,
fastfor woodwith a coa$eblade,thebladerctatesarcund
two pullsysandhasa downwardcut,thereforpullingthework ontothebed.
Neveropenthedooru.whenthemachine
is running.Nwer cutwire.
Theguardshouldbe setno morethanl2mmabovethework.
WhenopdatingthesawalwayswareP.P.E.andusepushstickswhennecessary.
Handsshould
always
bekepteithersideofthebladenotin linewithit.
Removewasteandcut pieceswith a pushstick.
Avoidbackingout ofan existingcut.Switchoff themachineandwait for it to stop
befolepullingoutofa cut.
Canbeusedfor cuttingradii,thesizeoftheradiusshouldbeconsidered,
nevertwrsr
thebladeandnevercut roundsection.
Ifthe blademakes
a clickingsound
thisindicates
thatit is crackedandit shouldbe
replsced.
ThEsawfenceasnbesEtwhenparallel
linesareneeded.
Nevercutloundsectionon a bandsaw
asit will snatch.

SANDINGDISCS
L
)

3.
5.
6.

Makesureextractoris on andsafetyequipment
is wom.
Onlyusethefallhg quadrut.
Ensurethatthetableis setat centreofthe rotatincdisc,
Usethewholesurfaceofrhe discwith minimalfoice.
Whensanding
smallpiecesofwork usea blockor pushstick.
Ifthe itemis verysmallsandit by hand.

LINISEER BELT SANDER


l
2.
3.
4.

Ensurethattheextractionis switchedon.
WearP.P.E.
Do Dotremovethebackstop.
Alwaysmakesurthework is positionedagainstthebackstop.

6.
7.

8.
9.

This machineis idealfo. sandingflat objects,bewareofsanding curved


shapesasthe
work maybe snalched
awayFom you.
^
(.oncave.curves
(curvesthat g-oinward)canbemachined
usingtheendbanel.
wnenuslngrnesanolng
drscol themachine
withtheuble seral an angleit is
importantthat the tableis movedinwardto the discto prevert the work
berng
snatched
dov,n
Thetablewill lilr ro 45 degrees,
rbebeltmayalsobe usedin an uprightposition.
Bewarewhensaadinghollowobjectsastheymaysnatchor collaose.

DRILL (woodworkatrd metalwork)


l.

2.
3.

6.
7.
8.

The machiaeshouldalwaysbe isolatedwhenchangingthe bits.


Themareriat
shouldbe secureiusinga viceor G c-larn-p.
Depthofcut canbe setard thereis a lockingdwice.
Thetsbleofthe machinecanbemovedup, dowT]aadaround.Thetable
shouldDe
prote-cteddurin the drilling process.
_,
r ne speeo..o-t
the mactune
canbeadjusted,
fastfor wood,slowerfor perspexslower
still for meral.
Theddli shouldbefed slowlynot forced.
Therearea varietyofmachiningbitsinctuding
H.S.S.bits,flat bits anda holecutler.
AJwaysuseP,P.E.andcheckclothing,hair.

FRET SAW
L
2.
3.

6.
7.

Thismachirehasa vibntiagmotionsothework shouldbepressed


fiImly ontothesaw
table.
Thesawtablewill tilt givingananglededge.
Thi^s
typeof sawis capable
of cuttinginrri-cate
shapes.
berolesenrng
thesawupto cutil should
beisolated.
Takethebladeout andfeedit througha hoiein thework sorhattheteeth
face
downwardto makethecut_
Thismachineshouldonlybeusedfor cuttingthinflat work andnevertall
hollow
objectsor rcundsectiorr
Whenusingthis machine
ensuresafetyequipment
is worn.

VACUT'MFORMER
l.

2.
3.

Forproducing
hollowplasticobjects.
Availableplastics,highjmpactpolystlrene,p.V.C.clear
Jtyroluxthicknesses
,ange
fiom 0.5to 3trlm
Sizes
ofplasticsheeare660trur\
470m4320rru4I50mm.
r/aresEesmatchtbeplasticsheet.

T}IE MOULD
L
Themouldshouldbeconstructed
ro nooryoratea draftangleofno Iessthan3
degrees.

2.
3.

benoundercuts
andit should
finish.
Thereshould
havea smooth
ofthemould,webbing
Consider
theshape
occurswhenthemouldis tootallor when
tall
shapes
therearetwo
closetogether.

USE
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
I l.
12.

gridwhicbcanbelowercd.
Placathemouldonthevacuum
between
theplates.
Clamptheplastic
hood.
the
heater
Pullacross
Adjusttheheaterzones- highoute.temp.Iow innertemp.
to thetouchandhas
is readywhentheripplessmooth
out,it feelsrubbery
Thematerial
finish.
a glossy
to become
Do notallowthematerial
toohot,thisis indicated
byanomngepeel
sagging,taalf' materialsurfaceandsmoke,thesewill causetheplastic
surface,
to web.
therequiredtemp.pushtheheaterhoodback.
Whenthematerialhasreached
themouldirto theplastic,
Pullthetableleverforward,thisraises
mould
buttor!
Switchon the
this stafisthevasuum,leaveit runningfor 15to 20
seconds.
Allowthematerial
to coolfor a while.
Thishelpsto freethe
Swilchontherelease
buttor!holdit downfor a few seconds.
plasticfiomaround
themould
andremove
themould.Cutouttheshape
onthebandsawand
Unclamp
theplastic
finishthedges
onthesander
or with61es.

STRIPEEATER
l.
2.
3.
4.
5.
6.
7.

Thisis usedfor berdingplastic.


tempeftture
and
It hasanadjustable
controlwhichshouldbesa low for thickmatedal
highfor thinmaterial.
restthatcanbesetlowfor tightbends
Thereis anadjustable
or highfor largerradii.
LiDeupthebendlineoverthecenfeoftheheating
element.
Heatuntilit is flexible.
Ifthe matelial
isthickbothsidesmustbeheated.
Bendto therequiredangle.A slidingbevelcanbeusedit vyillachievea moreprecise
bend,

EOT WIRI CUTTER


l.
2.
3.
4.

Usedfor cuttingStgofoamIt providesa hightemperature


thal givesa smoothfinish.
Ifthe temperatueis setto low it will resultin a crystallised
finish.
Thework shouldbefedthroughslowlyandrot forced.

POI-ISEINGMOP
1.
2.
3.
4.

metalalldpre.spex.
Usedfor polishing
because
theteis a danger
ofsnatching.
Onlyusethelowerquadrant
to themopwhiistit is running.
to beapplied
Polishneeds
AlwayswearP.P.E.

I-ATHX(woodwork)
I.
2.
3.
4.
5.
6.
7.
8.
9.
10.
IL
12.
I 3.
14.

WearP.P.E.checkclothinS.
Ensulethatall movingpartsaresecured.
beware.
Spectato.s
beforechanging
thechuck.
Isolatethemachine
jaws.
4jaw chuckwithindependent
Chuckcanbeusedon its ownfor short piecesofwork or with thecente for longer
theddllingdog8ndcenfiecanbeused.
work,altematively
thatis to bemachined.
Marka crosson eachandofthesection
Planeof thecorners.
thefoursides
Position
onlathe.Whenusingthechucklookfor anequalgapbetween
ofthe work andthetool rest. Thiswill ensurthatthework is rundngtrue.
Tighten
thechuck.
Position
thetoollestsothatit runsalongthecentreofthework. Workascloseas
possible
to thewoodbutmakesurethattherstis nottouchingthework.
Tightenall themovingparts.
thegapbetweenthelest andthejob needsio be
Whenmaterialhasbeenremoved
adjusted
sothatit is kepts!na.ll,
thisprevents
thetool beingsnatched.
jobs,
sometimes
Diff'erenttoolsdo different
therestpositionmustbe considered,
Thework cannowbemachined
to a roughshapeandfinishedusingfilesor sand
paper'

FACEPLATEWORK
l.
beforechanging
Isolatethemachine
to thefacplate.
2.
Refitthtool !est,positiol it sothatit runsthroughthcentreofthe workr
3.
Onlywork onthefallingquadrart.
' 4.
Reposition
therestaftermatelialremoval.
5.
WearP.P.E.checkclothirlg,extractoro[
I- .TEE (metalwork)
l.

Weareyeprotection

tle DacKlonQ nal.

3.
4.
5.
6.
7.

Do not usefiigersto removeswarforasses


surfacefinish
guard
Alwaysusethe
Do not allowtheleadscrewto rotateunlessscrewcutting
Ensuretool alldwork aresecurely
clamped
befo.estartingmachifle.
Checkfeeddirectionawayfom thework piece.

8.

Do notattmpt
to partoffwithoutconsulting
member
ofstaffirst.

MORTISER
l.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

An augerbit runsinsjdea square


hollowchisel,
whichtakesawaythebulkofthe
material.Thechiselcutsa squarehole.
Isolate
beforechanging
themachine
thetool.
Fit thechiselandaugerbit.
Square
upthechiselto thefenceandtightenthechiselholdingnut.
Slacken
theallenscrawin themachireheadandbringit downuntil theea$ protrude
justbelowthechiselpoinrs.
Secuethealienscrewandcheckthattheaugerrunsfieely. Clampthewo*piece.
Ensure
thatthefacesideoftheworkis keptalongthefence.
Position
themoniseto becutalldclampup, Position
thetable.
Movethebeadstockdowr to theworh to checkthe aligment of thechiselandthe
to becut. Setthedepthstop.
mortise
Returnthelevq to therestpositiollandswitchon.
WorkAomthemiddloutwards
takingshortshsllowcuts.Cuta trialmodiseto check
for positiorLdepthandfinish.
A.lways
warP.P.E.

WELDING
l.
2,
3.
4.
5.
6.
7,
8.
9.
I 0.
I l.
12.
13.
14.
15.

Switchoff'ateru5e.
Keepcablesclearofgangvaysanddoors,do not allowtr8fficto passovercablesor
hoses.
Ensure
hoscconnection
areleakproof
Avoid exposure
ofyourselfa.nd
othersto heatandlight radiationfromarcwelding.
Usecorectgrsdeofeyeprotection
for process
beingused.
Useprotectiveclothingsupplied
Closecylindervalvewhennot in use.
No smoking.
Do not inl8leo4ygenfrom thecylinder,allowit to lealc,useasa substitute
fot
compressed
air.
Do notput oil or greaseon orygencylindervalves.Oxygenreactsexplosively
with oit
o! gtease.
Onlyusecylinders
in ar uprightposition
Do not useregulators
with brokengauges.
Do not standin Aontofgaugefaceswhenoperingsylindervalve.
Alwaysuseflashback
arreste$.
Alwaysusethecorect light up andclosedowr plocedurefor weldingtorch.

PRESSWQRK
L
2,

Neveruseanunguarded
press
Onlyusepressandprcsstool for its intendeduse.

3.
4.
5.

Onlyusepresses
or guillotinewhena member
ofstaffis in suDenjsion
Onlycul marerial
lor whichmachine
i<rrted
Ifworking in groupsbe awareofthe actionsofyourselfandothers.

CASTING
I.

2.
4.

Alwayswearthecorect protectiyeclothingwhenhandlingmoltenmetal
Preheat
all metalbeibreit is put intothecrucible.
Alwaysusetheexlractorwhenbeatingthefumace.
Ensurethe sandmulleris isolatedbeforesandsamples
aretaken.

SDLF-CONJUGATE
CAM

::a : i: . : i

T he Self -Conj ugttte Cu n.

The parts fbr the Setf-ConjtLgateCant.

BACKPLATE
@
ASSEM BLY_
gELF-CONJ UGATE CAM
FEED PIN

CAM

*"b

PrN@

-t
ct

CRANK
HANDLE

*t?

04

ROCKER
BASE

SHAFT
DOWEL PIN (2)

GU ID ER OD

H0LES, d6

lNf

ltF

l,'lDF

BASE P L AT E

CA M
STL F - CNNJUG ATT

(r

"

T 1l

"""

lJ

f 0,5
TELERANCE
DiMENSIONAL

2 i-10Lt:
): )2 -!?

(]) nxr ntrr Mntr


"''\:/
BACK PLAT E
Sf LI- CINJUG AT I CA M

CA P D
DI M E NS I O NATLDL E RA NCE
1 0 ,5

//:\

[, rruR L r r F,
YlKf

nAKI J

\ , Vt _llllJ

fLfIVfNT S

ILA -

-r$
z

1b

t'

-;T

EI

L-

-il
.tl
r ll

"-))
'-

li l

---a

-5--,-1

GL UE FEU R E LE ME N TS
AND
I4AC H INE
AFTE R A S S E MB LY
A S S HE V N

S I LI_CNNJUG AT f CA M

: )< 1.? tP

rn v^il\iv,1 ,,^o.L-;
9 -, 5 * " ,

.".."1"
no t < *

"nu"Qt;J;"
toot
\\
ol
{-& y o*;.,,

CAPD

DI14ENSiIJi]AL
T B L E RA NCE
tO,3

/ 5) nNt r r f t r

tvt tt

tt

tF

F I

C R ANKHAN D tt

f\J/d r"''-u r n F -FMT


- nr srfE l

S f Lf _CI NJUG AT I CA I'4

CAPD
DII'1ENS1!NAL
T O L E RA NCtO,3
E

l::'

*Y

-7\;l e.

1x

l'-+

\9i

v
/6\
\,/

rS

U
-^I\L'-

FttD PIN

L\Q

r"l
|

L-_.1

t- -+- "
[--t

.,
il

-J /-,
'2

tl

T --1

L:/(

./\:)

G) nrur lFr H A R D V !!D


CAM
S I LT_CINJUGAT TCA M

CA P D

DI14ENSIONAL
TI]LERANCEIO,3

ri
a

It

RTA14
?.\

(t) lNt lFr

M]LD

\)

I LLL

@ rNr !Fr, BRASS

@ n N r l Fr Mr LDsrrrl
S f LT_CINJUG AT I CA M

RICK IR S H A I I

!trAntrn Rtrsr-..1

AXLf
? CAPD

DI 1 4 E NS I O NA
TL
O L E RA NCE
T O,3

MAlool EngiaiingPtacticI
Recordofwort

Senester1 2005/06

/
Date: 2O/1012005

Equinmentused:
l . 10inchBrnd Srw
,

Setsquare
3. 300mmmetrl Rulr
4. srfetyglrsscs
5. pencil

Materialsused:
l. MDF (MedlumDcnsityFibrcboard)

Two prrts werr stwedrnd preprrcdby l0 InchBandsaw:


l. Brseplate(l8mmthickness):
ls mrdefromMDF rnd was
melsuredandmrrkd up by pencilin dlmensions
of95mmx
75mmrnd srwedby 10inchBandSaw.
2. Backplate(l8mm thickness):
ls mrdetbomMDF rnd wrs
mcrluredrnd markcdup by pencllrnd sawedin Dlmcnslonc
of140mmx 90mm"
3. Mcasurement:
tb mcosurement
wascffrled out by urlng
300mmMctrl rulcr rnd markerlikc pencll
4. safetyissues:
whlleworkingon 10inch brnd mw thc most
Importrnt issuewsswcrring protcctivcghsrcs.
5. By uiing SetSquflrethc 90. rngl0btwcnrch two ridcswcrc
chccked.

Brnd srw

MAlOol Engineeftg kactice I

Semester
I 2005/06
Rec{rdofwork

MA100l EngineeriugPnctic I
Recordofwork

Senssta 1 2005/06

Date: 03/l 116-05

Equipmentused:
1. 10inch BandSaw
2. Setsqurrc
3. 300mmmetalRuler
,/
4. safctyghsss
5. pencil .
6. Safetyglasses

Materialsused:
1.Hrrdwood

Processes
used:
Yokeelements
(preparetion):It consistroffour prrb. Theprrts wcre
melguredrnd Drrked rp by pencilin dlmensions
of74mmx l6mm
rnd tlicknssof l2mm thcnsrwcdby 10Inchbandsrw. Ihcn
Two pieco ofcubcin slzcofl6mm x l6mm rnd thickncssof6mm
wrcmcocuredby pencllrnd sxwcdfrom bothcnd sidesln opporite
directlon.Thc linrl prrt hosbcnshownbclow,
Thcn by uslngSetSquarethe90"tnglc btweeneschtwo iide3were
checked,

Brnd Srw

MAl001 Engineennghactice I

Semester
I 2005/06
Recordofwork

716

't-"ffi

L_l

MAl001 E gineedngPractice1

Semesrer
I 2005/06
Recordof work
Date: l0/l l/2005

Equiomentused:
l. Marker (pencil)
2. hrnd Saw
3, SBW-6300
BandSaw
4. MetalcuttingBendSrw
5. Setsqurrc
6. 300mmmetrl Rulr
7. srftyghsscs
E. Digitrl Verniercrllipcr
9, merkcr

Materialsused:
l. Mild Steel
2. Hrrd wood
3. Brass

Processes
used:
Preparation:
1. Thc(lrank llandlemldefrom6mmMild steelrodwss
mersurqd(dirmeter)by digitrl Verniercsllipcrrnd msrkedup
)
\
bKffarker-lnd sswed(handsaw)
ln lngthof 45mm.
/''
(;
2. uiifaft--od
mrdefrom 8mm Mild Steelrod wasmersured
(di{mctcr)by digitalYerniercalllpcrrnd merkedup by
/
\ dnrTkDandsrwedin letrgthof60mm.
'3. Ecrliin madefrom 8mm Mild Steelrod wm
mersurcd
,7 (di.meter)by digltalVcrniercNlliperrnd markedup by
' lhrrtcFgnd sawdin lcngthof 40rnm.
4.'Slo-'afi madefrom hrrd woodwls measured
by ruler and
markedup by pencilandsrwedby SBW-6300
BandSrw in
dimensionof 50mmx 50mmx 17mm.
5. Thc Rockershaftmrdefrom 19mmdiameterMild steelwrs
measured
by digitalVerniercalliperand mrrked up by mrrkr
rnd srwedby mtolcuttingBandsrw in lengtbof50mm.

MAlool Etrgimerhgkactice I

Semestr
I 2005/06
Rcordofwork

6. Thc Headedbushmrdefrom 16mmbrrci wis mcrsuncd


(dirmcter)rnd mrrkcd up by markerrnd srwdby mctel
cuttingBrnd Nrwin lcngthof2smm.
'| Thc Axle madefrom 10mmMild stelwagmetsurcd
(diametcr)by digitrl Ycrnicr crllipcr rnd mrrked up by
m.rker andsrwediDlcngthof40mm.
E. 2 pins madefromj4q
ild ltecl weremrsurcd(diamctcr)
and mrrkcd u
q4 wcrcsrwcdln lcngthof lsmm.

Bandsrw

MA100l Engineerirgka(tice I

Semester
1 2005/06
Recordofwork
Datet lllll/2005/

Equipmentused:

r.rs;;;h"
'Ddftrrdh-ine

1'*t,

,,ur...L,L.".

2.

3. Ruler
4. Sctsquare

Materials used:
1. BaseplatelMDF
2. Brck platc:MDF

Processes
used:
l. The bascplatcwrs sandedby srnd mrchineprciselyto
Dlmensions
whichere70mmx 90mmrnd thicknessof
l8mm.Thentheedgesofthe top surficowrechrmfcred
(2mmx 45r. Two holeswcrc madeby drill machineln
dirmeterof 6 mm anddepthof l8mm.
2. Thc backplatcwassrndedby slnd machitrepreciselyto
Dimensions,
whichrre 82mmx 95mmondthicknessof
lSmm.Twoholes,wercmrdeby drill mochineon top
surflce:oneof themis diamcterof9mm rnd depthof
l3mm
Theotheroncis diamcterof l2mm onddepthof l2mm.
Two morcholeswcrc crcatcdin diemcterof6mm rnd
depthof 12.
3. Thefour piccesof Yokcpart weresowcdandssnded
to dimension3
whicharel6mmx 74mmrnd
J Frecisely
I depthof l2mm.thedimensions
of l6mmx l6mmend
thicknessof6mm rt bothendswerepreciselysandedto
indicatedimensions.

MAlool EnginceringPracticeI

SenesterI 2005/06
Recordof wod(

Drill Mrchine

"""'i."l---l-l-----=
*--|
'lEn'n

MAlool Eryirce.ingkacticeI

Semester
I 2005/06
Recordofwork
Datc: 24ll l/2005

Equipmentused:
1. Bandsaw
2, Setsqure
3. 300mmmtrl rulr
4. Iathe
5: Copqsscs
6. $fit'fttlchine

7. aeritrf
8. filc

Materialsused:
1. Hrrd wood
2. Mild steel

Processes
used:
l. Proporrtlotr
of(irank llandle(6nm dianeter):
Thc lengtbofthe crrnk hsndlewrs reducedfrom 45mmto
4lmm by lathc(facermovrl);lirst tbc crankhandlewss
frstcndto chucksccurely.Thcnthe toolwts setto bc tangent
to thesurfrceofthe work (Crankhrndl)end trlversteble
micrometerwrs setto zoro rnd by t[rning thc micrometer
eachtimc,2mmwrs removedfrom frce untll it reechedthe
lcngthof4lmm (eachrevolutionctusthethe tool to mov
2mm).Bothsidesofthc Crtnk Hrndle werechamfered.
2, Prcparation
of (lam:Tbeimagcofthecrm wasdrrwn on a
pieceof hrrd woodin Dimensions
ofsOmmx 50mmand
thicknessof 17mmexphincdasfollowitrg:
2.l. A line lengthof 43mmwesdnwn vertically.
2.2,Thcentreofthe circleA' wasfornd by meesuringl2mm
from endofline AB Nndr circlcwith diamcterof 9.5mm
wasdrrwn.
2.3.Thecntrsofthe circlcB' wasfound by meastring31mm
from cnd ofline AB rnd a circlewith dirmeterof 6mmwrs
drawn.

4 tr*.

l.

2-. -Tle
\Ln^

cuntts
{" " -

:^

"/
E-I

lttl

.tl"
-

/y3nn ara' dro-n vra;$

"/

f"."J
cL."^l. A' r,v*
h-.
l+e . A,J o u,"!"
Q.5n^

^)s5

3 , .. rAe- ceatrc. o{ il"


c;""!"
B'
3r h{"'- e"l o{ !"""
AB.A)
6 n-

c!..5

&t

tb

v^e-ac,-1
*ith olt^'*ii sl

-'

c.or,5 J-.^f

b 1 r^^*,e,,".,"q
d

^ c.".0" ",,.\n "f_-.".

o\vo.^^r,.

"l

G
),,
l-

l
rT\
\'Ua'
I

-"

.-t -rlE-

Ceatre-

/-

Ol

R3?

/r

[",- "-J o\ p"i.,, ;-rJ:


r

cr r{\

vodi)s

o[

ts3 _*.

'.
^;:"""...":-

ClYo^rr 4

5.

giJ.er

!rr"
o{

P".v*lt 0 c.rit\n ft^"


,!-"- AB. 2 | .ti -\t-

.A

ci.cle

&*,n
As
4+ botL
-.**
f'oce,t". ,r.. Ae .
.,{

t*d;'s

I2-s- cehva of

r-'-5

l'ng int
w-*- "f I ..J fl
".'.tuol
or.J.c Ob t ^-lo Po a-irs t e, F)

.Tu:" fi.-"
t\,.
. Tc.o

!/,.s
.

ArcJle5

t onJ E

a..9n-z

yaor{us
-l

o+

fO u a ,

c\\.c r,,.."-

lr o -

Ci.cQeg

tLs

erz-

Cent"..s

Ce,tve
4

o [-

avcs

dto.*..
llte

0,1.",-.

lntet*e ct ron

c-\^,.\^

o\r-

[v*n.

dnootn,

lL". ."^I

OI

tu,&

amtu +erJe* io

*t'"'
funet ta,gerr te
to.to aw,^!- Qt-'."ges
(vc.J,i,-rsz*)
o^^,L oi."Oe G tr f- ** v"oLi":)
Ll eYe-

thteyla.t;a^

w,Lus o j

"+ P*.
tr.11e"f to

o I cin"L;
o.roler , F

tzrro
o(-.i

la

a/tc,
(9r .

lu.o

^'n"u

ore\(e.-

MAl001 EngineeringPrutice I

Sernesler
1 2005/06
RecodofrrorL

2.4.Thecentreof Rl3 wasfoundby mcosuritrg


33mmfrom end
ofpoint A rnd an rc wosdrrwn with rrdius of 33mm.
2.5.Two lin$ parallelwith linc AB wcrs drrwn rt bothsidesof
thc lineAB. 2l.4mmfrom ccntrelineAB.
2,6,A circlerediusof l2mm centreof C wrs drawn.
2.7.Two linesnemeofl andII htv intcrsected
th arc rt two
polnts(E, F).
2.8.Two circlesradiusof2mm trngentto linesI rnd tr endarc
weredrawn,
2.9.Ttvolincatotrgentto two smdl circles(radius2mm)rnd
-,circlcG (l2mm radius)wcredrrwn.
2.10. Thc intcrscctionoflinc rnd circlesrre centreoftwo
circlsrrdius of50mm.from this centrcs4 rrcs wcrodrowo.
2.1l. From the interscctionof pdr of circlestwo rrc werc
drownwhichoretrngentto circlesE, F rnd G.

BandSaw

MAtool Eogino6ing
PrrcdoaI
Rrcordofwo*

Lrtic Mrchlnc

settrcstn
I 2005rc6

MA1001Eryineedlg PracliceI

I 2005/06
Semesrer
Re-{ordofrrork
Dafe:01/1212005

Equipmentused:
1. Srndmochine
2. Mctol ruler
3. Pencil
4. Lathemachine
5. BandSew
6. sofetyglasscg------.i7. Diqital
relli6r ver[icr \
\> -

\_

,----

Materialsused:
l. WoodGlue
2. Mild eteel
3. Ihrd wood

Processes
used:
l. Thepreprred(lam mrdc from hard woodhtd I thicknessof
16mmwhichwasreducedto 15mmby sandmachine,
2. TheprcprredYokr clementsmadcfrom hrrdwoodwere
rssmblcdtogotherby usingwoodgluein theshapeofsquare
3. Preparation
of GuidcRotI(8mmdiameter):
Thelengthofthe GuideRodwrs reducedfrom 60mmto 54mm
by hthe (faceremovsl);Iirst GuidRodwesfastenedto chuck
securely.
Thenthetoolwls sctto betrngcntto thesurfocof
thework (GuidcRod)and traversetrble micromterwrs sctto
zerortrd by turningthemicrometereschtime,2mmwf,s
rcmovedfrom faceuntil it rerchedthelengthof54mm(erch
revolutioncrusethe tool to move2mm).Finallybothsidesof
theGuidcRodwerechamfered
in dimcnslonof I x 45..

MAlool EngineeringPractic1

Semester
I 2005/06
Recodof work

Lrthe Machinc

BendSaw

MAlool EngineeringPracticI

Semester
1 2005/06
Recordof work
Dater08/1212005

Equinmentused:
l. Ruler
2. Pencil
3. Milling machine
,1.Drill machine
5. Squareset
6. Digitrl callipervernier

Materialsused:
l. Hardwood

Processes
used:
t. Prparrtionof Yokeillcmcrtsl
Thedimensionofthe inncr squarewls 42mm.I mm neededto
bc cut o{Tfrom achsidesothe newdimenslonofthe squrre
wouldbecomc44mm.First the innersqurrewasmarkedup by
pencilup to lmm from erchside,Thnthereamerwrs scton
thc edgernd trngentto the sideofthe squrre,Thenthetrble
traverscmicrometrwrs sctto lmm. fitrslly lmm (crch
rcvolutionon micromctermrkestbe millingmoves2.5mm
rlong the X or Y rxis) wascut ollfrom oneside.Thcn the mlll
w8sset38mmfrom thecdgcand lmm wescut olTfrom the
oppositsid.
Thereamerwassetrnd trtrgentto theothersidof thesquare.
Thencross-trsverse
micrometrwasstto 1mm.
Thenthc CrNs-trryersemicrometrwrs setto lmm.finrlly
lmm wrs cut off from onesidethcnthe mill wesmoved38mm
towrrdstheoppositesidernd lmm wasrlso cut off from the
sid.
3mmwrs mrrkod up andsandedfrom erchcorner(four
corners)ofthe outcrsqutre.

MAlool EngineerhgPlaclice1

Semester
1 2005/06
Recordof wor*

3. Preparationof theCam:
Two holesweremarkedup by pencilrlong 12mmfrom bottom
ofthe linc (centreofthe bottomcircl10mmdiameter)and
12mmfrom top ofthe linc (centreof thetop circlc6mm
dirmeter).Thentwo holcsweremrde bv drill mrchinein
diameterrof 6mmand l0mm

_T\
_l'*

Drill Mechine

MAl00l Engineering
Practice
1

Semester
I 2005/06
Recordof work

Millinsmachinc

MAl00l EngirceringPracticaI

Sernester
I 2005/06
Rcordof work
Date:l5/!2/2005

Equipmentused:
l. Drill machine
2. Lathe machine
3. Steelruler

{. Pencil
_/----------=g
5. Digitalcalliirer
vernier '\

Materialsusedi- - . /
l. Hrrd wood
2. Mild Steel

Processes
used:
l. Finalpreparrtion
of Yolierlcrnrnls:
Two holes(diameterof 8mm)weremrde: onecompletely
throughthe oncof theelements
ond theotherl2mm
depthon the oppositeelement
2. I.'ecd
l'in (linrr diamct(r):
I.'i|\tphasc:thelengthoftheFeedpin wasreduced
from
40mmto 33mmby lathc(faceremovrl);lirst the Fccd
pin wasfrstenedto chuckscurely.ThcDthe toolwrs set
to betangntto thesurfsceofthe work (dotumpointor
zeropoint)(Fecdpin) and travnetablemicrometerwas
setto zerornd by turningthc micrometererch time,
2mmwasremovedfrom faceuntil it r0chedthe length
of33mm(eachrevolutiotrcrl|sthe toolto move2mm).
Sccondphasr:Diameter
ofoneendneedcd
to bereduced
from 8mmto 3mmitr lengthofsmm. Thcreforethe tool
wassetto betrngentto thesurfaceof thework (Feed
pin) rnd trrversetrble micromterwrs setto zero.Then
the micrometerwrs revolvedonce(eachrevolutioncluse
the tool to move2mmit means4mmitr diameter)rnd
half a millimctre,And turningtheothermicrometcr
twicecompltelyondhalfr turn it gavethelcngthof
5mm.By doingthisprocess
cachtime 2mmfrom
diametersin fixedlengthof5 mm wasreduced.

MAlool EngineringPracticI

Sem$ter1 2005/06
Recoldofwork

Drill Mschlnc

Lsthemrchine

MAlool Engineering
PracticI

Semester
I 2005/06
Recordofwod(

Date:l2l01/2006

Equipmentused:
t. Lathemschine
2. DigitNIcaUiper
3. file

Materialsused:
L Mild steel
2. Brass

Processes
used:
l. l'ccd pin: 8mm dif,meterond length of33mm
-lo

a4

jrdimension of
I'inal phase:All thc edgeswercchomfered
I x 45..
2. lleadedRush:(Diameter
of l6mm rnd lengthof2lmm)
l'irst Phasc:
Diameter
ofonccndneeded
to bercduccd
from 16mmto l2mm in lengthof l8mm. Thereforethe
toolwassetto betongentto thesurfaceofthe work
(Hcededbush)andtruyenotrble micrometcrwrs setto
zcro.Thenthe micromcterwssrevolvedonce(eech
revolutioncrusethetool to move2mmit meons4mmin
diomcter)rnd hslfr millimetre.And trrning theother
micrometer9 turnscomplctelyit gavtbe lengthof
18mm.By doingthis proccsseacbtime2mmfrom
diamotcrsin lixedlengthof l8 mm wasreduced.
Sccondphase:A holein dirmeterof7.5 wrs crcated
throughthelcngthofthe headedbush(2lmm) thenit
wasreamed(diameterof 8mm).
insidethesideofthe 16mmdi{mcterwaschamferedin
dlmensionof lmm x 45..

MAlOOl EngiaeoingPracriceI

Semestr
I 2005/06
Rord
ofwo*

Lrthe Macblnc

MAlOol EngineeringPracticI

Smester
I 2005/06
Recordofwod(

Date:l9/01/2006

Equipmentused:
l. Lethemrchine
2. Digitalcalliper
3. Pencil
4. steelruler
5. Drill machine
6. Rcomer
7. tr'ileprpcr
8. Scribble
9. print
10.Ihnd saw

Materials used:
l. Mild stl

Processes
used:
l . P r e p a r a t i o nf A Xl.ll:
l.l. Thelengthof theAXLE wasreducedfrom 40mm
to 34mmby lothernd frcing cut First theAXLE
wasfrstencdto chuckcccurely.Thenthe toolwas
setto btengntto thc surfrceofthe work (datum
poitrtor zeropoint)(AXLE) rnd trrversctrblc
micrometerwasstto zeroandby turtringthe
mlcrometereachtimc,2mmwasremovedfrom
faccuntil it reochedth lngthof34mm(crch
rcvolutioncausethe tool to move2mm). ,
Thcnbothndswerechrmferedby filcif fo
c..
Dimenslonof lmm x 45".
1.2. Onesideof thepert wrs psintcd,Thenby using
rulr rnd digitalcrltper the centreofthe holc
(diamctcrof3mm,and4mmdistrncefrom oncend
and30mmfrom the otherend)wrs foundrnd
markedby scribble.Theprrt wrs frstcnedto
milling machine.Thetool colledcentredrilling was
fostcnedon machincrnd smallholewm madeon

MAl00t EngineeringPra.ticeI

Semester
I 2005/06
Recordof$,ork

the AXLf, pert, Then{ drill in diameterof3mm


wrs frstenedotrthe millins machineand thelinal
holewasmtrd.
2. Pn:paratior
of DOWEI,PIN:
Two pins(diameterof6mm) and lcngthof32mmwere
CULThentwo endswerecut throughfacingcut on lathe
Mrchine.
J. Preparation
of R(XlKllR SIIAFT:
The port wasfastened
on lrth macbineand oneofends
Wascut frcing.From that ndthe radiusofthe rocker
Shrft wasreducedfrom l9mm to 7.98mmin lengthof
32mm.thn
from thesrmendtheradiuswrs reduced
from 7.98mmto 6mmin lengthof l0mm. thenthe lomm
lengthwosscrewthr'4d by threrdingdie.
C J\

Onesideof the prrt (rockershrft) wrs painted,Thenby


lsing ruler rnd digitalcalliprthe cetrtreofthe hole
(dirmcterof 8mm.rnd 9mmdistrncefrom onecnd and
38.5mmfrom thc othcrcnd)wrs foundand markedby
scribble.Theprrt wasfastcnedto millingmachinc,The
toolcalledccnlrrdrillingwrs fastcned
on mschinctnd
smrll holwrs modeon theprrt Then a drill dirmeterof
7.5mmwrs fostenedon mrchineandr holewith diameter
of 7.5mmwascreotedthenthe holewosreamedin
diameter
of8mmsothatthelinaldiameter
ofthe holo
whichis 8mmwrs obtaind,Thenthe endofthe 16mm
dirmeterwaschamferedby file. In dimensionof lmm x
45".

MAlool ErgineeritrgPradiceI

Semester
I 2005/06
Recod ofwort

Lrthe mocbinc

Mlllhg mrcbinG

MAlOOl EngineeriagPractice1

Semeste!
I 2005/06
Re.cord
of wor*

Drlll mrchinc

L4tAr l

/7
Semester
1 2005/06

PracticeI
MA1001Enginecring
Recordofwork

Date.z9 tllljlAL
Equipmentused:

5c^w
l. to' 6.,.^{
S(l,uc\\e1 . S et
a. 1?u[e<
3rc .^".
( \ (.\1

4 .
(

,'

( $t ( ^ t ,L- ,

.v
,'-i

r(

Y )!'F

Materialsusedl

&scplscslsg4

^,

L.Moe

Surfoceof Hot Oil Both

GlossExterior
PlosticPolymer
lnterior(PVB)

ililililililililililililil1ilililt1
ilililililil1ilililil1ilililililr1
# ff if f if f if f if f i#

Direction

ilililililililililililililililil|

ilililil1ilililt1

bondingglue
rollerB
Toughened
Glassusinghot rollingoil bath.lmagecopyright;Tom Fenn2005
of makingLaminated
Process

You might also like