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SUMMARY: Problems related to chicken manure disposal are a relevant issue in many countries
of Asia due to the constantly increasing demand for chicken products. An application without
treatment or non-appropriate disposal can become risky for environment and humans. Simple
treatment techniques which convert the manure into valuable fertilizer are needed. A low-tech
option is currently under development at Hamburg University of Technology. It is a simple
approach for the production of manure pellets within a small vessel which is equipped with
stirrers. By adjusting the parameters moisture content, rotation speed, aeration and temperature,
pellets of almost spherical shape can be formed within hours. Pelletising should be combined
with a further treatment step including drying and hygienising. In this work pellet properties
were analysed with respect to important application parameters for a fertilizer such as nutrient
content. Distribution properties were characterised by a strength test and by analysing the shape
of the pellets. The work was carried out in frame of the ASIA-PRO-ECO project
CHIMATRA, financed by the European Union and the City of Hamburg.
1. INTRODUCTION
Problems related to chicken manure disposal are a relevant issue in many countries of Asia due
to the constantly increasing demand for chicken products. The poultry population in result is
increasing constantly. In West-Malaysia the chicken population increased by a third within the
years 2000 to 2001 (Anonymous 2004).
The problem coming along with the poultry production is the manure that needs to be taken
care of. A non-appropriate treatment or disposal can become risky for environment and humans;
for instance it can support the spread of diseases and may pollute soil and groundwater.
Currently no legislation regarding chicken breeding is in force and small-scale manure
treatment systems are needed to reduce the odour nuisance and the hygienical risk that is
generated from chicken manure. Furthermore there is a rising demand on fertilizer that is needed
on various plantations so that organic and inorganic fertilizers are imported into Asia. To solve
this problem simple treatment techniques which convert the manure into valuable fertilizer are
needed.
Proceedings Sardinia 2005, Tenth International Waste Management and Landfill Symposium
S. Margherita di Pula, Cagliari, Italy; 3 - 7 October 2005
2005 by CISA, Environmental Sanitary Engineering Centre, Italy
Figure 1. Number and size of chicken farms in Pedang State, Malaysia (Faculty of
Environmental Studies, UPM, 2004)
Table 1. Nutrient composition of poultry manure (Burton & Turner, 2003, modified)
Total N
Ammonia N
Phosphorus P2O5
2,00% DS
0,91% DS
1,38% DS
1,57% DS
0,53% DS
1,23% DS
The amount of manure currently applied to crop land varies considerably between regions and
countries. Poultry manure is primarily spread to arable crops (Burton and Turner, 2003). Direct
land application of untreated manure is the most common utilization option, but it can result in
environmental pollution of waters, odour nuisance and hygienic problems which can support the
spread of diseases (Glenn 1998). The following treatment methods relevant for land application
of poultry manure are currently being used: drying, composting, anaerobic digestion,
combustion, pasteurization and pelletizing.
1.3 Proposed concept for chicken manure treatment
Even though there are many market available treatment options for chicken manure, there is a
need for a reliable low tech option since the number of chicken grown on small scale farms is
steadily increasing. This is especially valid for the Asian market due to the increasing demand
for organic fertilizers. The demanded technology should transform the manure into a valuable
fertilizer product keeping the existing nutrients within the product. The following parameters are
desired:
suitable for storing and transporting
common application on farmland need to be possible with already existing equipment
odour reduction
cost efficiency
The proposed concept is a simple approach for the production of pellets in a drum equipped with
stirrers to form pellets. By adjusting the parameters moisture content, rotation speed, aeration
and temperature, pellets of almost spherical shape can be formed within hours. A further
treatment step includes drying and hygienising of the pellets. The basic functional efficiency of
the pelletizing equipment has already been determined by Trevino-Garza (2003). This work
focuses on optimisation aspects of the original process and additional aspects relevant to land
application.
Figure 4. Laboratory setup of the complete workbench including three drums on one engine
wet
manure manure
content
A1
moisture moisture
of wet
of dry
[g]
[g]
[%]
[%]
580
1180
47.60
15.50
moisture
mixture
[%]
37.02
vol of
reactor
filled
[%]
*50
added
rotation
speed
[rpm]
[l/h]
time [h]
volume
additive
of
additive
[ml or g]
14
48
60
water
total
moisture
content
[%]
60 ml
40.43
woodA2
1340
47.60
15.50
47.60
*40
14
48
60
chips
40,2 g
47.60
C1
320
480
48.00
14
34.40
8.25
18
22
80
20
water
60 ml
41.90
C2
300
450
48.00
14
34.40
8.00
18
22
80
20
water
60 ml
42.40
C3
320
480
60.00
9.25
39.70
8.25
18
26
80
24
water
20 ml
42.20
C4
320
480
60.00
9.25
39.70
8.25
18
26
80
24
water
20 ml
42.20
C5
320
480
65.00
13.00
44.20
8.25
18
96
80
72
water
30 ml
47.95
s1
C6
320
480
65.00
13.00
44.20
8.25
18
96
80
72
water
30 ml
47.95
D1
289
586
65.00
24.00
51.46
11.58
54
100
48
water
20 ml
53.74
D2
289
586
65.00
24.00
51.46
11.58
54
50-80
48
0 ml
51.46
E1
313
636
58.58
9.44
42.37
12.87
41
120
12
water
35 ml
46.06
E2
289
586
58.58
9.44
42.35
11.58
68
60
24
water
20 ml
44.64
F1
289
586
52.68
9.83
38.53
11.58
98
100
51
water
60 ml
45.38
F2
305
586
52.68
9.83
38.01
12.00
72
100
24
water
30 ml
41.38
G1
297
528
56.38
8.76
39.24
11.00
28
100
water
20 ml
41.66
G2
297
528
56.38
8.76
39.24
11.00
28
100
water
25 ml
42.27
H1
297
528
57.12
8.76
39.71
11.00
29
100
water
20 ml
42.13
H2
297
528
57.12
8.76
39.71
11.00
29
100
water
15 ml
41.53
H3
297
528
61.00
11.20
43.07
11.00
44
80
24
0 ml
43.07
s2
s2
stirrers
To achieve maximal collision of particles within the drum, the stirrers had to be modified and
two different stirrer configurations have been tested. Also three different stirrer materials have
been taken into account: plastic, solid steel and perforated steel.
The moisture content of the manure samples are within the range of 47.6% to 65.0% which is
too wet for a successful agglomeration procedure. To lower the moisture content, manure has
been dryed in an oven at 35C to simulate drying equivalent to natural sun-drying. Afterwards
fresh manure has been mixed with the dryed manure to achieve the desired moisture content. The
conditions under which the experiments have been carried out are given in table 2.
pellets average
diameter [mm]
weight [g]
content [%]
A2
1340
C1
not calculated
not calculated
6,65
0,485
36,06
C2
not calculated
not calculated
7,83
0,612
35,05
C3
not calculated
not calculated
6,8
0,44
39,56
C4
not calculated
not calculated
0,76
38,98
D1
847
D2
283
553
7,66
0,59
24,9
E1
923
E2
483
351
5,41
0,39
41,46
F1
517
318
6,23
0,39
38,95
F2
153
680
4,89
0,16
33,98
G1
581
89
6,59
0,50
40,01
G2
417
186
6,65
0,40
40,53
H1
663
153
6,20
0,31
37,4
H2
570
244
6,62
0,33
37,31
H3
680
118
5,95
0,29
38,78
Pellets with diameter higher than 15mm not included in mass balance as well as evaporation losses
Figure 5. Relation between pellet weight and diameter, results from series G1
Filling volume
Filling volume from 9% (without airvoids) to 52% (including airvoids) of the total drum
volume have been investigated. Best results have been achieved with a filling volume of 11%
in test G.
Aeration
The purpose of aeration during the pelletizing was to reduce the moisture content during
pellet formation. Rates of 60 to 100 l/h have been applied to the drums. In series C aeration
resulted in crumbling of the pellets before reaching their final shape and the manure grinded
into powder. In series F1 to H3 aeration did not effect the pelletising, but helped to reduce
the moisture content (100 l/h at no longer time than 6h out of 29h total).
Rotation time
Treatment times of 22h to 96h have been investigated. The time necessary for pelletizing the
manure should be as short as possible. Good results have been achieved with a treatment
time of approximately 24h (series G-H).
Stirrer Material
Plastic, solid steel and perforated steel stirrers have been constructed to find out the optimal
material properties. It was observed that flat materials (plastic and steel) result in sticking of
the manure to the stirrers and only perforated materials seem suitable to work as a pelleting
stirrer.
Figure 6. Maximum strength applied to pellets of the series G1 (range from 0.1kN to 0.28kN)
3.2.1 Strengh test
For estimating the strength an increasing force has been applied to selected pellets. This
experiment has been done with the equipment used for unconfined compression test as being
used in soil mechanics. The point of the first cracking determines the maximum force that can be
applied. The maximum force has been recorded and can be used as an indicator for comparing
pellets. It has to be considered, that this test method can only be used for determining a range
only, since the pellets only have similar properties and are not alike.
The maximum force applicable to a pellet was 28 kg. Results for the pellets of the series G1
are shown in figure 6. The pellets from this series were able to take loads from 10kg (min.) to
28kg (max.). Further investigation and application studies will show if the agglomerated pellets
are dense enough to be applied with common equipment.
3.2.2 Laboratory analysis of the pellets
To evaluate the fertilizer value of the final pellets the total N content was measured using a
B323 N-analyser for wet samples and a CNS analyser for dry samples. In figure 7 average results
out of three samples are presented for the three stages of the treatment process: raw (undried)
chicken manure, pellets after agglomerates have been formed and pellets after oven drying. First
results show that the total-N content has been reduced during the process of agglomeration and
also to a lower extent during drying. About 75% of the total nitrogen contained in the input
material remains within the pellets. Continuing experiments will be carried out to determine the
amount of nitrogen available for plants as well as other nutrient values within these three stages.
Figure 7: Total nitrogen [DS] and moisture content during the process
ACKNOWLEDGEMENTS
Since June 1st, 2004 a joint project between Hamburg University of Technology, Department of
Waste Management, Universiti Putra Malaysia, Faculty of Environmental Studies and
Wageningen University and Research Centre, Agrotechnology and Food Innovations is being
carried out under scope of the EU program ASIA-PRO-ECO. The project focuses on the disposal
of untreated manure in South-East Asia and should strengthen the environmental dialogue
between Europe and Asia.
We would like to thank the European Union and the city of Hamburg, Behoerde fuer
Wissenschaft und Forschung for financing the project and the good cooperation.
More information about ASIA-PRO-Eco and the CHIMATRA Project can be found on
www.chimatra.com.
REFERENCES
Anonymous (2004) Jabatan Perkhitmatan Haiwan Department of Veterinary Services,
Malaysia web: agrolink.moa.my/jph
Anonymous (2004) UPM Faculty of Environmental Studies, list of chicken farms, being
produced for the CHIMATRA project, unpublished
Burton, C.H.; Turner C. (2003): Manure Management Treatment Strategies for Sustainable
Agiculture, 2nd Edition, ISBN: 0 9531282 6 1
Glenn J. (1998) 300,000,000 Tons of Manure, BioCycle, January, Vol.39, Iss.1, pp.47-50
Haga, K. (2001): Managing Manure on Japanese Livestock and Poultry Farms, BioCycle, June,
Vol.42, Iss.4, pp.66
Khan, S. (2005) Pelletizing of chicken manure, project work at the Department of Waste
Management, Hamburg University of Technology TUHH, unpublished
Koerner, I.; Trevino-Garza, E.; Stegmann R. (2003) Concepts for the treatment of chicken
manure: Investigations regarding the production of agglomerats, Proceedings of ORBIT 2003,
pp. 805-817