Calculate the Velocity of Gas in 6" Pipeline (Pipeline Rules of Thumb Handbook)

Min Max
v = T

where
d2 * P

v = ft/sec
Z
Q
T
d
P

=
=
=
=
=

Compressibility
Volume, MMSCFH
Operating Temperatur, R
Inside diameter of pipe , inches
Operating Pressure, psia

30

0.94 0.94
660 660
6.193 6.19
600 600

minimum velocity should be limited to about 3 - 10 ft/s refer to API RP 14 E if there are solid
maksimum velocity should be limited to acceptable noise level (60 to 80 ft/

Q = 0.128792073

MMSCFH

3.0885389206

MMSCFD

Minimum

Q =0.7727524379
18.531233524

MMSCFH
MMSCFD

Maksimum

Hasil perhitungan diatas menunjukan bahwa pipa 6" dapat mengalirkan gas dengan kapasitas
maksimum sebesar 37 MMSCFD dan minimum sebesar 3 MMSCFD

Sumur Makmur #25 berada pada satu area dengan sumur-sumur makmur 1, 2, 4, 6, 17 dan 23. Sumur-sumur
tersebut mempunyai zona G-50 series yang kandungan gasnya sangat potensial dan apabila ke-6 sumur
tersebut zona gasnya di produksikan, maka fasilitas 6" trunkline yang diajukan akan dapat menampung gas
dari ke-6 sumur tersebut.

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121-6-GR-CCD-XXX
Trunkline Calculation
08-1318

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TABLE OF CONTENTS

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GENERAL DATA

Pipe Thickness Calculation

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Trunkline Calculation
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1. GENERAL DATA
Design Code

ASME B31.8

Design Pressure

1350 Psi (ANSI 600)

Corrosion Allowance

1.6 mm

Design Temperatur

200 F = 93.33 C

MATERIAL

API 5L Gr B Sch 80

Basic Quality Factor For longitudinal weld joints

0.85

Radiography

Spot

Diameter

NPS 6

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121-6-GR-CCD-XXX
Trunkline Calculation
08-1318

2 Thickness Calculation

tm

t+c
t

1-u

Pi do
2 Smys E F T

where :
tm
t
c
Pi
do

=
=
=

minimum required thickness

pressure design thickness, mm
the sum of the mechanical allowance

internal design pressure, Psi

outside diameter of pipe, mm

Smys =
F =
E' =
T =

Basic allowable Stres forValue

Design Factor
longitudinal weld joint factor
temperature derating factor

Pi = 1350
do = 6.625
c = 0.063
= 0.0362
S' = 35000
E' = 1
F = 0.72
u =12.5%
T =1

Psi
inch
inch
inch
Psi

(Accumalation corrosion for 5 years operation) NORSOK-M506

(Less than 250 F)

Pipe thickness caused by pressure
t

Minimum required thickness

tm =
0.316 inch

Sch 40 for NPS 6 = 0.280 inch

Sch 80 for NPS 6 = 0.432 inch
Conclusion
We choose Sch 80 NPS 6

0.177

inch

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Wellhead Flowline Calculation

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TABLE OF CONTENTS

Hal.
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GENERAL DATA

Pipe Thickness Calculation

Sheet No.
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AFE NO

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Wellhead Flowline Calculation

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1. GENERAL DATA
Design Code

ASME B31.3

Design Pressure

1350 Psi (ANSI 600)

Corrosion Allowance

0.063 inch

Design Temperatur

200 F = 93.33 C

MATERIAL

A 106 Gr. B, Seamless

Basic Quality Factor For longitudinal weld joints

Radiography

###

Diameter

NPS 3

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Wellhead Flowline Calculation

AFE 09-1333

2 Thickness Calculation

t+c

tm=

1-u

Pi do
2 (S . E + Pi . Y)

where :
tm =
t =
c =
Pi =

minimum required thickness

pressure design thickness, mm
the sum of the mechanical allowance

do =
S' =
E' =
Y' =

outside diameter of pipe, mm

Basic allowable Stres forValue
longitudinal weld joint factor
coefficient having values ferritic steels
as follow 0.4 up to and including 480C
0.5 for 510C
0.7 for 540C and above
mill tolerance

u =

internal design pressure, Psi

Pi = 1350
do = 3.5
c = 0.063
= 0.066
S' = 20000
E' = 1
Y = 0.4
u =12.5%

Psi
inch
inch
inch
Psi

2% of CO2 content

Pipe thickness caused by pressure

t

Minimum required thickness

tm =
0.279 inch

Sch 40 for NPS 3 = 0.216 inch

Sch 80 for NPS 3 = 0.300 inch
Conclusion
We choose Sch 80 NPS 3

0.115

inch

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1 GENERAL DATA

Design Code

ASME B31.3

Operating Pressure

1137 Psi

Working Allowable Pressure

1350 Psi (ANSI 600)

Corrosion Allowance

0.063 inch = 1.6 mm

Spesific Gravity

0.74

Design Temperatur

200 F = 93.33 C

MATERIAL

API 5L Gr 5 Sch 40

Basic Quality Factor For longitudinal weld joints

Radiography

Spot

Diameter

NPS 4

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Wellhead Flowline Calculation

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TABLE OF CONTENTS

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GENERAL DATA

Pipe Thickness Calculation

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AFE NO

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Wellhead Flowline Calculation

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REV

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DATE

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1. GENERAL DATA
Design Code

ASME B31.4

Design Pressure

1350 Psi (ANSI 600)

Corrosion Allowance

0.063 inch

Design Temperatur

200 F = 93.33 C

MATERIAL

API 5 L Gr.B, ERW

Basic Quality Factor For longitudinal weld joints

Radiography

###

Diameter

NPS 4

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Wellhead Flowline Calculation

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2 Thickness Calculation

To determine allowable internal working pressure for this wellhead flowline in accordance with ANSI B31.4, Code for pipline transportation systems, use the following :
tm =

t+c

Pi d o

t=

1-u

where :

2 Smys E 0.72
tm
u
c
Pi
do
S'
E'

P
do
c
S'
E'
Y'
u

1350

Psi

=
=
=
=
=
=

4.5
0.063
35000
1
0.40
12.50%

inch
inch
Psi (ASME B31.4 hal 12)
(ASME B31.4 hal 12)

t
tm =

0.1205357143 inch

0.20976 inch

Thickness 4" Sch 40 = 0.237 inch

tm < tSch40The 4" Sch 40 thickness is acceptable

= minimum required thickness

= mill tolerances
= the sum of the mechanical allowance
= internal design pressure, kPa
= outside diameter of pipe, mm
= Specific minimum yield strength
= longitudinal weld joint factor

To determine allowable internal working pressure for this wellhead flowline in accordance with ANSI B31.3, Code for pi
transportation systems, use the following :

tm = t + c + u

t=

Pi do
2 (S . E + Pi . Y)

where :
tm
t
c
Pi
do
S'
E'
Y'

Pi = 1350
do = 3.5
c
S'
E'
Y'
u

=
=
=
=
=

=
=
=

minimum required thickness

pressure design thickness, mm
the sum of the mechanical allowance

internal design pressure, kPa

=
=
=
=

outside diameter of pipe, mm

Basic allowable Stres forValue
longitudinal weld joint factor
coefficient having values ferritic steels
as follow

0.4 up to and including 480C

0.5 for 510C
0.7 for 540C and above

0.137

inch

Psi
inch
inch
Psi

0.02
16700
1
0.4
12.5% t

t=
tm =

Pi do

2 (S . E + Pi . Y)
0.174

inch

sch 40 for NPS 4 = 0.237

and the calculation = 0.242 it shows that sch 40 is not adequate
Design thickness calculation indicates that Schedule 80 is appropriate

h ANSI B31.3, Code for pipline

To determine allowable internal working pressure for this wellhead flowline in accordance with ANSI B31.4, Code for pipline
transportation systems, use the following :
tm = t + ca

t=

1-a

Pi do

where :

2 Smys E 0.72
tm
t
a
e
c
Pi
do
S'
E'
Y'

Pi

1350

Psi

do

=
=
=
=
=
=
=

3.5
0.063
0.02
35000
1
0.40
12.50%

inch
inch
inch
Psi (ASME B31.4 hal 12)
(ASME B31.4 hal 12)

c
e
S'
E'
Y'
a

t=
tm =

Pi do

= 0.09375

inch

2 Smys E 0.72
0.202 inch

Thickness 4" Sch 80 = 0.337 inch

Thickness 4" Sch 40 = 0.237 inch
Thickness calculation = 0.184 inch

tm < tSch40The 4" Sch 40 thickness is acceptable

=
=
=
=
=

minimum required thickness

pressure design thickness, mm
mill tolerances
erosion allowance
the sum of the mechanical allowanc

= internal design pressure, kPa

=
=
=
=

outside diameter of pipe, mm

Specific minimum yield strength
longitudinal weld joint factor
coefficient having values ferritic ste
as follow 0.4 up to and including
0.5 for 510C
0.7 for 540C and above

ellhead flowline in accordance with ANSI B31.4, Code for pipline

pressure design thickness, mm

the sum of the mechanical allowance

outside diameter of pipe, mm
Specific minimum yield strength
longitudinal weld joint factor
coefficient having values ferritic steels
0.4 up to and including 480C
0.7 for 540C and above

To determine allowable internal working pressure for this wellhead flowline in accordance with ANSI B31.8, Code for Gas Tr
and distribution piping systems, use the following :
tm = t + c

t=

1-u

Pi do

where :

2 Smys E F T
tm
t
a
e
c
Pi
do
S'
E'
F
T

Pi

=
=
=
=
=

minimum required thickness

pressure design thickness, mm
mill tolerances
erosion allowance
the sum of the mechanical allowanc

= internal design pressure, kPa

=
=
=
=
=

outside diameter of pipe, mm

Specific minimum yield strength
longitudinal weld joint factor
design factor
temperature derating factor

1350

Psi

=
c
=
= 0.04
e
=
S' =
E' =
F =
T =
a
=

6.25
0.063
inch

inch
inch
(Accumalation corrosion for 5 years operation) NORSOK-M506
inch
Psi

do

20000
1
0.72
1
12.50%

t=
tm =

Pi do

= 0.29296875

inch

2 Smys E 0.72
0.448192857 inch

Thickness 4" Sch 80 = 0.337 inch

Thickness 4" Sch 40 = 0.237 inch
Thickness calculation = 0.184 inch

tm < tSch40The 4" Sch 40 thickness is acceptable

ellhead flowline in accordance with ANSI B31.8, Code for Gas Trnamission

pressure design thickness, mm

the sum of the mechanical allowance

outside diameter of pipe, mm
Specific minimum yield strength
longitudinal weld joint factor

To determine internal diameter pipe for Walio pipeline in accordance with API RP 14 E (Multiphase Flow)
Gas Flowrate :35.9 Mscfd
Operating Pressure :
S1 :
0.858

=
260

35900 Mscfd
Psi

Sg :

0.65
Fluid Flowrate :

Ve

200000 BFPD

12409SlP + 2.7 RSgP

198.7P + RTZ

9.35 + (RTZ/21.25P)
Ve

Where

Ve

Fluid erosional velocity, feet/second

empirical constant, Solid-free Fluids 100 for continuous service,
125 for intermittent service

S1

liquid specific gravity

Sg

gas specific gravity

A
R

:
:
:

Gas or liquid mixture density at flowing pressure and temperature, lbs/ft3

minimum pipe cross sectional flow area
0.1795 scfd/bfpd
gas/liquid ratio, ft/barrel at standard conditions.

T
Z

:
:

operating temperatur, R
gas compressibility factor

Ve

100
7.314

A =

9.367
13.673

= 13.67

0.685

137.020047554 inch2

D =

13.2116551302 inch

This calculation describe that NPS 14 is appropriate

cordance with API RP 14 E (Multiphase Flow)