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FORMWORKS

Vertical Formworks

FORMWORKS
Minimag
P300
Magnum
Svelt
Maximix
Climbing workform
Retaining walls
Special applications
Accessories and spare parts

236
254
280
296
306
314
318
320
324

Formworks_MINIMAG

236

Company | Projects | Products

MINIMAG FORWORKS FOR VERTICAL CASTINGS

Vertical Formworks

Modular and light weight formworks in steel, quick to assemble; they can be moved even
manually and they are very flexible in their application. They are particularly suitable for sites
where adequate lifting means are not available and for small-medium companies operating
in the residential, industrial and roadway sectors. It is ideal for works where productivity and
handiness are required.
The MINIMAG formworks belong to Class 7 according to prEN 15113-1 standards.
Maximum resistance to the pressure of fresh concrete is 60 kN/m2.
APPLICATIONS
d#2$*#$& $*)$!2()
d& ()
d"($1, )$, )$1"$"(
d *," )
d)*(," )
d("*$$1, )

MINIMAG PANELS WEIGHT TABLE


width cm

height 300 cm

height 150 cm

height 240 cm*

height 120 cm*

75

72,0 kg

38,7 kg

58,7 kg

32,0 kg

60

62,8 kg

33,7 kg

51,1 kg

27,8 kg

50

56,8 kg

30,3 kg

46,2 kg

25,1 kg

40

50,8 kg

27,0 kg

41,2 kg

22,2 kg

30

44,8 kg

23,7 kg

36,4 kg

19,5 kg

75 (pillars)

85,1 kg

47,7 kg

72,0 kg

42,0 kg

*on request.

237

Formworks_MINIMAG

238

Company | Projects | Products

STRENGTHS

2 to assemble Minimag panels it is necessary to use:


f&")>#%&,*+,,!$E*%+ for casting up to 3.0 m in height with pressures of
60 kN/m2. This allows reducing significantly reinforcement and dismantling
times, it allows operating easily and safely because personnel can perform
all operations on the ground without the need to climb on the formwork
or to use ladders (the upper bar is placed at 2.10 m in height).
f>#%&&$#,!%&#"'(+ are necessary to ensure the perfect alignment of the
formworks and a quick assembly.
3 the panels of all sizes can be used both vertically and horizontally.
4 the adjustable clamp is suitable to connect plywood panels up to 150 mm
of thickness and it allows the connection to the MAGNUM system panels.

MODULARITY

QUICK INSTALLATION

HANDINESS

5 The MINIMAG system can be combined with MAGNUM panels (large


surface formworks) by using an adjustable clamp for greater flexibility and
productivity. At industrial sites where large handmade products are used
(suitable for use with the MAGNUM system) also when spaces or niches
are present (ideal for the MINIMAG system), the ability to integrate the two
lines of products allows keeping the productivity very high.
6 the MINIMAG panels can be reinforced inclined:
d%3%2%$1 "#47"1(""),*46,$1$2*
d%3%2%$1 "#4;="1(""),*46/2)* "+)"=

MINIMAG

239

Vertical Formworks

1 the standard weight of the panel is 32 kg/m2 and it allows manual handling
without the need to use lifting equipment.

Formworks_MINIMAG

CONNECTION CLAMP
It is possible to reinforce and dismantle the connection clamp using a simple hammer.

MINIMAG
Reduced reinforcement and dismantling time using only 2
contrast tie-rods.

MINIMAG panels assembly diagram.

3000
L= da 200 a 750

3000

3000

2250

L= da 200 a 750

L= da 200 a 750

3000

240

3000+ (da 200 a 750)


4500

6000

L= da 200 a 750

Company | Projects | Products

Adjustable clamp connecting plywood


rods up to 150 mm and MINIMAG panels to
the MAGNUM system.

MINIMAG

MAGNUM

Vertical Formworks

MAX 13.5

24

Reinforcement of inclined bearing walls with S19 adjustable vise.


120

Reinforcement of inclined bearing walls with S19 wing nut.

MAX 18

24

S19 adjustable vise

120

241

Formworks_MINIMAG

ACCESSORIES
Panels for casting of pillars adjustable from 20 cm to 60 cm at intervals of 5 cm.

200

280

250

330

300

380
480

750 REG

530
580

550

630

600

680

750 REG

450
500

3000

430

400

750 REG

350

750 REG

The mounting holes of the bar are arranged directly on a steel blade,
which allows the quick choice of size and it ensures the life span of
the product.

The unused holes are sealed


using a PVC plug with of 24

50

100

S19 adjustable vise

250

200

Pillar tie-rod

242

Angular panels to create corner


nodes.

Company | Projects | Products

Lift well with dismantling conical angle bars. A single crane lift is sufficient to dismantle the complete formwork in a single session.

0
30

Dismantle by applying a
vertical and even lift to all
conical angular bars

30

415

Screw M18x100 UNI 5739


Washer 20x54 UNI 6593
And nut M18 UNI 5589

L-3

6m

Plate 100x80x10

m
6m
L-3

243

Vertical Formworks

To complete the product range, a series of service accessories, such as undersized panels, plywood rods, plywood panels, angular hinges,
service brackets, panel sealing, support brackets, contrast beams, etc., to resolve in full safety any problem at the job site.

Formworks_MINIMAG

PANEL CHARACTERISTICS
reinforced surface m2
connecting accessories

PANEL 60X300

PANEL 75X240

PANEL 60X240

2,25

1,8

1,8

1,44

2 Minimag connectors 2 Minimag connectors 2 Minimag connectors 2 Minimag connectors

threaded tie rods


incidence of tie rods per m

PANEL 75X300

1,125

0,9

0,9

0,72

multi-layer characteristics
use per multilayer side (general data)

15 mm 11 layers
100

100

100

60 kN/m

60 kN/m

60 kN/m2

72 kg

62,8 kg

58,7 kg

51,1 kg

32 kg/m2

34,8 kg/m2

32,6 kg/m2

35,4 kg/m2

manual handling

YES

YES

YES

YES

special panel for pillars

YES

element weight
incidence

100

60 kN/m

formwork capacity

YES

CONSUMABLE MATERIALS
PVC caps

PVC spacers

PVC conic spacers

CHARACTERISTICS OF MATERIALS
To ensure high quality standards and durability, the frame is manufactured in high strength steel after a process of degreasing and cleaning.
It is then painted by immersion and dried in the oven at 130 degrees. The result is a frame highly resistant to abrasion and oxidation.
The multi-layer panel has a thickness of 15 mm with phenolic surface film (220g/m2). It consists of 11 layers of birch and it has no moisture
absorption when the panel is protected. The edges are protected with paint and they can be used about 50 times per side. The weight is 9.6 kg/m2.
The MINIMAG formwork system has been designed and manufactured at Pilosios plants in compliance with prEN15113-1/206 standards,
Vertical formwork - Part 1 performance requirements, general design and assessment.

244

Company | Projects | Products

EXAMPLES OF COMBINED APPLICATIONS

Vertical Formworks

A particular application for casting of straight and curved bearing walls with variable radius. In the event of castings of combined bearing
walls, it is possible to use standard MINIMAG panels with the addition of some traditional components, making sure to choose the MINIMAG
panels with the most suitable undersizes. For an exposed concrete finish, it is sufficient to line the formworks using 4 mm plywood sheets.

245

Formworks_MINIMAG

ART.

DIM. MM

KG

PANELS
H= 300, H= 240
5213075
5213060
5213050
5213040
5213030
5213020
5212475
5212460
5212450
5212440
5212432
5212420

246

ART.

TECHNICAL CHARACTERISTICS

DIM. MM

KG

PANELS
H= 150, H= 120
750x3000
600x3000
500x3000
400x3000
300x3000
200x3000
750x2400
600x2400
500x2400
400x2400
300x2400
200x2400

72.0
62.8
56.8
50.8
44.8
38.6
58.7
51.1
46.2
41.2
36.4
31.3

5211575
5211560
5211550
5211540
5211530
5211520
5211275
5211260
5211250
5211240
5211232
5211220

ART.

DIM. MM

KG

750x3000
750x2400

85.1
72.0

ADJUSTABLE PANELS
(COLUMNS AND CORNERS)
750x1500
600x1500
500x1500
400x1500
300x1500
200x1500
750x1200
600x1200
500x1200
400x1200
300x1200
200x1200

38.7
33.7
30.3
27.0
23.7
20.2
32.0
27.8
25.1
22.2
19.5
19.2

5223075
5222475

Accessories and spare parts on page 324

TECHNICAL CHARACTERISTICS

DIM. MM

KG

ADJUSTABLE PANELS
(COLUMNS AND CORNERS)
5221575
5221275

ART.

DIM. MM

KG

INNER CORNER
(25+20)
750x1500
750x1200

47.7
42.0

5233045
5231545
5232447
5231247

ART.

DIM. MM

KG

3000

41.3

1500

20.7

2400

34.2

1200

17.1

INNER CORNER
(12+12)X300 COMPLETE
3000
1500
2400
1200

78.3
39.7
59.0
29.8

5233020
N 8 screw M18x50 UNI 5737 Zn
N 8 washer 20x54 UNI 6593 Zn
5231520
N 4 screw M18x50 UNI 5737 Zn
N 4 washer 20x54 UNI 6593 Zn
5232422
N 8 screw M18x50 UNI 5737 Zn
N 8 washer 20x54 UNI 6593 Zn
5231222
N 4 screw M18x50 UNI 5737 Zn
N 4 washer 20x54 UNI 6593 Zn

Vertical Formworks

ART.

Company | Projects | Products

247

Formworks_MINIMAG

ART.

DIM. MM

KG

OUTER CORNER
(10+5)
5233015
5231515
5232417
5231217

248

ART.

TECHNICAL CHARACTERISTICS

DIM. MM

KG

OUTER CORNER
(0+0)
3000
1500
2400
1200

52.0
24.8
39.0
20.0

5233000
5231500
5232402
5231202

ART.

DIM. MM

KG

3000
1500
2400
1200

91.0
46.0
64.1
32.4

INNER CORNER
WITH HINGE (20+20)
3000
1500
2400
1200

31.3
15.7
24.9
12.4

5233044
5231544
5232442
5231242

Accessories and spare parts on page 324

TECHNICAL CHARACTERISTICS

DIM. MM

KG

INNER CORNER
WITH HINGE (20+25)
5233054
5231554
5232452
5231252

ART.

DIM. MM

KG

STRIPPING CORNER
(30+30) COMPLETE
3000
1500
2400
1200

106.0
53.8
77.8
39.6

553300
N 8 screw M18x100 UNI 5739 Zn
N 8 nut M18 UNI 5588 Zn
N 8 washer 20x54 UNI 6593 Zn
N 8 plate 100x80x10
5233240
N 8 screw M18x60 UNI 5739 Zn
N 8 nut M18 UNI 5588 Zn
N 8 washer 20x54 UNI 6593 Zn
N 8 plate 100x80x10

ART.

DIM. MM

KG

50x3000
100x3000
50x1500
100x1500
100x2400
50x2400
100x1200
50x1200

23.5
41.3
12.1
21.3
25.2
18.8
13.6
8.0

INFILL
BAR
3000

155.0

2400

134.0

5243005
5243010
5241505
5241510
5242411
5242406
5241211
5241206

Vertical Formworks

ART.

Company | Projects | Products

249

Formworks_MINIMAG

ART.

DIM. MM

KG

INFILL
PANEL
5243040
5241540
5242442
5241242

ART.

TECHNICAL CHARACTERISTICS

DIM. MM

KG

REINFORCING
U BEAM
400x3000
400x1500
400x2400
400x1200

42.7
21.6
41.4
21.0

554042

ADJUSTABLE
ALIGNEMENT CLAMP
5060010

400

3.5

4.6

556070
N 1 wing nut S19

KG

556080

800

8.5

395

3.0

17x250
17x500
17x750
17x1000
17x1500
17x2000

0.37
0.73
1.05
1.42
2.20
2.90

ADJUSTABLE
CLAMP
250

2.4

HORIZONTAL ALIGNEMENT CLAMP


COMPLETE
640

DIM. MM

REINFORCEMENT
CROSSBAR

CLAMP

5260000

ART.

5260050

S19
TIE-ROD DYWIDAG
-

7.1

583025
583050
583075
583100
583150
583200

BREAKING LOAD 190 kN

250

Accessories and spare parts on page 324

Formworks_MINIMAG

ART.

DIM. MM

KG

S19
ADJUSTABLE WING NUT
583905

100x140

1.2

252

KG

583907

100x80x10

0.6

5270020

57x85

0.34

1.3

584024

DIM. MM

KG

583910
15R20GZ

0.11
0.02

1.0

int. 22

0.3

COLUMN
TIE-ROD
-

2.7

PVC PLASTIC PLUG


24
-

ART.

S19 NUT
AND WASHER 20X54 UNI 6593 ZN

EXTERNAL SUPPORT
FOR TIE-ROD

TIE-ROD
FOR OUTER CORNERS
5250010

DIM. MM

S19
NUT WITH WINGS

PLATE
FOR TIE-ROD
582930

ART.

TECHNICAL CHARACTERISTICS

5250005

SPACER
22 MM OF 200
24

0.001

584201

Accessories and spare parts on page 324

TECHNICAL CHARACTERISTICS

DIM. MM

KG

PLASTIC CONE
22
584101

ART.

DIM. MM

KG

111

0.7

S19
WATER STOP CONNECTOR
22

0.002

583940

Vertical Formworks

ART.

Company | Projects | Products

253

Company | Projects | Products

It is a universal modular formwork system suitable for any type of


site where vertical structures cast on site must be built. P300 panels
are the best compromise between productivity and overhead cost
savings. They are simple and sturdy and thanks to their modularity
they are suitable both for small medium-size sites and for large ones
to build walls, bearing walls, pillars, single sided walls, plinths, and
concrete pier caps.
APPLICATIONS
d#2$*#$& $*)$!2()
d& ()
d"($1, )$, )$1"$"(
d *," )
d)*(," )
d)$1 ")"!)*$1)
P300 formworks belong to Class 7 according to prEN 15113-1 standards.
Their maximum resistance to pressure is 60 kN/m2.

255

Vertical Formworks

P300

Company | Projects | Products

d1&$" %#2 (*'$1("*+"()* *'#2)"


d&$" )!$"2)"#*+"(*! '$#(.#$* '
d,"+  *'#2$"()."&$" )>*"(#)$& ',##&$" )*##*$
proper centering
d*"&$" )!$"("$#(!","$$! $">%3%2%$! $*#$$1 "8
degrees
d,"($1"#!!"))#(")#("+"('$""K$12 ($1")>)"(+!"(!0"*)>
panel sealing, support brackets, contrast beams)
d#2("("$*#&*#$)*#("$#(!"*"!#($"($#")!!#($1*#*"$"")
of the site
d !#$*$"() #( P300 panels for quick and safe handling and storage of
material
d*)&#)) "*##+"( &*"!#$*$"()#&$" )*##&*%."*")*#(1"
dspecial applications: special formworks can be designed and manufactured
by Pilosio in metal structural or, in combination with standard P300
formworks.

MODULARITY

VERSATILITY

HIGH PRODUCTIVITY

SPECIAL COMPONENTS

P300

Alexandria of Egypt.

257

Vertical Formworks

STRENGTHS

Formworks_P300

258

Company | Projects | Products

CHARACTERISTICS

AVAILABLE SIZES
H 300 cm

H 150 cm

H 100 cm

adjustable panel for pillars

100x300

100x150

100x100

100x300

200x300

100x150

90x300

90x150

90x100

80x300

80x150

80x100

70x300

70x150

70x100

60x300

60x150

60x100

50x300

50x150

50x100

40x300

40x150

40x100

30x300

30x150

30x100

20x300

20x150

20x100

100x100

Panels can be used both vertically and horizontally.

The P300 connection block allows


connecting staggered panels for casting
over sloped surfaces with steps.

Step footing

259

Vertical Formworks

Base panel sized 100x300 cm equipped with a few simple accessories, such as a quick connection block that allows quick handling and
reinforcement. The frame is painted and the counter-casting surface consists of a Finnish plywood panel, 18 mm thick, that ensures high
application volume.
It is available in the following sizes:

Formworks_P300

CONNECTION SYSTEM
The P300 connection clamp ensures quick assembly and perfect alignment of formworks
Spacing: 1 clamp every 1.5 m2.
Advantages:
d-2!0))"% '$)))"% '
d 1$%"$*$&"("!*&$" !#& $(/#$*>")"#2)"$$')*2*#$
d*))2!"$**#&& '%%"( #,(#%*#&*##**#%*#! #)"*"! %&=

Formwork installation.

260

Company | Projects | Products

P300 panels can be reinforced when inclined,


both vertically and horizontally up to a
maximum inclination of 7 respect to the
vertical line. Horizontal panels with plywood
alternated between panels are used for
greater inclinations.
Tie rod size 50.

Angular panels to create


corner nodes and T shaped nodes.

Panel installed
horizontally.

261

Formworks_P300

ACCESSORIES
Panels for casting of pillars adjustable from 20 cm to 85 cm at intervals of 5 cm.

200

260

250

310

300

360

350

410

400

460

450

510

500

560

550

610

600

660

650

710

700

760

750

810

800

860

850

910

262

Company | Projects | Products

A lift well with dismantling conical angle bars. A single crane lift is needed to dismantle the complete internal formwork.

Vertical Formworks

To complete the product range, a series of service accessories, such as undersized panels, tie rods, plywood panels, angular hinges, service
brackets, panel sealing, support brackets, contrast beams, etc., are available to resolve in full safety any problem at the site.

263

Formworks_P300

CHARACTERISTICS OF MATERIALS
To ensure high standards of quality and durability, the frame is manufactured in high strength steel, after a process of degreasing and cleaning
is painted by immersion and dried in the oven at 130 degrees. The result is a frame highly resistant to abrasion and oxidation.
The multi-layer panel is 18 mm thick with phenolic surface film protection (220 g/m2). It consists of 11 layers of birch and has no moisture
absorption when panel is protected. The edges are protected with paint and it can be used about 100 times per side. The weight is 11.35 kg/m2.
The P300 formwork system has been designed and manufactured in factories of Pilosio according to prEN15113-1/206 Vertical formwork Part 1 performance requirements, general design and assessment.

Company | Projects | Products

CHARACTERISTICS OF THE BASE PANEL 100X300


Reinforced surface m2

2 connection clamps

Threaded tie rods

Incidence of tie rods per m2

Multi-layered characteristics

18 mm 13 ply-birch 220 gr. film/m2

Use per multi-layered side


Formwork capacity

100
60 kN/m2 (80 kN/m2 pillars)

Element weight

110 kg

36,66

Incidence kg/m

Vertical Formworks

Connecting accessories

Manual handling

NO

Special panel for pillars

YES

CONSUMABLE MATERIALS
PVC caps

PVC spacers

PVC conic spacers

Disarming

YES

Calgari, Canada.

265

Formworks_P300

SPECIAL APPLICATIONS
For special site requirements, the technical department of
Pilosio designs and manufactures in carpentry all the necessary
components for casting of non-standard structures.
For the casting of circular tanks the P300 panels are assembled with
special plywood that allows following the curvature of the structure.

pin & wedge

The P300 formwork combined with special parts created for that purpose,
is suitableto reinforce structures of large dimensions such as shoulders for
viaducts and circular tanks.

Vertical Formworks

Company | Projects | Products

SPECIAL APPLICATION WITH P300 PANELS


Stairwells with semi-circular partition
manufactured with special curved formworks,
combined with standard P300 formworks.

267

Formworks_P300

ART.

DIM. MM

KG

PANEL
100X300
551100

268

TECHNICAL CHARACTERISTICS

ART.

DIM. MM

KG

PANEL
200X300
1000x3000

110.0

551200

ART.

DIM. MM

KG

900x3000
800x3000
700x3000
600x3000
500x3000
400x3000
300x3000
200x3000

98.0
90.0
83.0
76.0
68.0
61.0
53.0
44.0

PANEL
H= 300
2000x3000

298.0

551090
551080
551070
551060
551050
551040
551030
551020

Accessories and spare parts on page 324

TECHNICAL CHARACTERISTICS

DIM. MM

KG

PANEL
H= 150
550100
550090
550080
550070
550060
550050
550040
550030
550020

ART.

DIM. MM

KG

PANEL
H= 100
1000x1500
900x1500
800x1500
700x1500
600x1500
500x1500
400x1500
300x1500
200x1500

62.5
54.4
50.0
45.8
41.4
37.3
33.0
28.7
23.4

55A100
55A090
55A080
55A070
55A060
55A050
55A040
55A030
55A020

ART.

DIM. MM

KG

1000x3000

140.0

COLUMN
PANEL
1000x1000
900x1000
800x1000
700x1000
600x1000
500x1000
400x1000
300x1000
200x1000

45.0
38.0
35.0
32.0
29.0
26.0
23.0
20.0
17.0

551105F

Vertical Formworks

ART.

Company | Projects | Products

269

Formworks_P300

ART.

DIM. MM

KG

COLUMN
PANEL
550105F

TECHNICAL CHARACTERISTICS

ART.

DIM. MM

KG

INNER CORNER
(25+20)
1000x1500

70.5

553045
553145
55B045

ART.

DIM. MM

KG

3000

33.8

1500

17.1

1000

11.9

INNER CORNER
(10+10) COMPLETE
3000
1500
1000

78.3
39.7
28.0

553010
N 8 screw M18x80 UNI 5737 Zn
N 8 washer 20x54 UNI 6593 Zn
553110
N 4 screw M18x80 UNI 5737 Zn
N 4 washer 20x54 UNI 6593 Zn
55B110
N 4 screw M18x80 UNI 5737 Zn
N 4 washer 20x54 UNI 6593 Zn

COLUMN
PANEL
55A105F

270

1000x1000

52.5

Accessories and spare parts on page 324

TECHNICAL CHARACTERISTICS

DIM. MM

KG

OUTER CORNER
(10+5)
553015
553115
55B015

ART.

DIM. MM

KG

OUTER CORNER
(0+0) COMPLETE
3000
1500
1000

52.0
24.8
16.9

553000
N 8 screw M18x100 UNI 5739 Zn
N 8 nut M18 UNI 5588 Zn
N 8 washer 20x54 UNI 6593 Zn
553100
N 4 screw M18x100 UNI 5739 Zn
N 4 nut M18 UNI 5588 Zn
N 4 washer 20x54 UNI 6593 Zn
55B100
N 4 screw M18x100 UNI 5739 Zn
N 4 nut M18 UNI 5588 Zn
N 4 washer 20x54 UNI 6593 Zn

ART.

DIM. MM

KG

3000
1500
1000

91.0
46.0
31.5

INNER CORNER
WITH HINGE (22+22)
3000

37.1

1500

18.6

1000

13.4

553180
553178
55B180

Vertical Formworks

ART.

Company | Projects | Products

271

Formworks_P300

ART.

DIM. MM

KG

OUTER CORNER
WITH HINGE (27+27)
553260
553258
55B260

274

TECHNICAL CHARACTERISTICS

ART.

DIM. MM

KG

STRIPPING CORNER
(30+30) COMPLETE
3000
1500
1000

106.0
53.8
36.9

553300
N 8 screw M18x100 UNI 5737 Zn
N 8 nut M18 UNI 5588 Zn
N 8 washer 20x54 UNI 6593 Zn
N 8 plate 100x80x10 Zn

ART.

DIM. MM

KG

1500

34.3

STRIPPING CORNE
FOR PLINTH
3000

155.0

553290

Accessories and spare parts on page 324

TECHNICAL CHARACTERISTICS

DIM. MM

KG

INFILL
BAR
554005
554105
55C005
554010
554110
55C010

ART.

DIM. MM

KG

STRIPPING
INFILL BAR
50x3000
50x1500
50x1000
100x3000
100x1500
100x1000

14.7
7.7
5.4
9.7
10.4
7.3

554015

ART.

DIM. MM

KG

3000
1500
1000

42.7
21.6
14.6

INFILL
PANEL
3000

41.0

554040
554140
55C040

Vertical Formworks

ART.

Company | Projects | Products

275

Formworks_P300

ART.

DIM. MM

KG

REINFORCING
U CHANNEL
554042

400

3.5

276

DIM. MM

KG

556080

5.4

556020

800

8.8

0.15

15COP3

DIM. MM

KG

556160

1600

35.2

19x148

0.33

4.9

P300
PIN
-

4.3

SAFETY SPLINT PIN


OF 3
-

ART.

REINFORCEMENT CROSSBAR
OF 160

P300
SCREW ALIGNING CONNECTOR

P300
WEDGE
581100

ART.

REINFORCEMENT CROSSBAR
OF 80

P300
ALIGNING CONNECTOR
556000

TECHNICAL CHARACTERISTICS

581010

WEDGE ALIGNER
COMPLETE
3

0.008

K556030
N2 P300 pin

Accessories and spare parts on page 324

Formworks_P300

ART.

DIM. MM

KG

SCREW ALIGNER
FOR INNER CORNER COMPLETE

ART.

DIM. MM

KG

SCREW ALIGNER
FOR OUTER CORNER COMPLETE

K556050
N 1 S19 wing nut
N 2 P300 pin

6.6

S19
TIE-ROD DYWIDAG
583025
583050
583075
583100
583150
583200

TECHNICAL CHARACTERISTICS

K556060
N 1 S19 wing nut
N 2 P300 pin

0.37
0.73
1.05
1.42
2.20
2.90

583900

DIM. MM

KG

HORIZONTAL ALIGNEMENT CLAMP


COMPLETE
-

7.0

S19
WING NUT
17x250
17x500
17x750
17x1000
17x1500
17x2000

ART.

556070
N 1 S19 wing nut

7.1

100x140

1.2

100x80x10

0.6

S19 ADJUSTABLE
WING NUT
130

1.2

583905

BREAKING LOAD 190 kN

S19
NUT WITH WINGS
583907

278

S19 NUT
AND WASHER 20X54 UNI 6593 ZN
57x85

0.34

583910
15R18GZ

PLATE
FOR TIE-ROD
-

0.11
0.02

582930

Accessories and spare parts on page 324

TECHNICAL CHARACTERISTICS

DIM. MM

KG

MOBILE
TIE-ROD
557020

DIM. MM

KG

P300
COLUMN TIE-ROD
-

3.0

PLASTIC PLUG
24
584024

ART.

555050

0.001

111

0.7

584201

DIM. MM

KG

2.1

22

0.002

P300 TIE
FOR OUTER CORNERS
-

0.8

SPACER 22 MM
OF 200
24

ART.

555040

PLASTIC CONE
22
int. 22

0.3

584101

S19
WATER STOP CONNECTOR
583940

279

Vertical Formworks

ART.

Company | Projects | Products

Formworks_MAGNUM

280

Company | Projects | Products

Modular formwork system for large areas, MAGNUM represents the ideal solution for large sites and for obtaining high productivity even in the
most severe conditions.
The base or reinforced panel of 240x300 cm, equal to 7.20 m2 uses only 4 bar passages for the contrast tie-rods and just two clamps for
connection. Few connection accessories allow creating large reinforced areas to be handled in a single solution single-sided casting up to
7.50 m in height, climbing casting in elevation, castings of walls and pillars up to 9.0 - 10.0 m in height and any other structure cast on site.
The MAGNUM formworks belong to class 7 according to prEN15113-1.
The maximum resistance to pressures of concrete casting is 60 kN/m2 for the base version and 100 kN/m2 for the reinforced version.

281

Vertical Formworks

MAGNUM

Formworks_MAGNUM

Pennsylvania USA

282

Company | Projects | Products

d (1"%#2 (*'#&$" )**!$"2)"#*+"(*! '$#(.#$* '


d+  *'#2$"()."%#" )$& ',##" "%"$*)*#!"$*"(*"%")2("%"$*
d")"&$" #<:53;55!%)*")*(#$1")*#Pilosio formworks (411 kg) with
features that allow applications up to 60/80 kN/m2 for the reinforced panel
d1&(#2!*+*'#*" (1"%"$)#$&$" ,*)2(!"#8=<%2
d4*"(#"+"('4=7%2, 1 connection clamp every 3.6 m2, bar passage with conical
bushing
d&#)) *'#!)*$1,*nSelf Compacting Concrete cement
d*"MAGNUM system can be combined to MINIMAG panels by using an adjustable clamp
d*"&$" )!$"("$#(!","$$! $"
d,"($1"#!!"))#(")#("+"('$""K$12 ($1")>)"(+!"(!0"*)>&$" 
sealing, support brackets, contrast beams)
d;"("$*#&*#$)*#("$#(!"*"!#($"($#")!!#($1*#*"$"")#*")*"

MODULARITY

HIGH PRODUCTIVITY

VERSATILITY

MAGNUM

283

Vertical Formworks

STRENGTHS

Formworks_MAGNUM

CHARACTERISTICS
MAGNUM formworks of 240x300 cm, with tie rods inside the panel and formworks of 120x300 cm (including all undersized models) with
perimeter tie- rods of large surfaces and with few accessories.
PANEL SIZES
H 300 cm

H 150 cm

adjustable panel for pillars

240x300

120x150

100x300

240x300 reinforced

100x150

100x150

120x300

90x150

100x300

80x150

90x300

70x150

80x300

60x150

70x300

50x150

60x300

40x150

50x300

30x150

40x300
30x300

284

Company | Projects | Products

CONNECTION SYSTEM

3000

Max 85 - S19
Max 87 - S34
Formwork installation.

Max 83 - S19
Max 85 - S34

Walls, inclined up to 7 compared with the vertical line can be carried out.

285

Vertical Formworks

3000

The connection clamp ensures quick assembly and perfect alignment


of panels.

Formworks_MAGNUM

ACCESSORIES
Panels for casting of pillars adjustable from 20 cm to 85 cm every 5 cm.

250

250

300

300

350
400

400

450

1000 REG

450

500

500

550

550

600

600

650

650

700

700

750

750

800

850

900

1000 REG

350

3000

200

1000 REG

1000 REG

250
600

600

280

FORMATION OF CORNER NODES (SOLUTION 1)


By using the adjustable panel for pillars, the
internal angle bar and undersized panels.

286

600

300

300

1000 PIL

FORMATION OF CORNER NODES (SOLUTION 2)


By using the external angle bar, the internal
angle bar and undersized panels.

Company | Projects | Products

L-3

Vertical Formworks

Lift well with dismantling conical angle bar. It is sufficient a single crane lift to dismantle in only one solution the complete internal formwork.

6m

6m

L-3

287

Formworks_MAGNUM

CHARACTERISTICS OF MATERIALS
To ensure high standards of quality and durability, the frame in high strength steel, after a process of degreasing and cleaning is painted by
immersion and dried in the oven at 130. The result is a frame highly resistant to abrasion and oxidation.
The multi-layer panel is 18 mm thick with phenolic surface film protection (220 g/m2). It consists of 11 layers of birch and has no moisture
absorption when panel is protected. The edges are protected with paint and it can be used about 100 times per side. The weight is 11.35 kg/m2.
The MAGNUM formwork system has been designed and manufactured in factories of Pilosio according to prEN15113-1/206 Vertical formwork
- Part 1 performance requirements, general design and assessment.

TECHNICAL CHARACTERISTICS
Reinforced surface m2
Connecting accessories
Threaded tie rods
2

Panel 240x300

Panel 120x300

7,2

3,6

2 MAGNUM clamps

2 MAGNUM clamps

1 each 1,8 m

1 each 1,8 m2

18 mm - 13 ply-birch 220 g/m2

18 mm - 13 ply-birch 220 g/m2

Use per multi-layered side

100

100

Element weight kg

404

186

Incidence kg/m2

57,08

51,66

Manual handling

NO

NO

Spacial panel for pillars

YES

YES

PVC caps

PVC spacers

PVC conic spacers

Incidence of tie rods per m

Multi-layered characteristics

Consumable materials

288

Vertical Formworks

Company | Projects | Products

SPECIAL APPLICATIONS
Single sided castings with heights from 2 to 7.6 m.

333
1167
3000

1167

3000

7500

3000

1500

333

211kN
211kN
350

1167

2028

211kN
211kN
350

211kN
1167

211kN
350

332kN

332kN

332kN

Barcellona, Spain.

289

Formworks_MAGNUM

ART.

DIM. MM

KG

ART.

DIM. MM

KG

PANEL
OF 120X300

PANEL
TYPE 1
533240
2400x3000
2400x3000
reinforced panel (pressure 100 kN/m2)

411.0
443.0

PANEL
H= 300
533180 (su richiesta)
533100
533080
533070
533060
533050
533040
533030

TECHNICAL CHARACTERISTICS

533120

297.0
157.0
1160
106.0
98.0
85.0
75.0
64.0

1200x1500
1000x1500
900x1500
800x1500
700x1500
600x1500
500x1500
400x1500
300x1500

88.0
78.0
72.0
65.0
58.0
51.0
45.0
40.0
33.0

533101
532101

DIM. MM

KG

900x3000

147.0

3000
1500

120.8
62.0

PANEL
OF 90X300
1200x3000

186.0

ADJUSTABLE PANEL
(FOR COLUMNS AND CORNERS)
1800x3000
1000x3000
800x3000
700x3000
600x3000
500x3000
400x3000
300x3000

ART.

1000x3000
1000x1500

533090

INNER CORNER
(30+30)
186.0
103.0

533356
532356

PANEL
H= 150
532120
532100
532090
532080
532070
532060
532050
532040
532030

290

Accessories and spare parts on page 324

TECHNICAL CHARACTERISTICS

ART.

DIM. MM

Company | Projects | Products

KG

OUTER CORNER
(0+0) COMPLETE

ART.

DIM. MM

KG

INNER CORNER
WITH HINGE
87.2

533360
532360

DIM. MM

KG

3000

155.0

STRIPPING CORNER
(30+30)X300 COMPLETE
3000
1500

133.0
67.0

553300
N 4 screw M18x100 UNI 5737 Zn
N 4 nut M18 UNI 5588 Zn
N 4 washer 20x54 UNI 6593 Zn
N 4 plate 100x80x10 Zn
N 4 connection brackets

46.0

Vertical Formworks

533310
3000
N 2 set square for outer corner (0+0)
N 4 screw M18x120 UNI 5737 Zn
N 4 nut M18 UNI 5588 Zn
N 4 washer 19x34 UNI 6592 Zn
N 4 plate 100x80x10 Zn
N 4 P300 Zn pin
522310
1500
N 1 set square for outer corner (0+0)
N 4 screw M18x120 UNI 5737 Zn
N 4 nut M18 UNI 5588 Zn
N 4 washer 19x34 UNI 6592 Zn
N 4 plate 100x80x10 Zn
N 2 P300 Zn pin

ART.

OUTER CORNER
WITH HINGE
533370
532370

3000
1500

137.0
68.0

291

Formworks_MAGNUM

ART.

DIM. MM

KG

INFILL
BAR
534005
534010
532505
532510

292

DIM. MM

KG

STRIPPING
FILLER
50x3000
100x3000
50x1500
100x1500

24.0
47.0
11.8
24.0

REINFORCEMENT
U BEAM
554042

ART.

TECHNICAL CHARACTERISTICS

534015

3.5

535030
N 2 P300 pin
N 2 safety split pin of 3

DIM. MM

KG

400x3000

55.0

400x1500

29.6

5.3

INFILL PANEL
COMPLETE
100x3000

50.0

ALIGNING DEVICE
COMPLETE
400

ART.

534040
N 1 tube 50x4 L= 450
N 1 S19 wing nut
532540
N 1 tube 50x4 L= 450
N 1 S19 wing nut

MAGNUM
ALIGNING CONNECTOR
-

16.5

505010

Accessories and spare parts on page 324

TECHNICAL CHARACTERISTICS

DIM. MM

KG

VT MAGNUM
ADJUSTABLE ALIGNING CONNECTOR
535021

DIM. MM

KG

SCREW ALIGNER
FOR OUTER CORNER COMPLETE
-

9.0

S34
WING NUT
585900

ART.

K535025
N 1 S19 wing nut
N 2 P300 pin

1.5

585905

10.2

585037
585075
585100
585150
585200
585250
585300

585910

100x140x78

1.5

PLATE FOR NUT


FOR COLUMNS
-

0.3

585940

KG

375
750
1000
1500
2000
2500
3000

1.0
1.95
2.6
3.9
5.2
6.5
7.8

S34 NUT
WITH WINGS AND PLATE FOR TIE-ROD
585907
585930

120 (A)
120x120x15 (B)

S34
NUT

DIM. MM

S34
TIE-ROD

S34
ADJUSTABLE WING NUT
130

ART.

0.4
1.6

PLATE
FOR TIE-ROD
110x65x8

0.5

585935

120x80x15

1.1

293

Vertical Formworks

ART.

Company | Projects | Products

Formworks_MAGNUM

ART.

DIM. MM

KG

MOBILE
TIE-ROD
537020

3.0

294

KG

535040

2000

0.3

584105

ART.

DIM. MM

KG

24
28

0.001
0.001

111

1.0

PLASTIC PLUG
24 AND 28
-

1.9

PLASTIC
CONE

PIN
FOR PANEL HOISTING
537095

DIM. MM

TIE
FOR OUTER CORNER

SPACER 26 MM
OF 200
584210

ART.

TECHNICAL CHARACTERISTICS

584024
584028

S19
WATER STOP CONNECTOR
26

0.002

8.0

585945

SELF-LOCKING
LIFTING HOOK
-

1.0

537101

Accessories and spare parts on page 324

Company | Projects | Products

Formworks_SVELT

296

SVELT
They are modular formworks with variable radius used for curved structures cast on site. The curvature radius of panels can be easily adjusted
by using screw adjusters.
The versatility of the SVELT formwork allows carrying out walls with oval or S shaped base and even linear walls. The application fields of
SVELT formworks are mainly related to large sewage and water treatment plants, but they are also ideal for creating circular silos or piers and
also semicircular combined structures in civil construction.
Maximum resistance to the pressure of fresh concrete: 60 kN/m2.
Minimum feasible radius:
R= 350 cm with 230-240 cm wide module
R= 250 cm with 119-124 cm wide module

297

Vertical Formworks

Company | Projects | Products

3000

Formworks_SVELT

298

Company | Projects | Products

d#$ '<!#$*()**"C(#)#$;%1&$"
d*!$"!#%$"*#P300 formworks
d%$%2% #, "(2)<5!%
d"1*2&*#9%
d!#2$*"(!)*$1)2(!"$& ',##47%%*!0#(6E6%%
d*")"*')$$*"1( &(*#*")')*"%?)"(+!"(!0"*)>&$" )" $1
and the full range of accessories allow the execution of all work stages in
complete safety for all personnel

MODULARITY

VARIABLE RADIUS

MINUMUM 250 CM RADIUS

SVELT

299

Vertical Formworks

STRENGTHS

Formworks_SVELT

width

height 300 cm

height 150 cm

height 100 cm

240 cm outer

443,0 kg

241,0 kg

156,0 kg

230 cm inner

440,0 kg

239,0 kg

154,0 kg

124 cm outer

260,0 kg

135,0 kg

84,5 kg

119 cm inner

258,0 kg

134,0 kg

83,5 kg

1000

CHARACTERISTICS

The SVELT system consists primarily of a series of vertical frames in shaped


sheet metal, with reinforcing ribs equipped with screw-adjusters for curvature
and plywood counter casting surface.

1500

CHARACTERISTICS

3000

It is a modular system that can reach 6 m in height thanks to the combination


of the various modules (base panel of 300 cm and super-elevation panels of
100 and 150 cm). The formwork has been designed to be handled complete
of super-elevation structures and accessories for subsequent uses without
deformations.
The SVELT system can be used in combination with climbing support brackets
for cold shut casting.

300

Company | Projects | Products

Vertical Formworks

The standard panel with the limited number of contrast tie rods, guarantees
the execution of perfectly smooth casting surfaces; on requests, some
rubber matrices for special exposed details.

SPECIAL APPLICATIONS

3000

SVELT modules can be used for single-sided casting with the help of TL250
and TR300 light shoring beams for a maximum height of 3.0 m (with maximum
casting thrust of 35 kN/m2) and with the help of TS150 and TR300 shoring
beams for castings up to 4.5 m in height with thrust of 45 kN/m2.

0
87

350

410
350

42 kN

35

35

42 kN
350
350

301

Formworks_SVELT

ART.

DIM. MM

KG

INNER PANEL 230X300


OUTER PANEL 240X300
671230300
671240300

TECHNICAL CHARACTERISTICS

ART.

DIM. MM

KG

INNER PANEL 119X300


OUTER PANEL 124X300
2300x3000
2400x3000

440.0
443.0

671119300
671124300

ART.

DIM. MM

KG

8.5

S19 adjustable
wing nut
S19 tie-rod
L= 250
Plate for
tie-rod
S19 nut

1.20

COMPLETE
METALLIC INFILL
1190x3000
1240x3000

258.0
260.0

N 8 screw M18x80 UNI 5737 Zn


N 16 washer 20x54 UNI 6593 Zn
N 8 nut M20 UNI 5588 Zn
Head piece
with reinforcement crossbar
REINFORCED CROSSBAR OF 80
COMBINED WITH
556080
TYPE 1
583900
583025
582930
583910

INNER PANEL 230X150


OUTER PANEL 240X150
671230150
671240150

239.0
241.0

671119150
671124150

0.60
0.11

TYPE 2

INNER PANEL 1190X1500


OUTER PANEL 1240X1500
2300x1500
2400x1500

0.37

1190x1500
1240x1500

134.0
135.0

583905

S19 wing nut

1.20

555040

Tie for
outer corner

2.10

INNER PANEL 230X100


OUTER PANEL 240X100

INNER PANEL 119X100


OUTER PANEL 124X100
D

671230100
671240100

2300x1000
2400x1000

154.0
156.0

671119100
671124100

1190x1000
1240x1000

83.5
84.5

1
E
A
2

302

Accessories and spare parts on page 324

TECHNICAL CHARACTERISTICS

DIM. MM

KG

DISTRIBUTION
BEAM
810

22.3

SVELT
TURNBUCKLE

KG

673100010
N 1 safety split pin

240-320 (A)
380-580 (B)
295-475 (C)

3.5
4.6
4.1

554042

ART.

DIM. MM

KG

0.32

800

8.5

19x148
-

0.33
0.15

SVELT COMPLETE
BEAMS SUPPORT PIN
-

2.6

REINFORCEMENT
U BEAM

672240320
672380580
672295475

673100020
N 1 safety split pin

REINFORCEMENT
CROSSBAR
400

3.5

556080

P300
ALIGNING CONNECTOR
556000

DIM. MM

COMPLETE
BEAMS SUPPORT

673000810

ART.

SCREW ALIGNING
CONNECTOR
-

5.4

556020

P300
PIN
-

4.3

581010
581100

303

Vertical Formworks

ART.

Company | Projects | Products

Formworks_SVELT

ART.

DIM. MM

KG

S19
TIE-ROD DYWIDAG
583025
583050
583075
583100
583150
583200

TECHNICAL CHARACTERISTICS

ART.

DIM. MM

KG

S19
WING NUT
17x250
17x500
17x750
17x1000
17x1500
17x2000

0.37
0.73
1.05
1.42
2.20
2.90

583900

ART.

DIM. MM

KG

100x140

1.2

0.02

4.0

S19
ADJUSTABLE VICE
130

1.2

583905

BREAKING LOAD 190 kN

S19
NUT WITH WINGS
583907

S19
NUT
57x85

0.34

PLATE
FOR TIE-ROD
582930

304

583910

WASHER
20X54 UNI 6593 ZN
-

0.11

COMPLETE
CONNECTING ELEMENT FOR PANELS
100x80x10

0.6

674000010
N 4 nut M20 UNI 5588 Zn
N 4 washer 22x60 UNI 6593 Zn

15RI8GZ

COMPLETE
OUTER TIE SUPPORT
-

4.6

554042
N 2 screw M20x40 UNI 5739 Zn
N 2 nut M20 UNI 5588 Zn
N 2 washer 22x60 UNI 6593 Zn

Accessories and spare parts on page 324

TECHNICAL CHARACTERISTICS

DIM. MM

KG

TIE
FOR OUTER CORNERS
555040

2.1

KG

674000030
N 1 pin 20 L= 120
N 1 safety split pin of 3

24

0.001

584201

ART.

DIM. MM

KG

1.6

22

0.002

COMPLETE
PROP CONNECTOR
-

3.1

SPACER
22 MM OF 200

S19
WATER STOP CONNECTOR
583940

DIM. MM

COMPLETE
WORKING BRACKET CONNECTOR

PLASTIC PLUG
24
584024

ART.

674000020
N 1 pin 20 L= 120
N 1 safety split pin of 3

PLASTIC CONE
22
int. 22

0.3

8.0

584101

SVELT
REGULATING TEMPLETE
111

0.7

678000101

305

Vertical Formworks

ART.

Company | Projects | Products

Formworks_MAXIMIX

306

Company | Projects | Products

The PL20-beam formwork system for walls allows creating large panels with
high capacities and limited weight.
The different heights available allow reinforcing in one-stage, walls with
heights from 3.00 to 6.00 m (standard beams) and greater heights with the
combination of more elements.
The formation of the outer angle is carried out by using standard aligners and
devices for angle bar connected with the traditional threaded rod.
The male aligner allows the coupling of individual panels. The wedge
connection clamps and aligns in a single and quick operation the alignment
of female beams.
The connection clamps allow in a quick and easy junction between the PL20
beams and female aligners. It can be used in any position.
APPLICATION FIELDS

LARGE CASTING
OF FORMWORK

d(1")$+2!*)
d("*$$1, )$ 1$""($1, )
d$2)*( & $*)
d,*"(*("*%"$*& $*)
d)&"! && !*#$#("3&#)"!)*$1)
d (1").")##(%,#(0

LOW WEIGHT
LIMITED NUMBER
OF RODS
MAXIMIX

307

Vertical Formworks

MAXIMIX

Formworks_MAXIMIX

MAXIMIX plan. Internal angle bar 70x70 cm.

308

Vertical Formworks

Company | Projects | Products

MAXIMIX modular panels. Standard sizes 250x600, 250x500,250x400, 250x330 cm.

309

Formworks_MAXIMIX

ART.

DIM. MM

KG

ART.

TECHNICAL CHARACTERISTICS

DIM. MM

KG

BEAM PA15
L= 250-225-200-175-150-125-100-75-50
68115250
68115225
68115200
68115175
68115150
68115125
68115100
68115075
68115050

150x2500
150x2250
150x2000
150x1750
150x1500
150x1250
150x1000
150x750
150x500

ALIGNER
WITH ADJUSTABLE ANGLE
68320060

310

68200665

ALIGNER
OF 90
50x100x1000

KG

665x665

68310090

50x100x700

152x172

ALIGNER
OF 70
50x100x900

PL20
ALINING CONNECTOR
100x600+600

DIM. MM

CORNER BEAM
OF 66.5

ALIGNER
OF 100
68310100

ART.

68600000

68310070

CORNER BEAM
OF 17.2
118x550

68200172

Accessories and spare parts on page 324

TECHNICAL CHARACTERISTICS

DIM. MM

KG

HEAD ALINING
CONNECTOR
68600005

165x450x290

KG

68600010

68600025

100x200

68800080

DIM. MM

KG

68600015

65x200

19.5x140

17x250
17x500
17x750
17x1000
17x1500
17x2000

0.37
0.73
1.05
1.42
2.20
2.90

PIN
19
200

PL20
ALIGNMENT LOCK
-

ART.

INFILL CONNECTION
ELEMENT

VERTICAL ALIGNMENT
CONNECTOR

PL20
ALIGNMENT CLAMP
68600030

DIM. MM

STOPEND
BLOC

LOCK TURNBUCKLE
CORNER
68600020

ART.

68800019

S19 TIE-ROD
DYWIDAG
72x60

583025
583050
583075
583100
583150
583200

BREAKING LOAD 190 kN

311

Vertical Formworks

ART.

Company | Projects | Products

Formworks_MAXIMIX

ART.

DIM. MM

KG

S19
WING NUT
583900

DIM. MM

KG

S19 ADJUSTABLE
WING NUT
130

1.2

PL20
LIFTING HOOK
68700001

ART.

TECHNICAL CHARACTERISTICS

583905

27x500x2000
27x500x3000

13.0
19.5

68900000

DIM. MM

KG

S19 NUT
AND WASHER 20X54 UNI 6593 ZN
100x140

1.2

WORKING
BRACKET
118x400

ART.

583910
15R18GZ

0.11
0.02

21x1250x1500
27x500x2500

26.8
23.0

PLYWOOD SHEET
21 AND 27
710x1180+750

09010000
09010016

YELLOW
PANELS 27
10220050
10230050

312

Accessories and spare parts on page 324

TECHNICAL CHARACTERISTICS

ART.

Company | Projects | Products

DIM. MM

KG

3300
3900
4900
5900

15.2
18.0
22.5
27.2

ART.

PL20
WOODEN BEAM
511330
511390
511490
511590

40

120
200

40

admissible bending moment


M= 5 kNm
admissible shearing stress
T= 11 kN
moment of inertia
Jx= 4613 cm4
section modulus
Wx= 461 cm3
weight
G= 4.6 kg/m

30
80

DIM. MM

KG

ART.

DIM. MM

KG

Company | Projects | Products

CLIMBING SUPPORT BRACKETS for casting in elevation without using service scaffoldings. To be combined with all MINIMAG, P300, MAGNUM,
SVELT and MAXIMIX formwork systems.
They are brackets which allow proceeding in elevation by anchoring to brackets fastened to an already existing structure. This way, it is possible
to super-elevate the casting with steps of 3 or 4 meters with no limit. For safety reasons, the system requires the use of an under-bridge as
per applicable law.
The handling of the complete module (width 3.0 m) is performed with a single crane lift.
The climbing bracket is equipped with walkway surface, safety rails and toe-boards.

The protection of climbing brackets for


bearing walls is suitable to be combined with
all Pilosio formworks.

315

Vertical Formworks

CLIMBING WORKFORMS

Formworks_CLIMBING

316

Company | Projects | Products

Vertical Formworks

CONTRAST CLIMBING SYSTEM for single-sided castings. This system allows stages of casting in elevation of 2 meters at a time. The climbing
brackets have been designed also for inclined structures.

317

Formworks_RETAINING WALLS

333
1167
300

1167

3000

333

80kN

175

1517

80kN
1028

175

1167

80kN
175

42kN

1756

42kN

42kN

318

Company | Projects | Products

RETAINING WALLS

Vertical Formworks

For the implementation of single-sided castings, Pilosio offers a series of CONTRAST BEAMS to be combined with all formwork systems:
MINIMAG, P300, MAGNUM, SVELT and MAXIMIX.
The range allows performing single-sided casting from 3 to 7.5 m in height.
The support and contrast shelves with steps in elevation of 2 meters at a time are used for heights higher than 7.5 m.
- TL250 are used for a maximum height of 3.0 m.
- TR300 + TS150 are used for castings with maximum height of 4.5 m.
- TIS300 + TR300 are used for castings with maximum height of 6 m.
- TIS300 + TR30 + TS150 are used for castings with maximum height of 7.5 m.
333
1167
300

1167

1500

333

333
1167
300

3000

7500

1167

3000

4500

1500

333

211kN
211kN
350

1167

160kN

350

2028

211kN

3000

160kN

211kN
350

211kN

160kN
1167

1167

160kN

211kN
350

350

1167

1028

160kN
160kN
350

332kN

240kN
0

1 96

332kN

240kN

240kN

332kN

319

Formworks_SPECIAL APPLICATIONS

SPECIAL APPLICATIONS
SPECIAL FORMWORKS FOR CASTING OF VERTICAL STRUCTURES
For special needs, such as pier or pier caps or pillars with particular
shapes, the standard P300, MAGNUM or MINIMAG or MAGNUM
systems are combined with special customized formworks.
Completely special formworks are designed and manufactured for
particular situations. The technical department designs the best
solution and the components are completely carried out inside the
carpentry department of Pilosio.
Circular piers and any other shape.
Pier caps according to designer drawings.
Bridge parapets.

Baxcom - Bucharest Romania


Applications of modular frame formworks combined with special components
in carpentry to perform piers and pulvinos for viaducts.

320

Company | Projects | Products

321

Formworks_SPECIAL APPLICATIONS

ADJUSTABLE FORMWORKS FOR STAIRS PREFABRICATED ON SITE


In large buildings the stairs are a repetitive element for all floors. By casting the flights a few weeks earlier than the slabs, it is possible to
implement the stairs as the construction progresses. Pilosio has developed a special formwork for casting a flight on site which is cast on
site during the other stages of work. This way, the stairs are immediately available and usable.

Formwork for stair flight with fixed rise and tread. Vertical casting.

The adjustable formwork is suitable for the horizontal implementation of stair flight with rise, tread, number of steps and adjustable width and
with two landings. The formwork consists of a main frame on which the steps complete of devices for the adjustment by screw of the tread
and rise, are placed. It is possible to reduce the number of steps and the width of the structure.
TECHNICAL CHARACTERISTICS
Rise: height from 14 to 18 cm
Tread: with from 27 to 33 cm
Rise number: from 4 to 16
Stair width: from 90 m to 300 cm
Casting thickness: from 10 to 20 cm
Landing: n. 2, length 150 cm with screws for inclination adjustment
Formwork dimensions: 870x335, height 150 cm

Adjustable formwork for stair flight.

322

Company | Projects | Products

To save costs in the execution of sewage systems of any type of profile, Pilosio
has developed a system for casting on site. The system can be of mechanical or
hydraulic type and is based on a simple principle.
The formwork complete of hinges lays on a cart. Once the casting of the sewer
profile has been carried out, by acting on the contrast screw-down it is possible
to shrink the formwork and at the same time to lower it to allow the forward
motion of the entire system for the next casting. The sewer profile can have an
ovoid, polycentric, vigentino, rectangular, square or circular shape. In polycentric,
vigentine and ovoid sewers the dismantling can be performed daily because the
profile acts like an arc. The vertical panel of formworks for DOWN excavations
can be used as inside formwork, making sure to interpose a sheet of polystyrene
and one of PVC between the casting and the shoring panel to facilitate the
dismantling.

Special formwork with hinges, with dimension of 220x220 cm and


length of 6 m, designed for module, for the contemporary casting
of vertical bearing walls and conduit room. During dismantling, the
hinges allow changing the shape of the formwork approaching the
vertical parts inward and lowering the top in order to move the
entire structure under the other elements by using a cart on rails.

323

Vertical Formworks

SEWAGE SYSTEMS AND CONDUITS ON SITE

Formworks_ACCESSORIES AND SPARE PARTS

ACCESSORIES
MODULAR PLYWOOD PANELS
CHARACTERISTICS

MAGNUM

P300

MINIMAG

SVELT
230/240 CM

SVELT
119/124 CM

18 mm

18 mm

15 mm

18 mm

2x9 mm

11,35 kg/m2

11,35 kg/m2

9,6 kg/m2

External protection phenolic film

220 g/m2

220 g/m2

220 g/m2

220 g/m2

220 g/m2

Composition (birch)

13 layers

13 layers

11 layers

13 layers (18 mm)

7 layers (9 mm)

26,87%

26,87%

Thickness
Weight

Edges

protective paint

Moisture absorption panel protected


Moisture absorption panel expurgated
Number of uses
Disarming
Repair
Thermal conductivity

11,35 kg/m2 (18 mm) 5,9 kg/m2 (9 mm)

nullo
26,87%

26,87%

26,87%
100 per side
indispensable
with filler
147 175 mW/mk

Small deformations, holes, etc. of the plywood board can be filled. If the plywood board is much damaged, it shows some swellings due to
moisture absorption, etc., it is advisable to replace it with a new board.
Replacement of the plywood sheet:
d("%#+"*")!(",))*"$$1*"&$" 
d("%#+"*",#($#2*&$" 
d%#2$**"$",&"(#(*")""*#(*"#*"()"#*"&$" $)"!2("*,*)!(",)
d)&(") !#$"(#2$*""$*("&"(%"*"(=

324

Company | Projects | Products

325

Formworks_ACCESSORIES

ART.

DIM. MM

KG

WORKING BRACKET
COMPLETE
K591005
N 1 safety split pin of 3

326

ART.

TECHNICAL CHARACTERISTICS

DIM. MM

KG

ADJUSTABLE PUSH-PULL PROP 210-360


COMPLETE
700

11.0

591200
2100-3600
N 1 bracket for push-pull prop
N 1 connection for push-pull prop
N 1 P300 pin
N 1 safety split pin of 3
N 2 screw M20x100 UNI 5737 Zn
N 2 self-locking nut M20 UNI 7473 Zn

ART.

DIM. MM

KG

ADJUSTABLE PUSH-PULL PROP 300-460


COMPLETE
21.0

591201
3000-4600
N 1 bracket for push-pull prop
N 1 connection for push-pull prop
N 1 P300 pin
N 1 safety split pin of 3
N 2 screw M20x100 UNI 5737 Zn
N 2 self-locking nut M20 UNI 7473 Zn

25.0

TECHNICAL CHARACTERISTICS

DIM. MM

KG

ADJUSTABLE PUSH-PULL PROP 530-700


COMPLETE
591300
5300-7000
N 1 bracket for push-pull prop
N 1 connection for push-pull prop
N 1 P300 pin
N 1 safety split pin of 3
N 2 screw M20x100 UNI 5737 Zn
N 2 self-locking nut M20 UNI 7473 Zn

ART.

DIM. MM

KG

ADJUSTABLE PUSH-PULL PROP 800-980


COMPLETE
58.0

591310
8000x9800
N 1 bracket for push-pull prop
N 1 connection for push-pull prop
N 1 P300 pin
N 1 safety split pin of 3
N 2 screw M20x100 UNI 5737 Zn
N 2 self-locking nut M20 UNI 7473 Zn

ART.

DIM. MM

KG

(A)
(B)
(C)
(D)
(E)
(F)

1.5
2.4
0.33
0.303
0.067

ACCESSORIES
FOR PROP
101.0

2059P825
2059P829
581010
15COP3
15V20100PZ
15D20FZ

Vertical Formworks

ART.

Company | Projects | Products

C
D

A
C

327

Formworks_ACCESSORIES

ART.

DIM. MM

KG

FIXED ARM OF 110


COMPLETE
591210
(for prop 591200 and 591201)
N 1 connection for push-pull prop
N 2 P300 pin
N 2 safety split pin of 3
N 1 screw M20x100 UNI 5737 Zn
N 1 self-locking nut M20 UNI 7473 Zn

1100

5.2

591205
1100-1500
(for prop 591200 and 591201)
N 1 connection for push-pull prop
N 2 P300 pin
N 2 safety split pin of 3
N 1 screw M20x100 UNI 5737 Zn
N 1 self-locking nut M20 UNI 7473 Zn

9.0

ADJUSTABLE ARM OF 110-150


COMPLETE

ADJUSTABLE ARM OF 210-360


COMPLETE
591305
2100-3600
(for prop 591200 and 591201)
N 1 connection for push-pull prop
N 2 P300 pin
N 2 safety split pin of 3
N 1 screw M20x100 UNI 5737 Zn
N 1 self-locking nut M20 UNI 7473 Zn

328

19.0

ART.

TECHNICAL CHARACTERISTICS

DIM. MM

KG

ART.

DIM. MM

KG

TECHNICAL CHARACTERISTICS

DIM. MM

KG

SUPPORTING BRACKET
COMPLETE
592000
N 1 guardrail post L= 1500
N 1 anti-lift device support
N 1 safety split pin of 3
N 1 tie-roe L= 750 with welded nut
N 1 wing nut S19
N 1 screw M12x80 UNI 5737 Zn
N 1 nut M12 UNI 5588 Zn
N 1 washer 13x24 UNI 6592 Zn
(connecting tubes are excluded)

ART.

DIM. MM

KG

LOWER STAGE FOR SUPPORTING BRACKET


COMPLETE
1250

44.0

592010
N 1 tube 48 L= 3320 end drilled
N 1 tubo 48 L= 2190 end drilled
N 8 screw M12x80 UNI 5737 Zn
N 8 nut M12 UNI 5588 Zn
N 8 washer 13x24 UNI 6592 Zn
(connecting tubes are excluded)

1280

ART.

DIM. MM

KG

1200

378.0

SUPPORTING AND SHORING


BRACKET
47.0

593050

Vertical Formworks

ART.

Company | Projects | Products

329

Formworks_ACCESSORIES

ART.

DIM. MM

KG

TECHNICAL CHARACTERISTICS

ART.

DIM. MM

KG

CLIMBING SUPPORT BRACKET OF 240


COMPLETE
593000
N 1 bracket of 2400

ART.

DIM. MM

KG

BRACKET ANCHORAGE WITHOUT NUT


COMPLETE
(A)

80.0

(B)

11.0

(C)

44.3

(D)

13.1

(E)

15.7

(F)

32.0

(G)

4.7

(H)

7.8

(I)

25.0

(L)

1.9

592021
N 1 safety split pin of 5

7.9

N 1 guardrail post of 2400


N 1 lower stage standard of 3000
N 1 lower stage tube of 3500
N 1 lower stage crosspiece of 1200
N 1 sliding trolley of 1360
N 1 guide covering of 900
N 1 panel support
I

N 1 push-pull prop 1900 complete


N 1 anti lifting device with S19 bar
(M)
N 2 fixing device for supporting bracket of 240

8,7

M24 TIE-ROD FOR BRACKET ANCHORAGE


COMPLETE
592030
N 1 nut M24 UNI 5587 Zn
N 1 plate 100x100x10 with hole 25

2.9

A
M

MOBILE
PLATFORM KIT
598200

D
C

L
E

330

TECHNICAL CHARACTERISTICS

DIM. MM

KG

DIM. MM

KG

TL250 COMPLETE
SHORING BEAM

TS150 COMPLETE
SHORING BEAM
K594150
N 4 screw M16x55 UNI 5739 Zn
N 4 nut M16 UNI 5588 Zn
N 4 washer 17x30 UNI 6592 Zn

ART.

734x1500

63.5

DIM. MM

KG

1925x3000

355.0

(A)

0.60

(B)

1.20

(C)

(D)

0.02

(E)

0.28

(F)

5.40

(G)

0.11

TR300
SHORING BEAM

K594250
2035x3000
N 1 strut L=2300
N 3 screw M20x100 UNI 5737 Zn
N 3 nut M20 UNI 5588 Zn
N 2 S19 wing nut

165.0

594301

ACCESSORIES
FOR SHORING BEAMS

TIS300 COMPLETE
SHORING BEAM
K594305
3160x3000
N 1 lower element 3160x1150
N 1 upper element 2770x1850
N 4 screw M20x60 UNI 5739 Zn
N 4 nut M20 UNI 5588 Zn
N 4 washer 21x37 UNI 6592 Zn
N 16 screw M16x55 UNI 5739 Zn
N 16 nut M16 UNI 5588 Zn
N 10 washer 17x30 UNI 6592 Zn
N 6 washer 18x48 UNI 6593 Zn

594410
connection bar
583900
S19 wing nut
15COP3
safety split pin of 3
15R18GZ
washer 20x54 UNI 6593 Zn
581010
P300 pin
594430
panel support P300/Magnum
583910
nut S12

575.0

ADJUSTABLE
SUPPORTING ANCHOR

LONGITUDINAL
BEAM
594970
594900

ART.

650
2980

35.0
97.2

598000
N 1 S19 nut
N 1 washer for tie-rod
N 1 screw M14x80 UNI 5739 Zn

10.5

A
B
C
D
G
F
E

331

Vertical Formworks

ART.

Company | Projects | Products

Formworks_ACCESSORIES

ART.

DIM. MM

KG

PANEL
CONTAINER FRAME
-

12.4

1000x1000x500 (H)

8.0

WIRE
GABION

332

DIM. MM

KG

TUBULAR
CONTAINER

437000
N 1 sliding block
N 1 bend tie-rod
N 1 bush 30 lg=40 drilled
N 1 vite M14x70 UNI 5737 Zn
N 1 nut M14
N 1 washer UNI 8842-A14 Zn (jagged)

406010

ART.

TECHNICAL CHARACTERISTICS

436000

ART.

DIM. MM

KG

1200x800x600 (H)

35.0

WIRE
CONTAINER
1200x800x870 (H)

44.1

435000

Vertical Formworks

Company | Projects | Products

333

Formworks_SPARE PARTS

ART.

DIM. MM

KG

ART.

DIM. MM

KG

732x2984
582x2984
482x2984
382x2984
282x2984
182x2984

21.1
26.8
13.9
11.1
8.2
5.3

975x2975x18
875x2975x18
775x2975x18
675x2975x18
575x2975x18
475x2975x18
375x2975x18
275x2975x18
175x2975x18

33.1
29.8
26.4
23.0
19.6
16.2
12.8
9.5
6.1

ART.

DIM. MM

KG

PLYWOOD SHEET SP 15
FOR MINIMAG DRILLED

PLYWOOD SHEET SP 15
FOR MINIMAG
732x2984
582x2984

21.1
16.8

2052P554
2052P521
2052P522
2052P523
2052P524
2052P525

90

09013075
09013060

TECHNICAL CHARACTERISTICS

PLYWOOD SHEET SP 18
FOR P300
09010001

PLYWOOD SHEET SP 18
FOR P300 DRILLED
975x2975x18

32.8

PROTECTION BUSHING (A)


CONIC TUBE (B)
2055PG14
2055P640

2055P535
2055P536
2055P537
2055P538
2055P539
2055P540
2055P541
2055P542
2055P543

PLYWOOD SHEET SP 18
FOR MAGNUM PANEL 240X300
28.6x1
27x1.5

0.012
0.093

2053P514

2372x2972

B
40

334

PLYWOOD SHEET SP 18
FOR MAGNUM PANEL 120X300
80.0

2053P401

1180x2980

39.9

TECHNICAL CHARACTERISTICS

DIM. MM

KG

ART.

DIM. MM

KG

PLYWOOD SHEET SP 18
FOR UNDER SIZED MAGNUM PANELS
2053P402
2053P403
2053P404
2053P405
2053P406
2053P407
2053P408
2053P409

DIM. MM

KG

0.028

4.0

MAGNUM PROTECTION BUSHING


(FOR PANEL 240X300)

980x2980
880x2980
780x2980
680x2980
580x2980
480x2980
380x2980
280x2980

33.1
29.8
26.4
23.0
19.6
16.2
12.8
9.5

PVC
GUIDE BUSH
07020120

ART.

2053PG01

PUMP FOR THE APPLICATIO


OF DISMANTLING LIQUID

SELF DRILLING
SCREW
28x118

0.0038

22.3

07605533

5.5x34.5

0.0045

150ILPOM
capacity 11 Lt.

DISMANTLING OIL
FOR PILOSIO FORMWORK
150ILDIS
tank 25 Lt.

335

Vertical Formworks

ART.

Company | Projects | Products

Via E. Fermi, 45 - 33010 Feletto Umberto - Tavagnacco (UD) - Italy


Tel. +39 0432 435311 - Fax +39 0432 570474
www.pilosio.com - info@pilosio.com

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