Professional Documents
Culture Documents
Cathodic Protection
Monitoring for Buried
Pipelines
CEA 54276
This NACE Report reflects international engineering practices and was originally prepared by a joint working group of the
National Association of Corrosion Engineers (NACE) and the Institute of Corrosion. This report does not necessarily reflect
the positions or opinions of NACE and is a dynamic document open to review: comments may be sent to NACE, Technical
Activities Department, 1440 South Creek Drive, Houston, TX 77084-4906.
Copyright 1990, Copyright control of this document rests jointly with the National Association of Corrosion Engineers and the
Institute of Corrosion.
Issue date: 1988
FOREWORD
1.0 INTRODUCTION
1.3.1
Test locations are carefully selected so that
measurements taken at them will give a reliable and
accurate record of the performance of the cathodic
protection system. It is desirable that such locations
are selected at the pipeline design stage so that the
suitable test facilities may be installed as part of the
initial construction. The accessibility of the locations
is borne in mind, as test points where access is
difficult are unlikely to be inspected frequently.
1.3.2
Pipe-to-soil potentials are always measured
with the reference electrode placed in the same
predetermined location for successive surveys. (The
predetermined location is as close to the pipeline as
possible, i.e., placed vertically above the pipeline.)
1.2 Pipe-to-soil
potential,
voltage
and
current
measurements, together with inspections are necessary in
order to ensure that the required criteria are being
continuously maintained and that the applied cathodic
protection system is correctly operating in all respects.
1.3.3
Pipe-to-soil potentials are always recorded
with respect to the reference electrode used and in
the same denoted units.
2.0 MEASUREMENTS
2.1.3
2.1.4
2.1.5
Current measurements of individually
controlled anode or cathode distribution systems.
2.1.2
Voltage and current output of transformerrectifier units and their switch or auto transformer
settings.
1
2.1.6
Structure/electrolyte potentials of other
structures associated with the applied cathodic
3.0 INSPECTION
Safety
3.1.2
3.1.3
Access
3.1.4
Aesthetic appearance
Transformer-rectifier units
3.2.2
Bond stations
3.2.4
Test stations
3.2.5
All other aboveground cathodic protection
equipment, i.e., isolating devices, cable connections,
resistances, shunts, surge divertors, diodes, etc.
3.2.6
Where visual helicopter or aerial indicators
are fitted to transformer-rectifier units, they are
checked for:
3.2.3
visibility
non-fading of colour markings
correct electrical and mechanical functioning.
4.1.2
4.1.3
Location of applied cathodic protection
termination points, i.e., isolating devices change to
nonmetallic materials.
4.1.4
Location of mid-point test stations or other
sites where a low pipe-to-soil potential may be
expected - e.g., thrust boxes, cased crossings, and
known corrosive areas.
4.1.5
Provision of an adequate number of
monitoring points for the data to reflect accurate and
realistic performance criteria.
4.1.6
Determination and control of points or areas
of stray current interaction.
4.1.7
Minimum performance criteria as determined
by the initial commissioning of the applied cathodic
protection system.
4.4.2
The transformer-rectifier units are visited and
the voltage and current outputs recorded. The
operation of visual indicators is verified and the oil
level and temperature of oil cooled units checked.
4.4.3
The locations of sacrificial anodes are visited
and pipe/soil potentials measured. However, when
sacrificial anodes are the primary form of cathodic
protection only a representative selection are visited.
4.2.1
Pipe-to-soil potential measurements are
referred to a copper/copper sulfate reference
electrode which has been calibrated.
4.6.2
All transformer-rectifier units are visited and
the voltage and current outputs measured and
recorded. The unit is visually inspected with particular
reference to the following:
4.5.1
Ideally, all cathodic protection test stations
are visited and pipe-to-soil potentials measured and
recorded. Where a large number of stations exist, the
monthly inspection may be extended to include a
larger number of test stations, especially in areas
where pipe-to-soil potentials are less negative than
required.
4.5.2
All transformer-rectifier units are visited and
the voltage and current output measured and
recorded.
4.5.3
A visual inspection is carried out on all
equipment visited and reported as serviceable or
otherwise.
4.6 Annual Monitoring
4.6.3
All bonds, distribution boxes, control boxes,
and junction boxes are inspected. Voltage and
current measurements are taken and recorded.
Where necessary the equipment is inspected and
defects reported for subsequent maintenance. Items
to be inspected include:
4.6.1
All cathodic protection test stations are
visited and pipe-to-soil potentials measured and
recorded. At all sacrificial anode locations the anode
current and potential, together with the potential of the
pipeline, is measured and recorded.
The equipment is inspected and any defects reported
for subsequent maintenance.
Items inspected
include:
Cable connections
Fuses
Shunts
Resistors
Ammeters
Surge divertors
Minor maintenance items may be completed at
time of survey
Links
Bonds
Fuses
Shunts
Ammeters
Surge Divertors
Permanent Reference Electrodes
5.0 RECORDS
6.2.1
High-Impedance Voltmeter/Potentiometer
Reference Electrodes.
Ammeter.
6.2.3
Resistance Meter.
8.0 PERSONNEL
9.1.1
Pearson Surveys may be undertaken on new
buried pipelines that have been externally coated.
They are made after consolidation of the backfill but
not in any event are they made sooner than three
months and not later than twelve months after burial.
9.2.3
Surveys may be carried out with the cathodic
protection system permanently energized. This is
simply an extension of the normal survey technique.
9.2.4
Surveys may be carried out with the cathodic
protection system permanently de-energized. This
technique is often used to locate hot spots, i.e.,
areas of local anodic (corrosive) activity which are not
always so readily observed where the cathodic
protection system is operating.
9.1.2
Care is taken to ensure that the equipment
used is suitable for the coating system that has been
applied.
9.1.3
Pearson Surveys may be ineffective in
certain circumstances when stray current or
frequencies are present or in very high-resistivity soils
where satisfactory earth contact is difficult to
achieve, e.g., desert locations.
9.2.5
Close interval surveys may be carried out
with the cathodic protection system periodically
switched on a regular cycle accurate to a fraction of a
second. Specialized switching units are normally
placed in the DC circuits of all the relevant cathodic
protection installations and synchronized with each
other. They are set to a switching cycle that is
generally of the order of seconds with an on/off ratio
that will not allow excessive depolarization of the
structure. When this type of survey is carried out,
potentials are recorded in both the ON condition and
immediately the power is switched OFF (i.e., after 100
milliseconds). This instantaneous OFF potential is a
better criterion of the system performance because it
eliminates the IR drop contribution present in ON
potential measurements, especially in high-resistivity
media or when the magnitude of the cathodic current
density is very high. The OFF potential is generally
referred to as the polarized potential.
9.1.4
The selection of operatives for Pearson
Surveys is given careful attention. No permanent
record is available following a Pearson Survey and
the experience and expertise of the operators are
paramount.
Both operators ideally would be
experienced but one primary operator may be used
providing he is responsible for determining the
locations of all holidays located.
9.2 Close Interval Potential Surveys
Cathodic protection test stations are normally 100 metres
to 1,000 metres or even more apart and readings taken at
them assume that the conditions in between are similar.
Close interval surveys are used to determine pipe-to-soil
potentials at very close intervals along the pipeline so that
the potential is known at virtually every point, giving
complete confidence in the corrosion protection of the
pipeline.
9.3.2
Corrosion coupons are ideally made of
pipeline material and coated to the same standard or
alternatively purpose made to simulate pipeline
conditions. Coupons are produced such that a
specific portion of the surface is devoid of coating and
subject to polarization effects.
9.3.3
Corrosion coupons may be installed along
the subject pipeline and connected to it via a test
point facility that allows electrical isolation of the
coupon without interruption of the cathodic protection
system.
9.3.4
Tests carried out on corrosion coupons may
be undertaken with the coupon connected and
disconnected from the pipeline and the test
procedures as adopted for polarized potential surveys
applied.
9.2.2
Close interval potentials are recorded either
continuously or at short spacings along the route of
the pipe. A reading interval greater than the depth of
burial of the pipe probably involves a loss of
sensitivity.
9.3.5
Coupons are available for use with propriety
electrical resistance corrosion monitoring systems.
The rate of general attack (but not of pitting) of such
coupons may be monitored without excavating or
otherwise disturbing them.
9.5.4
Normal monitoring techniques of pipe-to-soil
potential measurement are not reliable and are not
used as indicators of the applied cathodic protection
performance.
On long welded lines (i.e., electrically continuous)
Telluric effects can give rise to large fluctuations in
measured potential values, sometimes of the order of
several volts positive or negative. In such cases
(which are most unusual in the UK) specialist advice
is sought either to monitor and suitably correct the
measured values or to choose a survey period when
geomagnetic activity is at a minimum.
9.5.1
Stray earth currents can be identified and
measured so that the source can be found and the
problem rectified.
9.5.2
Stray earth currents are monitored at a static
location with a suitable high-impedance recording
10.0 SAFETY
APPENDIX I:
REFERENCES ON CRITERIA FOR CATHODIC PROTECTION
2.2 LEAD
-650 mV
-500 mV to 650 mV
2.4 ALUMINUM
STEEL
a. 850 mV:
no value specified for buried steel where anaerobic
(sulfate reducing bacteria) conditions may exist.
1.2 ALUMINUM
-850 mV
6.0 DET NORSKE VERITAS (DNV) TECHNICAL NOTE
TNA7036 (Fixed Offshore Installations)
1.3 COPPER
STEEL
Positive limit
Negative limit
- 850 mV
- 1,100 mV aerobic conditions
b.
Positive limit
Negative limit
- 950 mV
- 1,100 mV aerobic conditions
a.
Positive limit
Negative limit
- 850 mV
- 1,000 mV
=E+
= -440 +
nF
log a
59
2
Fe 2 +
log (10
-6
Thus a
=
Fe
+
1.64 X 10
(10
-14
-5 2
)
= (a 2- ) (a - ) = 1.64 X 1014
Fe
OH
= 1.64 X 10 -4
NOTES
-850 mV to 1,050 mV
-1,150 mV
-1,150 mV
-1,150 to 1,250 mV
-1,650 mV
-2,050 mV
REFERENCES
1.
7.
2.
8.
3.
9.
4.
5.
6.
Copper/Copper Sulfate
Saturated Silver/Silver Chloride/Potassium Chloride
Silver/Silver Chloride
Standard Saturated Calomel
Zinc/Seawater
Hydrogen
mV
+320
+200
+250 (approx.)
+250
-780
0
APPENDIX II:
CARE AND MAINTENANCE OF HALF-CELLS FOR CATHODIC PROTECTION
1.
2.
Contaminated Solution
High Resistance
Potential Checks
APPENDIX III:
COMMENTS ON THE EFFECT OF THE PRESENCE OF
CONCRETE IN CLOSE PROXIMITY TO STEEL PIPELINES
1.
INTRODUCTION
3.
Potential
mV (Cu/CuSO4)
+100 to -250
-400 to -500
-350 to -500
-700 to -1,000
-550 to -1,000
Corrosion
Activity
Passive
Passive
Active, high
corrosion
Active, low
corrosion
Cathodic
protection
11
4.
REFERENCE
1.
2.