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Introduction
A new method to reduce the sulfur content in fuel oil
is needed today to meet the future legislation on a sulfur
content, e.g., lower than 50 ppm. The conventional
method for reducing sulfur is catalytic hydrodesulfurization (HDS) under severe conditions. It has been
reported that methyl substitution at 4 and 6-positions
of dibenzothiophene (DBT) remarkably retards the rate
of HDS and, thus, that 4-methyldibenzothiophene (4MDBT) or 4,6-dimethyldibenzothiophene (4,6-DMDBT)
is very difficult to convert due to its steric-hindrance
even under deep desulfurization conditions.1,2 Namely,
the reactivities of DBTs decrease in the order of DBT
> 4-MDBT > 4,6-DMDBT.
Various studies on oxidative desulfurization (ODS)
have been reported.3-20 The reactivity of sulfur com(1) Kabe, T.; Ishihara, A.; Qian, W. Hydrodesulfurization and
Hydrodenitrogenation; KODANSHA WILEY-VCH: New York, 1999.
(2) Kilanowski, D. R.; Teeuwen, H.; de Beer, V. H. J.; Gates, B. C.;
Schuit, G. C. A.; Kwart, H. J. Catal. 1978, 55, 129.
(3) Ford, J. F.; Young, V. O. Prepr. Div. Petro. Chem., Am. Chem.
Soc. 1965, 10(2), C-111.
(4) Heimlich, B. N.; Wallace, T. J. Tetrahedron 1966, 22, 3571.
(5) Paybarah, A.; Bone, R. L.; Corcoran, W. H. Ind. Eng. Chem.
Process Des. Dev. 1982, 21, 426.
(6) Attar, A.; Corcoran, W. H. Ind. Eng. Chem. Prod, Res, Dev. 1978,
17(2), 102.
(7) Aida, T. Catalysts & Catalysis 1995, 37(3), 243.
(8) Zannikos, F.; Lois, E.; Stournas, S. Fuel Process. Technol. 1995,
42, 35.
(9) Smetana, R. D. US Patent 3 595 778, 1971.
(10) Takeyama, T. JP Patent 290 793, 1987.
(11) Shiraishi, Y.; Hara, H.; Hirai, T.; Komasawa, I. Ind. Eng. Chem.
Res. 1999, 38, 1589.
(12) Shiraishi, Y.; Hirai, T.; Komasawa, I. Ind. Eng. Chem. Res.
1998, 37, 203.
(13) Guth, E. D.; Diaz, A. F. US Patent 3 847 800, 1974.
(14) Guth, E. D.; Arledge, N. L. US Patent 3 919 402, 1975.
SR-LGO
sulfur (%)
nitrogen (%)
density at 15 C (g/mL)
IBP (C)
5 vol % (C)
10 vol % (C)
20 vol % (C)
30 vol % (C)
50 vol % (C)
70 vol % (C)
80 vol % (C)
90 vol % (C)
95 vol % (C)
EP (C)
1.35
0.011
0.8580
245.5
275.5
284.5
300.5
313.5
329.5
356
367.5
375.5
VGO
2.17
0.0518
0.9161
206.5
378.0
407.5
424.5
449.0
474.0
488.5
508.5
557.0
sulfur compounds and the existence of difficult-toextract sulfur compounds have not been reported. It is
desirable to find whether the incomplete removal of
sulfur compounds from oil is attributed to incomplete
oxidation of sulfur compounds involved or to ineffective
extraction.
In this study, the relationship between the electron
densities of sulfur atoms and reactivities was investigated for the oxidation of model sulfur compounds with
hydrogen peroxide and formic acid. Then, the oxidation
of real feeds, i.e., SR-LGO and VGO, was carried out to
determine the extent of the oxidation of sulfur compounds and the extent of sulfur removal by extraction.
Experimental Section
Materials. The feeds used in this study were SR-LGO and
VGO, and their properties are given in Table 1. The model
sulfur compounds, i.e., methyl phenyl sulfide, thiophenol,
diphenyl sulfide, DBT, benzo[b]thiophene (BT), 2-methylthiophene (2-MT), 2,5-dimethylthiphene (2,5-DMT), thiophene
(commercial GR grade), 31% H2O2, formic acid and a mixture
of cis- and trans-decahydronaphthalene (decalin) were obtained from Kishida Chemicals. The concentration of H2O2 was
determined by iodometric titration before use.3,22 DBT derivatives including 4-MDBT, 4,6-DMDBT, dibenzothiophene-1,
1-dioxide (DBT sulfone), 4-methyldibenzothiophene-1,1-dioxide
(4-MDBT sulfone), 4,6-dimethyl- dibenzothiophene-1,1-dioxide
(4,6-DMDBT sulfone) were synthesized by reported
methods.23-26 Polar solvents for extraction, i.e., N,N-dimethylformamide (DMF), acetonitrile, methanol, dimethyl sulfoxide
(DMSO), and sulfolane (commercial GR grade), were obtained
from Kishida Chemicals.
Oxidation of Model Sulfur Compounds. The oxidation
of model sulfur compounds was conducted in a flask with a
magnetic stirrer. A 100 mL portion of decalin solution containing 10 representative model sulfur compounds and 5 mL of
formic acid were added to the flask. The mixture was stirred
and heated to 50 C, and, then, 10 mL of 31 wt % H2O2 was
added. H2O2 /sulfur ratio was 160 mol/mol. The reaction was
continued for 360 min.
Oxidation and Extraction of SR-LGO. The oxidation of
SR-LGO was conducted in a glass flask. An excess amount of
H2O2 and formic acid was used to oxidize the sulfur compounds
thoroughly. The first, 800 mL of SR-LGO was charged, and,
then, 200 mL of 31 wt % H2O2 and 35 mL of formic acid were
(22) Ali, P.; Russel, L. B.; William, H. C. Ind. Eng. Chem. Prod, Res,
Dev. 1982, 21, 426.
(23) Gilman, H.; Jacoby, A. L. J. Org. Chem. 1938, 4, 108.
(24) Campaigne, E.; Hewitt, L.; Ashby, J. J. Heterocyclic Chem.
1969, 6, 553.
(25) Gredil, R.; Lucken, E. A. C. J. Am. Chem. Soc. 1965, 87, 213.
(26) Gilman, H.; Esmay, D. L. J. Am. Chem. Soc. 1952, 74, 2021.
Result
Oxidation of Model Sulfur Compounds. The
electron densities on the sulfur atom of sulfur compounds, i.e., thiol, sulfides, thiophenes, and their benzene and/or dimethyl-substituted derivatives, are shown
in Table 2. The electron densities are in the range of
5.696 to 5.915. Figure 1 shows the relationships between
the sulfone yields of model compounds and reaction
time. The electron densities of thiophenol and two
(27) Kabe, T.; Ishihara, A.; Tajima, H. Ind. Eng. Chem. Res. 1992,
31, 1577.
1234
Otsuki et al.
Figure 3. GC-FPD chromatograms of oil layers of SR-LGO before and after oxidation.
Table 3. Recoveries and Sulfur Contents in Three
Fractions after Oxidation of SR-LGO and VGO
distribution
of SR-LGO in
recovery of oil
(%)
sulfur content
(wt %)
oil layer
residual layer
aqueous layer
89.8
9.0
1.2
0.65
8.8
NDa
distribution
of VGO in
recovery of oil
%)
sulfur content
(wt %)
oil layer
residual layer
aqueous layer
87.9
11.2
0.90
1.48
6.5
NDa
DMF
extraction
SR-LGO
oxidized SR-LGO
acetonitrile
extraction
SR-LGO
oxidized SR-LGO
methanol
extraction
SR-LGO
oxidized SR-LGO
DMSO
extraction
SR-LGO
oxidized SR-LGO
sulfolane
extraction
SR-LGO
oxidized SR-LGO
total yielda
(%)
recovery of oilb
(%)
sulfur contentc
(%)
99.7
99.5
88.2
85.9
0.57
0.11
99.7
99.8
96.2
90.1
1.13
0.10
97.8
99.5
95.8
90.5
1.13
0.18
99.7
99.4
95.4
91.1
1.06
0.11
99.7
99.2
96.0
94.8
1.08
0.12
1236
Otsuki et al.
feed
DMF
acetonitrile
methanol
DMSO
sulfolane
a
oxidized
SR-LGO
dipole
moment ()
dielectric
constant ()
DBT
[ppm]a
4-MDBT
[ppm]a
4,6-DMDBT
[ppm]a
total S
[ppm]b
DBTO2
[ppm]a
4-MDBTO2
[ppm]a
4,6-DMDBTO2
[ppm]a
total S
[ppm]b
3.24
3.53
2.87
4.06
4.81
36.71
35.94
32.66
46.45
43.26
1620
26
165
315
28
34
3350
71
567
769
169
163
525
16
101
112
48
40
1.35
0.57
1.13
1.13
1.06
1.08
19
<1
1
<1
<1
<1
67
<1
<1
<1
1
<1
19
<1
<1
<1
<1
<1
0.65
0.11
0.10
0.18
0.11
0.12
Figure 4. IR spectra of SR-LGO before and after oxidation, extraction with acetonitrile, and Soxhlet-extracted compounds adsorbed
on -Al2O3.
sulfur content decreased to c.a. 0.1%. The DBT derivatives became easier to remove by the increase in polarity
after oxidation to form sulfone.
Figure 4 shows the IR spectra of SR-LGO before and
after oxidation and extraction with acetonitrile. The
specific infrared absorption of sulfone (1165 cm-1, 1289
cm-1)28 was observed indicating that sulfone was formed
by oxidation, and this sulfone was effectively removed
with extraction. The colors of oxidized SR-LGO was
darker than fresh sample but became similar to that of
fresh sample after extraction.
-Al2O3 Adsorption of Oxidized SR-LGO after
Solvent Extraction. Figure 5 shows the four GC-FPD
chromatograms such as (A) unoxidized SR-LGO, (B)
oxidized SR-LGO, (C) the oil layer of the oxidized SRLGO after extraction with acetonitrile, and (D) Soxhletextracted compounds adsorbed on -Al2O3 in SR-LGO
after acetonitrile extraction. The sulfur compounds
remaing in SR-LGO after acetonitorile extraction (peak
D) shifted to the heavier direction. This result indicates
that most of the remaining sulfur compounds were
oxidized to sulfones.
(28) Nakanishi, K. IR Absorption Spectroscopy, Nankodo, Japan
1960, p 58.
Figure 5. GC-FPD chromatograms of SR-LGO before and after oxidation, extraction with acetonitrile, and Soxhlet-extracted
compounds adsorbed on -Al2O3.
oxidized VGO
1.48 wt %
first
(wt %)
10 th
(wt %)
first
(wt %)
10 th
(wt %)
2.44
2.06
1.45
1.76
1.09
1.67
0.41
0.12
0.21
0.01
1238
Otsuki et al.
Figure 8. GC-FPD chromatograms of unoxidized and oxidized VGO after extractions with acetonitrile.
Figure 9. IR spectra of oil layers before and after oxidation and extraction with acetonitrile.
) qr
where q is the electric charge, and r is the distance
between electric charges. Thus, the molecular polarity