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Young Researchers Club, Semnan branch, Islamic Azad University, Semnan, Iran
Advisor Professor, Department of Mechanical Engineering, Islamic Azad University, Semnan-branch, Semnan, Iran
1
2
kazem.kashyzadeh@gmail.com
mj.ghorabi@semnaniau.ac.ir
I. INTRODUCTION
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Machining processes are often accompanied by self-excited
relative vibration between the workpiece and the cutting
tool, which is referred to as chatter. When chatter occurs,
the amplitude of the self-excited vibration increases until
nonlinearity limits any further increment [1]. Chatter
results in rough surface finish, poor accuracy, shortened
cool life and low metal-removal rate. Chatter becomes even
more critical when machining materials that are difficult to
cut. Some advanced cutting tool materials such as ceramic,
silicon nitride and CBN require strict chatter control to
prevent brittle breakage [2]. For high precision
manufacturing, even mild vibration is undesirable.
Furthermore, since modern machining systems have
become more flexible, the frequently changing working
conditions increase the possibility of bringing machining
process into unstable operating regions [3]. And the
productivity of expensive machining systems is often
limited by chatter. It has defined chatter as self-generative
vibrations that occur when the chip width is too great
versus dynamic stiffness [1]. This phenomenon leads to a
bad surface aspect and high noise level. As it reduces tool
life, it increases production costs. For instance, the cost due
to chatter is estimated to be around 0.35 h per piece on a
cylinder block.
C. Thermo mechanical
Thermo mechanical chatter is due to temperature
variations and the temperature dzstortion of the chip. the
first approach to comprehensively describe the thermo.
Mechanics was made by Hastings et al (Jang and Tarng,
1999).
The foregoing are all mechanisms that lead to selfexcited oscillations. A common source of such vibrations in
turning operations is rotating imbalance or misalignment of
the workpiece. Tool run out and spindle errors also cause
forced vibrations. Milling operations generally produce
interrupted cuts as the cutters rotate in and out of the
workpiece that these so-called.
D. Interrupted cuts
Interrupted cuts lead to impact oscillations, a form of
forced machine-tool vibration that has been studied by
Davies and Balachandran (1996).
Or
and rearranging
Where
Where m,
,
,
and
are the modal mass, the
damping and the stiffness parameters in the x and y
directions, respectively.
The cutting force is given in the form
Where
and
are the cutting coefficients, w is the
depth of cut, h is the chip thickness and q is an exponent (q
= 0.75 is a typical empirical value for this parameter).
[14].
[3]
[20] Ge, P., Morris, K. A., Wang, D. W. L., Passivity-Based Stability and
Control of Hysteresis in Smart Actuators. IEEE Trans. Control
System Technology, Vol. 9, No. 1, p5-16, 2001
[21] S. Soliman, F. Ismail, Chatter suppression by adaptive speed
modulation, Int J Mach Tools Manuf 37 (3), (1997), p355-369
[6]
[7]
[8]
[9]