Professional Documents
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REQUIRED DOCUMENTS
Pump line ISO, Pump vendor drg, allowable nozzle Load, P& ID, and LDT. In the
absence of allowable load in vendor drg, twice of API-610 values are used.
CAESAR axis system should match with vendor drg or API-610 for comparing
nozzle allowable loads and moments.
Case 1: When both pumps are in operating condition, provide design and operating
temperature for node 10-20-30-40-A & 20-50-60-B
Case 2: When pump A is operating and pump B is cold, provide design and
operating temperature for node 10-20-30-40-A and ambient temperature for 2050-60-B.
Case 3: When pump B is operating and pump A is cold, provide design and
operating temperature for node 10-20-50-60-B and ambient temperature for 2030-40-A.
When three pumps are present in the system hot cold cases can be made as
Case 1: When three pumps are in operating condition, provide design and operating
temperature for whole system.
Case 2: When pump A is cold and pump B & C are operating, provide design and
operating temperature to node 10-20-30-70-B & 20-50-60-C and ambient
temperature for 30-40-80-A.
Case 3: When pump B is cold and pump A & C are operating, provide design and
operating temperature to node 10-20-30-40-80-A & 20-50-60-C and ambient
temperature for 30-70-B
Case 4: When pump C is cold and pump A & B are operating, provide design and
operating temperature to node 10-20-30-40-80-A & 30-70-B and ambient
temperature for 20-50-60-C.
2. WNC (Weight No Content) Load case:
The basic philosophy for WNC is by what magnitude the piping flange
displaced at the mating point while cold alignment. For WNC case, make the pump
flange anchor node free and replace the spring support to rigid support. Go in load
case spread sheet, drag the WNC from side menu to load case row and select
Sustain case. Run the case and get the displacement at the pump nozzles, this
displacement should be less than 1mm (or consult mechanical department to get
allowable deflection).
3. Load Cases in CAESAR-II for two pump connected system
Load cases for stress analysis of two pump connected piping system are
discussed below. Same philosophy is applicable for more than two pump connected
system.
Abbreviation: W = Weight; T= Temperature; HP = Hydro Pressure; WW = Water
Filled Weight; WNC = Weight No Contents; P = Design Pressure. U1 = Uniform load
(NS Seismic); U2 = Uniform load (NS Seismic);
A. Load Cases for Static Analysis (Two Pumps A & B)
CASE1: WW+HP (HYD)
CASE2: W+P1+T1 (OPE) Both pumps at design temperature.
CASE3: W+P1+T2 (OPE) Both pumps at operating temperature.
CASE4: W+P1+T3 (OPE) Pump A at design temp and Pump B standby.
CASE5: W+P1+T4 (OPE) Pump B at design temp and Pump A standby.
For load case no 2, 3, 4, 5, 6,7and 8 pump nozzle load is checked and it should
be within acceptable limit as specified by vendor or API 610.
For load case no 1, 8, 10, 11,12,13,14 and 15 stress value is checked and it
should be less than allowable stress as specified by relevant code.
For load case no 9 (WNC case) deflection is checked at pipe flange for cold
alignment case as discussed in earlier topic of WNC load case.
B. Load Cases for Static Analysis (Three Pumps A, B & C)
CASE1: WW+HP (HYD)
CASE2: W+P1+T1 (OPE) Three pumps at design temperature.
CASE3: W+P1+T2 (OPE) Three pumps at operating temperature.
CASE4: W+P1+T3 (OPE) .Pump B&C at design temp and Pump A standby.
CASE5: W+P1+T4 (OPE) ..Pump A&C at design temp and Pump B standby.
CASE6: W+P1+T5 (OPE) ..Pump A&B at design temp and Pump C standby.
CASE7: W+P1+T6 (OPE) ..Pump B&C at operating temp and Pump A standby.
CASE8: W+P1+T7 (OPE) ..Pump A&C at operating temp and Pump B standby.
CASE9: W+P1+T8 (OPE) ..Pump A&B at operating temp and Pump C standby.
CASE10: W+P1 (SUS)
CASE11: WNC (SUS)
CASE12: L2-L10 (EXP)
CASE13: L3-L10 (EXP)
CASE14: L4-L10 (EXP)
CASE15: L5-L10 (EXP)
For load case no 2, 3, 4, 5, 6, 7, 8, 9 and 10, pump nozzle load is checked and it
should be within acceptable limit as specified by vendor or API 610.
For load case no 1, 10, 12, 13, 14, 15, 16, 17, 18 and 19 stress value is checked
and it should be less than allowable stress as specified by relevant code.
For load case no 11 (WNC case) deflection is checked at pipe flange for cold
alignment case as discussed in earlier topic of WNC load case.
C. Load Cases for Seismic Analysis:
For seismic stress analysis make separate file as FILE NAME_sei. In this file
remove design and operating temperature and enter ambient temperature as T1.
Replace all +Y restraint by Y restraint. Remove all friction and guide gap at
restraints. Click on uniform load in CAESAR spread sheet and enter 0.34 value in UX
and UZ direction. Activate uniform load in Gs option in Kaux special execution
parameters. Make load cases as below:
CASE1: W+P1 (SUS)
CASE2: U1 (OCC)
CASE3: U2 (OCC)
CASE4: L1+L2 (OCC)
CASE5: L1+L3 (OCC)
For load case no 4 and 5 stress value is checked and it should be less than
allowable stress as specified by relevant code.
First support from the pump nozzle should be of adjustable type support. If first
support is spring then it should be locked and adjustable for alignment of pump.
Closed drain piping to be modeled for even 2 or below near pump nozzle.
Frictions to be given properly on all point from pump to header at least.
All rigid element weight to be considered while modeling e.g. valves, flanges etc.