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A warehouse is a commercial building for storage of goods.

Warehouses are used


by manufacturers, importers, exporters, wholesalers,transport businesses, customs, etc.
They are usually large plain buildings in industrial areas of cities and towns and villages.
They usually have loading docks to load and unload goods from trucks. Sometimes
warehouses are designed for the loading and unloading of goods directly
from railways, airports, or seaports. They often have cranes and forklifts for moving goods,
which are usually placed on ISOstandard pallets loaded into pallet racks. Stored goods can
include any raw materials, packing materials, spare parts, components, or finished goods
associated with agriculture, manufacturing and production.
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1 Warehouse function
1.1 Display of goods for sale
1.2 Overseas warehouses
1.3 Packing warehouses
1.4 Railway warehouses
1.5 Canal warehouses
2 Storage and shipping systems
3 Automation and optimization
4 Modern trends
5 Cool warehouses and cold storage
5.1 Cold storage and the law
5.2 Refrigerated warehouse industry
6 Internet impact
7 Warehousing Education
8 See also
9 References
10 Further reading
11 External links

Warehouse function[edit]

India House, Manchester.

See also: Manchester cotton warehouses


Historically warehouses were a dominant part of the urban landscape from the start of
the Industrial Revolution through the 19th century and into the twentieth century. The
buildings remained when their original usage had changed. There are four identifiable types
of warehouses.[clarification needed][1] The cotton industry rose with the development of the warehouse,
and all five types were represented inManchester in the United Kingdom. Warehouses of that
period in Manchester were often lavishly decorated, but modern warehouses are more
functional.[2]
Warehouse allow transport optimization along the supply chain, and allow companies to work
with an optimal inventory (economic order quantity) regarding service quality. For example,
at the terminal point of a transport system it is necessary to stockpile produce until a full load
can be transported. Warehouses can also be used to store the unloaded goods from the
vessel.
In industries whose goods require a period of maturation between production and retail, such
as viniculture and cheesemaking, warehouses can be used to store the goods in large
quantities.

Display of goods for sale[edit]


These displayed goods for the home trade. This would be finished goods- such as the latest
cotton blouses or fashion items. Their street frontage was impressive, so they took the styles
of Italianate Palazzos.

Richard Cobden's construction in Mosley Street was the first palazzo warehouse. There were
already seven warehouses on Portland Street when they commenced building the
elaborate Watts Warehouse of 1855,[1][3] but four more were opened before it was finished. It
was this type of warehouse that inspired the Germans in Dsseldorf and Munich to name
their prestigious department storesWarenhuser.[dubious discuss]

Overseas warehouses[edit]
These catered for the overseas trade. They became the meeting places for overseas
wholesale buyers where printed and plain could be discussed and ordered. [1] Trade in cloth in
Manchester was conducted by many nationalities.
Behrens Warehouse is on the corner of Oxford Street and Portland Street. It was built for
Louis Behrens & Son by P Nunn in 1860. It is a four storey predominantly red brick build with
23 bays along Portland Street and 9 along Oxford Street. [3] The Behrens family were
prominent in banking and in the social life of the German Community in Manchester.[4][5]

Packing warehouses[edit]
The main purpose of packing warehouses was the picking, checking, labelling and packing
of goods for export.[1] The packing warehouses: Asia House, India House and Velvet House
along Whitworth Street were some of the tallest buildings of their time.

Railway warehouses[edit]
Warehouses were built close to the major stations in railway hubs. The first railway
warehouse to be built was opposite the passenger platform at the terminus of the Liverpool
and Manchester Railway. There was an important group of warehouses around London
Road station (now Piccadilly station).In the 1890s the Great Northern Railway
Companyswarehouse was completed on Deansgate: this was the last major railway
warehouse to be built.[1]
The London Warehouse Picadilly was one of four warehouses built by the Manchester,
Sheffield and Lincolnshire Railway in about 1865 to service the new London Road Station. It
had its own branch to the Ashton Canal. This warehouse was built of brick with stone
detailing. It had cast iron columns with wrought iron beams. [6]

Canal warehouses[edit]
Further information: Canal warehouse
All these warehouse types can trace their origins back to the canal warehouses which were
used for trans-shipment and storage. Castlefield warehouses are of this type- and important
as they were built at the terminus of the Bridgewater Canal in 1761.

Storage and shipping systems[edit]

19th century warehouses inGloucester docks in the United Kingdom, originally used to store imported corn

So-called Sust, a Middle Ages type of warehouse, in Horgen, Switzerland

Some of the most common warehouse storage systems are:

Pallet racking including selective, drive-in, drive-thru, double-deep, pushback, and


gravity flow

Mezzanine including structural, roll formed, racks

Vertical Lift Modules

Horizontal Carousels

Vertical Carousels

A "piece pick" is a type of order selection process where product is picked and handled in
individual units and placed in an outer carton, tote or other container before shipping.
Catalog companies and internet retailers are examples of predominantly piece-pick
operations. Their customers rarely order in pallet or case quantities; instead, they typically
order just one or two pieces of one or two items. Several elements make up the piece-pick
system. They include the order, the picker, the pick module, the pick area, handling
equipment, the container, the pick method used and the information technology used. [7] Every
movement inside a warehouse must be accompanied by awork order. Warehouse operation
can fail when workers move goods without work orders, or when a storage position is left
unregistered in the system.

Material direction and tracking in a warehouse can be coordinated by a Warehouse


Management System (WMS), a database driven computer program. Logistics personnel use
the WMS to improve warehouse efficiency by directing pathways and to maintain
accurateinventory by recording warehouse transactions.

Automation and optimization[edit]

Automatic storage warehouse for small parts

Some warehouses are completely automated, and require only operators to work and handle
all the task. Pallets and product move on a system of
automated conveyors, cranes and automated storage and retrieval systems coordinated
by programmable logic controllers andcomputers running logistics automation software.
These systems are often installed in refrigerated warehouses where temperatures are kept
very cold to keep product from spoiling, especially in electronics warehouse where they
require specific temperature to avoid damaging the parts, and also where land is expensive,
as automated storage systems can use vertical space efficiently. These high-bay storage
areas are often more than 10 meters (33 feet) high, with some over 20 meters (65 feet) high.
Automated storage systems can be built up to 40m high.
For a warehouse to function efficiently, the facility must be properly slotted. Slotting
addresses which storage medium a product is picked from (pallet rack or carton flow), and
how they are picked (pick-to-light, pick-to-voice, or pick-to-paper). With a proper slotting plan,
a warehouse can improve its inventory rotation requirementssuch as first in, first out
(FIFO) and last in, first out (LIFO)control labor costs and increase productivity.[8]
Pallet racks are commonly used to organize a warehouse. It is important to know the
dimensions of racking and the number of bays needed as well as the dimensions of the
product to be stored.[9] Clearance should be accounted for if using a forklift or pallet mover to
move inventory.

Modern trends[edit]

Aisle with pallets on storage racks

Traditional warehousing has declined since the last decades of the 20th century, with the
gradual introduction of Just In Time (JIT) techniques. The JIT system promotes product
delivery directly from suppliers to consumer without the use of warehouses. However, with
the gradual implementation of offshore outsourcing and offshoring in about the same time
period, the distance between the manufacturer and the retailer (or the parts manufacturer
and the industrial plant) grew considerably in many domains, necessitating at least one
warehouse per country or per region in any typical supply chain for a given range of
products.
Recent retailing trends have led to the development of warehouse-style retail stores. These
high-ceiling buildings display retail goods on tall, heavy duty industrial racks rather than
conventional retail shelving. Typically, items ready for sale are on the bottom of the racks,
and crated or palletized inventory is in the upper rack. Essentially, the same building serves
as both warehouse and retail store.
Another trend relates to Vendor-managed inventory (VMI). This gives the vendor the control
to maintain the level of stock in the store. This method has its own issue that the vendor
gains access to the warehouse.
Large exporters and manufacturers use warehouses as distribution points for developing
retail outlets in a particular region or country. This concept reduces end cost to the consumer
and enhances the production sale ratio.

Cross docking is a specialised type of distribution center (DC) in that little or no inventory is
stored and product is received, processed (if needed) and shipped within a short timeframe.
As in warehousing, there are different types of cross docks.
Reverse logistics is another type of warehousing that has become popular for environmental
reasons. The term refers to items that are going from the end user back to the distributor or
manufacturer.[citation needed]

Cool warehouses and cold storage[edit]


Cold storage preserves agricultural products. Refrigerated storage helps in
eliminating sprouting, rotting and insect damage. Edible products are generally not stored for
more than one year. Several perishable products require a storage temperature as low as
-25 C.
Cold storage helps stabilize market prices and evenly distribute goods both on demand basis
and time basis. The farmers get the opportunity of producing cash crops to get remunerative
prices. The consumers get the supply of perishable commodities with lower fluctuation of
prices.
Ammonia and Freon compressors are commonly used in cold storage warehouses to
maintain the temperature. Ammonia refrigerant is cheaper, easily available and has a high
latent heat of evaporation but it is also highly toxic and can form an explosive mixture when
mixed with oil containing high percentage of carbon. Insulation is also important, to reduce
loss of cold and to keep different sections of the warehouse at different temperatures.
There are two main types of refrigeration system used in cold storage warehouses, a Vapour
absorption system (VAS) and Vapour compression system (VCS). VAS, although
comparatively costlier, is quite economical in operation and adequately compensates the
higher initial investment.
The temperature necessary for preservation depends on the storage time required and the
type of product. In general, there are three groups of products, foods that are alive (e.g. fruits
and vegetables), foods that are no longer alive and have been processed in some form (e.g.
meat and fish products), and commodities that benefit from storage at controlled temperature
(e.g. beer, tobacco).
Location is a very critical aspect for the success of cold storage. It should be in close
proximity of a growing area as well as a market, be easily accessible for heavy vehicles, and
have uninterrupted power supply.

Cold storage and the law[edit]

There are state and local laws which regulate the cold store industry, requiring safe working
conditions for employees, and operational procedures must be in accordance with these
laws. Those companies which do their homework and prepare in advance for inspections
and other routine enforcement protocols will be able to continue operating at full capacity,
ensuring greater customer service and more product flow seven days a week.

Refrigerated warehouse industry[edit]


Refrigerated warehousing industries make up approximately one fifth of the market size of
general warehousing.[10] Most of the market is concentrated in the Midwest, but California has
the largest market share of the states. In 2006, the average market size of the industry was
slightly over $3 billion, and the market continued growing in the following half decade.
The capacity of Refrigerated Warehouses in the United States: October 1, 2011 was reported
as being:
Refrigerated Warehouses TYPE Volume in Cubic Feet

Cooler Space, Usable

709,889,000

Freezer Space, Usable

2,513,043,000

by the United States Department of Agriculture, National Agricultural Statistics Service, ISSN:
1949-1638.[11]

Internet impact[edit]

19th century warehouse inFrankfort, Kentucky, United States used to age bourbon whiskey casks, seen
closely through the warehouse windows

Internet-based stores do not require physical retail space, but still require warehouses to
store goods. This kind of warehouse fills many small orders directly from customers rather
than fewer large orders from stores.
Having a large and complex supply chain containing many warehouse can be costly. It may
be beneficial for a company to have one large warehouse per continent, typically located
centrally to transportation. At these continental hubs, goods may be customized for different
countries. For example, goods get a price ticket in the language of the destination country.
Small, in-warehouse adjustments to goods are called value added services.

Warehousing Education[edit]
There are few non-profit organizations which are focused on imparting knowledge, education
and research in the field of warehouse management and its role in the supply chain industry.
The Warehousing Education and Research Council (WERC)[12] and International Warehouse
Logistics Association (IWLA)[13] in Illinois, United States. They provide professional
certification and continuing education programs for the industry in the country. The Australian
College of Training have government funded programs to provide personal development and
continuation training in warehousing certs II - V (Diploma), they operate in Western Australia
online and face to face, or Australia wide for online only courses.

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