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RATIONALIZED LIST OF WELDING CONSUMABLES

Doc. No : LTPQ-S-PROC-M-020
Rev: 01

L&T Power

PROJECT : Standard

Eff. Date: 25-08-2011


Page : 1 OF 7

RATIONALIZED LIST OF
WELDING CONSUMABLES

Rev
No

Date

Description

Prepared by

Reviewed by

Approved by

12-05-2010

Issued for comments

T. Sreekanth

Musali Narasimhulu

V. K. Bansal

20-08-2010

Issued for comments

Musali Narasimhulu

T. Sreekanth

V. K. Bansal

00

01-01-2011

Issued for Implementation

Raghavendra Shenoy

01

25-08-2011

Issued for Implementation

Vinod Srinivasa
Raghavendra Shenoy

T. Sreekanth
Musali Narasimhulu
Muralidhar Reddy M
T. Sreekanth

V. K. Bansal
V. K. Bansal

RATIONALIZED LIST OF WELDING CONSUMABLES

Doc. No : LTPQ-S-PROC-M-020
Rev: 01

L&T Power

PROJECT : Standard

S. No Classification
1.0
1.1

1.1.1

1.1.2

1.2

1.2.1

1.2.2

1.3

1.3.1

SFA
Brand Name
Manufacturer
No.
SHIELDED METAL ARC WELDING (SMAW) ELECTRODES

Eff. Date: 25-08-2011


Page : 2 OF 7

Remarks

General Purpose Electrodes (Structural and LP/LD Piping Applications)

E 6010

E 6013

5.1

Pipeweld 6010R

ESAB India Ltd.

5.1

Celwel 60

Ador Welding Ltd.

5.1

Cellutherme

D&H Secheron Electrodes (P) Ltd.

Superbond-S

Ador Welding Ltd.

Metalbond

Ador Welding Ltd.

Standard

D&H Welding Electrodes (I) Ltd.

Regular-S

Honavar Electrodes Ltd.

Regular-SS

Honavar Electrodes Ltd.

Steelon Standard

Modi Arc Electrodes

ESAB Ferrospeed Plus

ESAB India Ltd.

Royal-S

Royal Arc Electrodes Ltd.

Medio

D&H Secheron Electrodes (P) Ltd.

Maruti-44

Maruti Weld Ltd.

Electra 9

Fusion Engineering Products Ltd.

Anand S

Anand Arc Ltd.

5.1

Root Pass Welding of


Mild and Low Carbon
Steels and pipe lines
which cant be welded
from inside.

Electrodes shall be
used for welding of
mild and low carbon
steels
with
the
following base metal
thickness conditions:
For Tanks: up to
14mm and
For other structures: up
to 19mm.

Low Hydrogen Electrodes (Structural Applications)

E 7016

E 7018

5.1

5.1

ESAB 56
Gricon Purple(Except
2G)
Indo Therme

ESAB India Ltd.

MODI 7016

Modi Arc Electrodes

Supra Therme
Supabase-7018

D&H Secheron Electrodes (P) Ltd.


Ador Welding Ltd.

Super-LH

D&H Welding Electrodes (I) Ltd

ESAB 36H

ESAB India Ltd.

Ultimate-18
Modi 7018

Honavar Electrodes Private Ltd.


Modi Arc Electrodes Co.

Greecon Green

General Electrodes (P) Ltd.

Royal Therme

Royal Arc Electrodes Pvt. Ltd.

Basicote 6

Fusion Engineering Products Ltd.

General Electrodes (P) Ltd.


D&H Secheron Electrodes (P) Ltd.

Low Hydrogen
Electrodes for welding
of thick sections, builtup columns, Girders
and Structural steels.

Low Hydrogen
Electrodes for welding
of thick sections, builtup columns, Girders
and structural steels.

Low Hydrogen Electrodes (Pressure Part Applications) Carbon Steel

E 7018

5.1

Supabase-7018

Ador Welding Ltd.

Supra Therme

D&H Secheron Electrodes (P) Ltd.

ESAB 36H

ESAB India Ltd.

Modi 7018

Modi Arc Electrodes Co.

Ultimate-18

Honavar Electrodes Private Ltd.

Low Hydrogen iron


powder electrodes for
welding pressure parts
of carbon steels

RATIONALIZED LIST OF WELDING CONSUMABLES

Doc. No : LTPQ-S-PROC-M-020
Rev: 01

L&T Power

1.3.2

1.4
1.4.1

1.4.2

1.4.3

1.4.4

1.4.5

1.4.6

1.5

1.5.1

1.5.2

PROJECT : Standard

E 7018-1

5.1

Supra Therme (Spl)

D&H Secheron Electrodes (P) Ltd.

Tenalloy Z Plus

Ador Welding Ltd.

ESAB 36H Spl.

ESAB India Ltd.

Ultimate-18 Spl.

Honavar Electrodes Private Ltd.

Eff. Date: 25-08-2011


Page : 3 OF 7

Low Hydrogen iron


powder electrodes for
welding pressure parts
of carbon steels which
requires
a
lower
transition temperature
than E7018 Electrodes.

Alloy Steel Covered Arc Electrodes


E 7013 A1

E 7018 A1

E 8018 B2

E 9018 B3/
E 9015 B3

E 9018 B9

E9015-B9

5.5

Medio-Mo

D&H Secheron Electrodes (P) Ltd

Molyten

Ador Welding Ltd.

Modi -7018-A1

Modi Arc Electrodes Co.

Ultimate-18 A1

Honavar Electrodes Private Ltd.

Molytherme

D&H Secheron Electrodes (P) Ltd.

OK 74.46

ESAB India Ltd.

Cromoten

Ador welding Ltd.

Modi-8018-B2

Modi Arc Electrodes Co.

Ultimate-80 B2

Honavar Electrodes Private Ltd.

Cromotherme-1

D&H Secheron Electrodes (P) Ltd.

Phoenix Chrome-1

Bohler Welding Group

CM-B98

Kobe Steels Ltd.

Cromoten-C

Ador Welding Ltd.

Cromotherme-2

D&H Secheron Electrodes (P) Ltd.

Ultimate-90 B3

Honavar Electrodes Private Ltd.

Modi 9018 B3

Modi Arc Electrodes Co.

Phoenix SH Chromo-2
KS

Bohler Welding Group

5.5

FOX C9 MVS

Bohler Welding Group

5.5

Bohler Fox C9 MV

Bohler Welding Group

5.5

Chromet 9MV-N

Metrode Products, UK

5.5

CM-95B9

Kobe Steels Ltd.

5.5

5.5

5.5

Rutile Coated Mo
electrode for Welding
Pressure Parts of Mo
material

Low Hydrogen
electrode for Pressure
parts of Mo material

Low Hydrogen
Electrode for Welding
pressure Parts of 1
Cr - Mo plate and
pipe material

Low Hydrogen 2 Cr,


1Mo electrode used for
welding pressure parts
of similar material.

Low Hydrogen 9Cr1Mo electrode used for


welding Pressure Parts
of similar material
composition

Covered Welding Electrodes (Stainless Steel)

E 308-16

E 308L-16

5.4

5.4

Superinox1A
Rutox A

Ador Welding Ltd.


D&H Secheron Electrodes (P) Ltd.

SS-308

Modi Arc Electrodes Co.

Xuperfab E 308-16

EWAC Alloys Ltd. (Associate L&T Ltd)

OK 61.50

ESAB India Ltd.

OK 61.30

ESAB India Ltd.

Suprinox 1C

Ador Welding Ltd.

Rutox B

D&H Secheron Electrodes (P) Ltd.

Xuperfab E 308L-16

EWAC Alloys Ltd. (Associate L&T Ltd)

Stainless Steel
Electrode used for
welding 304 and 308
materials

Stainless Steel
Electrode used for
welding 304L and
308L materials

RATIONALIZED LIST OF WELDING CONSUMABLES

Doc. No : LTPQ-S-PROC-M-020
Rev: 01

L&T Power

1.5.3

1.5.4

1.5.5

1.5.6

1.5.7

1.5.8

1.5.9

PROJECT : Standard

E 309-16

E 309L -16

E 310-16

E 316-16

E 316L-16

E 347-16

E NiCrFe-2

2.0
2.1

2.1.1

2.1.2

5.4

5.4

5.4

5.4

5.4

5.4

5.11

Cronitherme 25/12

D&H Secheron Electrodes (P) Ltd.

OK 67.67

ESAB India Ltd.

SS 309 (Only Structures)

Modi Arc Electrodes Co.

Xuperfab E 309-16

EWAC Alloys Ltd. (Associate L&T Ltd)

D&H 309L

D&H Secheron Electrodes (P) Ltd.

OK 67.60

ESAB India Ltd.

Silver Shine-309L

Honavar Electrodes Private Ltd.

AVESTA 309L-16

Bohler Welding Group

Xuperfab E 309L-16

EWAC Alloys Ltd. (Associate L&T Ltd)

D&H 310-16

D&H Secheron Electrodes (P) Ltd.

OK 67.13

ESAB India Ltd.

Xuperfab E 310-16

EWAC Alloys Ltd. (Associate L&T Ltd)

Rutox-Mo

D&H Secheron Electrodes (P) Ltd.

Cronical

Modi Arc Electrodes Co.

Xuperfab E 316-16

EWAC Alloys Ltd. (Associate L&T Ltd)

Rutox D

D&H Secheron Electrodes (P) Ltd.

OK 63.30

ESAB India Ltd.

NC 36L

Kobe Steels Ltd.

Xuperfab E 316L-16

EWAC Alloys Ltd. (Associate L&T Ltd)

Rutox A (ST)

D&H Secheron Electrodes (P) Ltd.

Superinox 1B

Ador Welding Ltd.

SS-347

Modi Arc Electrodes Co.

Xuperfab E 347L-16

EWAC Alloys Ltd. (Associate L&T Ltd)

D&H 1200T

D&H Secheron Electrodes (P) Ltd.

ESAB Cn1G

ESAB India Ltd.

UTP 7015 Mo

Bohler Welding Group

Eff. Date: 25-08-2011


Page : 4 OF 7

25/12 Stainless Steel


Electrodes for welding
stainless steel and
ferritic steel
combination.
Depositions of SS
buffer layer on Carbon
Steel or Low Alloy
Steels before
deposition of 18/8 type
of weld metal.
Suitable for dissimilarmetal joint and
underlaying on
ferritic steels in
stainless steel weld
metal overlaying.
25/20 stainless steel
electrodes for welding
stainless steel and
ferritic steel
combination.
18/12, 2% Mo type
stainless steel electrode

18/12, 2% Mo type
stainless steel with
normal or extra low
carbon content
18/10 stabilized
stainless steel
electrode for welding
308, 321 and 347
stainless steel materials
Inconel Electrodes for
welding Nickel base
Alloys and SS to
Ferritic Steels.

FILLER RODS FOR GAS TUNGSTEN ARC WELDING (GTAW)


Filler Rods for GTAW (Carbon Steel)

ER 70S-2

ER 70S-A1
(RT Mo)
(ER 80S-D2)

5.18

5.28

OK TIGROD-S2 (SPL)

ESAB India Ltd.

F70S2

D&H Secheron Electrodes (P) Ltd.

TIGFIL-70S2

Ador Welding Ltd.

NO65G

Kobe Steels Ltd.

F Cr Mo

D&H Secheron Electrodes (P) Ltd.

Union 1 Mo

Bohler Welding Group

TGS-M

Kobe Steels Ltd.

Used for Welding


Carbon Steel Materials

Used for welding tubes


for Carbon and Mo
Steels in pressure parts

RATIONALIZED LIST OF WELDING CONSUMABLES

Doc. No : LTPQ-S-PROC-M-020
Rev: 01

L&T Power

2.2
2.2.1

2.2.2

2.2.2

2.2.3
2.3

PROJECT : Standard

Filler Rods for GTAW (Low Alloy Steel)


RT 1Cr- Mo

(ER80S-G)

ER 80S-B2

RT 2 Cr-1Mo

(ER 90S-B3)

ER 90S-B9

5.28 TG-S1CM

5.28

5.28

5.28

RT 308
(ER 308)

5.9

2.3.2

ER 316

5.9

2.3.4

2.3.5

2.3.6

3.0
3.1

Kobe Steels Ltd.

TG-S80B2

Kobe Steels Ltd.

F Cr Mo1

D&H Secheron Electrodes (P) Ltd.

Union 1 Cr Mo

Bohler Welding Group

Union 1 Cr Mo 910

Bohler Welding Group

TG-S2CM

Kobe Steels Ltd.

Thermanit MTS-3

Bohler Welding Group

9CrMoV-N TIG

Metrode Products, UK

TG-S90B9

Kobe Steels Ltd.

Used for welding of


pressure parts of
1~1.25Cr, 0.5Mo
materials.
Used for welding of
pressure parts of
1.25Cr-0.5Mo
materials.
Used for Welding
Pressure Parts of
2 Cr 1 Mo Steels.
For Welding SA 213T91 Tubular
Component.

Filler Rods for GTAW (Stainless Steel)

2.3.1

2.3.3

Eff. Date: 25-08-2011


Page : 5 OF 7

ER 316 L

ER 309 L

RT 347
(ER 347)

ER NiCr-3

5.9

5.9

5.9

5.14

TG-S 308

Kobe Steels Ltd.

ER 308

D&H Secheron Electrodes (P) Ltd.

Tiginox 316

Ador Welding Ltd.

TG-316

Kobe Steels Ltd.

OK Tigrod 16.30

ESAB India Ltd.

TG-S316L

Kobe Steels Ltd.

Therminit-GE 316 L

Bohler Welding Group

EWAC ER316L

EWAC Alloys Ltd. (Associate L&T Ltd)

Avesta 316L/SKR

Bohler Welding Group

OK 16.53

ESAB India Ltd.

Therminit 25/14 E309 L

Bohler Welding Group

EWAC MW 309L

EWAC Alloys Ltd. (Associate L&T Ltd)

Tiginox 347

Ador Welding Ltd.

FW 347

D&H Secheron Electrodes (P) Ltd.

Thermanit-H347

Bohler Welding Group

EWAC ER347

EWAC Alloys Ltd. (Associate L&T Ltd)

UTP A 068 HH

Bohler Welding Group

YAWATA Filler 82

Nippon Steel Welding, Japan

Thermanit Nicro 82

Bohler Welding Group

Castotig-45612W

EWAC Alloys Ltd. (Associate L&T Ltd)

Used for 304 and 308


stainless steel materials
Used for 316 stainless
steel materials

Used for 316L


stainless steel materials

Suitable for dissimilarmetal joint and


underlaying on
ferritic steels in
stainless steel weld
metal overlaying with
low carbon content

Used for 321 and 347


stainless steel materials

Inconel TIG wire for


welding dissimilar
steels i.e. Ferritic
Steels to Stainless
Steels

FILLER WIRE FOR GAS METAL ARC WELDING (GMAW) (MAG) (Carbon Steel) (Structural Applications)
ER 70S-6

5.18

ESAB MW-1

ESAB India Ltd.

Automig-1

Ador Welding Ltd.

Autotherme-1

D&H Secheron Electrodes (P) Ltd.

Welding wire for CO2


Welding of Structural
Steel

RATIONALIZED LIST OF WELDING CONSUMABLES

Doc. No : LTPQ-S-PROC-M-020
Rev: 01

L&T Power

4.0

PROJECT : Standard

Maruti MIG

Maruti Weld Ltd.

Anand MIG-1

Anand Arc Ltd.

GM 70

General Electrodes (P) Ltd.

Eff. Date: 25-08-2011


Page : 6 OF 7

FILLER WIRES FOR SUBMERGED ARC WELDING (SAW) (Carbon Steel)

4.1

EL-8

4.2

EH-14

4.3

EM 12K

5.0

5.17

5.17

Automelt EL8/Gr. A

Ador Welding Ltd.

Modi No.1

Modi Arc Electrodes Co.

OK Autorod 12.08L

ESAB India Ltd.

Autotherme A

D&H Secheron Electrodes (P) Ltd.

Anand SAW-1

Anand Arc Ltd.

Automelt EH14/Gr. C

Ador Welding Ltd.

OK Autorod 12.40L

ESAB India Ltd.

Modi No.2

Modi Arc Electrodes Co.

OK Autorod 12.22L

ESAB India Ltd.

Union S2Si

Bohler Welding Group

5.17

This wire contains 0.30


to 0.35% Mn and may
be used with the
manufacturer
recommended flux
combination for
welding mild steel and
low carbon steels.
This wire contains 1.75
to 2.50 Mn and may be
used with manufacturer
recommended flux
combination for high
tensile structural steels
and carbon steels.
Shall be used with
manufacturer
recommended flux
combination for high
tensile structural steels
and carbon steels.

FLUX CORED ARC WELDING (Structural Applications)

5.1

E71-T1

5.20

Automig FC 120

Ador Welding Ltd.

Royal Fil GS 12R

Royal Arc Electrodes Ltd.

7100S

ESAB India Ltd.

DW100

Kobe Steels Ltd.

Shall be used for


structural welding of
mild steels with CO2
shielding.

Note: This document is a general guideline for Welding Consumables apart from the Standards and Suppliers
instructions. If any conflict arises with respect to this specification, project specific requirements, Contractual
requirement, Codes, Standards and Engineering Approved Data sheets, the order of priority shall be Contract
requirements, This Specification, Engineering Approved Data Sheet, Codes & Standards.
Additional Notes:

The welding consumables listed above, only shall be used by Vendor/Contractor in any of L&T Power jobs. New
electrodes (other than the listed) shall not be used by Vendor/Contractor in any of L&T Power jobs.

If any additional welding consumables need to be included in this list, required approval shall be taken from Quality
Management Capability Center of L&T Power; subject to witness of the tests required in the respective standards,
by L&T Power personnel. Contractor shall carry out the tests and L&T Power will witness the same. No Extra
claim for the testing will be provided by L&T Power.

L&T Power can alter/redefine the above list on the basis of the feedback from internal and external sources/users
during usage at any moment of time.

All electrode manufacturers/distributors shall ensure


- The supply of latest batch of manufactured electrodes which ensure the usage within 1 year from the date of

RATIONALIZED LIST OF WELDING CONSUMABLES

Doc. No : LTPQ-S-PROC-M-020
Rev: 01

L&T Power

PROJECT : Standard

Eff. Date: 25-08-2011


Page : 7 OF 7

manufacturing. Subsequent to which, consumables need to be test as per the standards requirements and then
used. However, the electrodes user shall comply with the applicable statutory requirements (IBR etc.) and
Client requirements.
The proper issue of co-relating Batch Certificates along with every supply.

Electrode manufacturers/distributors shall not exhibit L&T monogram or any connected references on the product,
packaging or letter head for commercial exploitation of the product.

For SAW, the flux-wire combination usage shall be as per the electrode manufacturers recommendation.

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