Heat Exchanger Design

Acol 2006

File: Checking Radiator AJW.EDR

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Date: 11/25/2014

Time: 11:41:04 AM

Unit Length/Width/Height
23.7044 / 3.0837 / 0.4262
Tube inclination
Horizontal
ft
Bay(s)/unit 1
Bundle(s)/bay 1
Rows/bundle
4
Passes 1
X-side flow direction
0
Degrees
Staggered-extra tubes in even rows
Tube flow orientation
Crossflow
Total surface
4390.3
Ext.Surf./Bundle
4390.3
Bare/Bundle 290.5
Ratio (Total/Bare)
15.11
ft
Performance of the Unit
Tube Side
X-side
Coef./Resist. (bare tube)
Flowrates
In
Out
In
Out
BTU/(h ft F)
ft h F/BTU
%
Total fluid
63492
265639
Tube side film
711.5
0.0014
17.01
lb/h
Gas
258248
258248
Tube side fouling
403.98
0.0025
29.97
Vapor
0
0
Tube wall
6207.21
0.0002
1.95
Liquid
63492
63492
Outside fouling
0
0
Condensed/Evaporated
0
0
Outside film
237.06
0.0042
51.07
Overall fouled
121.06
0.0083
Process Conditions
Temperature
144
130.99
104
116.6
Overall clean
172.86
0.0058
F
Quality/Humidity ratio
0
0
0.03
0.03
Eff. mean temp. diff.
26.42
F
Pressure
30
29.243
406.8
406.8
Area ratio
1.13
psi
inHO
DP calc.
0.757
1.1
Velocity
2.52
2.51
37.2
38.04
ft/s
Tube Side Pressure Drop
psi
%
Inlet nozzles
0.018
2.31
Inlet header
0.001
0.1
Liquid Properties
Density
61.457
61.698
Thru tubes
0.729
96.29
lb/ft
Viscosity
0.459
0.51
Across pass conections
0
0
cp
Specific ht
0.9997
0.9997
Outlet header
0.002
0.2
BTU/(lb F)
Cond.
0.373
0.368
Outlet nozzles
0.008
1.1
BTU/(ft h F)
Surf. tension
lbf/ft
Vapor/Gas Properties
Outside Pressure drop
inHO
%
Density
Ground clearance
0
0
lb/ft
Viscosity
Fan inlet
0.14
10.63
cp
Specific ht
Bundle
0.92
71.66
BTU/(lb F)
Cond.
Louver
0
0
BTU/(ft h F)
Steam coil
0
0
Two-phase Properties
Latent ht
Plenum
0.22
17.46
BTU/lb
Mol. wt.
Heat Loads
BTU/h
Vapor/Gas
0
Heat Transfer Parameters
Cond./Evap.
0
Reynolds No. vapor/gas
10638.38
10467.35
Liquid
825422
Reynolds No. liquid
21083.87 18982.41
Total calculated
825422
Prandtl No. vapor/gas
0.72
0.72
Total input duty
825073
Prandtl No. liquid
2.98
3.35
Input/actual duty ratio
1
Tubes/Fins
Tubes/bundle
82
Tube material
Carbon Steel
Length effective
21.6498
ft
Length total
6705.6
mm
Transverse pitch
1.4764
in
Longitudinal pitch
1.2786
in
Pitch angle
30
Cond.
34.332
BTU/(ft h F)
Total surface effectiveness
0.86

X-side and Fan

Type draft
Fans/bay
Vol./fan (Act/Std)
ft/min
Face vel. (Act/Std)
ft/s
Fan diam./% cov.
mm
Sum./Win. des. temp
F
Abs pwr/fan-Winter
kW
Abs pwr/fan-Summer
kW
Drive efficiency
Fan efficiency
Louver type

Last row
4
Tube O.D.
0.625
in
Tube I.D.
0.505
in
Fin type
L-finned
Fin material
Aluminum 1060
Fin tip diameter
1.4062
in
Fin height
0.3906
in
Fin thickness
0.011
in
Fin frequency
11
#/in
Root diameter
0.625
in
Cond.
132.473
BTU/(ft h F)
Surf. effectiveness
0.86
Headers and Nozzles

Forced
4
15997.8 15036.2
19.01
17.92
820
40
104
86
3.659
3.542
90
65

Header type
Header depth

in

No. of nozzles
Nozzle ID
Hom. velocity

in
ft/s

Inlet
Box
11.811
In
1
5.761
1.59

Other
Box
8.6415
Out
1
5.761
1.58

Weights
Inlet header
Other header
Inlet nozzle
Outlet nozzle
Tubes and fins
Side frms/supports
Bundle - dry
Bundle - wet
Unit bundles - dry
Unit bundles - wet

Page 1

lb
254.7
222.6
42.8
42.8
1565.1
1115.7
3243.8
3517.6
3243.8
3517.6

Air-Cooled Heat Exchanger Specification Sheet

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Company:

Location:
Service of Unit:
Our Reference:
Item No.:
Your Reference:
Date:
Rev No.:
Job No.:
Type
Number of Bays
Size & Type
23.7044
3.0837
Forced
1
ft
Area ratio
Bare tube area / bundle
7 Surf/Unit-Finned Tube
4390.3
290.5 ft
15.11
ft
MTD, Eff
8 Heat exchanged
825422
26.42
BTU/h
F
Clean
9 Transfer Rate-Finned
8.01 Bare, Service
121.06
172.86
BTU/(h ft F)
10
PERFORMANCE DATA - TUBE SIDE
In/Out
11 Fluid Circulated
12 Total Fluid Entering
63492
Density, Liq
61.457 61.698
lb/h
lb/ft
In/Out
13
Density, Vap
lb/ft
14 Temperature
144 130.99
Specific Heat, Liq
0.9997 0.9997
BTU/(lb F)
F
15 Liquid
63492 63492
Specific Heat, Vap BTU/(lb F)
lb/h
0 0
0.373 0.368
16 Vapor
Therm. Cond, Liq
BTU/(ft h F)
lb/h
17 Noncondensable lb/h
0 0
Therm. Cond, Vap BTU/(ft h F)
Freeze Point
18 Steam
F
lb/h
19 Water
Bubble / Dew point F
20 Molecular wt, Vap
Latent heat
BTU/lb
Inlet pressure (abs) psi
30
21 Molecular wt, NC
Pres Drop, Allow/Calc
2.5
0.757
22 Viscosity, Liq
0.459 0.51
cp
23 Viscosity, Vap
0.0025
Fouling resistance ft h F/BTU
24
PERFORMANCE DATA - AIR SIDE
25 Air Quantity, Total
265639 lb/h
Altitude
ft
26 Air Quantity/Fan
15997.8
Temperature In
104
ft/min
F
27 Static Pressure
1.1
Temperature Out
116.6
inHO
F
28 Face Velocity
19.01 ft/s
Mass velocity
4736.5 lb/h/ft
Design Ambient
86
F
29
DESIGN-MATERIALS-CONSTRUCTION
43.511 psi
30 Design pressure
Code
Test Pressure
Design temperature 392
F
31
TUBE BUNDLE
Header
Tube
Carbon Steel
23.7044
32 Size
Type Box
Material
ft
Carbon Steel
1
33 Number/bay
Material
Specifications
0.06 in
1
0.625
4
34 Tube Rows
Min Thk.
Passes
OD
82 Lng 6705.6 mm
35 Arrangement
Plug Mat.
No./Bun
Degrees
1
36 Bundles
par
Gasket Mat.
Pitch 1.4764 1.2786 30
1
37 Bays
par
Corr. Allow.
in
FIN
L-finned
5.761 in
38 Bundle frame
Inlet Nozzle ( 1 )
Type
Aluminum 1060
39
5.761 in
Outlet Nozzle( 1 )
Material
MISCELLANEOUS
1.4062
0.011 in
40 Struct. Mount.
Special Nozzles
OD
Tks
11 #/in Design Temp
41 Surf.Prep
Rating
No.
F
42 Louvers
TI
Code
PI
43 Vibration Switches
Specs
Chem Cleaning
Stamp
44
MECHANICAL EQUIPMENT
45 Fan,Mfr., Model
Speed Reducer, Type
Driver, Type
4 RPM
46 No./Bay
Mfr.&Model
Mfr.
820 mm Blade(s)
47 Dia.
No./Bay
No./Bay
48 Pitch
Angle
Rating
hp
RPM
49 Blade(s)
Hub
Enclosure
Ratio
3.659 Min. Amb
50 hp/Fan
V/Phase/Hz
Support
51 Control Action on Air FailureLouvers
52 Degree Control of Outlet Process Temperature
53 Recirculation
Steam Coil
3243.8
3243.8 lb
54 Plot Area
Drawing No.
Wt.Bundle
Wt. Unit
ft
55 Notes:
56
57
58

Heat Exchanger Design

Acol 2006

File: Checking Radiator AJW.EDR

Date: 11/25/2014

Page 3
Time: 11:41:05 AM

Mechanical Details - Bundle

Unit
Bays in parallel per unit

A or V frame

Bundles in parallel per bay

Tube inclination

Tube side flow orientation

Fans per bay

None
Horizontal

Bay width

mm

939.9

Outside stream flow direction

Bundle width

mm

787.5

Unit length

ft

23.7044

Unit width

ft

Unit height

ft

Crossflow
Degrees

Fan diameter

mm

820

Plenum depth

in

12.913

3.0837

Ground clearance

ft

4.0353

0.4262

Distance from bundle to exchanger exit

ft

Bundle
Tubes per bundle

82

Tube rows per bundle

Tubes per row per bundle

20

Tube passes per bundle

Total tube length

mm

6705.6

Effective tube length

ft

21.6498

Tubesheet(s) thickness

in

1.25

Tube support width

in

0.9843

Number of tube supports

Number of tube types

Tube row arrangement Staggered-extra tubes in even rows

Tube transverse pitch

in

1.4764

Tube row longitudinal pitch

in

1.2786

Degrees

30

Layout angle
Area ratio finned to bare

15.11

Total surface effectiveness

0.86

External enhancement
Internal enhancement

Mechanical Details - Fan

Fan
Draft type

Forced

Air quantity (Act / Std)

ft/min

Total number of fans

Face velocity (Act/Std)

Fans per bay

Temperature (Act/Std)

Fan diameter

mm

820

Pressure (Act/Std)

5.3

Density (Act/Std)

40

Design temperature (summer/winter)

Bundle face area

Fan coverage %

15036.2

ft/s

19.01

17.92

104

69.98

psi

14.691

14.692

lb/ft

0.069

0.074

104

86

Brake power (summer/winter)

kW

3.542

3.659

Total brake power (winter)

kW

14.637

Fan drive efficiency %

90

Fan efficiency %

65

Fan Noise Level

Fan rotational speed

15997.8

Low Performance

High Performance

RPM

2522.98

1537.1

Sound power level (per fan)

dB

112.25

100.22

Sound power level (per unit)

dB

118.27

106.24

Sound power level (1 m from fan)

dB

106.08

94.06

Sound power level (0.3 from bundle)

dB

104.84

92.82

Heat Exchanger Design

Acol 2006

File: Checking Radiator AJW.EDR

Date: 11/25/2014

Page 4
Time: 11:41:05 AM

Mechanical Details - Tubes

Tube Type

OD

in

0.625

ID

in

0.505

Wall thickness

in

0.06

in

0.2

Flow area
Fin Type

Type
in

1.4062

Fin height

in

0.3906

Bundle Hyd. Diameter

in

0.1369

in

4128.122

in

0.011

Fin frequency
Fin root diameter
Conductivity
Density

Aluminum 1060

Tip diameter

Mean fin thickness

L-finned

Material

Minimum flow area

11

#/in

0.625

in
BTU/(ft h F)

132.473

lb/ft

489.544

Surface effectiveness

0.86

Mechanical Details - Nozzles and Headers

Nozzle

Inlet

Number (per circuit)

Outlet
1

Inside diameter

in

5.761

5.761

Outside diameter

in

6.5484

6.5484

90

-90

ft/s

1.59

1.58

lb/(ft s)

154

154

Orientation
Homogenous velocity
Rhov2

Degrees

Flange diameter

in

9.8949

9.8949

Flange thickness

in

0.9843

0.9843

Inlet

Other

Header
Material

Carbon Steel

Type

Carbon Steel

Box

Box

Depth

in

11.811

8.6415

Thickness, short wall

in

0.8661

0.8661

Thickness, long wall

in

0.8661

0.8661

Cover thickness

in

0.4724

0.4724

Tubesheet thickness

in

0.625

0.625

Heat Exchanger Design

Acol 2006

File: Checking Radiator AJW.EDR

Date: 11/25/2014

Page 5
Time: 11:41:05 AM

Mechanical Details - Weights and Volumes

Weights

lb

Volumes

ft

Inlet header

254.7

Inlet header

Other header

222.6

Other header

0.455

Inlet nozzle(s)

42.8

Inlet nozzle(s)

0.088

Oulet nozzle(s)

42.8

Tubes and fins

1565.1

Frame support

1115.7

Bundle (Dry)

3243.8

Bundle (Filled with water)

3517.6

Unit weight (Dry)

3243.8

Unit (Filled with water)

3517.6

0.52

Outlet nozzle(s)

0.088

Tube(s)

2.509

Bundle

3.659

Unit

3.659

Heat Exchanger Design

Acol 2006

File: Checking Radiator AJW.EDR

Date: 11/25/2014

Time: 11:41:05 AM

Mechanical Details - Setting Plan

Inlet
34.7
& Outlet
Nozzles

10.5

8.9
Tube length 264

256.1

38.6

334.7

32.3
fan dia (Typ)

56.1

48.2

19.7
28.7

48.2

90.2

Bundle slope = 0 deg

69.3

Page 6

Heat Exchanger Design

Acol 2006

File: Checking Radiator AJW.EDR

Page 7

Date: 11/25/2014

Time: 11:41:05 AM

Mechanical Details Tube Layout

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

X-Flow Direction

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1